INSPECTION & TEST PLAN

PROJECT AUGUMENTATION OF POH CAPACITY FROM 400 TO 500 WAGONS PER MONTH At Wagon Repair Shop, Raipur

SR.NO. COMPONENTS TEST/CHECKS QUANTUM OF CHECKS ACCEPTANCE CRETERIA

1 DISMANTLING WORKS /SITE CLEARANCE

Visual Inspection 100% Project Specification
De molishing of Brick work Stacking
1.1
and Disposal as Directed by Client

2 EARTHWORK
2.1 EXCAVATION Physical Dimension & Level 100% Project Specification
2.2 BACKFILLING Material Test - Soil As per Project Specifications Project Specification
(1) Gradation Analysis 1 set for existing embankment
(2) Atterberg’s limits - liquid limit & plastic limit 1 set per source of borrow material
(3) Optimum Moisture Content (OMC), Maximum Dry
Density (MDD)

Field Test Every Bed

(1) Alignment, Level, layer thickness, Every 500 sq m
(2) Field Compaction

2 MATERIALS FOR CONCRETE

2.1 CEMENT Material - (1) Cement
(1) Incoming Cement as per Approved Brand Every incoming lot Project Specification
(1) Review of MTC for Physical & Chemical Analysis for each incoming lot Project Specification

(2) All Physical & Chemical test 3rd Party Lab once in 3 months Project Specification

(3) Physical Tests at site lab for each batch received at site
A) Consistency
B) Initial & Final Setting time IS:12330/8112/12269/455/1489
C) Soundness
D) Fineness
E) Compressive Strength
(4) Storage once monthly age not more than 3 months
2.2 COARSE AGGREGATE Material - (2) Coarse Aggregate
(1) Sieve Analysis For Each Vehicle IS-383
(2) Flakiness & Elongation Monthly
(3) Specific Gravity Monthly
(4) Bulk Density Seasonal/Monthly
(5) Impact Value Monthly
2.3 FINE AGGREGATE Material - (3) Fine Aggregate IS 383
(1) Sieve Analysis For Each Vehicle
(2) Silt Content For Each Vehicle
2.4 WATER Material - (4) Water From the Source at the Begining of As Per IS: 456 & IS :3025
Work /Change of Source
Physical & Chemical test

2.5 ADMIXTURE Material - (5) Admixture

(1) Incoming Cement as per Approved Brand Every incoming lot Project Specification
(1) Review of MTC for Physical & Chemical Analysis for each incoming lot IS 9103

2.6 STEEL Material - (6) Steel

(1) Incoming Steel as per Approved Brand for each incoming lot IS 1786
(2) Review of MTC for Physical & Chemical Analysis for each incoming lot
(3) Rolling Margin for each incoming lot
(4) All Physical & Chemical test 3rd Party Lab 3 nos. 1 m samples for each dia
for every 100 MT per dia of steel
& change of source of material

3 FIELD TESTS FOR CONCRETE

3.1 REINFORCEMENT Placement of rebars & binding 100% Str. Drgs, Specs & IS-456, 2502
3.2 FORM WORK Visual Inspection of form 100% Str. Drgs, Specs & IS-456, 6461
Dimension check - Line, Level & Plumb
3.3 CONCRETE Mix Ratio. W/C Ratio, Slump Slump Test shall be done on Each IS-456,IS-516,IS-1199, IS-3025 & IS-
Miller 7861

Mix Constituents for each concrete TM as per Aprroved design mix

Workability - slump for each concrete TM as per Aprroved design mix,
Project Spec
IS 456
Concrete Compressive Strength 1 Set ( 6 Cubes) per 50 CU.M/ IS 456
1 Set ( 6 Cubes) per Foundation
Post Pour Concrete Check 100% dimension tolerance as per IS 456, no
concrete defect
4 PERMANENT WAY
4.1 EARTHWORK
(subgrade& embankment) Material Test - Soil As per Project Specifications As per project Specification
(1) Gradation Analysis 1 set for existing embankment
(2) Atterberg’s limits - liquid limit & plastic limit 1 set per source of borrow material
(3) Optimum Moisture Content (OMC), Maximum /5000 cum or strata change
Dry Density (MDD)

Field Test Every bed

(1) Alignment, Level, thickness, width & slope Every Bed Within tolerances in spec
(2) Placement of geotextile / separator Every 500 sq m As per GFC
(23 Field Compaction 98% MDD (subgrade)
/ 95% MDD (embankment)

4.2 BALLAST Material Test - Aggregate 1 sample per 100 cum stack/wagon
(1) Gradation Analysis 1 sample per 2000 cum Gradation Limits in spec
(2) Abrasion Value --do-- max 30%
(3) Aggregate Impact Value --do-- max 20%
(4) Water Absorption max 1%

