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DAILY REPORT QC END LINE - QC IN LINE

DAILY DEFECT QC END-LINE


DATE : 02 MARET 2020
QC END LINE
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02

TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED

S#FFKGSK01-
1 469 5 6 5 5 1 22 4.7%
03
S#FFKGSK01-
2 494 2 8 10 8 2 30 6.1%
03

3 S#3162 632 6 2 3 5 3 7 4 30 4.7%

S#FFKGSK010
4 643 4 12 3 10 6 3 1 39 6.1%
3

5 S#3068 721 4 16 16 8 3 47 6.5%

6 S#3245 386 8 4 5 3 8 1 29 7.5%

7 S#3245 339 2 3 2 2 1 10 2.9%

8 S#6168 518 5 2 5 5 17 3.3%

9 S#FMRRSK03 506 7 6 10 4 1 28 5.5%

S#FFKUSI11-
10 271 3 6 4 4 6 3 26 9.6%
13

11 S#PMKTSK72 420 10 12 10 32 7.6%

12 S#PMKTSK71 719 7 7 9 8 31 4.3%

13 S#PFKLSK71 800 6 14 9 29 3.6%

14 S#8065 379 13 12 10 3 38 10.0%

15 S#3245 885 2 2 2 6 5 6 1 24 2.7%

16 S#3010377 415 5 3 7 15 3.6%

17 S#4995 778 3 3 4 5 4 3 22 2.8%

18 S#1124756 794 6 7 6 19 2.4%

19 S#3068 573 2 2 2 3 4 2 2 17 3.0%

20 S#1124756 908 2 1 3 6 2 1 5 20 2.2%

21 S#3010376 714 5 7 6 2 20 2.8%

22 S#4989 619 6 6 5 17 2.7%

23 S#FFZZSI01 271 6 4 4 14 5.2%

24 S#7908 417 3 1 1 4 5 2 16 3.8%

25 S#4997 555 2 2 8 7 6 25 4.5%

26 S#7836 1,225 4 5 5 5 6 25 2.0%

27 S#6142 874 2 5 4 2 5 6 4 28 3.2%

28 S#4989 1,822 5 5 6 6 22 1.2%

29 S#6194 502 1 1 4 3 3 12 2.4%

30 S#192721 414 9 7 7 9 32 7.7%

TOTAL CHECKING 19,063 0 0 0 0 34 0 1 0 0 32 9 135 30 59 4 0 0 173 44 0 137 2 72 4 0 0 0 0 0 0 0 0 0 736 3.9%

% DEFECT 0.00% 0.00% 0.00% 0.00% 0.18% 0.00% 0.01% 0.00% 0.00% 0.17% 0.05% 0.71% 0.16% 0.31% 0.02% 0.00% 0.00% 0.91% 0.23% 0.00% 0.72% 0.01% 0.38% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL

0 2 0 4 4 0 0 0 0 3 0 0 0 0 2 0 3 0 2 2 0 6 6 0 0 0 0 0 0 0 34
FABRIC
0% 0% 0% 1% 1% 0% 0% 0% 0% 1% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 1% 2% 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 1
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
11 8 11 15 16 12 2 7 23 14 10 7 6 13 4 5 7 6 7 9 5 11 4 9 4 9 11 16 16 16 294
CONSTRUCTION
2% 2% 2% 2% 2% 3% 1% 1% 5% 5% 2% 1% 1% 3% 0% 1% 1% 1% 1% 1% 1% 2% 1% 2% 1% 1% 1% 4% 3% 4% 2%
10 10 8 16 16 8 5 5 4 6 12 7 23 12 11 0 9 7 4 3 7 0 4 0 8 5 2 0 7 7 216
STITCHING
2% 2% 1% 2% 2% 2% 1% 1% 1% 2% 3% 1% 3% 3% 1% 0% 1% 1% 1% 0% 1% 0% 1% 0% 1% 0% 0% 0% 1% 2% 1%
1 8 7 3 8 8 2 5 1 3 10 9 0 10 7 3 3 6 2 5 6 0 0 5 7 5 5 7 9 9 154
SEAM
0% 2% 1% 0% 1% 2% 1% 1% 0% 1% 2% 1% 0% 3% 1% 1% 0% 1% 0% 1% 1% 0% 0% 1% 1% 0% 1% 2% 0% 2% 1%
0 2 4 1 3 1 1 0 0 0 0 8 0 3 0 7 0 0 2 0 2 0 0 2 6 6 10 9 0 0 67
THREAD
0% 0% 1% 0% 0% 0% 0% 0% 0% 0% 0% 1% 0% 1% 0% 2% 0% 0% 0% 0% 0% 0% 0% 0% 1% 0% 1% 2% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 32 32 64
SAFETY
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 6% 8% 0%

DAILY END LINE DEFECT CATEGORY PERCENTAGE 6% * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1 0% 0% 2% 2% 0% 0% 0% 0% 0%
1

2 0% 0% 2% 2% 2% 0% 0% 0% 0%

3 0% 0% 2% 1% 1% 1% 0% 0% 0%
5%

4 1% 0% 2% 2% 0% 0% 0% 0% 0%

5 1% 0% 2% 2% 1% 0% 0% 0% 0%

6 0% 0% 3% 2% 2% 0% 0% 0% 0%

7 0% 0% 1% 1% 1% 0% 0% 0% 0%
FABRIC TRIMS CONST STITCH

8 0% 0% 1% 1% 1% 0% 0% 0% 0% 4%

9 0% 0% 5% 1% 0% 0% 0% 0% 0%

10 1% 0% 5% 2% 1% 0% 0% 0% 0%

11 0% 0% 2% 3% 2% 0% 0% 0% 0%

12 0% 0% 1% 1% 1% 1% 0% 0% 0%

13 0% 0% 1% 3% 0% 0% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT

14 0% 0% 3% 3% 3% 1% 0% 0% 0%

15 0% 0% 0% 1% 1% 0% 0% 0% 0%

16 0% 0% 1% 0% 1% 2% 0% 0% 0%

17 0% 0% 0% 0% 0% 0% 0% 0% 0%

2%
18 0% 0% 1% 1% 4% 0% 0% 0% 0%

19 0% 0% 1% 1% 0% 0% 0% 0% 0%
SAFETY

20 0% 0% 1% 0% 1% 0% 0% 0% 0%

21 0% 0% 1% 1% 1% 0% 0% 0% 0%

22 1% 0% 2% 0% 0% 0% 0% 0% 0%
1%
23 2% 0% 1% 1% 0% 0% 0% 0% 0%

24 0% 0% 2% 0% 1% 0% 0% 0% 0%

25 0% 0% 1% 1% 1% 1% 0% 0% 0%

26 0% 0% 0% 0% 0% 0% 0% 0% 0%

27 0% 0% 0% 0% 0% 0% 0% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
28 0% 5% 1% 2% 1% 0% 1% 0% 0%

29 0% 5% 2% 2% 2% 0% 1% 0% 0%

30 0% 0% 4% 0% 2% 2% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT

RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON

0% 0% 2% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 03-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
2% setlement
2%

1%
in proper handling sewing in proper handling sewing Qc Inline should be control the
1% M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 03-03-2020
1%
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%

1%

Stretch out / loosen operator SPV must re-training the


0%
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper Verification the output are align 03-03-2020
with required process
0% neatly. handling new style.
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1.00%

0.90%

0.80%

0.70%

0.60%

0.50%

0.91%

0.40%

0.71% 0.72%

0.30%

0.38%
0.20%

0.31%

0.23%

0.18%
0.10% 0.17%
0.16%

0.05%
0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01% 0.01%

0.00%

Row 128
DAILY REPORT QC END LINE - QC IN LINE

DAILY DEFECT QC END-LINE


DATE : 03 MARET 2020
QC END LINE
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02

TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED

S#FFKGSK01-
1 467 6 7 4 2 1 1 21 4.5%
03
S#FFKGSK01-
2 316 1 1 8 8 6 1 1 26 8.2%
03

3 S#3162 996 5 3 2 11 6 7 1 35 3.5%

S#FFKGSK010
4 693 3 12 2 8 7 2 34 4.9%
3

5 S#3068 1,068 3 12 10 10 5 40 3.7%

6 S#3071 561 10 6 8 2 8 1 35 6.2%

7 S#3245 469 1 2 2 1 3 1 10 2.1%

8 S#6174 255 5 8 4 17 6.7%

9 S#FMRRSK03 791 16 9 9 9 1 1 45 5.7%

S#FFKUSI11-
10 251 4 6 7 5 22 8.8%
13

11 S#PMKTSK72 475 10 17 9 36 7.6%

12 S#PMKTSK71 762 8 9 9 11 37 4.9%

13 S#PFKLSK71 733 10 14 9 33 4.5%

14 S#8065 418 12 10 7 3 32 7.7%

15 S#3245 828 2 1 2 7 7 2 5 26 3.1%

16 S#4997 569 8 6 5 19 3.3%

17 S#4995 1,155 4 7 5 5 6 27 2.3%

18 S#1124756 918 5 7 6 18 2.0%

19 S#3068 868 2 3 2 3 6 2 2 20 2.3%

20 S#1124756 960 1 1 3 5 4 6 20 2.1%

21 S#3010376 822 8 6 8 22 2.7%

22 S#4989 900 11 8 7 26 2.9%

23 S#FFZZSI01 0 #DIV/0!

24 S#7908 518 1 3 4 2 1 5 2 18 3.5%

25 S#4997 1,843 2 3 2 2 4 8 7 5 33 1.8%

26 S#7836 1,020 2 3 4 6 5 20 2.0%

27 S#6142 940 2 5 2 1 1 6 5 3 25 2.7%

28 S#4989 2,177 6 4 6 4 8 28 1.3%

29 S#6212 921 4 5 4 4 17 1.8%

30 S#192721 698 9 8 9 11 37 5.3%

TOTAL CHECKING 23,392 0 0 0 0 20 0 3 1 0 27 24 171 18 51 2 0 0 185 32 0 160 2 73 9 1 0 0 0 0 0 0 0 0 779 3.3%

% DEFECT 0.00% 0.00% 0.00% 0.00% 0.09% 0.00% 0.01% 0.00% 0.00% 0.12% 0.10% 0.73% 0.08% 0.22% 0.01% 0.00% 0.00% 0.79% 0.14% 0.00% 0.68% 0.01% 0.31% 0.04% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL

0 1 0 3 3 0 0 0 0 4 0 0 0 0 2 0 4 0 2 1 0 0 0 0 0 0 0 0 0 0 20
FABRIC
0% 0% 0% 0% 0% 0% 0% 0% 0% 2% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 2 0 0 0 0 0 4
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
13 9 10 14 12 16 2 5 34 6 10 8 10 12 3 8 7 5 8 8 8 19 0 10 11 5 9 17 17 17 313
CONSTRUCTION
3% 3% 1% 2% 1% 3% 0% 2% 4% 2% 2% 1% 1% 3% 0% 1% 1% 1% 1% 1% 1% 2% #DIV/0! 2% 1% 0% 1% 2% 2% 2% 1%
6 8 17 8 10 10 3 8 9 7 17 9 23 10 7 0 10 7 6 4 6 0 0 1 8 10 2 0 9 9 224
STITCHING
1% 3% 2% 1% 1% 2% 1% 3% 1% 3% 4% 1% 3% 2% 1% 0% 1% 1% 1% 0% 1% 0% #DIV/0! 0% 0% 1% 0% 0% 1% 1% 1%
1 6 7 7 10 8 3 4 1 5 9 9 0 7 9 6 6 6 2 6 8 7 0 5 7 0 6 9 11 11 176
SEAM
0% 2% 1% 1% 1% 1% 1% 2% 0% 2% 2% 1% 0% 2% 1% 1% 1% 1% 0% 1% 1% 1% #DIV/0! 1% 0% 0% 1% 1% 0% 2% 1%
1 2 1 2 5 1 0 0 1 0 0 11 0 3 5 5 0 0 2 0 0 0 0 2 5 5 8 11 0 0 70
THREAD
0% 1% 0% 0% 0% 0% 0% 0% 0% 0% 0% 1% 0% 1% 1% 1% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 1% 2% 0% 0% 0%
0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 37 37 74
SAFETY
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 4% 5% 0%

DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1 0% 0% 3% 1% 0% 0% 0% 0% 0%
1

2 0% 0% 3% 3% 2% 1% 0% 0% 0%

3 0% 0% 1% 2% 1% 0% 0% 0% 0%

4 0% 0% 2% 1% 1% 0% 0% 0% 0%
5%

5 0% 0% 1% 1% 1% 0% 0% 0% 0%

6 0% 0% 3% 2% 1% 0% 0% 0% 0%

7 0% 0% 0% 1% 1% 0% 0% 0% 0%

8 0% 0% 2% 3% 2% 0% 0% 0% 0%
FABRIC TRIMS CONST STITCH

9 0% 0% 4% 1% 0% 0% 0% 0% 0%
4%

10 2% 0% 2% 3% 2% 0% 0% 0% 0%

11 0% 0% 2% 4% 2% 0% 0% 0% 0%

12 0% 0% 1% 1% 1% 1% 0% 0% 0%

13 0% 0% 1% 3% 0% 0% 0% 0% 0%

14 0% 0% 3% 2% 2% 1% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT

15 0% 0% 0% 1% 1% 1% 0% 0% 0%

16 0% 0% 1% 0% 1% 1% 0% 0% 0%

17 0% 0% 0% 0% 0% 0% 0% 0% 0%

18 0% 0% 1% 1% 4% 0% 0% 0% 0%

2%
19 0% 0% 1% 1% 0% 0% 0% 0% 0%

20 0% 0% 1% 0% 1% 0% 0% 0% 0%
SAFETY

21 0% 0% 1% 1% 1% 0% 0% 0% 0%

22 0% 0% 2% 0% 1% 0% 0% 0% 0%

23 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

1%
24 0% 0% 2% 0% 1% 0% 0% 0% 0%

25 0% 0% 1% 0% 0% 0% 0% 0% 0%

26 0% 0% 0% 0% 0% 0% 0% 0% 0%

27 0% 0% 0% 0% 0% 0% 0% 0% 0%

28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%

30 0% 0% 2% 0% 1% 2% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT

RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON

0% 0% 1% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 04-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
2% setlement
1%

1% Stretch out / loosen operator SPV must re-training the Verification the output are align
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper 04-03-2020
1%
neatly. handling new style. with required process
1%

1%

0% in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 04-03-2020
0%
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

0.80%

0.70%

0.60%

0.50%

0.79%
0.40%

0.73%

0.68%

0.30%

0.20%

0.31%

0.22%

0.10%

0.14%
0.12%
0.10%
0.09%
0.08%

0.04%
0.00% 0.00% 0.00% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00% 0.01% 0.01% 0.00%
0.00%

Row 128
DAILY REPORT QC END LINE - QC IN LINE

DAILY DEFECT QC END-LINE


DATE : 04 MARET 2020
QC END LINE
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02

TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED

S#FFKGSK01-
1 534 6 9 6 1 1 1 24 4.5%
03
S#FFKGSK01-
2 534 1 7 7 7 2 24 4.5%
03

3 S#2755 629 8 1 8 4 8 29 4.6%

S#FFKGSK010
4 638 3 16 2 10 3 3 2 39 6.1%
3

5 S#3068 713 1 16 15 9 4 45 6.3%

6 S#3071 815 3 2 12 4 8 3 9 2 43 5.3%

7 S#3245 480 2 1 2 3 2 10 2.1%

8 S#6174 0 #DIV/0!

9 S#FMRRSK03 643 1 8 9 8 11 2 39 6.1%

10 S#5026 791 6 8 5 7 4 30 3.8%

11 S#PMKTSK72 329 7 12 12 31 9.4%

12 S#PMKTSK71 711 6 10 7 6 6 35 4.9%

13 S#PFKLSK71 736 7 13 10 30 4.1%

14 S#8065 357 9 13 11 4 37 10.4%

15 S#3245 1,088 1 2 5 4 1 4 17 1.6%

16 S#4997 694 6 7 6 19 2.7%

17 S#4989 759 3 4 5 6 2 3 23 3.0%

18 S#3010377 920 6 7 6 19 2.1%

19 S#3068 688 4 3 2 1 5 2 3 20 2.9%

20 S#1124756 946 1 1 6 7 5 20 2.1%

21 S#3010376 731 8 7 9 2 26 3.6%

22 S#4989 640 6 4 7 17 2.7%

23 S#FFZZSI01 0 #DIV/0!

24 S#7908 568 4 1 3 2 5 2 3 20 3.5%

25 S#4995 559 7 8 3 6 24 4.3%

26 S#7836 1,120 3 2 4 5 2 4 20 1.8%

27 S#6142 1,350 5 5 2 3 6 7 28 2.1%

28 S#4989 1,674 7 3 5 9 24 1.4%

29 S#6194 466 4 4 4 1 2 15 3.2%

30 S#187618 643 9 9 10 12 40 6.2%

TOTAL CHECKING 20,756 6 0 1 0 24 0 0 0 0 36 15 157 25 52 0 0 0 160 40 0 147 2 80 3 0 0 0 0 0 0 0 0 0 748 3.6%

% DEFECT 0.03% 0.00% 0.00% 0.00% 0.12% 0.00% 0.00% 0.00% 0.00% 0.17% 0.07% 0.76% 0.12% 0.25% 0.00% 0.00% 0.00% 0.77% 0.19% 0.00% 0.71% 0.01% 0.39% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL

