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Press Brake Tooling Handbook
Press Brake Tooling Handbook
Page Page
Press Brake
Punches H=70 14 Polyurethane Holders 50
Tooling
Radius Punches 16 Polyurethane Die Pads 51
Colour Radius Punches 20 Hemming 52
Multi-Radius Punches 22 Hemming & Flattening 53
Burring Punches 24 Joggle Tools 54
Special Punch Holders 25 Punch Holder 55
Flattening 25 Holders, Blocks & Rails 56
Clamps 26 Rolla V 58
Distance Pieces 27 Accessories 61
Urethane Sheet & Tape 62
Dies Tooling Cabinet 62
AFH 1V Dies V=4 28
AFH 1V Dies V=6 29 Return Bend Limit Graphs 63
AFH 1V Dies V=8 30 Air Bending Tonnage Charts 90
AFH 1V Dies V=10 32
AFH 1V Dies V=12 33
AFH 1V Dies V=14 35
AFH 1V Dies V=16 35
AFH 1V Dies V=18 36
AFH 1V Dies V=20 37
AFH 1V Dies V=25 38
AFH 1V Dies V=32 & V=40 39
Die Quality
AMADA dies are AMANIT®, providing:
• Low friction on the shoulder radii
• Highest strength of the body - 1150 N/mm2
• Corrosion resistance
Tooling Features
With innovative heat treatment strategies and special testing techniques we are giving best
durability to the steel, not only against failure caused by dead loads but also against fatigue
caused by an infinite number of repeated loads.
All AMADA pressbrake toolings are completely marked by laser. Essential information like tooling
Tooling
type, angle, tonnage, length and radius are marked even on the sectional parts.
Tooling Lengths
Available in solid 835mm, solid 415mm and
Sectionalized (sec) lengths for easy one-operator set-ups
Sectionalized Die:
100, 10, 15, 15, 20, 40, 50, 150, 400 = 800mm
2
How to use this section
This section should be read as follows:
Example: #604 Punch
1 2 3 4 5 6
6047061 835mm £185 R0.2, R0.8, R1.5 & R3.0 also available in 88° 8
R0.2 also available in 90°
9
R0.6 66 35
35
Was #4 (88°)
10
Was #16 (90°)
6049063 Sec £278 9 Ear tonnage = 45 t/m
Press Brake
Tooling
1. Tool Angle (colour coded)
2. Standard Punch Tip Radius
3. Code number for radii specified
4. Tool length
5. Tool number
6. Allowable tonnage – tonnage per metre
7. Previous tool number (if applicable)
8. Radii available – please ask for price
9. Ear tonnage – tonnage per metre
3
AFH - AMADA Fixed Height
120mm
90mm
160mm
Press Brake
Tooling
60mm
Advantages of AFH
Single V Dies
Rear side
Chamfer
removal for
removal
minimum
for forms
offset values
or close
bends
4
Advantages of AFH
Deeper box bending capability and enlarged bend return area
m
0m
m
15
5m
11
Press Brake
Tooling
Old Standard Tool New AFH (H=120mm) Tool
Multiple punch and die profiles have a common height making pressbrake set-ups fast and stage
bending easy.
5
Punches
8048061 835mm £292 R1.5 & R3.0 also available in 86° only
9
8047061 835mm £292
9mm tip
88° R0.6 8047062 415mm £165
35
R5
8047063 Sec £419
35
10
90° 8049062 415mm £165 Ear tonnage = 45 t/m
8478061 835mm £717 R1.5 & R3.0 also available in 86° only
6
Punches
20
10
8207063 Sec £735 Ear tonnage = 20 t/m
Press Brake
R0.6 35
Tooling
8467061 835mm £731 6mm tip R5
7
Punches
6
30° R0.6 8143062 415mm £308
15
18
10
120
8143063 Sec £644 Ear tonnage = 12 t/m
Angle Radii Code Length Price Tool #831 AFH - 100 t/m
8312061 835mm £509 R1.5, R3.0 & R4.0 also available in 30°only
8
Punches
35
R5.0 8036502 415mm £274
12
8036503 Sec £695 Ear tonnage = 100 t/m
Angle Radii Code Length Price Tool #822 AFH - 100 t/m
Press Brake
Tooling
Example of Staged Flattening
9
