Document no :

TBK-E4M-JHA-001
JOB HAZARD ANALYSIS Rev: 0
Page 1 of 7

Task Title: Excavation Activities

Location: Euro 4 plot
Contractor /Department:
Date: 10-8-2017

RAM Class: YELLOW_( Red / Yellow)

Method: * Group discussion/ Direct observation / Recall & check

(* Delete where not applicable)

JHA Team Members: Site Visit Details:

Designation Name Sign Date Name Sign
Permit applicant
Authorised engineer
Operation
JHA coordinator Gruvan Gurdial/ M.Fauzi B.
* Minimum to do site visit by permit applicant

Equipment Involved: Workers Involved:

Item no. Type of Equipment Quantity No. of workers Task / Occupation

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 Document no :
TBK-E4M-JHA-001
JOB HAZARD ANALYSIS Rev: 0
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PPE Requirements for Task :

Note : All equipment must conform to acceptable international standard and approved by HRC Authorized Personnel.

Item Compulsory Item Additional Item Required :

(* Delete where not applicable) Type (* Delete where not applicable) Type Please Tick
Tick Yes No
Hard Hat Certified √ Dust Mask N95 or whichever √
specified (if
required)
Safety Goggles/ Specs/Visor* Safety Specs √ Safety Harness & Lifeline √
Ear Plugs / muffs Ear muff √ Visor / Face shield N/A √
Rigger / Rubber gloves* Cut Resistant √ Chemical Cartridge N/A √
Glove Respirator
Safety Shoes / Boots * Above ankle √ Positive Breathing Apparatus N/A √
Safety shoes
Coverall FRC √ Apron / Disposable Coverall N/A √
Luminous Vest Orange Vest √
Life Jacket / buoy * N/A √
Safety Torchlight EX √
Other PPEs Required: 60V Low Voltage Handlamp N/A √
110 V Electrical Equipment N/A √
___________________________________________________ 240 V Electrical Equipment N/A √
with ELCB
Welding set with centre N/A √
tapped earthing

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 Document no :
TBK-E4M-JHA-001
JOB HAZARD ANALYSIS Rev: 0
Page 3 of 7

TASK TITLE : Excavation Activities

LOCATION : Euro 4 Plot
CONTRACTOR : TBKSSB
DATE : 10-8-17

METHOD : * Group discussion/ Direct observation / Recall & check

(* Delete where not applicable)

Task step Potential hazard H/ Assessment / Threat Hazard control (Barrier) Recovery Measure
S/E

1.0 1a. Obstruction to H/S -Unable to access during -Conduct pre-start talk prior start of -- Stop the work and report to
Mobilization of movement. emergency. work. CCB or walkie-talkie (provided
excavation -Place equipment and tools at by TBK)
equipment designated area. - Remove equipment from
-Ensure sufficient clearance to operate emergency access way.
firefighting facilities in case of any
emergency.

1b. Vehicle accident.
H/S - Personal injury. - Ensure vehicle fitted with spark
- Spark from exhaust. arrestor. - Stop the work and report to
- Damage to equipment. - If spark arrestor cannot be fitted on CCB or walkie-talkie (provided
- Material falling over exhaust pipe, replace it with wire by TBK)
mesh and secure it. .
- Ensure vehicle and equipment are
certified with “Safe For Use” tag.
- Place vehicle at designated
location.
- Use Wheel Stoppers
- Adhere to refinery speed limit
25km/h
- Securing of tools/materials during
transportation
-Ensure that towing connection is
adequately secured with safety pin and
avoid making sharp turn

1c. H2S, flammable and toxic H/S -Gas poisoning - Stop the work and report to
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JOB HAZARD ANALYSIS
gas.
1d. Tripping hazard due to
the tools and materials
placed.
2.Manual 2a.Homemade tools
Excavation 2b.Not using hand gloves
(Spades, Shovels,
Hoe)
2c. excavation area not
visible & lack of
signboards, barricades
2d.Hit underground facilities
3.Hacking 3a.Dust
concrete using
beaker mounted
backhoe
3b.Loose concrete chipping
hits worker in the eye
3c.Uncontrolled movement
of machines
EU4M Project 2017
-Fire and explosion
S/H -Slip and fall.
-Personal injury.
S/H -Personal injury
S/H -Trip, slip and fall
S/H -Property Damage/
Electrocution
H -Breathing problems
S/H - personal injury
S/H -personal injury/ equipment
damage
Document no :
TBK-E4M-JHA-001
Rev: 0
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- To obtain approval PTW.
- Wear personal H2S detector
(ratio 1:1 )
-Crowcon at site.
-Contractor to familiarize with escape
set location
- To request for AGT from Operation to
conduct gas test.
-Store tools and equipment neatly and
away from access way.
- Always have a place for
tools/materials and tools/materials in
their place
- Proper hand tools
- Adequate and relevant PPE
especially hand gloves
-Be aware of your swing radius
- Use signboard and barricade to
warn others
- Full supervision
-Valid Excavation Permit
-Ensure UG ground scanning has
been carried out.
-Liaise with HRC on UG facilities
layout.
- Spray water if necessary
- Use proper PPE. (Ear plug, Face
Shield and Dust mask).
- Ensure experienced operators are
carrying out this work.
- Barricade the area.
- Operator makes sure no
obstruction within swing movement.
- Signalman with green luminous
CCB or walkie-talkie (provided
by TBK)
-Evacuate to safe area follow
upwind direction
- Contact Nearest First Aider
on site
- Stop the work and report to
CCB or walkie-talkie (provided
by TBK)
-Contact to nearest first aider
on site
- Stop the work and report to
CCB or walkie-talkie (provided
by TBK)
-Evacuate to safe area follow
upwind direction
- Contact Nearest First Aider
on site
- Stop the work and report to
CCB or walkie-talkie (provided
by TBK)
-Evacuate to safe area follow
upwind direction
- Contact Nearest First Aider
on site
4
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JOB HAZARD ANALYSIS Rev: 0
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vest to guide machine during