0 1 0 0 1 0 0 0 9 6 0 6 0 0 0 0 3 0 4 1 0 0 0 0 0 0 0 0 0 0 31
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 1% 0% 1% 0% 0% 0% 0% 0% 0% 1% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
15 7 9 21 16 21 2 0 28 13 7 10 7 9 3 6 9 6 6 7 8 10 0 8 7 5 12 18 18 18 306
CONSTRUCTION
3% 1% 1% 3% 2% 3% 0% #DIV/0! 4% 2% 2% 1% 1% 3% 0% 1% 1% 1% 1% 1% 1% 2% #DIV/0! 1% 1% 0% 1% 3% 4% 3% 1%
7 7 12 13 15 11 3 0 2 7 12 7 23 13 5 0 8 7 5 7 7 0 0 2 8 9 3 0 10 10 213
STITCHING
1% 1% 2% 2% 2% 1% 1% #DIV/0! 0% 1% 4% 1% 3% 4% 0% 0% 1% 1% 1% 1% 1% 0% #DIV/0! 0% 1% 1% 0% 0% 2% 2% 1%
1 7 8 3 9 9 3 0 0 4 12 6 0 11 5 7 3 6 2 5 9 7 0 5 3 2 6 10 12 12 167
SEAM
0% 1% 1% 0% 1% 1% 1% #DIV/0! 0% 1% 4% 1% 0% 3% 0% 1% 0% 1% 0% 1% 1% 1% #DIV/0! 1% 1% 0% 0% 2% 0% 2% 1%
1 2 0 2 4 2 2 0 0 0 0 6 0 4 4 6 0 0 3 0 2 0 0 5 6 4 7 12 0 0 72
THREAD
0% 0% 0% 0% 1% 0% 0% #DIV/0! 0% 0% 0% 1% 0% 1% 0% 1% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 1% 0% 1% 2% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 40 40 80
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 9% 6% 0%

DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1 0% 0% 3% 1% 0% 0% 0% 0% 0%
1

2 0% 0% 1% 1% 1% 0% 0% 0% 0%

3 0% 0% 1% 2% 1% 0% 0% 0% 0%

4 0% 0% 3% 2% 0% 0% 0% 0% 0%
5%

5 0% 0% 2% 2% 1% 1% 0% 0% 0%

6 0% 0% 3% 1% 1% 0% 0% 0% 0%

7 0% 0% 0% 1% 1% 0% 0% 0% 0%

8 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


FABRIC TRIMS CONST STITCH

9 1% 0% 4% 0% 0% 0% 0% 0% 0%
4%

10 1% 0% 2% 1% 1% 0% 0% 0% 0%

11 0% 0% 2% 4% 4% 0% 0% 0% 0%

12 1% 0% 1% 1% 1% 1% 0% 0% 0%

13 0% 0% 1% 3% 0% 0% 0% 0% 0%

14 0% 0% 3% 4% 3% 1% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT

15 0% 0% 0% 0% 0% 0% 0% 0% 0%

16 0% 0% 1% 0% 1% 1% 0% 0% 0%

17 0% 0% 0% 0% 0% 0% 0% 0% 0%

18 0% 0% 1% 1% 4% 0% 0% 0% 0%

2%
19 1% 0% 1% 1% 0% 0% 0% 0% 0%

20 0% 0% 1% 1% 1% 0% 0% 0% 0%
SAFETY

21 0% 0% 1% 1% 1% 0% 0% 0% 0%

22 0% 0% 2% 0% 1% 0% 0% 0% 0%

23 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

1%
24 0% 0% 1% 0% 1% 1% 0% 0% 0%

25 0% 0% 1% 1% 1% 1% 0% 0% 0%

26 0% 0% 0% 0% 0% 0% 0% 0% 0%

27 0% 0% 0% 0% 0% 0% 0% 0% 0%

28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%

30 0% 0% 3% 0% 2% 2% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT

RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON

0% 0% 1% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 05-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
2% setlement
1%

1% Stretch out / loosen operator SPV must re-training the Verification the output are align
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper 05-03-2020
1%
neatly. handling new style. with required process
1%

1%

0% in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 05-03-2020
0%
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

0.80%

0.70%

0.60%

0.50%

0.40% 0.77%
0.76%

0.71%

0.30%

0.39%
0.20%

0.25%

0.19%
0.10% 0.17%

0.12% 0.12%

0.07%

0.03%
0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00% 0.01%

0.00%

Row 128
DAILY REPORT QC END LINE - QC IN LINE

DAILY DEFECT QC END-LINE


DATE : 05 MARET 2020
QC END LINE
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02

TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED

S#FFKGSK01-
1 536 5 10 2 2 2 21 3.9%
03
S#FFKGSK01-
2 546 4 8 11 7 5 35 6.4%
03

3 S#2755 865 1 1 1 12 10 8 3 36 4.2%

S#FFKGSK010
4 599 1 17 2 10 7 5 2 44 7.3%
3

5 S#3162 778 5 7 9 7 28 3.6%

6 S#3071 703 4 11 12 11 1 10 4 53 7.5%

S#5GPDSK010
7 986 1 1 1 2 2 3 10 1.0%
5

8 S#6174 0 #DIV/0!

9 S#FMRRSK03 797 3 12 10 8 33 4.1%

10 S#5026 1,035 6 11 9 8 34 3.3%

11 S#PMKTSK72 450 9 12 13 34 7.6%

12 S#PMKTSK71 578 2 7 7 6 22 3.8%

13 S#PFKLSK71 775 7 8 6 21 2.7%

14 S#8065 606 11 18 8 3 40 6.6%

15 S#3245 798 1 8 6 5 1 6 27 3.4%

16 s#4989 920 11 7 6 24 2.6%

17 S#4989 1,113 5 5 4 7 6 27 2.4%

18 S#3010377 1,098 7 8 8 23 2.1%

19 S#3068 809 4 16 5 6 1 2 34 4.2%

20 s#3010377 960 1 2 7 4 6 20 2.1%

21 S#3010376 885 6 7 10 23 2.6%

22 S#4989 929 5 8 6 19 2.0%

23 S#FFZZSI01 0 #DIV/0!

24 S#7908 824 1 2 4 5 2 7 2 23 2.8%

25 S#4995 743 5 2 9 9 10 35 4.7%

26 S#7836 1,457 5 2 2 6 2 5 22 1.5%

27 S#6142 965 7 4 1 2 1 5 6 3 29 3.0%

28 S#4989 2,076 7 4 7 8 26 1.3%

29 S#6194 576 1 6 5 4 2 18 3.1%

30 S#187618 1,047 9 7 8 9 33 3.2%

TOTAL CHECKING 24,454 0 0 0 0 27 0 0 0 0 40 11 160 27 73 1 0 2 185 26 0 166 1 69 6 0 0 0 0 0 0 0 0 0 794 3.2%

% DEFECT 0.00% 0.00% 0.00% 0.00% 0.11% 0.00% 0.00% 0.00% 0.00% 0.16% 0.04% 0.65% 0.11% 0.30% 0.00% 0.00% 0.01% 0.76% 0.11% 0.00% 0.68% 0.00% 0.28% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL

0 4 0 1 0 0 0 0 3 6 0 2 0 0 1 0 5 0 4 1 0 0 0 0 0 0 0 0 0 0 27
FABRIC
0% 1% 0% 0% 0% 0% 0% #DIV/0! 0% 1% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
15 8 3 19 12 27 2 0 22 11 9 7 7 11 8 18 9 7 21 9 6 13 0 12 7 7 12 16 16 16 330
CONSTRUCTION
3% 1% 0% 3% 2% 4% 0% #DIV/0! 3% 1% 2% 1% 1% 2% 1% 2% 1% 1% 3% 1% 1% 1% #DIV/0! 1% 1% 0% 1% 2% 3% 2% 1%
2 11 22 17 9 12 3 0 8 9 12 7 8 18 6 0 7 8 6 4 7 6 0 2 9 8 3 0 8 8 220
STITCHING
0% 2% 3% 3% 1% 2% 0% #DIV/0! 1% 1% 3% 1% 1% 3% 1% 0% 1% 1% 1% 0% 1% 1% #DIV/0! 0% 1% 1% 0% 0% 1% 1% 1%
2 7 8 5 7 10 2 0 0 8 13 6 6 8 6 6 6 8 1 6 10 0 0 7 9 2 5 8 9 9 174
SEAM
0% 1% 1% 1% 1% 1% 0% #DIV/0! 0% 1% 3% 1% 1% 1% 1% 1% 1% 1% 0% 1% 1% 0% #DIV/0! 1% 1% 0% 1% 1% 0% 1% 1%
2 5 3 2 0 4 3 0 0 0 0 0 0 3 6 0 0 0 2 0 0 0 0 2 10 5 9 9 0 0 65
THREAD
0% 1% 0% 0% 0% 1% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 1% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 1% 0% 1% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 33 33 66
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 6% 3% 0%

DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1 0% 0% 3% 0% 0% 0% 0% 0% 0%
1

2 1% 0% 1% 2% 1% 1% 0% 0% 0%

3 0% 0% 0% 3% 1% 0% 0% 0% 0%

4 0% 0% 3% 3% 1% 0% 0% 0% 0%
5%

5 0% 0% 2% 1% 1% 0% 0% 0% 0%

6 0% 0% 4% 2% 1% 1% 0% 0% 0%

7 0% 0% 0% 0% 0% 0% 0% 0% 0%

8 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


FABRIC TRIMS CONST STITCH

9 0% 0% 3% 1% 0% 0% 0% 0% 0%
4%

10 1% 0% 1% 1% 1% 0% 0% 0% 0%

11 0% 0% 2% 3% 3% 0% 0% 0% 0%

12 0% 0% 1% 1% 1% 0% 0% 0% 0%

13 0% 0% 1% 1% 1% 0% 0% 0% 0%

14 0% 0% 2% 3% 1% 0% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT

15 0% 0% 1% 1% 1% 1% 0% 0% 0%

16 0% 0% 2% 0% 1% 0% 0% 0% 0%

17 0% 0% 0% 0% 0% 0% 0% 0% 0%

18 0% 0% 1% 1% 4% 0% 0% 0% 0%

2%
19 0% 0% 3% 1% 0% 0% 0% 0% 0%

20 0% 0% 1% 0% 1% 0% 0% 0% 0%
SAFETY

21 0% 0% 1% 1% 1% 0% 0% 0% 0%

22 0% 0% 1% 1% 0% 0% 0% 0% 0%

23 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

1%
24 0% 0% 1% 0% 1% 0% 0% 0% 0%

25 0% 0% 1% 1% 1% 1% 0% 0% 0%

26 0% 0% 0% 0% 0% 0% 0% 0% 0%

27 0% 0% 0% 0% 0% 0% 0% 0% 0%

28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%

30 0% 0% 2% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT

RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON

0% 0% 1% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 06-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
2% setlement
1%

1% Stretch out / loosen operator SPV must re-training the Verification the output are align
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper 06-03-2020
1%
neatly. handling new style. with required process
1%

1%

0% in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 06-03-2020
0%
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

0.80%

0.70%

0.60%

0.50%

0.40%
0.76%

0.68%
0.65%

0.30%

0.20%

0.30%
0.28%

0.10%
0.16%

0.11% 0.11% 0.11%

0.04%
0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00% 0.01% 0.00%
0.00%

Row 128
DAILY REPORT QC END LINE - QC IN LINE

DAILY DEFECT QC END-LINE


DATE : 06 MARET 2020
QC END LINE
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02

TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED

S#FFKGSK01-
1 536 1 5 11 4 2 1 1 1 26 4.9%
03
S#FFKGSK01-
2 431 1 7 9 6 23 5.3%
03

3 S#3162 946 7 2 10 12 9 6 46 4.9%

S#FFKGSK010
4 591 14 2 10 5 4 3 38 6.4%
3

5 S#3162 840 4 7 8 3 6 28 3.3%

6 S#3071 838 4 8 10 12 2 36 4.3%

S#5GPDSK010
7 879 2 4 1 4 1 7 19 2.2%
5

8 S#6174 0 #DIV/0!

9 S#FMRRSK03 623 9 9 8 6 32 5.1%

10 S#5026 1,219 21 5 18 1 45 3.7%

11 S#PMKTSK72 414 8 13 9 30 7.2%

12 S#PMKTSK71 570 3 5 7 8 4 27 4.7%

13 S#PFKLSK71 868 9 9 4 22 2.5%

14 S#8065 700 5 19 7 13 3 47 6.7%

15 S#3245 819 2 1 8 4 2 2 19 2.3%

16 s#4989 843 9 8 7 24 2.8%

17 S#4995 1,155 4 7 5 5 6 27 2.3%

18 S#4989 981 4 5 3 7 2 5 26 2.7%

19 S#3068 695 2 6 3 7 2 20 2.9%

20 S#1124756 948 2 6 3 5 16 1.7%

21 S#3010376 762 1 6 8 7 22 2.9%

22 S#5026 814 12 8 10 30 3.7%

23 S#FFZZSI01 0 #DIV/0!

24 S#7908 480 2 1 2 2 3 5 4 19 4.0%

25 S#4995 437 6 5 3 6 3 4 27 6.2%

26 S#7836 820 2 3 4 6 5 20 2.4%

27 S#6142 938 3 2 3 4 4 7 6 6 1 36 3.8%

28 S#4989 2,078 8 6 8 9 31 1.5%

29 S#6194 641 5 5 5 2 17 2.7%

30 S#187618 1,042 8 8 7 10 33 3.2%

TOTAL CHECKING 22,908 0 0 0 0 62 0 6 0 0 29 11 140 15 39 1 0 4 183 70 9 119 23 69 6 0 0 0 0 0 0 0 0 0 786 3.4%

% DEFECT 0.00% 0.00% 0.00% 0.00% 0.27% 0.00% 0.03% 0.00% 0.00% 0.13% 0.05% 0.61% 0.07% 0.17% 0.00% 0.00% 0.02% 0.80% 0.31% 0.04% 0.52% 0.10% 0.30% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL

1 1 0 0 0 0 2 0 9 21 0 3 0 0 0 0 4 4 2 0 0 12 0 0 0 0 3 0 0 0 62
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 2% 0% 1% 0% 0% 0% 0% 0% 0% 0% 0% 0% 1% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6 0 0 0 0 0 6
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 1% 0% 0% 0% 0% 0% 0%
16 7 9 16 11 4 5 0 17 5 8 0 9 5 3 9 7 8 9 8 7 18 0 7 8 5 5 16 16 16 254
CONSTRUCTION
3% 2% 1% 3% 1% 0% 1% #DIV/0! 3% 0% 2% 0% 1% 1% 0% 1% 1% 1% 1% 1% 1% 2% #DIV/0! 1% 2% 1% 1% 2% 2% 2% 1%
6 9 22 15 11 18 5 0 6 18 22 12 13 26 8 0 10 9 7 3 8 0 0 3 6 10 8 0 7 7 269
STITCHING
1% 2% 2% 3% 1% 2% 1% #DIV/0! 1% 1% 5% 2% 1% 4% 1% 0% 1% 1% 1% 0% 1% 0% #DIV/0! 1% 1% 1% 1% 0% 1% 1% 1%
2 0 9 4 6 12 7 0 0 1 0 8 0 13 6 8 6 5 2 5 7 0 0 5 3 0 13 7 10 10 149
SEAM
0% 0% 1% 1% 1% 1% 1% #DIV/0! 0% 0% 0% 1% 0% 2% 1% 1% 1% 1% 0% 1% 1% 0% #DIV/0! 1% 1% 0% 1% 1% 0% 1% 1%
1 6 6 3 0 2 0 0 0 0 0 4 0 3 2 7 0 0 0 0 0 0 0 4 4 5 7 10 0 0 64
THREAD
0% 1% 1% 1% 0% 0% 0% #DIV/0! 0% 0% 0% 1% 0% 0% 0% 1% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 1% 1% 1% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 33 33 66
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 5% 3% 0%

DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1 0% 0% 3% 1% 0% 0% 0% 0% 0%
1

2 0% 0% 2% 2% 0% 1% 0% 0% 0%

3 0% 0% 1% 2% 1% 1% 0% 0% 0%

4 0% 0% 3% 3% 1% 1% 0% 0% 0%
5%

5 0% 0% 1% 1% 1% 0% 0% 0% 0%

6 0% 0% 0% 2% 1% 0% 0% 0% 0%

7 0% 0% 1% 1% 1% 0% 0% 0% 0%

8 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


FABRIC TRIMS CONST STITCH

9 1% 0% 3% 1% 0% 0% 0% 0% 0%
4%

10 2% 0% 0% 1% 0% 0% 0% 0% 0%

11 0% 0% 2% 5% 0% 0% 0% 0% 0%

12 1% 0% 0% 2% 1% 1% 0% 0% 0%

13 0% 0% 1% 1% 0% 0% 0% 0% 0%

14 0% 0% 1% 4% 2% 0% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT

15 0% 0% 0% 1% 1% 0% 0% 0% 0%

16 0% 0% 1% 0% 1% 1% 0% 0% 0%

17 0% 0% 0% 0% 0% 0% 0% 0% 0%

18 0% 0% 1% 1% 4% 0% 0% 0% 0%

2%
19 0% 0% 1% 1% 0% 0% 0% 0% 0%

20 0% 0% 1% 0% 1% 0% 0% 0% 0%
SAFETY

21 0% 0% 1% 1% 1% 0% 0% 0% 0%

22 1% 0% 2% 0% 0% 0% 0% 0% 0%

23 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

1%
24 0% 0% 1% 1% 1% 1% 0% 0% 0%

25 0% 1% 2% 1% 1% 1% 0% 0% 0%

26 0% 0% 0% 0% 0% 0% 0% 0% 0%

27 0% 0% 0% 0% 0% 0% 0% 0% 0%

28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%

30 0% 0% 2% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT

RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON

0% 0% 1% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 07-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
1% setlement

1%

1%
Stretch out / loosen operator SPV must re-training the Verification the output are align
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper 07-03-2020
neatly. handling new style. with required process
1%

1%

0%
in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 07-03-2020
0%
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

0.80%

0.70%

0.60%

0.50%

0.80%
0.40%

0.61%

0.30%

0.52%

0.20%

0.31% 0.30%
0.27%

0.10% 0.17%

0.13%
0.10%

0.07%
0.05%
0.04%
0.00% 0.00% 0.00% 0.00% 0.00% 0.03% 0.00% 0.00% 0.00% 0.02% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
0.00%

Row 128
DAILY REPORT QC END LINE - QC IN LINE

DAILY DEFECT QC END-LINE


DATE : 07 MARET 2020
QC END LINE
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02

TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED

S#FFKGSK01-
1 319 4 6 1 5 2 1 19 6.0%
03
S#FFKGSK01-
2 366 3 10 10 10 3 36 9.8%
03

3 s#2755 655 2 1 1 9 5 7 4 29 4.4%

S#FFKGSK010
4 275 8 7 8 23 8.4%
3

5 S#3162 544 3 5 6 4 18 3.3%

6 S#3071 302 5 6 5 7 3 26 8.6%

S#5GPDSK010
7 251 3 4 4 11 4.4%
5

8 S#6174 0 #DIV/0!

9 S#FMRRSK03 102 2 1 2 5 4.9%

10 S#5026 476 12 1 7 8 28 5.9%

11 S#PMKTSK72 244 6 10 7 23 9.4%

12 S#PMKTSK71 245 3 4 4 4 15 6.1%

13 S#PFKLSK71 497 4 8 5 17 3.4%

14 S#8065 434 1 12 9 13 2 37 8.5%

15 S#3245 393 1 2 6 1 5 1 2 18 4.6%

16 s#4989 367 5 5 7 17 4.6%

17 S#4995 375 2 3 5 1 4 15 4.0%

18 S#3010377 437 2 3 2 7 1.6%

19 S#3068 375 0 0.0%

20 S#1124756 450 1 4 5 1 6 17 3.8%

21 S#3010376 381 8 7 5 20 5.2%

22 S#5026 319 5 4 2 11 3.4%

23 S#FFZZSI01 0 #DIV/0!

24 S#7908 250 1 2 1 1 3 2 10 4.0%

25 s#6194 249 3 6 4 4 2 19 7.6%

26 S#7836 320 2 2 3 4 4 15 4.7%

27 S#6142 800 7 4 1 2 1 5 6 3 29 3.6%

28 S#4989 762 1 3 3 3 10 1.3%

29 S#6194 412 3 4 4 1 12 2.9%

30 S#187618 599 7 5 5 7 24 4.0%

TOTAL CHECKING 11,199 0 0 0 0 11 15 3 0 0 20 5 95 1 30 1 0 5 122 42 0 107 5 46 3 0 0 0 0 0 0 0 0 0 511 4.6%

% DEFECT 0.00% 0.00% 0.00% 0.00% 0.10% 0.13% 0.03% 0.00% 0.00% 0.18% 0.04% 0.85% 0.01% 0.27% 0.01% 0.00% 0.04% 1.09% 0.38% 0.00% 0.96% 0.04% 0.41% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL

0 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0 1 0 5 0 0 0 0 0 0 0 0 11
FABRIC
0% 1% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 1% 0% 0% 0% 0% 2% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 12 0 3 0 0 0 0 0 0 0 0 0 0 0 0 3 0 0 0 0 0 18
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 3% 0% 1% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 1% 0% 0% 0% 0% 0% 0%
10 10 4 8 8 5 3 0 3 1 6 4 4 1 3 10 3 0 0 9 8 6 0 4 10 4 12 12 12 12 172
CONSTRUCTION
3% 3% 1% 3% 1% 2% 1% #DIV/0! 3% 0% 2% 2% 1% 0% 1% 3% 1% 0% 0% 2% 2% 2% #DIV/0! 2% 4% 1% 2% 2% 3% 2% 2%
6 10 14 15 6 11 4 0 0 7 10 4 13 21 7 0 6 5 0 1 7 0 0 1 4 7 3 0 5 5 172
STITCHING
2% 3% 2% 5% 1% 4% 2% #DIV/0! 0% 1% 4% 2% 3% 5% 2% 0% 2% 1% 0% 0% 2% 0% #DIV/0! 0% 2% 2% 0% 0% 1% 1% 2%
2 10 7 0 4 7 4 0 2 0 7 4 0 13 6 7 4 0 0 6 5 0 0 3 0 4 5 5 7 7 119
SEAM
1% 3% 1% 0% 1% 2% 2% #DIV/0! 2% 0% 3% 2% 0% 3% 2% 2% 1% 0% 0% 1% 1% 0% #DIV/0! 1% 0% 1% 1% 1% 0% 1% 1%
1 3 4 0 0 3 0 0 0 8 0 0 0 2 2 0 0 2 0 0 0 0 0 2 2 0 9 7 0 0 45
THREAD
0% 1% 1% 0% 0% 1% 0% #DIV/0! 0% 2% 0% 0% 0% 0% 1% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 1% 0% 1% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 24 24 48
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 6% 4% 0%

DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1 0% 0% 3% 2% 1% 0% 0% 0% 0%
1

2 1% 0% 3% 3% 3% 1% 0% 0% 0%

3 0% 0% 1% 2% 1% 1% 0% 0% 0%

4 0% 0% 3% 5% 0% 0% 0% 0% 0%
5%

5 0% 0% 1% 1% 1% 0% 0% 0% 0%

6 0% 0% 2% 4% 2% 1% 0% 0% 0%

7 0% 0% 1% 2% 2% 0% 0% 0% 0%

8 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


FABRIC TRIMS CONST STITCH

9 0% 0% 3% 0% 2% 0% 0% 0% 0%
4%

10 0% 3% 0% 1% 0% 2% 0% 0% 0%

11 0% 0% 2% 4% 3% 0% 0% 0% 0%

12 0% 1% 2% 2% 2% 0% 0% 0% 0%

13 0% 0% 1% 3% 0% 0% 0% 0% 0%

14 0% 0% 0% 5% 3% 0% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT

15 0% 0% 1% 2% 2% 1% 0% 0% 0%

16 0% 0% 3% 0% 2% 0% 0% 0% 0%

17 0% 0% 0% 0% 0% 0% 0% 0% 0%

18 0% 0% 0% 1% 4% 0% 0% 0% 0%

2%
19 0% 0% 0% 0% 0% 0% 0% 0% 0%

20 0% 0% 2% 0% 1% 0% 0% 0% 0%
SAFETY

21 0% 0% 2% 2% 1% 0% 0% 0% 0%

22 2% 0% 2% 0% 0% 0% 0% 0% 0%

23 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

1%
24 0% 0% 2% 0% 1% 1% 0% 0% 0%

25 0% 1% 4% 2% 0% 1% 0% 0% 0%

26 0% 0% 0% 0% 0% 0% 0% 0% 0%

27 0% 0% 0% 0% 0% 0% 0% 0% 0%

28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%

30 0% 0% 2% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT

RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON

0% 0% 2% 2% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 09-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
2% setlement
2%

1%
in proper handling sewing in proper handling sewing Qc Inline should be control the
1% M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 09-03-2020
1%
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%

1%

Stretch out / loosen operator SPV must re-training the


0%
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper Verification the output are align 09-03-2020
with required process
0% neatly. handling new style.
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1.20%

1.00%

0.80%

0.60%

1.09%

0.96%

0.85%

0.40%

0.41%
0.38%
0.20%

0.27%

0.18%
0.13%
0.10%

0.04% 0.04% 0.04%


0.00% 0.00% 0.00% 0.00% 0.03% 0.00% 0.00% 0.00% 0.00% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01% 0.01%
0.00%

Row 128
WEEKLY REPORT QC END LINE - QC IN LINE

WEEKLY DEFECT QC END-LINE


DATE : 02-07 MARET 2020
QC END LINE
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02

TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED

S#FFKGSK01-
1 2,861 0 0 0 0 1 0 0 0 0 31 0 49 0 0 0 0 0 22 15 0 8 1 6 0 0 0 0 0 0 0 0 0 0 133 4.6%
03
S#FFKGSK01-
2 2,687 0 0 0 0 12 0 0 0 0 11 0 38 0 0 0 0 0 55 0 0 38 0 19 1 0 0 0 0 0 0 0 0 0 174 6.5%
03

3 s#2755 4,723 0 0 0 0 0 0 0 0 0 0 0 29 10 7 0 0 0 55 40 0 46 0 18 0 0 0 0 0 0 0 0 0 0 205 4.3%

S#FFKGSK010
4 3,439 0 0 0 0 8 0 0 0 0 3 0 79 11 0 0 0 0 55 29 0 22 0 10 0 0 0 0 0 0 0 0 0 0 217 6.3%
3

5 S#3162 4,664 0 0 0 0 8 0 0 0 0 0 0 12 0 63 0 0 0 64 3 0 44 0 12 0 0 0 0 0 0 0 0 0 0 206 4.4%

6 S#3071 3,605 0 0 0 0 0 0 0 0 0 7 2 50 0 26 0 0 0 46 24 0 54 0 13 0 0 0 0 0 0 0 0 0 0 222 6.2%

S#5GPDSK010
7 3,404 0 0 0 0 2 0 1 0 0 0 3 12 0 0 1 0 0 15 8 0 21 0 6 0 1 0 0 0 0 0 0 0 0 70 2.1%
5

8 S#6174 773 0 0 0 0 0 0 0 0 0 0 0 10 2 0 0 0 0 13 0 0 9 0 0 0 0 0 0 0 0 0 0 0 0 34 4.4%

9 S#FMRRSK03 3,462 0 0 1 0 20 0 0 0 0 0 41 37 38 11 0 0 0 29 0 0 3 1 1 0 0 0 0 0 0 0 0 0 0 182 5.3%

10 S#5026 4,043 0 0 0 0 40 12 0 0 0 0 1 31 4 14 0 0 0 54 0 0 20 1 8 0 0 0 0 0 0 0 0 0 0 185 4.6%

11 S#PMKTSK72 2,332 0 0 0 0 0 0 0 0 0 0 0 50 0 0 0 0 0 76 0 9 51 0 0 0 0 0 0 0 0 0 0 0 0 186 8.0%

12 S#PMKTSK71 3,585 6 0 0 0 5 3 0 0 0 0 7 29 0 0 0 0 0 39 7 0 34 8 29 0 0 0 0 0 0 0 0 0 0 167 4.7%

13 S#PFKLSK71 4,409 0 0 0 0 0 0 0 0 0 0 0 43 0 0 0 0 0 66 37 0 6 0 0 0 0 0 0 0 0 0 0 0 0 152 3.4%

14 S#8065 2,894 0 0 0 0 0 0 0 0 0 50 0 1 0 0 0 0 0 84 16 0 62 0 15 3 0 0 0 0 0 0 0 0 0 231 8.0%

15 S#3245 4,811 0 0 0 0 5 0 0 0 0 0 2 15 0 7 0 0 0 38 6 0 31 8 19 0 0 0 0 0 0 0 0 0 0 131 2.7%

16 s#4989 3,808 0 0 0 0 0 0 0 0 0 0 0 39 0 17 0 0 0 0 0 0 37 0 25 0 0 0 0 0 0 0 0 0 0 118 3.1%

17 S#4995 5,335 0 0 0 0 21 0 0 0 0 9 3 26 4 0 0 0 0 33 17 0 28 0 0 0 0 0 0 0 0 0 0 0 0 141 2.6%

18 S#3010377 5,148 0 0 0 0 4 0 0 0 0 5 0 8 0 19 0 0 0 31 12 0 31 0 2 0 0 0 0 0 0 0 0 0 0 112 2.2%

19 S#3068 4,008 0 0 0 0 14 0 0 0 0 0 0 14 25 12 0 0 0 28 0 0 7 2 9 0 0 0 0 0 0 0 0 0 0 111 2.8%

20 S#1124756 5,172 0 0 0 0 6 0 1 1 0 12 3 35 0 0 0 0 0 21 1 0 33 0 0 0 0 0 0 0 0 0 0 0 0 113 2.2%

21 S#3010376 4,295 0 0 0 0 0 0 0 0 0 0 1 41 0 0 0 0 0 42 0 0 45 0 4 0 0 0 0 0 0 0 0 0 0 133 3.1%

22 S#5026 4,221 0 0 0 0 23 0 0 0 0 0 0 40 0 37 0 0 0 6 0 0 14 0 0 0 0 0 0 0 0 0 0 0 0 120 2.8%

23 S#FFZZSI01 271 0 0 0 0 6 0 0 0 0 0 0 4 0 0 0 0 0 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 14 5.2%

24 S#7908 3,057 0 0 0 0 0 0 0 0 0 4 11 16 1 12 6 0 0 9 0 0 30 0 14 3 0 0 0 0 0 0 0 0 0 106 3.5%

25 s#6194 4,386 0 0 0 0 0 0 11 0 0 3 0 27 6 11 0 0 0 37 6 0 26 3 33 0 0 0 0 0 0 0 0 0 0 163 3.7%

26 S#7836 5,962 0 0 0 0 0 0 0 0 0 18 0 17 0 0 0 0 3 23 23 0 9 4 15 10 0 0 0 0 0 0 0 0 0 122 2.0%

27 S#6142 5,867 0 0 0 0 3 0 0 0 0 4 0 31 5 19 2 0 8 9 4 0 34 6 36 14 0 0 0 0 0 0 0 0 0 175 3.0%

28 S#4989 10,589 0 0 0 0 0 0 0 0 0 27 0 7 0 4 0 0 0 27 6 0 27 0 43 0 0 0 0 0 0 0 0 0 0 141 1.3%

29 S#6194 3,518 0 0 0 0 0 0 0 0 0 0 1 17 10 1 0 0 0 27 0 0 20 1 14 0 0 0 0 0 0 0 0 0 0 91 2.6%

30 S#187618 4,443 0 0 0 0 0 0 0 0 0 0 0 51 0 44 0 0 0 0 0 0 46 0 58 0 0 0 0 0 0 0 0 0 0 199 4.5%

TOTAL CHECKING 121,772 6 0 1 0 178 15 13 1 0 184 75 858 116 304 9 0 11 1,008 254 9 836 35 409 31 1 0 0 0 0 0 0 0 0 4,354 3.6%

% DEFECT 0.00% 0.00% 0.00% 0.00% 0.15% 0.01% 0.01% 0.00% 0.00% 0.15% 0.06% 0.70% 0.10% 0.25% 0.01% 0.00% 0.01% 0.83% 0.21% 0.01% 0.69% 0.03% 0.34% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
WEEKLY REPORT QC END LINE - QC IN LINE

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL

1 12 0 8 8 0 2 0 21 40 0 11 0 0 5 0 21 4 14 6 0 23 6 0 0 0 3 0 0 0 185
FABRIC
0% 0% 0% 0% 0% 0% 0% 0% 1% 1% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 1% 2% 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 1 0 0 12 0 3 0 0 0 0 0 0 0 2 0 0 0 0 11 0 0 0 0 0 29
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
80 49 46 93 75 85 16 12 127 50 50 36 43 51 24 56 42 32 51 50 42 77 4 50 47 35 61 95 95 95 1669
CONSTRUCTION
3% 2% 1% 3% 2% 2% 0% 2% 4% 1% 2% 1% 1% 2% 0% 1% 1% 1% 1% 1% 1% 2% 1% 2% 1% 1% 1% 2% 3% 2% 1%
37 55 95 84 67 70 23 13 29 54 85 46 103 100 44 0 50 43 28 22 42 6 4 9 43 49 21 0 46 46 1314
STITCHING
1% 2% 2% 2% 1% 2% 1% 2% 1% 1% 4% 1% 2% 3% 1% 0% 1% 1% 1% 0% 1% 0% 1% 0% 1% 1% 0% 0% 1% 1% 1%
9 38 46 22 44 54 21 9 4 21 51 42 6 62 39 37 28 31 9 33 45 14 0 30 29 13 40 46 58 58 939
SEAM
0% 1% 1% 1% 1% 1% 1% 1% 0% 1% 2% 1% 0% 2% 1% 1% 1% 1% 0% 1% 1% 0% 0% 1% 1% 0% 1% 1% 0% 1% 1%
6 20 18 10 12 13 6 0 1 8 0 29 0 18 19 25 0 2 9 0 4 0 0 17 33 25 50 58 0 0 383
THREAD
0% 1% 0% 0% 0% 0% 0% 0% 0% 0% 0% 1% 0% 1% 0% 1% 0% 0% 0% 0% 0% 0% 0% 1% 1% 0% 1% 1% 0% 0% 0%
0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 199 199 398
SAFETY
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 6% 4% 0%

WEEKLY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1 0% 0% 3% 1% 0% 0% 0% 0% 0%
1

2 0% 0% 2% 2% 1% 1% 0% 0% 0%

3 0% 0% 1% 2% 1% 0% 0% 0% 0%

4 0% 0% 3% 2% 1% 0% 0% 0% 0%
5%

5 0% 0% 2% 1% 1% 0% 0% 0% 0%

6 0% 0% 2% 2% 1% 0% 0% 0% 0%

7 0% 0% 0% 1% 1% 0% 0% 0% 0%

8 0% 0% 2% 2% 1% 0% 0% 0% 0%
FABRIC TRIMS CONST STITCH

9 1% 0% 4% 1% 0% 0% 0% 0% 0%
4%

10 1% 0% 1% 1% 1% 0% 0% 0% 0%

11 0% 0% 2% 4% 2% 0% 0% 0% 0%

12 0% 0% 1% 1% 1% 1% 0% 0% 0%

13 0% 0% 1% 2% 0% 0% 0% 0% 0%

14 0% 0% 2% 3% 2% 1% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT

15 0% 0% 0% 1% 1% 0% 0% 0% 0%

16 0% 0% 1% 0% 1% 1% 0% 0% 0%

17 0% 0% 0% 0% 0% 0% 0% 0% 0%

18 0% 0% 1% 1% 4% 0% 0% 0% 0%

2%
19 0% 0% 1% 1% 0% 0% 0% 0% 0%

20 0% 0% 1% 0% 1% 0% 0% 0% 0%
SAFETY

21 0% 0% 1% 1% 1% 0% 0% 0% 0%

22 1% 0% 2% 0% 0% 0% 0% 0% 0%

23 2% 0% 1% 1% 0% 0% 0% 0% 0%

1%
24 0% 0% 2% 0% 1% 1% 0% 0% 0%

25 0% 0% 1% 1% 1% 1% 0% 0% 0%

26 0% 0% 0% 0% 0% 0% 0% 0% 0%

27 0% 0% 0% 0% 0% 0% 0% 0% 0%

28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%

30 0% 0% 2% 0% 1% 1% 0% 0% 0%
WEEKLY REPORT QC END LINE - QC IN LINE

DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT

RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON

0% 0% 1% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 09-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
2% setlement
1%

1% Stretch out / loosen operator SPV must re-training the Verification the output are align
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper 09-03-2020
1%
neatly. handling new style. with required process
1%

1%

0% in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 09-03-2020
0%
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

0.90%

0.80%

0.70%

0.60%

0.50%

0.83%

0.40%

0.70%
0.69%

0.30%

0.20%
0.34%

0.25%

0.21%

0.10%
0.15% 0.15%

0.10%
0.06%

0.00% 0.00% 0.00% 0.00% 0.03% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00% 0.01% 0.01% 0.01% 0.01% 0.01%
0.00% 0.00% 0.00%
0.00%

Row 128
DAILY REPORT QC END LINE - QC IN LINE

DAILY DEFECT QC END-LINE


DATE : 09 MARET 2020
QC END LINE
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02

TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED

S#FFKGSK01-
1 421 8 9 5 1 3 26 6.2%
03
S#FFKGSK01-
2 477 3 11 10 7 3 34 7.1%
03

3 s#2755 596 3 2 2 10 4 8 1 30 5.0%

S#FFKGSK010
4 347 12 1 10 11 2 36 10.4%
3

5 S#3162 521 1 2 4 5 7 2 21 4.0%

6 S#3071 470 2 4 4 8 9 7 34 7.2%

S#PMDOSK91-
7 516 2 5 7 5 19 3.7%
97

8 S#6174 0 #DIV/0!

9 S#FMRRSK03 797 3 12 10 25 3.1%

10 S#5026 932 5 12 8 25 2.7%

11 S#PMKTSK72 255 8 13 6 27 10.6%

12 S#PMKTSK71 676 7 8 7 8 30 4.4%

13 S#PFKLSK71 828 12 9 7 28 3.4%

14 S#8065 341 10 10 11 3 34 10.0%

15 S#3245 554 1 7 6 2 4 20 3.6%

16 s#4989 769 3 7 4 14 1.8%

17 S#4995 825 2 3 4 6 5 20 2.4%

18 S#3010377 924 3 6 9 3 8 3 32 3.5%

19 S#3068 735 2 1 5 5 2 2 17 2.3%

20 S#1124756 1,045 1 2 1 7 4 5 20 1.9%

21 S#3010376 762 1 6 8 7 22 2.9%

22 S#5026 548 6 4 8 18 3.3%

23 S#FFZZSI01 0 #DIV/0!

24 S#7908 293 3 4 5 2 1 15 5.1%

25 s#6194 366 3 7 3 5 3 4 25 6.8%

26 S#5003 740 3 4 6 3 4 20 2.7%

27 S#6142 800 7 4 1 2 14 1.8%

28 S#4989 1,520 6 6 5 5 22 1.4%

29 S#6194 414 4 5 4 1 14 3.4%

30 S#187618 1,047 8 7 8 7 30 2.9%

TOTAL CHECKING 18,519 0 0 0 0 13 0 3 2 0 17 7 149 6 51 1 0 2 170 55 0 120 11 57 8 0 0 0 0 0 0 0 0 0 672 3.6%

% DEFECT 0.00% 0.00% 0.00% 0.00% 0.07% 0.00% 0.02% 0.01% 0.00% 0.09% 0.04% 0.80% 0.03% 0.28% 0.01% 0.00% 0.01% 0.92% 0.30% 0.00% 0.65% 0.06% 0.31% 0.04% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL

0 3 0 0 0 0 2 0 3 0 0 0 0 0 0 0 2 0 2 1 0 0 0 0 0 0 0 0 0 0 13
FABRIC
0% 1% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 3 0 0 0 0 0 5
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 1% 0% 0% 0% 0% 0% 0%
17 11 7 13 7 10 5 0 22 5 8 7 0 10 1 0 7 9 6 8 7 10 0 7 10 7 12 15 15 15 251
CONSTRUCTION
4% 2% 1% 4% 1% 2% 1% #DIV/0! 3% 1% 3% 1% 0% 3% 0% 0% 1% 1% 1% 1% 1% 2% #DIV/0! 2% 3% 1% 2% 1% 4% 1% 1%
5 10 14 21 12 17 7 0 0 12 13 8 21 10 7 3 6 12 5 4 8 8 0 0 5 6 2 0 0 8 224
STITCHING
1% 2% 2% 6% 2% 4% 1% #DIV/0! 0% 1% 5% 1% 3% 3% 1% 0% 1% 1% 1% 0% 1% 1% #DIV/0! 0% 1% 1% 0% 0% 0% 1% 1%
1 7 8 0 2 7 5 0 0 0 6 7 7 11 8 7 5 8 2 5 7 0 0 5 3 3 0 8 8 7 137
SEAM
0% 1% 1% 0% 0% 1% 1% #DIV/0! 0% 0% 2% 1% 1% 3% 1% 1% 1% 1% 0% 0% 1% 0% #DIV/0! 2% 1% 0% 0% 1% 0% 1% 1%
3 3 1 2 0 0 0 0 0 8 0 8 0 3 4 4 0 3 2 0 0 0 0 3 4 4 0 7 7 0 66
THREAD
1% 1% 0% 1% 0% 0% 0% #DIV/0! 0% 1% 0% 1% 0% 1% 1% 1% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 1% 1% 0% 1% 2% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 30 30 60
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 7% 3% 0%

DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
7%

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1 0% 0% 4% 1% 0% 1% 0% 0% 0%
1

2 1% 0% 2% 2% 1% 1% 0% 0% 0%

3 0% 0% 1% 2% 1% 0% 0% 0% 0%

6%
4 0% 0% 4% 6% 0% 1% 0% 0% 0%

5 0% 0% 1% 2% 0% 0% 0% 0% 0%

6 0% 0% 2% 4% 1% 0% 0% 0% 0%

7 0% 0% 1% 1% 1% 0% 0% 0% 0%

5%
8 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
FABRIC TRIMS CONST STITCH

9 0% 0% 3% 0% 0% 0% 0% 0% 0%

10 0% 0% 1% 1% 0% 1% 0% 0% 0%

11 0% 0% 3% 5% 2% 0% 0% 0% 0%

12 0% 0% 1% 1% 1% 1% 0% 0% 0% 4%

13 0% 0% 0% 3% 1% 0% 0% 0% 0%

14 0% 0% 3% 3% 3% 1% 0% 0% 0%
SEAM THREAD EMBRO PRINT

15 0% 0% 0% 1% 1% 1% 0% 0% 0%

16 0% 0% 0% 0% 1% 1% 0% 0% 0% 3%

17 0% 0% 0% 0% 0% 0% 0% 0% 0%

18 0% 0% 1% 1% 4% 0% 0% 0% 0%

19 0% 0% 1% 1% 0% 0% 0% 0% 0%

20 0% 0% 1% 0% 0% 0% 0% 0% 0%
2%
SAFETY

21 0% 0% 1% 1% 1% 0% 0% 0% 0%

22 0% 0% 2% 1% 0% 0% 0% 0% 0%

23 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

24 0% 0% 2% 0% 2% 1% 0% 0% 0%
1%

25 0% 1% 3% 1% 1% 1% 0% 0% 0%

26 0% 0% 0% 0% 0% 0% 0% 0% 0%

27 0% 0% 0% 0% 0% 0% 0% 0% 0%

28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%

30 0% 0% 1% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT

RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON

0% 0% 1% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 10-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
2% setlement
1%

1% Stretch out / loosen operator SPV must re-training the Verification the output are align
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper 10-03-2020
1%
neatly. handling new style. with required process
1%

1%

0% in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 10-03-2020
0%
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1.00%

0.90%

0.80%

0.70%

0.60%

0.50%

0.92%

0.80%
0.40%

0.65%

0.30%

0.20%

0.30% 0.31%
0.28%

0.10%

0.09%
0.07% 0.06%
0.04% 0.04%
0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.02% 0.01% 0.01%
0.01%
0.00%

Row 128
DAILY REPORT QC END LINE - QC IN LINE

DAILY DEFECT QC END-LINE


DATE : 10 MARET 2020
QC END LINE
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02

TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED

S#FFKGSK01-
1 397 3 7 6 1 5 22 5.5%
03
S#FFKGSK01-
2 424 2 7 7 7 2 25 5.9%
03

3 s#2755 841 8 2 4 12 10 8 3 47 5.6%

S#FFKGSK010
4 888 6 8 10 6 7 4 41 4.6%
3

5 S#3162 840 2 6 7 7 4 26 3.1%

6 S#3071 155 2 8 9 4 5 28 18.1%

S#PMDOSK91-
7 1,148 2 4 2 5 3 7 23 2.0%
97

8 S#6174 0 #DIV/0!

9 S#3109 291 11 1 4 4 12 32 11.0%

10 S#4989 853 4 3 21 28 3.3%

11 S#PMKTSK72 368 7 16 3 26 7.1%

12 S#PMKTSK71 785 8 8 7 4 27 3.4%

13 S#PFKLSK71 882 12 10 8 30 3.4%

14 S#8065 356 3 9 12 9 3 36 10.1%

15 S#3245 183 1 5 5 2 5 2 20 10.9%

16 S#4997 575 6 4 5 15 2.6%

17 S#4995 924 3 3 4 4 3 4 21 2.3%

18 S#S000049 1,204 1 3 3 4 6 17 1.4%

19 S#3068 710 4 5 6 7 2 3 27 3.8%

20 S#1124756 1,170 1 2 5 8 1 6 23 2.0%

21 S#30103780 684 8 7 6 3 24 3.5%

22 S#4989 475 5 5 10 2.1%

23 S#FFZZSI01 0 #DIV/0!

24 S#5003 1,422 4 6 5 2 5 22 1.5%

25 s#6194 485 6 2 7 4 6 25 5.2%

26 S#5003 320 2 2 3 4 11 3.4%

27 S#6194 1,261 6 2 1 5 1 6 4 25 2.0%

28 S#4989 1,572 4 8 5 5 22 1.4%

29 S#6194 515 4 4 6 5 2 21 4.1%

30 S#187618 1,051 8 10 9 10 37 3.5%

TOTAL CHECKING 20,779 0 0 0 0 14 2 2 0 0 23 20 116 10 46 8 0 8 180 51 12 128 7 72 8 4 0 0 0 0 0 0 0 0 711 3.4%

% DEFECT 0.00% 0.00% 0.00% 0.00% 0.07% 0.01% 0.01% 0.00% 0.00% 0.11% 0.10% 0.56% 0.05% 0.22% 0.04% 0.00% 0.04% 0.87% 0.25% 0.06% 0.62% 0.03% 0.35% 0.04% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL

0 0 0 0 0 0 2 0 0 4 0 0 0 0 0 0 3 0 4 1 0 0 0 0 0 0 0 0 0 0 14
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 1% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 0 0 0 0 0 0 4
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
10 7 14 14 8 10 6 0 16 3 7 8 0 12 1 6 7 1 11 13 8 5 0 10 8 4 8 18 18 18 251
CONSTRUCTION
3% 2% 2% 2% 1% 6% 1% #DIV/0! 5% 0% 2% 1% 0% 3% 1% 1% 1% 0% 2% 1% 1% 1% #DIV/0! 1% 2% 1% 1% 2% 3% 2% 1%
6 7 22 16 14 13 8 0 4 21 16 8 22 12 5 0 7 6 7 7 7 5 0 5 7 7 1 0 9 9 251
STITCHING
2% 2% 3% 2% 2% 8% 1% #DIV/0! 1% 2% 4% 1% 2% 3% 3% 0% 1% 0% 1% 1% 1% 1% #DIV/0! 0% 1% 2% 0% 0% 2% 1% 1%
1 7 8 7 4 5 7 0 12 0 3 7 8 9 7 4 4 4 2 0 6 0 0 2 4 0 5 9 10 10 145
SEAM
0% 2% 1% 1% 0% 3% 1% #DIV/0! 4% 0% 1% 1% 1% 3% 4% 1% 0% 0% 0% 0% 1% 0% #DIV/0! 0% 1% 0% 0% 1% 0% 1% 1%
5 2 3 4 0 0 0 0 0 0 0 4 0 3 7 5 0 6 3 0 3 0 0 5 6 0 7 10 0 0 73
THREAD
1% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 1% 0% 1% 4% 1% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 1% 0% 1% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 0 0 0 4
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 37 37 74
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 7% 4% 0%

DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
9%

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1 0% 0% 3% 2% 0% 1% 0% 0% 0%
1

2 0% 0% 2% 2% 2% 0% 0% 0% 0%

8%
3 0% 0% 2% 3% 1% 0% 0% 0% 0%

4 0% 0% 2% 2% 1% 0% 0% 0% 0%

5 0% 0% 1% 2% 0% 0% 0% 0% 0%

6 0% 0% 6% 8% 3% 0% 0% 0% 0% 7%

7 0% 0% 1% 1% 1% 0% 0% 0% 0%

8 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


FABRIC TRIMS CONST STITCH

9 0% 0% 5% 1% 4% 0% 0% 0% 0%
6%

10 0% 0% 0% 2% 0% 0% 0% 0% 0%

11 0% 0% 2% 4% 1% 0% 0% 0% 0%

12 0% 0% 1% 1% 1% 1% 0% 0% 0%
5%

13 0% 0% 0% 2% 1% 0% 0% 0% 0%

14 0% 0% 3% 3% 3% 1% 0% 0% 0%
SEAM THREAD EMBRO PRINT

15 0% 0% 1% 3% 4% 4% 0% 0% 0%

4%
16 0% 0% 1% 0% 1% 1% 0% 0% 0%

17 0% 0% 0% 0% 0% 0% 0% 0% 0%

18 0% 0% 0% 0% 4% 0% 0% 0% 0%

3%
19 1% 0% 2% 1% 0% 0% 0% 0% 0%

20 0% 0% 1% 1% 0% 0% 0% 0% 0%
SAFETY

21 0% 0% 1% 1% 1% 0% 0% 0% 0%

22 0% 0% 1% 1% 0% 0% 0% 0% 0% 2%

23 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

24 0% 0% 1% 0% 0% 0% 0% 0% 0%

25 0% 0% 2% 1% 1% 1% 0% 0% 0%
1%

26 0% 0% 0% 0% 0% 0% 0% 0% 0%

27 0% 0% 0% 0% 0% 0% 0% 0% 0%

28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%

30 0% 0% 2% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT

RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON

0% 0% 1% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 11-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
1% setlement

1%

1%
in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 11-03-2020
1% (eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment

1%

0%
Stretch out / loosen operator SPV must re-training the
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper Verification the output are align 11-03-2020
0% with required process
neatly. handling new style.
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

0.90%

0.80%

0.70%

0.60%

0.50%

0.87%

0.40%

0.62%

0.30%
0.56%

0.20%
0.35%

0.25%
0.22%

0.10%

0.11%
0.10%
0.07% 0.06%
0.05% 0.04% 0.04% 0.04%
0.03%
0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01% 0.01%

0.00%

Row 128
DAILY REPORT QC END LINE - QC IN LINE

DAILY DEFECT QC END-LINE


DATE : 11 MARET 2020
QC END LINE
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02

TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED

S#FFKGSK01-
1 66 4 6 5 15 22.7%
03
S#FFKGSK01-
2 472 1 7 6 1 7 1 23 4.9%
03

3 s#2755 905 2 2 3 8 6 7 8 36 4.0%

S#PMDOSK91-
4 974 1 11 2 10 5 14 2 45 4.6%
97

5 S#3162 901 3 6 9 2 6 26 2.9%

S#PMDOSK91-
6 852 6 8 3 7 2 8 2 36 4.2%
97
S#PMDOSK91-
7 1,070 2 4 1 5 2 11 25 2.3%
97

8 S#6174 0 #DIV/0!

9 S#3109 582 11 4 5 11 2 33 5.7%

10 S#3109 125 1 15 3 19 15.2%

11 S#PMKTSK72 380 12 12 4 28 7.4%

12 S#PMKTSK71 525 3 7 7 6 3 26 5.0%

13 S#PFKLSK71 829 10 12 8 30 3.6%

14 S#8072 470 8 13 10 4 35 7.4%

15 S#S012875 21 2 3 2 7 33.3%

16 S#4997 466 8 4 4 16 3.4%

17 S#4995 506 3 2 5 5 4 19 3.8%

18 S#3010377 1,897 7 4 2 5 3 21 1.1%

19 S#3068 688 3 4 6 8 3 3 27 3.9%

20 S#1124756 1,115 1 1 2 14 2 8 15 43 3.9%

21 S#2046341 726 9 8 8 25 3.4%

22 S#4989 271 2 2 4 1.5%

23 S#FFZZSI01 0 #DIV/0!

24 S#0402 498 1 2 2 5 3 6 4 23 4.6%

25 S#6112 801 3 5 3 6 4 5 26 3.2%

26 S#5011 1,319 2 6 3 4 5 3 23 1.7%

27 S#6194 1,153 2 8 12 6 28 2.4%

28 S#4989 1,672 2 4 4 5 7 22 1.3%

29 S#6194 513 3 4 4 2 13 2.5%

30 S#187618 990 7 9 5 10 31 3.1%

TOTAL CHECKING 20,787 0 0 2 0 12 1 3 1 0 20 13 160 8 46 9 0 0 160 28 0 172 0 67 3 0 0 0 0 0 0 0 0 0 705 3.4%

% DEFECT 0.00% 0.00% 0.01% 0.00% 0.06% 0.00% 0.01% 0.00% 0.00% 0.10% 0.06% 0.77% 0.04% 0.22% 0.04% 0.00% 0.00% 0.77% 0.13% 0.00% 0.83% 0.00% 0.32% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL

0 0 0 0 0 0 2 0 0 0 0 3 0 0 0 0 3 0 3 1 0 0 0 0 0 0 2 0 0 0 14
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 1% 0% 0% 0% 0% 1% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 3 0 0 0 0 0 5
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
10 7 7 14 9 17 5 0 20 1 12 7 10 8 2 12 7 7 10 16 9 4 0 10 8 11 8 16 16 16 279
CONSTRUCTION
15% 1% 1% 1% 1% 2% 0% #DIV/0! 3% 1% 3% 1% 1% 2% 10% 3% 1% 0% 1% 1% 1% 1% #DIV/0! 2% 1% 1% 1% 2% 3% 2% 1%
5 7 14 15 11 9 7 0 0 15 12 7 12 13 3 0 5 6 8 10 8 0 0 3 6 4 0 0 5 5 190
STITCHING
8% 1% 2% 2% 1% 1% 1% #DIV/0! 0% 12% 3% 1% 1% 3% 14% 0% 1% 0% 1% 1% 1% 0% #DIV/0! 1% 1% 0% 0% 0% 1% 1% 1%
0 7 7 14 6 8 11 0 11 0 4 6 8 10 0 4 4 5 3 15 8 0 0 6 4 5 12 5 10 10 183
SEAM
0% 1% 1% 1% 1% 1% 1% #DIV/0! 2% 0% 1% 1% 1% 2% 0% 1% 1% 0% 0% 1% 1% 0% #DIV/0! 1% 0% 0% 1% 1% 0% 1% 1%
0 1 8 2 0 2 0 0 2 3 0 3 0 4 2 0 0 3 3 0 0 0 0 4 5 3 6 10 0 0 61
THREAD
0% 0% 1% 0% 0% 0% 0% #DIV/0! 0% 2% 0% 1% 0% 1% 10% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 1% 0% 1% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 31 31 62
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 6% 3% 0%

DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
16%

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1 0% 0% 15% 8% 0% 0% 0% 0% 0%
1

2 0% 0% 1% 1% 1% 0% 0% 0% 0%

3 0% 0% 1% 2% 1% 1% 0% 0% 0%
14%

4 0% 0% 1% 2% 1% 0% 0% 0% 0%

5 0% 0% 1% 1% 1% 0% 0% 0% 0%

6 0% 0% 2% 1% 1% 0% 0% 0% 0%

12%
7 0% 0% 0% 1% 1% 0% 0% 0% 0%

8 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


FABRIC TRIMS CONST STITCH

9 0% 0% 3% 0% 2% 0% 0% 0% 0%

10 0% 0% 1% 12% 0% 2% 0% 0% 0%
10%

11 0% 0% 3% 3% 1% 0% 0% 0% 0%

12 1% 0% 1% 1% 1% 1% 0% 0% 0%

13 0% 0% 1% 1% 1% 0% 0% 0% 0%

14 0% 0% 2% 3% 2% 1% 0% 0% 0% 8%
SEAM THREAD EMBRO PRINT

15 0% 0% 10% 14% 0% 10% 0% 0% 0%

16 0% 0% 3% 0% 1% 0% 0% 0% 0%

17 0% 0% 0% 0% 0% 0% 0% 0% 0%

6%
18 0% 0% 0% 0% 4% 0% 0% 0% 0%

19 0% 0% 1% 1% 0% 0% 0% 0% 0%

20 0% 0% 1% 1% 1% 0% 0% 0% 0%
SAFETY

21 0% 0% 1% 1% 1% 0% 0% 0% 0%
4%

22 0% 0% 1% 0% 0% 0% 0% 0% 0%

23 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

24 0% 0% 2% 1% 1% 1% 0% 0% 0%

2%
25 0% 0% 1% 1% 0% 1% 0% 0% 0%

26 0% 0% 0% 0% 0% 0% 0% 0% 0%

27 0% 0% 0% 0% 0% 0% 0% 0% 0%

28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%

30 0% 0% 2% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT

RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON

0% 0% 1% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 12-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
2% setlement
1%

1% in proper handling sewing in proper handling sewing Qc Inline should be control the
1%
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 12-03-2020
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%

1%

Stretch out / loosen operator SPV must re-training the


0%

R03:Pleated. Twisted handling, the cutting panel not operator in concern proper Verification the output are align 12-03-2020
with required process
0%
neatly. handling new style.
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

0.90%

0.80%

0.70%

0.60%

0.50%

0.83%

0.40% 0.77% 0.77%

0.30%

0.20%

0.32%

0.22%

0.10%
0.13%
0.10%

0.06% 0.06%
0.04% 0.04%
0.00% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01% 0.00% 0.00%
0.00%

Row 128
DAILY REPORT QC END LINE - QC IN LINE

DAILY DEFECT QC END-LINE


DATE : 12 MARET 2020
QC END LINE
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02

TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED

S#HMDOSK01
1 2,034 4 7 1 6 18 0.9%
09
S#HMDOSK01
2 767 4 8 6 18 2.3%
09

3 S#3068 962 4 4 4 5 7 2 26 2.7%

S#PMDOSK91-
4 1,066 3 15 2 15 5 11 6 57 5.3%
97

5 S#3162 674 5 1 6 6 2 5 25 3.7%

S#PMDOSK91-
6 541 1 8 4 6 3 5 3 30 5.5%
97
S#PMDOSK91-
7 719 2 2 3 1 1 9 1.3%
97

8 S#6174 0 #DIV/0!

9 S#3109 548 9 8 7 2 26 4.7%

10 S#3109 426 9 11 8 28 6.6%

11 S#PMKTSK72 375 11 16 5 32 8.5%

12 S#PMKTSK71 586 3 5 6 7 5 26 4.4%

13 S#PFKLSK71 649 7 13 9 29 4.5%

14 S#8072 522 9 11 9 3 32 6.1%

15 S#S012875 433 1 6 1 4 4 16 3.7%

16 S#4997 424 5 7 7 19 4.5%

17 S#3010377 372 2 4 1 2 4 4 17 4.6%

18 S#3010377 1,012 4 5 3 12 1.2%

19 S#3068 710 4 5 6 7 2 3 27 3.8%

20 S#1124756 984 1 1 1 7 6 8 24 2.4%

21 S#2046341 594 8 8 8 1 25 4.2%

22 S#1124756 407 4 4 4 12 2.9%

23 S#FFZZSI01 0 #DIV/0!

24 S#0402 595 3 4 2 3 5 2 1 20 3.4%

25 S#6112 749 4 7 7 4 6 28 3.7%

26 S#5011 1,180 2 4 2 5 6 1 20 1.7%

27 S#6142 800 7 4 1 2 1 5 6 3 29 3.6%

28 S#4989 1,720 1 4 5 5 5 20 1.2%

29 S#6194 575 3 4 4 1 12 2.1%

30 S#187618 524 9 7 5 9 30 5.7%

TOTAL CHECKING 20,948 0 0 0 0 16 0 4 1 0 15 9 133 22 36 11 0 2 172 30 0 140 0 71 5 0 0 0 0 0 0 0 0 0 667 3.2%

% DEFECT 0.00% 0.00% 0.00% 0.00% 0.08% 0.00% 0.02% 0.00% 0.00% 0.07% 0.04% 0.63% 0.11% 0.17% 0.05% 0.00% 0.01% 0.82% 0.14% 0.00% 0.67% 0.00% 0.34% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL

4 0 0 0 0 0 2 0 0 0 0 3 0 0 0 0 2 0 4 1 0 0 0 0 0 0 0 0 0 0 16
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 1% 0% 0% 0% 0% 1% 0% 1% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 4 0 0 0 0 0 5
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 1% 0% 0% 0% 0% 0% 0%
0 4 8 20 12 13 2 0 9 9 11 5 7 9 1 12 5 4 11 8 8 8 0 9 7 8 12 16 16 16 250
CONSTRUCTION
0% 1% 1% 2% 2% 2% 0% #DIV/0! 2% 2% 3% 1% 1% 2% 0% 3% 1% 0% 2% 1% 1% 2% #DIV/0! 2% 1% 1% 2% 3% 3% 3% 1%
8 8 9 20 8 9 3 0 8 11 16 6 22 11 7 0 6 5 7 6 8 4 0 3 7 0 3 0 5 5 205
STITCHING
0% 1% 1% 2% 1% 2% 0% #DIV/0! 1% 3% 4% 1% 3% 2% 2% 0% 2% 0% 1% 1% 1% 1% #DIV/0! 1% 1% 0% 0% 0% 1% 1% 1%
6 0 7 11 5 5 1 0 7 8 5 7 0 9 4 7 4 3 2 8 8 0 0 5 4 5 5 5 9 9 149
SEAM
0% 0% 1% 1% 1% 1% 0% #DIV/0! 1% 2% 1% 1% 0% 2% 1% 2% 1% 0% 0% 1% 1% 0% #DIV/0! 1% 1% 0% 1% 1% 0% 2% 1%
0 6 2 6 0 3 1 0 2 0 0 5 0 3 4 0 0 0 3 0 1 0 0 3 6 7 9 9 0 0 70
THREAD
0% 1% 0% 1% 0% 1% 0% #DIV/0! 0% 0% 0% 1% 0% 1% 1% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 1% 1% 1% 2% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 30 30 60
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 5% 6% 0%

DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1 0% 0% 0% 0% 0% 0% 0% 0% 0%
1

2 0% 0% 1% 1% 0% 1% 0% 0% 0%

3 0% 0% 1% 1% 1% 0% 0% 0% 0%

4 0% 0% 2% 2% 1% 1% 0% 0% 0%
5%

5 0% 0% 2% 1% 1% 0% 0% 0% 0%

6 0% 0% 2% 2% 1% 1% 0% 0% 0%

7 0% 0% 0% 0% 0% 0% 0% 0% 0%

8 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


FABRIC TRIMS CONST STITCH

9 0% 0% 2% 1% 1% 0% 0% 0% 0%
4%

10 0% 0% 2% 3% 2% 0% 0% 0% 0%

11 0% 0% 3% 4% 1% 0% 0% 0% 0%

12 1% 0% 1% 1% 1% 1% 0% 0% 0%

13 0% 0% 1% 3% 0% 0% 0% 0% 0%

14 0% 0% 2% 2% 2% 1% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT

15 0% 0% 0% 2% 1% 1% 0% 0% 0%

16 0% 0% 3% 0% 2% 0% 0% 0% 0%

17 0% 0% 0% 0% 0% 0% 0% 0% 0%

18 0% 0% 0% 0% 4% 0% 0% 0% 0%

2%
19 1% 0% 2% 1% 0% 0% 0% 0% 0%

20 0% 0% 1% 1% 1% 0% 0% 0% 0%
SAFETY

21 0% 0% 1% 1% 1% 0% 0% 0% 0%

22 0% 0% 2% 1% 0% 0% 0% 0% 0%

23 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

1%
24 0% 0% 2% 1% 1% 1% 0% 0% 0%

25 0% 1% 1% 1% 1% 1% 0% 0% 0%

26 0% 0% 0% 0% 0% 0% 0% 0% 0%

27 0% 0% 0% 0% 0% 0% 0% 0% 0%

28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%

30 0% 0% 3% 0% 1% 2% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT

RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON

0% 0% 1% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 13-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
1% setlement

1%

1%
in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 13-03-2020
1% (eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment

1%

0%
Stretch out / loosen operator SPV must re-training the
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper Verification the output are align 13-03-2020
0% with required process
neatly. handling new style.
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

0.90%

0.80%

0.70%

0.60%

0.50%

0.82%

0.40%

0.67%
0.63%

0.30%

0.20%
0.34%

0.10% 0.17%
0.14%
0.11%
0.08% 0.07%
0.04% 0.05%
0.00% 0.00% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00% 0.01%

0.00%

Row 128
DAILY REPORT QC END LINE - QC IN LINE

DAILY DEFECT QC END-LINE


DATE : 13 MARET 2020
QC END LINE
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02

TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED

S#HMDOSK01
1 636 8 1 8 5 2 24 3.8%
09
S#HMDOSK01
2 882 8 7 6 2 23 2.6%
09

3 S#3068 430 1 8 7 6 3 25 5.8%

S#PMDOSK91-
4 595 1 13 2 17 3 13 2 51 8.6%
97

5 S#3162 547 5 5 4 3 4 1 22 4.0%

S#PMDOSK91-
6 900 8 3 6 4 5 1 27 3.0%
97
S#PMDOSK91-
7 616 2 1 4 1 4 2 7 21 3.4%
97

8 S#6174 0 #DIV/0!

9 S#3109 239 12 1 8 12 1 34 14.2%

10 S#3109 417 1 5 12 18 4.3%

11 S#PMKTSK72 430 12 12 7 31 7.2%

12 S#PMKTSK71 584 3 5 9 4 4 25 4.3%

13 S#PFKLSK71 830 9 12 10 31 3.7%

14 S#8072 481 2 7 15 9 4 37 7.7%

15 S#S012875 334 3 7 6 4 20 6.0%

16 S#4997 368 5 6 7 18 4.9%

17 S#3010377 318 2 5 4 6 17 5.3%

18 S#3010377 817 4 3 4 1 12 1.5%

19 S#3068 352 2 3 6 5 1 2 19 5.4%

20 S#1124756 960 1 1 1 5 1 6 15 1.6%

21 S#2046341 551 5 9 7 21 3.8%

22 S#1124756 558 5 5 5 15 2.7%

23 S#FFZZSI01 0 #DIV/0!

24 S#0402 470 2 3 4 2 3 6 20 4.3%

25 S#6112 731 3 3 4 3 6 5 24 3.3%

26 S#5011 1,235 5 3 3 4 5 20 1.6%

27 S#6142 965 2 3 4 1 10 1.0%

28 S#4989 1,716 4 5 3 4 16 0.9%

29 S#6194 530 2 3 4 1 10 1.9%

30 S#187618 610 8 8 7 8 31 5.1%

TOTAL CHECKING 18,102 0 0 0 0 15 0 4 1 0 9 14 128 4 34 10 0 0 167 43 10 134 2 62 0 0 0 0 0 0 0 0 0 0 637 3.5%

% DEFECT 0.00% 0.00% 0.00% 0.00% 0.08% 0.00% 0.02% 0.01% 0.00% 0.05% 0.08% 0.71% 0.02% 0.19% 0.06% 0.00% 0.00% 0.92% 0.24% 0.06% 0.74% 0.01% 0.34% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL

0 0 0 0 0 0 2 0 0 0 0 3 0 0 0 5 2 0 2 1 0 0 0 0 0 0 0 0 0 0 15
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 1% 0% 0% 0% 1% 1% 0% 1% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 3 0 0 0 0 0 5
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
9 8 1 16 10 11 5 0 13 6 12 5 9 9 3 0 9 4 9 6 5 5 0 9 7 8 2 16 16 16 229
CONSTRUCTION
1% 1% 0% 3% 2% 1% 1% #DIV/0! 5% 1% 3% 1% 1% 2% 1% 0% 3% 0% 3% 1% 1% 1% #DIV/0! 2% 1% 1% 0% 3% 3% 3% 1%
8 13 15 20 7 10 6 0 8 12 12 9 22 15 7 6 0 7 5 1 9 5 0 2 3 3 3 0 7 7 222
STITCHING
1% 1% 3% 3% 1% 1% 1% #DIV/0! 3% 3% 3% 2% 3% 3% 2% 2% 0% 1% 1% 0% 2% 1% #DIV/0! 0% 0% 0% 0% 0% 1% 1% 1%
5 2 6 13 4 5 7 0 12 0 7 4 0 9 6 0 6 0 1 6 7 5 0 3 6 4 4 7 8 8 145
SEAM
1% 0% 1% 2% 1% 1% 1% #DIV/0! 5% 0% 2% 1% 0% 2% 2% 0% 2% 0% 0% 1% 1% 1% #DIV/0! 1% 1% 0% 0% 1% 0% 1% 1%
2 0 3 2 1 1 0 0 1 0 0 4 0 4 4 7 0 1 2 0 0 0 0 6 5 5 1 8 0 0 57
THREAD
0% 0% 1% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 1% 0% 1% 1% 2% 0% 0% 1% 0% 0% 0% #DIV/0! 1% 1% 0% 0% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 31 31 62
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 6% 5% 0%

DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1 0% 0% 1% 1% 1% 0% 0% 0% 0%
1

2 0% 0% 1% 1% 0% 0% 0% 0% 0%

3 0% 0% 0% 3% 1% 1% 0% 0% 0%

4 0% 0% 3% 3% 2% 0% 0% 0% 0%
5%

5 0% 0% 2% 1% 1% 0% 0% 0% 0%

6 0% 0% 1% 1% 1% 0% 0% 0% 0%

7 0% 0% 1% 1% 1% 0% 0% 0% 0%

8 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


FABRIC TRIMS CONST STITCH

9 0% 0% 5% 3% 5% 0% 0% 0% 0%
4%

10 0% 0% 1% 3% 0% 0% 0% 0% 0%

11 0% 0% 3% 3% 2% 0% 0% 0% 0%

12 1% 0% 1% 2% 1% 1% 0% 0% 0%

13 0% 0% 1% 3% 0% 0% 0% 0% 0%

14 0% 0% 2% 3% 2% 1% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT

15 0% 0% 1% 2% 2% 1% 0% 0% 0%

16 1% 0% 0% 2% 0% 2% 0% 0% 0%

17 0% 0% 0% 0% 0% 0% 0% 0% 0%

18 0% 0% 0% 1% 4% 0% 0% 0% 0%

2%
19 1% 0% 3% 1% 0% 1% 0% 0% 0%

20 0% 0% 1% 0% 1% 0% 0% 0% 0%
SAFETY

21 0% 0% 1% 2% 1% 0% 0% 0% 0%

22 0% 0% 1% 1% 1% 0% 0% 0% 0%

23 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

1%
24 0% 0% 2% 0% 1% 1% 0% 0% 0%

25 0% 0% 1% 0% 1% 1% 0% 0% 0%

26 0% 0% 0% 0% 0% 0% 0% 0% 0%

27 0% 0% 0% 0% 0% 0% 0% 0% 0%

28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%

30 0% 0% 3% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT

RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON

0% 0% 1% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 14-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
1% setlement

1%

1%
in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 14-03-2020
1% (eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment

1%

0%
Stretch out / loosen operator SPV must re-training the
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper Verification the output are align 14-03-2020
0% with required process
neatly. handling new style.
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1.00%

0.90%

0.80%

0.70%

0.60%

0.50%

0.92%

0.40%
0.74%
0.71%

0.30%

0.20%
0.34%

0.24%

0.19%
0.10%

0.08% 0.08%
0.05% 0.06% 0.06%
0.00% 0.00% 0.00% 0.00% 0.00% 0.02% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01% 0.01%

0.00%

Row 128
DAILY REPORT QC END LINE - QC IN LINE

DAILY DEFECT QC END-LINE


DATE : 14 MARET 2020
QC END LINE
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02

TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED

S#HMDOSK01
1 494 5 6 7 1 19 3.8%
09
S#HMDOSK01
2 518 1 5 6 4 1 17 3.3%
09

3 S#2755 345 5 2 3 10 2.9%

S#PMDOSK91-
4 279 12 10 8 30 10.8%
97

5 S#3068 432 2 4 4 2 12 2.8%

S#HMDOSK01-
6 468 8 4 6 1 19 4.1%
09
S#PMDOSK91-
7 392 1 1 1 2 1 1 7 1.8%
97

8 S#6174 0 #DIV/0!

9 S#3109 297 6 5 8 5 24 8.1%

10 S#3109 329 4 3 6 13 4.0%

11 S#PMKTSK72 268 9 8 4 21 7.8%

12 S#PMKTSK71 314 5 5 4 4 18 5.7%

13 S#PFKLSK71 495 3 7 5 15 3.0%

14 S#8072 376 4 5 9 6 2 26 6.9%

15 S#S012875 85 2 5 5 4 16 18.8%

16 S#0402 186 3 3 3 9 4.8%

17 S#3010377 218 4 3 1 5 13 6.0%

18 S#3010377 416 2 3 1 6 1.4%

19 S#3068 47 1 1 1 3 6.4%

20 S#1124756 479 1 1 9 3 4 6 24 5.0%

21 S#1124756 545 6 5 7 2 20 3.7%

22 S#1124756 369 3 3 3 9 2.4%

23 S#FFZZSI01 0 #DIV/0!

24 S#0402 290 1 1 5 4 3 14 4.8%

25 S#6112 590 3 1 2 4 5 15 2.5%

26 S#5011 520 2 5 2 3 4 16 3.1%

27 S#6142 771 2 6 3 5 16 2.1%

28 S#5003 912 3 3 2 4 12 1.3%

29 S#6194 358 2 2 3 1 8 2.2%

30 S#192721 487 5 6 5 5 21 4.3%

TOTAL CHECKING 11,280 0 0 0 0 13 0 0 1 0 16 8 82 0 30 0 0 0 91 24 0 110 2 56 0 0 0 0 0 0 0 0 0 0 433 3.8%

% DEFECT 0.00% 0.00% 0.00% 0.00% 0.12% 0.00% 0.00% 0.01% 0.00% 0.14% 0.07% 0.73% 0.00% 0.27% 0.00% 0.00% 0.00% 0.81% 0.21% 0.00% 0.98% 0.02% 0.50% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL

5 1 0 0 0 0 1 0 0 0 0 0 0 0 0 0 4 0 1 1 0 0 0 0 0 0 0 0 0 0 13
FABRIC
1% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 2% 0% 2% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 1
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
6 5 0 12 6 0 2 0 6 0 9 5 3 9 2 3 3 2 0 12 6 6 0 7 4 7 8 11 11 11 156
CONSTRUCTION
1% 1% 0% 4% 1% 0% 1% #DIV/0! 2% 0% 3% 2% 1% 2% 2% 2% 1% 0% 0% 3% 1% 2% #DIV/0! 2% 1% 1% 1% 2% 3% 2% 1%
0 6 7 10 4 12 2 0 5 4 8 5 12 9 5 0 1 3 1 4 5 0 0 0 2 2 0 0 5 5 117
STITCHING
0% 1% 2% 4% 1% 3% 1% #DIV/0! 2% 1% 3% 2% 2% 2% 6% 0% 0% 1% 2% 1% 1% 0% #DIV/0! 0% 0% 0% 0% 0% 1% 1% 1%
7 4 3 8 2 6 1 0 8 3 4 4 0 8 5 3 5 1 0 6 7 3 0 4 4 3 3 5 5 5 117
SEAM
1% 1% 1% 3% 0% 1% 0% #DIV/0! 3% 1% 1% 1% 0% 2% 6% 2% 2% 0% 0% 1% 1% 1% #DIV/0! 1% 1% 1% 0% 1% 0% 1% 1%
1 1 0 0 0 1 1 0 5 6 0 4 0 0 4 3 0 0 1 0 2 0 0 3 5 4 5 5 0 0 51
THREAD
0% 0% 0% 0% 0% 0% 0% #DIV/0! 2% 2% 0% 1% 0% 0% 5% 2% 0% 0% 2% 0% 0% 0% #DIV/0! 1% 1% 1% 1% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 21 21 42
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 6% 4% 0%

DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
7%

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1 1% 0% 1% 0% 1% 0% 0% 0% 0%
1

2 0% 0% 1% 1% 1% 0% 0% 0% 0%

3 0% 0% 0% 2% 1% 0% 0% 0% 0%

6%
4 0% 0% 4% 4% 3% 0% 0% 0% 0%

5 0% 0% 1% 1% 0% 0% 0% 0% 0%

6 0% 0% 0% 3% 1% 0% 0% 0% 0%

7 0% 0% 1% 1% 0% 0% 0% 0% 0%

5%
8 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
FABRIC TRIMS CONST STITCH

9 0% 0% 2% 2% 3% 2% 0% 0% 0%

10 0% 0% 0% 1% 1% 2% 0% 0% 0%

11 0% 0% 3% 3% 1% 0% 0% 0% 0%

12 0% 0% 2% 2% 1% 1% 0% 0% 0% 4%

13 0% 0% 1% 2% 0% 0% 0% 0% 0%

14 0% 0% 2% 2% 2% 0% 0% 0% 0%
SEAM THREAD EMBRO PRINT

15 0% 0% 2% 6% 6% 5% 0% 0% 0%

16 0% 0% 2% 0% 2% 2% 0% 0% 0% 3%

17 0% 0% 0% 0% 0% 0% 0% 0% 0%

18 0% 0% 0% 1% 4% 0% 0% 0% 0%

19 2% 0% 0% 2% 0% 2% 0% 0% 0%

20 0% 0% 3% 1% 1% 0% 0% 0% 0%
2%
SAFETY

21 0% 0% 1% 1% 1% 0% 0% 0% 0%

22 0% 0% 2% 0% 1% 0% 0% 0% 0%

23 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

24 0% 0% 2% 0% 1% 1% 0% 0% 0%
1%

25 0% 0% 1% 0% 1% 1% 0% 0% 0%

26 0% 0% 0% 0% 0% 0% 0% 0% 0%

27 0% 0% 0% 0% 0% 0% 0% 0% 0%

28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%

30 0% 0% 2% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT

RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON

0% 0% 1% 1% 1% 0% 0% 0% 0%

in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 16-03-2020
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
2%

1%

1%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 16-03-2020
1% Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
setlement
1%

1%

Stretch out / loosen operator SPV must re-training the


0%

R03:Pleated. Twisted handling, the cutting panel not operator in concern proper Verification the output are align 16-03-2020
with required process
0%
neatly. handling new style.
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1.00%

0.90%

0.80%

0.70%

0.60%

0.50% 0.98%

0.81%
0.40%
0.73%

0.30%

0.50%

0.20%

0.27%

0.21%

0.10%
0.14%
0.12%

0.07%

0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01%

0.00%

Row 128
WEEKLY REPORT QC END LINE - QC IN LINE

WEEKLY DEFECT QC END-LINE


DATE : 09-14 MARET 2020
QC END LINE
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02

TOTAL
LIN STYLE / CHECKE BUTTON
TOTAL REJECT
HOLE
E BUYER D SLUB, HILOW, SLANTED, BIGER/SM BROCKEN UN CUT HANGING INCORREC
BOTTON , STITCH , MISALIGN T LOOSE WRONG SNAP /
Q'TY KNOT, UN IN BIGGER,SM PLEATED, PUCKERIN ALLER, INCONSIST THREAD THREAD / POSITION , BROCKEN INCORREC STITCH / STICKY, TOO METAL,
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT
STAIN
WRONG SNAP,
POSITION ZIPPER REJECT ALLER,TOO POOR
NECK TWISTED, G , UNEVEN UNEVEN
ARMHOLE SHIRRING WRONG ANT SPI
JUMP
STITCH ,
STITCHING NEEDLE
/ SLIP HOLE
OPEN
SEAM RAW EDGE ( POOR FLYING PUCKERIN BEADING / T SIZE
COLOR,
BROCKEN POSITION , SMELL,BRO THICK, CHANGE BUTTON
SNAP
FOREIGN STRIPE TRIM NOT GOOD LONG , TOO SHAPE WAVY BUBLING THREAD/ LOOSE STITCH TRIMMING THREAD G, LOOSE STITCH SIZE CKEN TOO THIN THE NEED SHARP
YARN SHORT INCORECT STITCH ) PLEATED
THREAD
APPLIED

S#HMDOSK01
1 4,048 0 0 0 0 9 0 0 0 0 15 0 36 1 0 0 0 0 31 1 0 19 1 11 0 0 0 0 0 0 0 0 0 0 124 3.1%
09
S#HMDOSK01
2 3,540 0 0 0 0 4 3 0 0 0 0 0 42 0 0 0 0 0 44 1 6 25 2 13 0 0 0 0 0 0 0 0 0 0 140 4.0%
09

3 S#2755 4,079 0 0 0 0 0 0 0 0 0 0 0 18 6 13 0 0 0 47 34 0 39 0 17 0 0 0 0 0 0 0 0 0 0 174 4.3%

S#PMDOSK91-
4 4,149 0 0 0 0 0 0 0 0 0 11 0 71 7 0 0 0 0 72 30 0 53 0 16 0 0 0 0 0 0 0 0 0 0 260 6.3%
97

5 S#3068 3,915 0 0 0 0 0 0 0 0 0 0 0 18 3 31 0 0 0 35 21 0 23 0 1 0 0 0 0 0 0 0 0 0 0 132 3.4%

S#HMDOSK01-
6 3,386 0 0 0 0 0 0 0 0 0 9 0 30 0 12 10 0 0 44 26 0 36 0 7 0 0 0 0 0 0 0 0 0 0 174 5.1%
09
S#PMDOSK91-
7 4,461 0 0 0 0 11 0 1 0 0 0 1 20 0 0 4 0 0 26 7 0 32 0 2 0 0 0 0 0 0 0 0 0 0 104 2.3%
97

8 S#6174 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 #DIV/0!

9 S#3109 2,754 0 0 0 0 3 0 0 0 0 0 49 18 0 19 0 0 0 25 0 0 50 0 10 0 0 0 0 0 0 0 0 0 0 174 6.3%

10 S#3109 3,082 0 0 0 0 4 0 0 0 0 0 0 9 10 5 0 0 0 71 4 0 11 0 17 0 0 0 0 0 0 0 0 0 0 131 4.3%

11 S#PMKTSK72 2,076 0 0 0 0 0 0 0 0 0 0 0 59 0 0 0 0 0 77 0 0 29 0 0 0 0 0 0 0 0 0 0 0 0 165 7.9%

12 S#PMKTSK71 3,470 0 0 0 0 9 0 0 0 0 0 0 32 5 0 0 0 0 43 0 0 35 0 28 0 0 0 0 0 0 0 0 0 0 152 4.4%

13 S#PFKLSK71 4,513 0 0 0 0 0 0 0 0 0 0 0 29 0 0 0 0 0 68 43 0 23 0 0 0 0 0 0 0 0 0 0 0 0 163 3.6%

14 S#8072 2,546 0 0 0 0 0 0 0 0 0 9 0 48 0 0 0 0 0 70 0 0 54 2 17 0 0 0 0 0 0 0 0 0 0 200 7.9%

15 S#S012875 1,610 0 0 0 0 0 0 0 0 0 0 1 9 0 0 0 0 0 33 1 0 26 4 23 2 0 0 0 0 0 0 0 0 0 99 6.1%

16 S#0402 2,788 0 0 0 0 5 0 0 0 0 0 0 22 0 11 0 0 0 3 6 0 25 0 19 0 0 0 0 0 0 0 0 0 0 91 3.3%

17 S#3010377 3,163 0 0 0 0 16 0 0 0 0 17 0 9 3 4 5 0 0 18 7 0 28 0 0 0 0 0 0 0 0 0 0 0 0 107 3.4%

18 S#3010377 6,270 0 0 0 0 0 0 0 0 0 3 0 24 0 0 0 0 0 27 8 4 21 0 13 0 0 0 0 0 0 0 0 0 0 100 1.6%

19 S#3068 3,242 0 0 0 0 16 0 0 0 0 0 0 3 15 11 18 0 0 33 0 0 10 0 14 0 0 0 0 0 0 0 0 0 0 120 3.7%

20 S#1124756 5,753 0 0 0 0 6 0 2 6 0 19 8 36 0 0 0 0 0 14 12 6 40 0 0 0 0 0 0 0 0 0 0 0 0 149 2.6%

21 S#1124756 3,862 0 0 0 0 0 0 0 0 0 0 1 42 0 0 0 0 0 45 0 0 43 0 6 0 0 0 0 0 0 0 0 0 0 137 3.5%

22 S#1124756 2,628 0 0 0 0 0 0 0 0 0 0 0 20 0 18 0 0 5 17 0 0 8 0 0 0 0 0 0 0 0 0 0 0 0 68 2.6%

23 S#FFZZSI01 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 #DIV/0!

24 S#0402 3,568 0 0 0 0 0 0 0 0 0 4 5 17 0 26 0 0 0 8 5 0 25 0 22 2 0 0 0 0 0 0 0 0 0 114 3.2%

25 S#6112 3,722 0 0 0 0 0 0 13 0 0 0 0 31 0 13 0 0 0 30 0 0 25 0 31 0 0 0 0 0 0 0 0 0 0 143 3.8%

26 S#5011 5,314 0 0 0 0 0 0 0 0 0 6 0 22 0 17 0 0 3 8 11 0 20 0 19 4 0 0 0 0 0 0 0 0 0 110 2.1%

27 S#6142 5,750 0 0 2 0 0 0 0 0 0 0 0 32 0 16 2 0 4 5 0 0 24 5 19 9 4 0 0 0 0 0 0 0 0 122 2.1%

28 S#5003 9,112 0 0 0 0 0 0 0 0 0 7 6 8 0 0 0 0 0 24 14 0 25 0 30 0 0 0 0 0 0 0 0 0 0 114 1.3%

29 S#6194 2,905 0 0 0 0 0 0 0 0 0 0 0 18 0 0 0 0 0 22 0 6 24 0 8 0 0 0 0 0 0 0 0 0 0 78 2.7%

30 S#192721 4,709 0 0 0 0 0 0 0 0 0 0 0 45 0 47 0 0 0 0 0 0 31 8 42 7 0 0 0 0 0 0 0 0 0 180 3.8%

TOTAL CHECKING 110,415 0 0 2 0 83 3 16 6 0 100 71 768 50 243 39 0 12 940 231 22 804 22 385 24 4 0 0 0 0 0 0 0 0 3,825 3.5%

% DEFECT 0.00% 0.00% 0.00% 0.00% 0.08% 0.00% 0.01% 0.01% 0.00% 0.09% 0.06% 0.70% 0.05% 0.22% 0.04% 0.00% 0.01% 0.85% 0.21% 0.02% 0.73% 0.02% 0.35% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
WEEKLY REPORT QC END LINE - QC IN LINE

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL

9 4 0 0 0 0 11 0 3 4 0 9 0 0 0 5 16 0 16 6 0 0 0 0 0 0 2 0 0 0 85
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 1% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 3 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 8 0 0 0 0 13 0 0 0 0 0 25
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
52 42 37 89 52 61 25 0 86 24 59 37 29 57 10 33 38 27 47 63 43 38 0 52 44 45 50 92 92 92 1416
CONSTRUCTION
1% 1% 1% 2% 1% 2% 1% #DIV/0! 3% 1% 3% 1% 1% 2% 1% 1% 1% 0% 1% 1% 1% 1% #DIV/0! 1% 1% 1% 1% 2% 3% 2% 1%
32 51 81 102 56 70 33 0 25 75 77 43 111 70 34 9 25 39 33 32 45 22 0 13 30 22 9 0 31 39 1209
STITCHING
1% 1% 2% 2% 1% 2% 1% #DIV/0! 1% 2% 4% 1% 2% 3% 2% 0% 1% 1% 1% 1% 1% 1% #DIV/0! 0% 1% 0% 0% 0% 1% 1% 1%
20 27 39 53 23 36 32 0 50 11 29 35 23 56 30 25 28 21 10 40 43 8 0 25 25 20 29 39 50 49 876
SEAM
0% 1% 1% 1% 1% 1% 1% #DIV/0! 2% 0% 1% 1% 1% 2% 2% 1% 1% 0% 0% 1% 1% 0% #DIV/0! 1% 1% 0% 1% 1% 0% 1% 1%
11 13 17 16 1 7 2 0 10 17 0 28 0 17 25 19 0 13 14 0 6 0 0 24 31 23 28 49 7 0 378
THREAD
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 1% 0% 1% 0% 1% 2% 1% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 1% 0% 0% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 0 0 0 4
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 180 180 360
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 6% 4% 0%

WEEKLY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1 0% 0% 1% 1% 0% 0% 0% 0% 0%
1

2 0% 0% 1% 1% 1% 0% 0% 0% 0%

3 0% 0% 1% 2% 1% 0% 0% 0% 0%

4 0% 0% 2% 2% 1% 0% 0% 0% 0%
5%

5 0% 0% 1% 1% 1% 0% 0% 0% 0%

6 0% 0% 2% 2% 1% 0% 0% 0% 0%

7 0% 0% 1% 1% 1% 0% 0% 0% 0%

8 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


FABRIC TRIMS CONST STITCH

9 0% 0% 3% 1% 2% 0% 0% 0% 0%
4%

10 0% 0% 1% 2% 0% 1% 0% 0% 0%

11 0% 0% 3% 4% 1% 0% 0% 0% 0%

12 0% 0% 1% 1% 1% 1% 0% 0% 0%

13 0% 0% 1% 2% 1% 0% 0% 0% 0%

14 0% 0% 2% 3% 2% 1% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT

15 0% 0% 1% 2% 2% 2% 0% 0% 0%

16 0% 0% 1% 0% 1% 1% 0% 0% 0%

17 0% 0% 0% 0% 0% 0% 0% 0% 0%

18 0% 0% 0% 1% 4% 0% 0% 0% 0%

2%
19 0% 0% 1% 1% 0% 0% 0% 0% 0%

20 0% 0% 1% 1% 1% 0% 0% 0% 0%
SAFETY

21 0% 0% 1% 1% 1% 0% 0% 0% 0%

22 0% 0% 1% 1% 0% 0% 0% 0% 0%

23 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

1%
24 0% 0% 1% 0% 1% 1% 0% 0% 0%

25 0% 0% 1% 1% 1% 1% 0% 0% 0%

26 0% 0% 0% 0% 0% 0% 0% 0% 0%

27 0% 0% 0% 0% 0% 0% 0% 0% 0%

28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%

30 0% 0% 2% 0% 1% 1% 0% 0% 0%
WEEKLY REPORT QC END LINE - QC IN LINE
DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT

RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON

0% 0% 1% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 16-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
1% setlement

1%

1%
in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 16-03-2020
1% (eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment

1%

0%
Stretch out / loosen operator SPV must re-training the Verification the output are align
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper 16-03-2020
0%
neatly. handling new style. with required process
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