Punches
7048061 835mm £298 R1.5 & R3.0 also available in 86° only
7478061 835mm £398 R1.5 & R3.0 also available in 86° only
10
Punches
Press Brake
R0.6
Tooling
7467061 835mm £452 6mm tip
11
Punches
18
12
7313063 Sec £493 Ear tonnage = 30 t/m
20
10
7133063 Sec £615 Ear tonnage = 12 t/m
Press Brake
Tooling
12
Punches
Press Brake
R0.6
Tooling
9477061 835mm £1,248 9mm tip
13
Punches
Punches H=70
Angle Radii Code Length Price Tool #604 - 100 t/m
R0.2, R0.8, R1.5 & R3.0 also available in 88°
6047061 835mm £185 R0.2 also available in 90°
R0.6
Tooling
4mm tip
6179061 835mm £349
14
Punches
Punches H=70
Angle Radii Code Length Price Tool #640 - 100 t/m
35
12
6036603 Sec £504 Was #3
Ear tonnage = 100 t/m
Press Brake
30° R0.52 6313052 415mm £151
Tooling
18
12
6313053 Sec £375 Was #103
Ear tonnage = 30 t/m
15
Punches
Radius Punches
Radii Code Length Price Tool #0150 Holder - 100 t/m*
R7.0
11.5
0170072 415mm £59
R8.0
13
0170082 415mm £61
R9.0
16
0170092 415mm £66
R10.0
16
Punches
Radius Punches
Radii Code Length Price Tool #17 - 100 t/m
R11.0
16
0170112 415mm £83
R12.5
Press Brake
Tooling
0170141 835mm £173
R14.0
R15.0
R16.0
21
0170162 415mm £106
17
Punches
Radius Punches
Radii Code Length Price Tool #17 - 100 t/m
R17.5
22
0170172 415mm £57
R20.0
24
0170202 415mm £69
R22.5
28
0170222 415mm £139
R25.0
29
0170252 415mm £77
R30.0
34
0170302 415mm £91
18
Punches
Radius Punches
Radii Code Length Price Tool #17 - 100 t/m
R35.0
40
0170352 415mm £230
R40.0
45
Press Brake
Tooling
0170451 835mm £474
R45.0
50
0170452 415mm £274
R50.0
55
0170502 415mm £281
19
Punches
20
Punches
Press Brake
Tooling
03OR01 835mm £74
* Sec length: 25, 40, 50, 100, 120, 200, 300 = 835mm
21
Punches
Multi-Radius Punches
Radii Code Length Price Tool #91 Holder
R3
R3.0 090302 415mm £128
R4
R4.0 090402 415mm £128
R5
R5.0 090502 415mm £128
R6
R6.0 090602 415mm £128
22
Punches
Multi-Radius Punches
Radii Code Length Price Tool #90
R8
R8.0 090802 415mm £128
R10
R10.0 090102 415mm £128
* Sec length: 100 (ear), 20, 25, 30, 35, 40, 50, 70, 165, 200, 100 (ear) = 835mm
Press Brake
Tooling
23
Punches
Burring Punches
Angle Radii Code Length Price Tool #486 - 40 t/m
* Sec length: 100 (ear), 10, 15, 20, 40, 50, 200, 300, 100 (ear) = 835mm
Press Brake
Tooling
Burring Punches
Components with burred
or extruded holes can be
formed easily without
interference
24
Punches
Machines
with open 130
225002 415mm £161 100
height of
300mm
13
Machines
with open 150
height of 227002 415mm £294 120
370mm or
more 13
40
Above holders to be used in place of standard distance pieces when the required bend tonnage
exceeds 100 t/m
Press Brake
Tooling
Flattening
Angle Radii Code Length Price Tool #020
Flattening
17
25
Punches
Clamps
Code Price AGRIP M
905200 £530
903100
£349
(SGRIP)
903300
£96
(Rear Clamp)
C58621 POA
961000 £33
26
Punches
Distance Pieces
Code Price ZI Standard ZII Standard
13 13
7 20
C58652
POA
ZI
100 120
C58654
POA
ZII
7 7
Press Brake
Tooling
13
13
7 20
912000
ZI £272
100
120
913000
£272
ZII 50 7
50 7
27
Dies
28
Dies
Press Brake
Tooling
0709151 835mm £290
29
Dies
30
Dies
Press Brake
Tooling
0716081 835mm £407
31
Dies
Angle V-Size Code Length Price Tool #0727 AFH - 100 t/m
Angle V-Size Code Length Price Tool #0729 AFH - 100 t/m
Press Brake
Tooling
32
Dies
Press Brake
Tooling
Angle V-Size Code Length Price Tool #0748 AFH - 100 t/m
Angle V-Size Code Length Price Tool #0747 AFH - 100 t/m