moving.
- Full Supervision
4. Machinery 4a.uncontrolled movement S/H -Personal injury -Post signage excavation and - Stop the work and report to
Excavation by of machineries/ equipment -Equipment damage barricade that area CCB or walkie-talkie (provided
Excavator or 4b.No signage excavation - Full supervision on site by TBK)
Backhoe and barricade that area - Keep a safe distance between man -Evacuate to safe area follow
and machine upwind direction
- Contact Nearest First Aider
on site
4c.Hit underground S Property damage - Improper documentation (scanning
Facilities report or excavation permit)

5.Disposal of soil 5a.Trucks fall into S/H -Personal injury -Signalman shall be used to guide - Stop the work and report to
and concrete excavated area and topple -Equipment damage trucks. CCB or walkie-talkie (provided
debris using Dump over -Personal injury -Reversed buzzer need to install on by TBK)
Truck 5b.Accident truck. -Evacuate to safe area follow
Ensure drivers are fit and qualified to upwind direction
operate vehicles and heavy - Contact Nearest First Aider
machineries. on site
- Traffic controllers are to be on duty
-Do not use Dump or soil trucks to
transport material.

5c. Soil / earth spillage S/E -Housekeeping -Ensure vehicles are not overfilled and
no spills occur

6.Backfilling 6a.Homemade tools S/H Personal injury - Proper hand tools

(Manual) 6b.Not using hand gloves
6c.excavation area not S/H
visible & lack of
signboards, barricades
- Adequate and relevant PPE
especially hand gloves
-Be aware of your swing radius
-Trip, slip and fall - Use signboard and barricade to
warn others
- Full supervision
- Stop the work and report to
CCB or walkie-talkie (provided
by TBK)
-Evacuate to safe area follow
upwind direction
- Contact Nearest First Aider
on site

7.Backfilling by 5a.uncontrolled movement S/H -Personal injury -Keep a safe distance between man - Stop the work and report to
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JOB HAZARD ANALYSIS Rev: 0
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machine of machineries/ equipment -Equipment Damage and machine. CCB for emergency via CH 5
-Work area is barricaded and with -Evacuate to safe area follow
warning signboards upwind direction
-Traffic controller available and in - Contact Nearest First Aider
control of traffic. on site
- Ensure all vehicles lights and reverse
alarm are installed and switched on

8.Compaction 8a.High noise level H -personal injury -Ear plug/muff shall be used by - Stop the work and report to
compactor operator CCB via emergency via CH 5
-Evacuate to safe area follow
8b.Vibration H - Prolonged usage leading to - Rotation of workers(Rest time) upwind direction
Musculoskeletal disorders -Provide sufficient recuperating time - Contact Nearest First Aider
( MSDs on site

9. Demobilization 9a. Vehicle accident. H/S - Personal injury.
of excavation - Spark from exhaust.
equipment - Damage to equipment.
- Material falling over
9b. Obstruction of access S - Unable to access during
way. emergency
- Pre-Start talk to be conducted prior - Stop the work and report to
to demobilization. CCB for emergency via CH 5
- Ensure vehicle fitted with spark -Contact to nearest first aider
arrestor. on site
- If spark arrestor cannot be fitted on
exhaust pipe, replace it with wire
mesh and secure it.
- Ensure vehicle and equipment are
certified with “Safe For Use” tag.
- Place vehicle at designated
location.
- Use Wheel Stoppers
- Adhere to refinery speed limit
25km/h
- Securing of tools/ materials during
transportation
Ensure that towing connection is
adequately secured with safety pin and
avoid making sharp turn
- To divert to alternate route
- Mount and dismount vehicle using access way
proper access way - Remove the equipment
- Proper storage at laydown area from the emergency access
way

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 Document no :
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JOB HAZARD ANALYSIS Rev: 0
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9c. H2S, flammable and H/S -Gas poisoning caused by gas

toxic gases. leakages leads to fainting and - To obtain approval PTW. - Break fire call point when
collapsing. - Wear personal H2S detector emergency.
-Fire & explosion. (ratio 1:1 ) - Evacuate to safe area
-Contractor to familiarize with escape when necessary.
set location - Stop the work and report to
- To request for AGT from Operation to CCB for emergency via CH 5
conduct gas test. - Stop work execute to safe
work area
-To contact the nearest first
aider on site

10. Housekeeping 10a. slippery ground. H/S -Slip and fall -Ensure work area is clean - Stop the work and report to
-Personal injury. -Conduct regular / daily housekeeping. CCB for emergency via CH 5
-Contact to nearest first aider
on site.

Management Endorsement: …………………………………

(For RED Risk Job) Authorization
(Fire Hazard Signatory)

EU4M Project 2017 7