Technological Institute of the Philippines

Aurora Blvd, City of Quezon

(MACHINE DESIGN 1) – 2ND sem. 2019 -2020 - MAR. 19, 2020 – Final Exam
Name; Course/Section:
I. MULTIPLE CHOICES. (1 POINT EACH) c.) Zero at the axis of rotation and maximum at the outer
surface.
1. The peak of the stress-strain curve is considered the d.) Zero at the axis of rotation and zero at the outer surface and
___________. Sometimes called simply the tensile strength. maximum at the mean radius.
a. Yield tensile strength c. Ultimate tensile strength 17. When the shaft is double, its torque transmitting capacity will
b. Endurance strength d. Fatigue strength increase by
2. Portion of the stress-strain diagram where there is a large a. 8 times b. 2 times c. 4 times d. 16 times
increase in strain with little or no increase in stress is called.
a.) Yield tensile strength c. Ultimate tensile strength 18. The bending stress induced in a beam is
b.) Endurance strength d. Fatigue strength a.) Maximum at the farthest fiber from natural axis and zero at
3. That point on the stress-strain curve where it deviates from a the natural axis.
straight line is called. b.) Uniform throughout the cross section.
a.) Yield point c. Proportional Limit c.) Zero at the farthest fiber from neutral axis and maximum at
b.) Endurance limit d. Elastic limit the neutral axis.
4. At some point, called the ____________, a material experiences d.) Zero at neutral axis and zero at the farthest fiber and
some amount of plastic strain and thus will not return to its original maximum at the mean radius.
shape after release of the load. 19. The neutral axis of the beam is
a.) Yield point c. Proportional Limit a.) Layer subjected to tensile stress.
b.) Endurance limit d. Elastic limit b.) Layer subjected to compressive stress.
5. The part of the stress-strain diagram that is straight, stress is c.) Layer subjected to zero stress.
proportional to strain, and indicates the stiffness of the material, or d.) None of the above.
its resistance to deformation. 20. The largest diameter of the external or internal screw is called
a.) Modulus of rigidity c. Modulus of resilience a.) major diameter c. minor diameter
b.) Modulus of toughness d. Modulus of elasticity b.) pitch diameter d. none of the above
6. The degree to which a material will deform before ultimate
fracture. II. WORD PROBLEMS. (1 POINT EACH IF NOT SPECIFIED)
a.) Ductility c. brittleness
b.) Malleability d. Hardness 1. (15 points) - The mechanism of a bench shearing machine is
7. The resistance of a material to indentation by a penetrator is an illustrated in Figure. It is used to shear mild steel bars up to
indication of its 6.25 mm diameter. The ultimate shear strength of material is
a.) Ductility c. Brittleness 350 N/mm2. The link, lever and pins at B, C and D are made of
b.) Malleability d. Hardness steel FeE 250 (Syt = 250 N/mm2) and the factor of safety is 5.
8. Related to the ease with which a material can be machined to a The pins at B, C and D are identical and their length to
good surface finish with reasonable tool life. diameter ratio is 1.15. The permissible bearing pressure at
a. Malleability c, Machinability the pins is 10 N/mm2. The link has circular cross section. The
b. Hardness d. Resilience cross section of the lever is rectangular and the ratio of width
9. The ability of a material to absorb applied energy without failure. to thickness is 2:1.
Parts subjected to suddenly applied loads Calculate:
a.) Ductility c. Toughness a. Diameter of pins at B, C and D.
b.) Malleability d. Hardness b. Diameter of the link and
10. Parts subjected to repeated applications of loads or to stress c. Dimension of the cross section of the lever.
conditions that vary with time over several thousands or millions of
cycles fail because of the phenomenon of ________.
a.) Ductility c. Toughness
b.) Malleability d. Fatigue
11. Defined as the ability of the material to retain the deformation
produced under the load on permanent basis.
a.) Elasticity c. Plasticity
b.) Malleability d. Brittleness
12. Defined as the ability of the material to resist deformation under
the action of external load.
a.) Elasticity c. Stiffness
b.) Malleability d. Hardness
13. Defined as the ability of the material to deform to a greater extent
before signs of crack appear, when it is subjected to compressive
force.
a.) Elasticity c. Stiffness
b.) Malleability d. Hardness
14. Property of the material which shows negligible plastic
deformation before fracture takes place.
a.) Ductility c. brittleness
b.) Malleability d. Hardness
15. Ability of material to resist, without rupture, external forces
causing various types of stresses
a.) Ductility c. Resistance
b.) Malleability d. Strength
16. When circular shaft is subjected to torque, the torsional shear
stress is 2. (10 points) - Figure shows a C-clamp, which carries a load P
a.) Maximum at the axis of rotation and zero at the outer surface of 25 kN. The cross section of the clamp is rectangular and
b.) Uniform from the axis of rotation to the outer surface the ratio of width to thickness b/t is 2:1. The clamp is made of
 Technological Institute of the Philippines
Aurora Blvd, City of Quezon
(MACHINE DESIGN 1) – 2ND sem. 2019 -2020 - MAR. 19, 2020 – Final Exam
Name; Course/Section:
cast steel of grade 20 – 40 (Sut = 400 N/mm2 ) and the factor 4. (10 points) - It is required to design a square key for
of safety is 4. Determine the dimension of the cross section fixing a gear on a shaft of 25 mm diameter. A 15 kW
of the clamp. power at 720 rpm is transmitted from the shaft to the
gear. The key is made of steel 50C4 (Syt = 460 N/mm2)
and the factor of safety is 1.3. For the key material, the
yield strength in compression can be assumed to be
equal to the tensile yield strength in tension. Determine
the dimension of the key.

3. (10 points) - A bolt is subjected to an axial shock load

so that the maximum applied load is equals to 10 kN.
Assuming an allowable tensile stress of 50 N/mm2,
determine the size of the bolt, using M 20 X 2. Neglect
stress concentration. It is desired to increase the shock
absorbing capacity of the bolt. Determine the nominal
diameter of the bolt.
Let nominal diameter is equal to core diameter divided
by 0.8
5. (15 points) - A helical compression spring is made with
oil-tempered wire with wire diameter of 0.2 in, mean coil
diameter of 2 in, a total of 12 coils, a free length of 5 in,
with squared ends, modulus of rigidity is 11.2 x 106 psi
and the ultimate strength is 198.6 kpsi with Shearing
stress is one half the ultimate strength
a) Find the solid length
b) Find the force necessary to deflect the spring to its solid
length.
c) Find the factor of safety guarding against yielding when
the spring is compressed to its solid length.