33
Dies
Angle V-Size Code Length Price Tool #1748 STAGED - 100 t/m
34
Dies
Angle V-Size Code Length Price Tool #0767 AFH - 100 t/m
Press Brake
Tooling
Angle V-Size Code Length Price Tool #0778 AFH - 100 t/m
Angle V-Size Code Length Price Tool #0777 AFH - 100 t/m
35
Dies
Angle V-Size Code Length Price Tool #1778 STAGED - 100 t/m
Press Brake
Tooling
36
Dies
Press Brake
Tooling
0798303 Sec £610
Angle V-Size Code Length Price Tool #0797 AFH - 100 t/m
37
Dies
Angle V-Size Code Length Price Tool #1798 STAGED - 100 t/m
Angle V-Size Code Length Price Tool #0828 AFH - 100 t/m
Angle V-Size Code Length Price Tool #0827 AFH - 100 t/m
38
Dies
Angle V-Size Code Length Price Tool #1828 STAGED – 100 t/m
Press Brake
Tooling
1828301 835mm £568
39
Dies
40
Dies
.5
R0
90° 5039052 415mm £165
R0
.8
46
39
Press Brake
V18
Tooling
5047053 Sec £398 Was #50490
41
Dies
42
Dies
Heavy Duty 1V
Angle V-Size Code Length Price Tool #35 – 100 t/m
32
Press Brake
Tooling
50
85° V50 60
85° V63 75 80
85° V80 95 95
43
Dies
Heavy Duty 1V
Angle V-Size Code Length Price Tool #18 – 100 t/m
100
R7
.0
110
85° V100
R
15
103
80° V125
160
R1
1
80° V160 130
44
Dies
Press Brake
Tooling
32
342001 835mm £294
R5
.0
45° V32 60
45° V40 80
80
60° V63 85
80
0386502 415mm £531
Was #03806 60
45
Dies
45° V32
80 50
0871502 415mm £390
14
40
45° V40
80
60
0881502 415mm £478
14
Other Dies
V-Size Code Length Price Tool #0129 – 100 t/m
6
46
Dies
Polycarbonate Dies
Angle V-Size Code Length Price Tool #331 – 32 t/m
4
88° V4 35
88° V6 35
Press Brake
Tooling
8
88° V8 35
88° V10 35
88° V12 35
47
Dies
R6
60
70° V32
50
75
70° V50
Specification
V=32 V=40 V=50
thk Mild Steel Stainless Aluminium Mild Steel Stainless Aluminium Mild Steel Stainless Aluminium
Radius 0.4~2.3 0.4~1.5 0.4~3.0 0.6~2.3 0.6~1.5 0.6~3.0 0.8~2.3 0.8~1.5 0.8~3.0
6.0 ✔ ✔ ✔
8.0 ✔ ✔ ✔ ✔ ✔ ✔
10.0 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
12.5 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
15.0 ✔ ✔ ✔ ✔ ✔ ✔ ✔
17.5 ✔ ✔ ✔ ✔ ✔ ✔
20.0 ✔ ✔ ✔ ✔
22.5 ✔ ✔ ✔
25.0 ✔
Note: All dimensions in mm
48
Dies
2. Tonnage guidelines
Press Brake
Tonnage to bend 90º in Mild Steel (400N/mm2) using Die Holder # 60(4) with Die Pad 80x30 # 61(4)
Tooling
Radius
(mm) 10 15 17.5 20 25
thk(mm)
0.4 13 16 18 21 26
0.6 15 18 21 24 29
0.8 17 21 23 27 33
1.0 19 23 27 30 36
1.2 22 25 29 34 39
1.6 26 30 34 40 46
2.3 34 39 43 50 58
2.6 37 43 47 55 63
3.2 48 54 60
Tonnage required using Urethane Dies is 4-6 x more than standard steel dies. Please ensure
that you are within the tonnage limits of both the tooling and machine when bending large radii
or long lengths
3. Other considerations
• No marking • High tonnage required
• Excellent radius shape • Die pad is a consumable item
• One die for many radius applications • Short flanges can be difficult
49
Dies
Polyurethane Holders
Width Code Length Price Tool #60 (1)
25
25mm 60
30mm 43
50
50
Dies
25 x 25
30
061221 835mm £50
25 x 30 25
Press Brake
Tooling
50
061321 835mm £173
50 x 50
30 x 80 30
110
061521 835mm £336
45 x 110 45
51
Dies
Hemming
Angle V-Size Code Length Price Tool #106310 – 65 t/m
6
30° V6 117
30° V8 117
6
0063101 835mm £276
30° V6
30° V8
52
Dies
26° V12
90
Press Brake
Tooling
1600001 835mm £349
Note: Tool stop prevents thrust force and sideways movement of the tool. Use with Punch Holder #0282
or #0582 - see page 55. Tool is reversible and can be mounted on a punch or die holder.