Field Test Every bed

(1) Alignment, Level, Height, width & slope Within tolerances in spec

5 BLOCKWORK
5.1 Material Check Material (Block)

Dimensions,Compressive strength, Density & Drying Maximum variation length +/- 5mm,
Per lot / Batch
Shrinkage width and height +/- 3mm,
Density 551 to 650 Kg/m3 ,
Compressive strength 4n/mm2 and
Dimensions,Compressive strength, Density & Drying As per relevant IS Code/ one sample Thermal conductivity 0.24w/m.k
Shrinkage for 10000 nos .
Thermal Conductivity Once in starting of block work activity
Material (Mortar/Adhesive)
Compressive strength / Adhesion Per lot / Batch > 7.5 N/mm2
Cement Mortar 1set every day randomly
5.2 Process Check Ensure block work is done as per Technical
Specification
- Soaking
- Ratio of Mortar
-Architechtural layout drawing Everyday's activities Drawing
- Plumb check - Initial & Final
- Raking of joints/ Joint thickness
- Doors and Window openings
- Reduced levels of sill/Lintel/Bottom
6 PLASTER WORK
6.1 Material Check Cement Every batch As per Indian Standard
Sand sieve analysis Daily 1 set As per Indian Standard
Mortar 1 set every day randomly As per Indian Standard
Water Proof Chemical Every batch As per manufacturer Specification
6.2 Process Check Ensure Plastering is done as per Tech Specification
Ensure that the plastering of Block Work shall be of 'min
15mm thick for inside, min 6 mm for celling and min
20mm for waterproof external
- Type of Plaster
- Mix proportion
- Plumb marks / Correction of Masonry(if any)
- Plaster thickness
As Per IS :1661 / Method Statement /
- Chicken mesh fixing Every day
Technical Specification
- Base coat
- Doors & Windows opening check
- Joint cut at straight line
- Joint Finishing
Ensure that the curing of plastering surface are carried
100%
out for 7days
 DOC. REF. No. FQP-CIVIL- RP-01
400 TO 500 WAGONS PER MONTH At Wagon Repair Shop, Raipur
REVISION / DATE Rev No. 01 / 23.12.2019

REFERENCE INSPECTION
RECORD
DOCUMENTS HYT IRCLASS COFMOW

Measurement Sheet/ Register Measurement Sheet/Register P W R/W

Survey record Project Specs P W R/W

Project Specs / IS 2836
Lab Test Report P W R/W

Checklist P W R/W
Field Test Report

P W R/W
MTC Register R R R

Test Report IS:12330/8112/12269/455/ R R R

1489
Lab Test Report P W R/W
IS:12330/8112/12269/455/
1489

P W R/W

Lab Test Report Tech SPC/IS-383, IS-2386 P W R/W

Lab Test Report Tech SPC/IS-383, IS-2386 P W R/W

Lab. Test Report IS: 456 & IS :3025 R R R

Project Specification P W W
MTC IS 9103 R R R

Project Specification P W R/W

MTC IS1786 R R R
Lab Test Report / Register P W R/W
Test Report R R R

Checklist Str. Drgs, Specs P W R/W

Checklist SPECS/DRGS. P W R/W

Slump Register to be Maintained SPECS/DRGS. W W R/W

checklist batch sheet P R R

checklist Project Spec P W R/W
IS 456

Lab test Report IS-456,IS-516,IS-1199, IS-3025 & P W R/W

IS-7861
checklist Project Spec, IS 456 P W R/W
Test Report Project Specifications/ P W R/W
Guideline No. GE: G-1 /
Indian Railways P Way
Manual/ Specification for
Ballast IRS GE-1

Checklist P W R/W

Field Test Report

Test Report P W R/W

Checklist P W R/W

P W R/W
MTC
IS 2185 Part 3-1985 , IS – 6441
(PART – I AND V)
P W R/W
P W R/W
Third Party Test Report
P W R/W
W R/W
MTC IS 2250 : 1981 P W R/W
Mortar cube Register IS 2250:1981 P W R/W

P W R/W
P W R/W
Technical Spec / As per Method
Check list P W R/W
Statement
P W R/W
P W R/W
P W R/W
P W R/W

MTC IS 12269, IS 8112 P W R/W

Test Report IS 1542 P W R/W
Mortar cube Register IS 2250:1981 P W R/W
MTC Manufacturer Spec R R R

Checklist P W R/W
P W R/W
P W R/W
P W R/W
Drawing / Technical Spec /
P W R/W
Method Statement
P W R/W
P W R/W
P W R/W
P W R/W
P W R/W