53
Dies
Joggle Tools
Joggle Code Length Price Tool #Z3 STAGED – 100 t/m
54
Dies
Joggle Tools
Joggle Code Length Price Tool #Z10 STAGED – 100 t/m
Note: Use with #815 Die Holder & #582 (H=120) or #282 (H=90) Punch Holder below. Staged Joggle tools
are reversible and can be mounted on a punch or die holder. Two of each code are required to make
a punch and die set.
Punch Holder
Height Code Length Price Tool #0582 – 100 t/m
Press Brake
Tooling
120mm 0582002 415mm £511
Was #OSPH582
Was #OSPH282
55
Dies
61.5
(use with
51.5
25
1V Dies)
0815002 420mm £254
15
Was #815 60
14
50mm 5330001 1050mm £713
(use with
1V Dies or
60
50
Heavy Duty)
5330002 450mm £363
60
Was #533
27
Tooling
14
5340001 1050mm £552
90mm
(use with
100
1V Dies)
90
#5340
60
above) 5340012 450mm £66
15
10mm 3000001 835mm £160
(use with 2V
Reversible
10
Was #300
56
Dies
Press Brake
Tooling
2900001 835mm £125
39mm
(use with
2V Dies)
2900002 415mm £64
55mm
Height Code Length Price Adaptor for Polycarbonate Dies – 100 t/m
or #0815
holders) 3300012 414mm £128 14
57
Dies
Rolla V
Model 1
Model 2
58
Dies
Rolla V
Model 3
90 90 90
38 38 38
70
100
100
60
Tang 13mm 13
Offset Tang 12.7mm
Base 60mm
Press Brake
Tooling
Lengths
Model Length Sec Length
Model 1 500mm 1x15, 1x20, 1x25, 1x30, 1x50, 1x100, 1x200 = 440mm
Model 2 500mm 1x20, 1x25, 1x30, 1x35, 1x40, 1x100, 1x200 = 450mm
59
Dies
Rolla V
Model 3 Adjustable
100 120
210 324
Model 4 Adjustable
RVPV4 Adjustable Model 4
180
134
390
Tang 13mm
Offset Tang 12.7mm
Base 60mm
60
Accessories
Accessories
Code Price Magnetic Squaring Arm (LH) Magnetic Squaring Arm (RH)
93000L
£175
(Left Hand)
93000R
£175
(Right Hand)
930000
£265
(Side Gauge)
935000
£103
(Angle Gauge)
Press Brake
800100 £0.70 Set bolt for 2V Die M8 x 25
Tooling
800200 £1.51 Spring for 1V & 2V Die
800300 £1.51 Washer for 2V Die
800400 £0.70 Set bolt for 1V Die M8 x 30
800500 £3.24 Washer for 1V Die
Bolt M6 x 30
Tornillo M6 x 30
Code Price Hemming Die Accessories
800600 £2.80 Stripper bolt STO 8 x 45 Spring
Muelle
800690 £2.80 Stripper bolt STO 8 x 55
45mm or 55mm
936000 £63
61
Accessories
426201 £16
(0.3mm thick) Per metre
426191 £22 mm
426181 £32
(1.0mm thick) Per metre
mm
909910 £170
(0.3mm thick) (10m)
For use over 2mm Mild Steel
Tooling Cabinet
Press Brake
Tooling
Tooling Cabinet:
Keep your tooling organised and free
from workplace atmospheric dust.
Width 1040mm
Height 1240mm
Depth 1000mm
Code: 990000
Price: £1,740
62
Information
2.6 28 25 22 18 14
Tooling
3 34 30 24 19 15
3.2 34 27 22 17 14
3.5 33 26 20 16 13
F
4 43 34 27 21 17
4.5 44 34 27 21
5 52 42 33 26 21
6 60 48 38 30 24
7 52 41 33 26
9 67 54 43
10 t Material thickness 85 67 53 42
12
(tensile strength: 45 - 50kg/mm2) 96 78 60 55
F Tonnage per 1 metre
16 136 107 86
ir Inside radius
19 150 125 100
b Minimum flange length
22 V V-width 160 130
25 210 170
30 240
90
Information
Press Brake
2.5 39 35 30 25 19
Tooling
3 51 45 36 29 23 F
4 65 51 41 32 26
5 78 63 50 39 32
6 90 72 57 45 36
8
t Material thickness 102 81 65 51
(tensile strength: 52 - 60kg/mm2)
10 128 101 80 63
F Tonnage per 1 metre
12 144 117 90 83
ir Inside radius
15 b Minimum flange length 180 141 114
20 V V-width 250 208 167
25 315 255
30 360
91
General
Further Information
Reference
134