0.90%

0.80%

0.70%

0.60%

0.50%

0.85%

0.40%

0.73%
0.70%

0.30%

0.20%
0.35%

0.22%
0.21%

0.10%

0.09%
0.08%
0.06%
0.05%
0.04%
0.00% 0.00% 0.00% 0.01% 0.00% 0.00% 0.02% 0.02% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00% 0.00% 0.01% 0.01% 0.00%
0.00%

Row 128
DAILY REPORT QC END LINE - QC IN LINE

DAILY DEFECT QC END-LINE


DATE : 16 MARET 2020
QC END LINE
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02

TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED

S#HMDOSK01
1 879 2 9 4 9 2 26 3.0%
09
S#HMDOSK01
2 1,023 1 7 7 7 1 23 2.2%
09

3 S#3109 286 5 6 2 3 1 17 5.9%

S#HMDOSK01
4 927 6 6 5 9 1 27 2.9%
09

5 S#3068 722 1 6 9 5 21 2.9%

S#HMDOSK01-
6 840 2 8 9 6 7 2 34 4.0%
09
S#PMDOSK91-
7 770 2 1 1 1 1 3 1 10 1.3%
97

8 S#6174 0 #DIV/0!

9 S#3109 604 12 13 14 1 40 6.6%

10 S#3109 588 3 4 11 18 3.1%

11 S#PMKTSK72 328 10 10 6 26 7.9%

12 S#PMKTSK71 673 7 10 6 5 28 4.2%

13 S#PFKLSK71 558 11 6 9 26 4.7%

14 S#8072 665 3 6 19 9 3 40 6.0%

15 S#S012875 320 1 5 6 4 16 5.0%

16 S#0402 452 5 8 8 21 4.6%

17 S#3010377 437 2 5 4 6 17 3.9%

18 S#3010377 1,014 4 3 2 9 0.9%

19 S#1124756 439 1 3 5 6 3 1 19 4.3%

20 S#1124756 955 1 1 7 4 1 9 23 2.4%

21 S#1124756 502 7 8 9 3 27 5.4%

22 S#1124756 495 5 4 2 11 2.2%

23 S#FFZZSI01 0 #DIV/0!

24 S#0402 970 1 2 4 3 5 3 2 20 2.1%

25 S#6735 704 3 8 5 4 6 26 3.7%

26 S#5009 1,576 2 4 5 6 6 23 1.5%

27 S#6142 1,720 3 6 3 3 5 20 1.2%

28 S#5003 1,717 5 5 2 5 17 1.0%

29 S#6194 535 4 3 4 2 13 2.4%

30 S#192721 636 6 8 8 7 29 4.6%

TOTAL CHECKING 21,335 0 0 0 0 9 0 4 0 0 26 15 118 5 37 0 0 0 136 37 0 160 0 78 2 0 0 0 0 0 0 0 0 0 627 2.9%

% DEFECT 0.00% 0.00% 0.00% 0.00% 0.04% 0.00% 0.02% 0.00% 0.00% 0.12% 0.07% 0.55% 0.02% 0.17% 0.00% 0.00% 0.00% 0.64% 0.17% 0.00% 0.75% 0.00% 0.37% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL

2 1 0 0 0 0 2 0 0 0 0 0 0 0 0 0 2 0 1 1 0 0 0 0 0 0 0 0 0 0 9
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 3 0 0 0 0 0 4
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
9 7 5 12 7 10 2 0 12 0 10 7 0 9 1 5 5 4 8 11 7 9 0 10 13 6 9 14 14 14 220
CONSTRUCTION
1% 1% 2% 1% 1% 1% 0% #DIV/0! 2% 0% 3% 1% 0% 1% 0% 1% 1% 0% 2% 1% 1% 2% #DIV/0! 1% 2% 0% 1% 2% 3% 2% 1%
4 7 8 5 9 15 2 0 13 7 10 10 17 19 5 0 4 3 6 1 8 0 0 0 4 5 3 0 8 8 181
STITCHING
0% 1% 3% 1% 1% 2% 0% #DIV/0! 2% 1% 3% 1% 3% 3% 2% 0% 1% 0% 1% 0% 2% 0% #DIV/0! 0% 1% 0% 0% 0% 1% 1% 1%
9 7 3 9 5 7 3 0 14 0 6 6 9 9 6 8 6 2 3 9 9 2 0 5 0 6 3 8 7 7 168
SEAM
1% 1% 1% 1% 1% 1% 0% #DIV/0! 2% 0% 2% 1% 2% 1% 2% 2% 1% 0% 1% 1% 2% 0% #DIV/0! 1% 0% 0% 0% 1% 0% 1% 1%
2 1 1 1 0 2 1 0 1 11 0 5 0 3 4 8 0 0 1 0 3 0 0 5 6 6 5 7 0 0 73
THREAD
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 2% 0% 1% 0% 0% 1% 2% 0% 0% 0% 0% 1% 0% #DIV/0! 1% 1% 0% 0% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 29 29 58
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 5% 5% 0%

DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1 0% 0% 1% 0% 1% 0% 0% 0% 0%
1

2 0% 0% 1% 1% 1% 0% 0% 0% 0%

3 0% 0% 2% 3% 1% 0% 0% 0% 0%

4 0% 0% 1% 1% 1% 0% 0% 0% 0%
5%

5 0% 0% 1% 1% 1% 0% 0% 0% 0%

6 0% 0% 1% 2% 1% 0% 0% 0% 0%

7 0% 0% 0% 0% 0% 0% 0% 0% 0%

8 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


FABRIC TRIMS CONST STITCH

9 0% 0% 2% 2% 2% 0% 0% 0% 0%
4%

10 0% 0% 0% 1% 0% 2% 0% 0% 0%

11 0% 0% 3% 3% 2% 0% 0% 0% 0%

12 0% 0% 1% 1% 1% 1% 0% 0% 0%

13 0% 0% 0% 3% 2% 0% 0% 0% 0%

14 0% 0% 1% 3% 1% 0% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT

15 0% 0% 0% 2% 2% 1% 0% 0% 0%

16 0% 0% 1% 0% 2% 2% 0% 0% 0%

17 0% 0% 0% 0% 0% 0% 0% 0% 0%

18 0% 0% 0% 0% 4% 0% 0% 0% 0%

2%
19 0% 0% 2% 1% 1% 0% 0% 0% 0%

20 0% 0% 1% 0% 1% 0% 0% 0% 0%
SAFETY

21 0% 0% 1% 2% 2% 1% 0% 0% 0%

22 0% 0% 2% 0% 0% 0% 0% 0% 0%

23 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

1%
24 0% 0% 1% 0% 1% 1% 0% 0% 0%

25 0% 0% 2% 1% 0% 1% 0% 0% 0%

26 0% 0% 0% 0% 0% 0% 0% 0% 0%

27 0% 0% 0% 0% 0% 0% 0% 0% 0%

28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%

30 0% 0% 2% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT

RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON

0% 0% 1% 1% 1% 0% 0% 0% 0%

in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 17-03-2020
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%

1%
Sewing SPV and QC Inline when
1%
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 17-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
setlement
1%

0%

Stretch out / loosen operator SPV must re-training the


R03:Pleated. Twisted handling, the cutting panel not operator in concern proper Verification the output are align 17-03-2020
0%
with required process
neatly. handling new style.
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

0.80%

0.70%

0.60%

0.50%

0.40%
0.75%

0.64%

0.30%
0.55%

0.20% 0.37%

0.10% 0.17% 0.17%

0.12%

0.07%
0.04%
0.00% 0.00% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01%

0.00%

Row 128
DAILY REPORT QC END LINE - QC IN LINE

DAILY DEFECT QC END-LINE


DATE : 17 MARET 2020
QC END LINE
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02

TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED

S#HMDOSK01
1 901 1 8 3 1 8 1 22 2.4%
09
S#HMDOSK01
2 1,024 7 9 7 1 24 2.3%
09

3 S#3109 508 3 1 8 4 7 3 26 5.1%

S#HMDOSK01
4 880 12 10 1 2 8 2 7 42 4.8%
09

5 S#3068 771 2 8 7 2 5 24 3.1%

S#HMDOSK01-
6 944 4 10 11 4 8 5 42 4.4%
09
S#PMDOSK91-
7 974 3 5 2 3 3 8 24 2.5%
97

8 S#6174 0 #DIV/0!

9 S#3109 536 2 8 9 10 6 35 6.5%

10 S#3109 436 14 4 11 29 6.7%

11 S#PMKTSK72 323 10 12 4 26 8.0%

12 S#PMKTSK71 707 7 7 7 7 28 4.0%

13 S#PFKLSK71 639 11 7 6 24 3.8%

14 S#8072 515 4 9 12 7 3 35 6.8%

15 S#S012875 296 2 6 7 5 20 6.8%

16 S#0402 452 7 7 9 23 5.1%

17 S#3010377 619 4 1 3 5 6 19 3.1%

18 S#3010377 975 3 1 3 3 10 1.0%

19 S#1124756 503 3 6 5 4 2 20 4.0%

20 S#1124756 960 1 1 1 7 5 8 23 2.4%

21 S#1124756 479 8 7 9 24 5.0%

22 S#1124756 641 5 4 5 14 2.2%

23 S#FFZZSI01 0 #DIV/0!

24 S#0402 600 2 4 3 5 3 3 20 3.3%

25 S#5011 703 3 6 3 3 1 3 4 5 28 4.0%

26 S#5009 1,650 1 5 5 6 6 23 1.4%

27 S#6142 1,720 2 6 4 2 5 19 1.1%

28 S#5003 1,665 4 2 5 1 4 16 1.0%

29 S#6194 511 3 3 3 2 11 2.2%

30 S#192721 669 7 8 7 7 29 4.3%

TOTAL CHECKING 21,601 0 0 0 0 16 0 3 1 0 37 12 133 16 40 4 0 9 119 48 0 163 0 76 3 0 0 0 0 0 0 0 0 0 680 3.1%

% DEFECT 0.00% 0.00% 0.00% 0.00% 0.07% 0.00% 0.01% 0.00% 0.00% 0.17% 0.06% 0.62% 0.07% 0.19% 0.02% 0.00% 0.04% 0.55% 0.22% 0.00% 0.75% 0.00% 0.35% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL

1 0 0 0 0 0 3 0 0 0 0 0 0 0 0 7 4 0 0 1 0 0 0 0 0 0 0 0 0 0 16
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 2% 1% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 3 0 0 0 0 0 4
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
8 7 4 25 10 14 7 0 10 18 10 7 0 13 2 7 4 3 9 8 8 9 0 9 12 6 8 15 15 15 263
CONSTRUCTION
1% 1% 1% 3% 1% 1% 1% #DIV/0! 2% 4% 3% 1% 0% 3% 1% 2% 1% 0% 2% 1% 2% 1% #DIV/0! 2% 2% 0% 0% 2% 3% 2% 1%
4 9 12 10 9 15 6 0 9 0 12 7 18 12 6 0 5 4 5 5 7 0 0 0 4 5 4 0 7 7 182
STITCHING
0% 1% 2% 1% 1% 2% 1% #DIV/0! 2% 0% 4% 1% 3% 2% 2% 0% 1% 0% 1% 1% 1% 0% #DIV/0! 0% 1% 0% 0% 0% 1% 1% 1%
8 7 7 7 5 8 8 0 10 0 4 7 6 7 7 9 6 3 4 8 9 5 0 5 4 6 2 7 7 7 173
SEAM
1% 1% 1% 1% 1% 1% 1% #DIV/0! 2% 0% 1% 1% 1% 1% 2% 2% 1% 0% 1% 1% 2% 1% #DIV/0! 1% 1% 0% 0% 1% 0% 1% 1%
1 1 3 0 0 5 0 0 6 11 0 7 0 3 5 0 0 0 2 0 0 0 0 6 5 6 5 7 0 0 73
THREAD
0% 0% 1% 0% 0% 1% 0% #DIV/0! 1% 3% 0% 1% 0% 1% 2% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 1% 0% 0% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 29 29 58
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 6% 4% 0%

DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1 0% 0% 1% 0% 1% 0% 0% 0% 0%
1

2 0% 0% 1% 1% 1% 0% 0% 0% 0%

3 0% 0% 1% 2% 1% 1% 0% 0% 0%

4 0% 0% 3% 1% 1% 0% 0% 0% 0%
5%

5 0% 0% 1% 1% 1% 0% 0% 0% 0%

6 0% 0% 1% 2% 1% 1% 0% 0% 0%

7 0% 0% 1% 1% 1% 0% 0% 0% 0%

8 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


FABRIC TRIMS CONST STITCH

9 0% 0% 2% 2% 2% 1% 0% 0% 0%
4%

10 0% 0% 4% 0% 0% 3% 0% 0% 0%

11 0% 0% 3% 4% 1% 0% 0% 0% 0%

12 0% 0% 1% 1% 1% 1% 0% 0% 0%

13 0% 0% 0% 3% 1% 0% 0% 0% 0%

14 0% 0% 3% 2% 1% 1% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT

15 0% 0% 1% 2% 2% 2% 0% 0% 0%

16 2% 0% 2% 0% 2% 0% 0% 0% 0%

17 0% 0% 0% 0% 0% 0% 0% 0% 0%

18 0% 0% 0% 0% 4% 0% 0% 0% 0%

2%
19 0% 0% 2% 1% 1% 0% 0% 0% 0%

20 0% 0% 1% 1% 1% 0% 0% 0% 0%
SAFETY

21 0% 0% 2% 1% 2% 0% 0% 0% 0%

22 0% 0% 1% 0% 1% 0% 0% 0% 0%

23 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

1%
24 0% 0% 2% 0% 1% 1% 0% 0% 0%

25 0% 0% 2% 1% 1% 1% 0% 0% 0%

26 0% 0% 0% 0% 0% 0% 0% 0% 0%

27 0% 0% 0% 0% 0% 0% 0% 0% 0%

28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%

30 0% 0% 2% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT

RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON

0% 0% 1% 1% 1% 0% 0% 0% 0%

in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 18-03-2020
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%

1%

1%
Stretch out / loosen operator SPV must re-training the Verification the output are align
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper 18-03-2020
neatly. handling new style. with required process
1%

1%

0% Sewing SPV and QC Inline when


S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 18-03-2020
0% Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
setlement
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

0.80%

0.70%

0.60%

0.50%

0.40%
0.75%

0.62%

0.30%
0.55%

0.20%
0.35%

0.22%

0.19%
0.10% 0.17%

0.07% 0.07%
0.06%
0.04%
0.00% 0.00% 0.00% 0.00% 0.00% 0.01% 0.00% 0.02% 0.00% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
0.00%

Row 128
DAILY REPORT QC END LINE - QC IN LINE

DAILY DEFECT QC END-LINE


DATE : 18 MARET 2020
QC END LINE
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02

TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED

S#HMDOSK01
1 1,025 1 5 4 5 15 1.5%
09
S#HMDOSK01
2 1,160 8 7 6 21 1.8%
09

3 S#3109 609 7 3 1 7 5 4 1 28 4.6%

S#HMDOSK01
4 1,006 3 8 6 1 8 4 7 37 3.7%
09

5 S#3068 396 3 1 3 5 3 6 21 5.3%

S#HMDOSK01-
6 799 10 5 12 11 3 41 5.1%
09
S#PMDOSK91-
7 910 3 6 2 3 4 7 25 2.7%
97

8 S#6174 0 #DIV/0!

9 S#3109 583 7 2 3 5 7 3 27 4.6%

10 S#3109 583 6 3 16 25 4.3%

11 S#PMKTSK72 448 11 13 6 30 6.7%

12 S#PMKTSK71 828 10 8 9 8 35 4.2%

13 S#PFKLSK71 561 7 7 7 21 3.7%

14 S#8072 630 3 7 13 8 5 36 5.7%

15 S#S012875 385 1 6 7 5 1 20 5.2%

16 S#0402 494 7 8 9 24 4.9%

17 S#3010377 608 2 4 1 5 6 18 3.0%

18 S#3010377 966 3 3 0.3%

19 S#1124756 469 2 4 2 5 5 2 20 4.3%

20 S#1124756 968 1 1 2 8 4 10 26 2.7%

21 S#1124756 777 2 7 9 7 25 3.2%

22 S#1124756 612 4 7 5 16 2.6%

23 S#FFZZSI01 0 #DIV/0!

24 S#0402 584 5 2 3 3 4 2 19 3.3%

25 S#5011 801 2 3 3 5 6 4 23 2.9%

26 S#5009 1,700 2 5 4 6 6 23 1.4%

27 S#6142 2,020 4 6 3 2 5 20 1.0%

28 S#5003 912 3 3 2 4 12 1.3%

29 S#6194 588 3 5 3 2 13 2.2%

30 S#192721 937 8 9 7 8 32 3.4%

TOTAL CHECKING 22,359 0 0 2 0 14 0 2 1 0 20 7 127 12 39 3 0 13 117 51 0 160 0 85 3 0 0 0 0 0 0 0 0 0 656 2.9%

% DEFECT 0.00% 0.00% 0.01% 0.00% 0.06% 0.00% 0.01% 0.00% 0.00% 0.09% 0.03% 0.57% 0.05% 0.17% 0.01% 0.00% 0.06% 0.52% 0.23% 0.00% 0.72% 0.00% 0.38% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL

1 0 0 0 0 0 3 0 0 0 0 0 0 0 0 7 2 0 0 1 2 0 0 0 0 0 0 0 0 0 16
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 1% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 2 0 0 0 0 0 3
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
5 8 11 18 7 10 8 0 12 9 11 10 0 10 1 0 5 3 6 10 7 4 0 10 6 7 10 17 17 17 239
CONSTRUCTION
0% 1% 2% 2% 2% 1% 1% #DIV/0! 2% 2% 2% 1% 0% 2% 0% 0% 1% 0% 1% 1% 1% 1% #DIV/0! 2% 1% 0% 0% 2% 3% 2% 1%
4 7 12 12 8 17 7 0 5 0 13 8 14 13 6 0 5 0 7 4 9 7 0 0 5 4 3 0 7 7 184
STITCHING
0% 1% 2% 1% 2% 2% 1% #DIV/0! 1% 0% 3% 1% 2% 2% 2% 0% 1% 0% 1% 0% 1% 1% #DIV/0! 0% 1% 0% 0% 0% 1% 1% 1%
5 6 4 7 6 11 7 0 7 0 6 9 7 8 7 8 6 0 5 10 7 5 0 3 6 6 2 7 8 8 171
SEAM
0% 1% 1% 1% 2% 1% 1% #DIV/0! 1% 0% 1% 1% 1% 1% 2% 2% 1% 0% 1% 1% 1% 1% #DIV/0! 1% 1% 0% 0% 1% 0% 1% 1%
0 0 1 0 0 3 0 0 3 16 0 8 0 5 6 9 0 0 2 0 0 0 0 6 4 6 5 8 0 0 82
THREAD
0% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 3% 0% 1% 0% 1% 2% 2% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 0% 0% 0% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 32 32 64
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 5% 3% 0%

DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1 0% 0% 0% 0% 0% 0% 0% 0% 0%
1

2 0% 0% 1% 1% 1% 0% 0% 0% 0%

3 0% 0% 2% 2% 1% 0% 0% 0% 0%

4 0% 0% 2% 1% 1% 0% 0% 0% 0%
5%

5 0% 0% 2% 2% 2% 0% 0% 0% 0%

6 0% 0% 1% 2% 1% 0% 0% 0% 0%

7 0% 0% 1% 1% 1% 0% 0% 0% 0%

8 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


FABRIC TRIMS CONST STITCH

9 0% 0% 2% 1% 1% 1% 0% 0% 0%
4%

10 0% 0% 2% 0% 0% 3% 0% 0% 0%

11 0% 0% 2% 3% 1% 0% 0% 0% 0%

12 0% 0% 1% 1% 1% 1% 0% 0% 0%

13 0% 0% 0% 2% 1% 0% 0% 0% 0%

14 0% 0% 2% 2% 1% 1% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT

15 0% 0% 0% 2% 2% 2% 0% 0% 0%

16 1% 0% 0% 0% 2% 2% 0% 0% 0%

17 0% 0% 0% 0% 0% 0% 0% 0% 0%

18 0% 0% 0% 0% 4% 0% 0% 0% 0%

2%
19 0% 0% 1% 1% 1% 0% 0% 0% 0%

20 0% 0% 1% 0% 1% 0% 0% 0% 0%
SAFETY

21 0% 0% 1% 1% 1% 0% 0% 0% 0%

22 0% 0% 1% 1% 1% 0% 0% 0% 0%

23 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

1%
24 0% 0% 2% 0% 1% 1% 0% 0% 0%

25 0% 0% 1% 1% 1% 0% 0% 0% 0%

26 0% 0% 0% 0% 0% 0% 0% 0% 0%

27 0% 0% 0% 0% 0% 0% 0% 0% 0%

28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%

30 0% 0% 2% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT

RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON

0% 0% 1% 1% 1% 0% 0% 0% 0%

in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 19-03-2020
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%

1%

Stretch out / loosen operator SPV must re-training the Verification the output are align
1% R03:Pleated. Twisted handling, the cutting panel not operator in concern proper 19-03-2020
neatly. handling new style. with required process
1%

0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 19-03-2020
0%
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
setlement
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

0.80%

0.70%

0.60%

0.50%

0.40%

0.72%

0.30% 0.57%

0.52%

0.20% 0.38%

0.23%

0.10% 0.17%

0.09%
0.06% 0.06%
0.05%
0.03%
0.00% 0.00% 0.00% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01% 0.01% 0.00%
0.00%

Row 128
DAILY REPORT QC END LINE - QC IN LINE

DAILY DEFECT QC END-LINE


DATE : 19 MARET 2020
QC END LINE
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02

TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED

S#HMDOSK01
1 1,351 1 11 6 1 9 1 2 31 2.3%
09
S#HMDOSK01
2 1,278 2 13 8 8 3 34 2.7%
09

3 S#3109 640 2 4 10 4 5 25 3.9%

S#HMDOSK01
4 1,060 6 7 1 3 12 3 8 40 3.8%
09

5 S#3068 116 4 5 5 14 12.1%

S#HMDOSK01-
6 1,146 12 1 8 6 7 2 36 3.1%
09
S#HMDOSK01
7 920 1 1 1 2 1 2 2 10 1.1%
09

8 S#6174 0 #DIV/0!

9 S#3109 650 7 1 1 6 10 12 37 5.7%

10 S#3109 655 5 5 2 14 26 4.0%

11 S#PMKTSK72 391 11 13 4 28 7.2%

12 S#PFKTSK73 869 7 9 12 9 37 4.3%

13 S#PFKLSK71 678 11 7 9 27 4.0%

14 S#8072 681 9 4 10 8 31 4.6%

15 S#S012875 497 2 6 6 2 3 19 3.8%

16 S#0402 529 1 8 7 16 3.0%

17 S#3010377 562 2 5 4 6 17 3.0%

18 S#3010377 824 2 3 4 9 1.1%

19 S#1124756 571 3 5 7 6 3 24 4.2%

20 S#1124756 1,381 1 2 5 6 3 11 28 2.0%

21 S#1124756 479 8 7 9 24 5.0%

22 S#1124756 588 6 5 4 15 2.6%

23 S#FFZZSI01 0 #DIV/0!

24 S#0402 600 1 2 4 6 5 3 21 3.5%

25 S#5011 850 2 7 2 4 5 6 26 3.1%

26 S#5009 1,700 1 5 5 6 7 24 1.4%

27 S#6142 2,020 2 6 3 4 5 20 1.0%

28 S#5003 1,885 4 4 1 2 5 16 0.8%

29 S#6194 596 3 5 3 1 12 2.0%

30 S#192721 741 7 8 7 8 30 4.0%

TOTAL CHECKING 24,258 0 0 0 0 7 0 2 2 0 28 14 123 12 38 4 0 0 133 50 4 177 12 55 16 0 0 0 0 0 0 0 0 0 677 2.8%

% DEFECT 0.00% 0.00% 0.00% 0.00% 0.03% 0.00% 0.01% 0.01% 0.00% 0.12% 0.06% 0.51% 0.05% 0.16% 0.02% 0.00% 0.00% 0.55% 0.21% 0.02% 0.73% 0.05% 0.23% 0.07% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL

1 2 0 0 0 0 1 0 0 0 0 0 0 0 0 0 2 0 0 1 0 0 0 0 0 0 0 0 0 0 7
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 2 0 0 0 0 0 4
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
11 13 6 17 4 13 2 0 15 12 11 7 0 13 2 1 5 2 8 11 8 6 0 7 9 6 8 15 15 15 242
CONSTRUCTION
1% 1% 1% 2% 3% 1% 0% #DIV/0! 2% 2% 3% 1% 0% 2% 0% 0% 1% 0% 1% 1% 2% 1% #DIV/0! 1% 1% 0% 0% 2% 3% 2% 1%
7 8 14 15 5 14 3 0 10 0 13 9 18 10 6 0 4 3 7 3 7 5 0 0 4 5 7 0 7 7 191
STITCHING
1% 1% 2% 1% 4% 1% 0% #DIV/0! 2% 0% 3% 1% 3% 1% 1% 0% 1% 0% 1% 0% 1% 1% #DIV/0! 0% 0% 0% 0% 0% 1% 1% 1%
10 8 5 8 5 7 2 0 12 14 4 12 9 8 8 8 6 4 6 11 9 4 0 6 5 6 0 7 8 8 200
SEAM
1% 1% 1% 1% 4% 1% 0% #DIV/0! 2% 2% 1% 1% 1% 1% 2% 2% 1% 0% 1% 1% 2% 1% #DIV/0! 1% 1% 0% 0% 1% 0% 1% 1%
2 3 0 0 0 2 2 0 0 0 0 9 0 0 3 7 0 0 3 0 0 0 0 8 6 7 5 8 0 0 65
THREAD
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 1% 0% 0% 1% 1% 0% 0% 1% 0% 0% 0% #DIV/0! 1% 1% 0% 0% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 30 30 60
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 5% 4% 0%

DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1 0% 0% 1% 1% 1% 0% 0% 0% 0%
1

2 0% 0% 1% 1% 1% 0% 0% 0% 0%

3 0% 0% 1% 2% 1% 0% 0% 0% 0%

4 0% 0% 2% 1% 1% 0% 0% 0% 0%
5%

5 0% 0% 3% 4% 4% 0% 0% 0% 0%

6 0% 0% 1% 1% 1% 0% 0% 0% 0%

7 0% 0% 0% 0% 0% 0% 0% 0% 0%

8 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


FABRIC TRIMS CONST STITCH

9 0% 0% 2% 2% 2% 0% 0% 0% 0%
4%

10 0% 0% 2% 0% 2% 0% 0% 0% 0%

11 0% 0% 3% 3% 1% 0% 0% 0% 0%

12 0% 0% 1% 1% 1% 1% 0% 0% 0%

13 0% 0% 0% 3% 1% 0% 0% 0% 0%

14 0% 0% 2% 1% 1% 0% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT

15 0% 0% 0% 1% 2% 1% 0% 0% 0%

16 0% 0% 0% 0% 2% 1% 0% 0% 0%

17 0% 0% 0% 0% 0% 0% 0% 0% 0%

18 0% 0% 0% 0% 4% 0% 0% 0% 0%

2%
19 0% 0% 1% 1% 1% 1% 0% 0% 0%

20 0% 0% 1% 0% 1% 0% 0% 0% 0%
SAFETY

21 0% 0% 2% 1% 2% 0% 0% 0% 0%

22 0% 0% 1% 1% 1% 0% 0% 0% 0%

23 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

1%
24 0% 0% 1% 0% 1% 1% 0% 0% 0%

25 0% 0% 1% 0% 1% 1% 0% 0% 0%

26 0% 0% 0% 0% 0% 0% 0% 0% 0%

27 0% 0% 0% 0% 0% 0% 0% 0% 0%

28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%

30 0% 0% 2% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT

RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON

0% 0% 1% 1% 1% 0% 0% 0% 0%

in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 20-03-2020
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%

1%
Sewing SPV and QC Inline when
1%
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 20-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
setlement
1%

0%

Stretch out / loosen operator SPV must re-training the


R03:Pleated. Twisted handling, the cutting panel not operator in concern proper Verification the output are align 20-03-2020
0%
with required process
neatly. handling new style.
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

0.80%

0.70%

0.60%

0.50%

0.40%

0.73%

0.30%
0.55%

0.51%

0.20%

0.23%
0.21%
0.10%
0.16%

0.12%

0.07%
0.06% 0.05% 0.05%
0.00% 0.00% 0.00% 0.00% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01% 0.01% 0.02% 0.02%

0.00%

Row 128
DAILY REPORT QC END LINE - QC IN LINE

DAILY DEFECT QC END-LINE


DATE : 20 MARET 2020
QC END LINE
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02

TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED

S#HMDOSK01
1 1,345 2 8 7 2 9 1 29 2.2%
09
S#HMDOSK01
2 1,133 1 8 8 8 2 27 2.4%
09

3 S#3109 628 1 1 3 10 8 5 1 29 4.6%

S#HMDOSK01
4 1,180 2 10 1 8 3 8 32 2.7%
09

5 S#7841 337 5 3 1 4 13 3.9%

S#HMDOSK01-
6 1,295 12 10 2 10 2 36 2.8%
09
S#HMDOSK01
7 578 2 1 1 1 1 2 1 9 1.6%
09

8 S#6174 0 #DIV/0!

9 S#3109 653 7 5 9 10 1 32 4.9%

10 S#3109 646 8 3 14 25 3.9%

11 S#PMKTSK72 354 10 11 4 25 7.1%

12 S#PFKTSK73 452 5 7 8 8 28 6.2%

13 S#PFKLSK71 262 6 7 4 17 6.5%

14 S#8072 545 2 8 16 6 2 34 6.2%

15 S#S012875 780 2 1 12 8 7 3 33 4.2%

16 S#0402 523 8 9 7 24 4.6%

17 S#3010377 534 3 4 4 1 5 17 3.2%

18 S#1124756 1,033 3 4 5 12 1.2%

19 S#1124756 681 2 3 5 5 5 2 22 3.2%

20 S#1124756 1,090 1 1 10 5 8 25 2.3%

21 S#1124756 677 4 11 6 7 28 4.1%

22 S#1124756 603 6 5 4 15 2.5%

23 S#FFZZSI01 0 #DIV/0!

24 S#0402 700 4 5 4 6 2 3 24 3.4%

25 S#5011 713 3 6 3 5 4 3 24 3.4%

26 S#5009 1,725 1 4 5 6 7 23 1.3%

27 S#6118 2,289 4 4 6 2 3 5 24 1.0%

28 S#5008 2,319 5 2 3 9 19 0.8%

29 S#6194 662 4 2 5 1 12 1.8%

30 S#192721 823 7 6 6 7 26 3.2%

TOTAL CHECKING 24,560 0 0 4 0 17 0 3 1 0 14 24 112 4 43 1 0 0 146 53 0 172 3 57 10 0 0 0 0 0 0 0 0 0 664 2.7%

% DEFECT 0.00% 0.00% 0.02% 0.00% 0.07% 0.00% 0.01% 0.00% 0.00% 0.06% 0.10% 0.46% 0.02% 0.18% 0.00% 0.00% 0.00% 0.59% 0.22% 0.00% 0.70% 0.01% 0.23% 0.04% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL

2 1 0 2 0 0 2 0 0 0 0 0 0 0 0 0 3 0 2 1 4 0 0 0 0 0 4 0 0 0 21
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 1% 0% 0% 0% 1% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 3 0 0 0 0 0 4
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
8 8 5 11 5 12 2 0 12 11 10 5 0 10 3 0 4 3 8 10 11 6 0 13 9 5 10 13 13 13 220
CONSTRUCTION
1% 1% 1% 1% 1% 1% 0% #DIV/0! 2% 2% 3% 1% 0% 2% 0% 0% 1% 0% 1% 1% 2% 1% #DIV/0! 2% 1% 0% 0% 2% 2% 2% 1%
9 8 18 11 4 12 2 0 9 0 11 7 13 16 20 8 5 4 5 5 6 5 0 0 5 5 2 0 6 6 202
STITCHING
1% 1% 3% 1% 1% 1% 0% #DIV/0! 1% 0% 3% 2% 5% 3% 3% 2% 1% 0% 1% 0% 1% 1% #DIV/0! 0% 1% 0% 0% 0% 1% 1% 1%
9 8 5 8 4 10 2 0 10 14 4 8 4 6 7 9 5 5 5 8 7 4 0 6 4 6 3 6 7 7 181
SEAM
1% 1% 1% 1% 1% 1% 0% #DIV/0! 2% 2% 1% 2% 2% 1% 1% 2% 1% 0% 1% 1% 1% 1% #DIV/0! 1% 1% 0% 0% 1% 0% 1% 1%
1 2 1 0 0 2 1 0 1 0 0 8 0 2 3 7 0 0 2 0 0 0 0 5 3 7 5 7 0 0 57
THREAD
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 2% 0% 0% 0% 1% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 0% 0% 0% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 26 26 52
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 4% 3% 0%

DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1 0% 0% 1% 1% 1% 0% 0% 0% 0%
1

2 0% 0% 1% 1% 1% 0% 0% 0% 0%

3 0% 0% 1% 3% 1% 0% 0% 0% 0%

4 0% 0% 1% 1% 1% 0% 0% 0% 0%
5%

5 0% 0% 1% 1% 1% 0% 0% 0% 0%

6 0% 0% 1% 1% 1% 0% 0% 0% 0%

7 0% 0% 0% 0% 0% 0% 0% 0% 0%

8 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


FABRIC TRIMS CONST STITCH

9 0% 0% 2% 1% 2% 0% 0% 0% 0%
4%

10 0% 0% 2% 0% 2% 0% 0% 0% 0%

11 0% 0% 3% 3% 1% 0% 0% 0% 0%

12 0% 0% 1% 2% 2% 2% 0% 0% 0%

13 0% 0% 0% 5% 2% 0% 0% 0% 0%

14 0% 0% 2% 3% 1% 0% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT

15 0% 0% 0% 3% 1% 0% 0% 0% 0%

16 0% 0% 0% 2% 2% 1% 0% 0% 0%

17 0% 0% 0% 0% 0% 0% 0% 0% 0%

18 0% 0% 0% 0% 4% 0% 0% 0% 0%

2%
19 0% 0% 1% 1% 1% 0% 0% 0% 0%

20 0% 0% 1% 0% 1% 0% 0% 0% 0%
SAFETY

21 1% 0% 2% 1% 1% 0% 0% 0% 0%

22 0% 0% 1% 1% 1% 0% 0% 0% 0%

23 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

1%
24 0% 0% 2% 0% 1% 1% 0% 0% 0%

25 0% 0% 1% 1% 1% 0% 0% 0% 0%

26 0% 0% 0% 0% 0% 0% 0% 0% 0%

27 0% 0% 0% 0% 0% 0% 0% 0% 0%

28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%

30 0% 0% 2% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT

RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON

0% 0% 1% 1% 1% 0% 0% 0% 0%

in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 21-03-2020
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%

1%

1%
Sewing SPV and QC Inline when
1% S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 21-03-2020
1%
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
setlement
1%

0%

0%
Stretch out / loosen operator SPV must re-training the
0%
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper Verification the output are align 21-03-2020
with required process
0% neatly. handling new style.
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

0.80%

0.70%

0.60%

0.50%

0.40%

0.70%

0.59%
0.30%

0.46%

0.20%

0.23%
0.22%

0.10% 0.18%

0.10%
0.07%
0.06%
0.04%
0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01% 0.00% 0.00% 0.01%

0.00%

Row 128
DAILY REPORT QC END LINE - QC IN LINE

DAILY DEFECT QC END-LINE


DATE : 20 MARET 2020
QC END LINE
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02

TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED

S#HMDOSK01
1 566 1 6 3 8 1 19 3.4%
09
S#HMDOSK01
2 576 5 5 6 1 17 3.0%
09

3 S#3109 426 1 1 1 6 4 4 17 4.0%

S#HMDOSK01
4 663 5 10 11 1 12 39 5.9%
09

5 S#7841 308 2 7 3 12 3.9%

S#HMDOSK01-
6 654 7 7 3 8 1 26 4.0%
09
S#HMDOSK01
7 583 2 3 3 8 1.4%
09

8 S#6174 0 #DIV/0!

9 S#3109 357 8 2 6 7 23 6.4%

10 S#3109 403 6 4 8 18 4.5%

11 S#PMKTSK72 213 10 9 3 22 10.3%

12 S#PFKTSK73 251 5 4 5 6 20 8.0%

13 S#PFKLSK71 453 6 4 3 13 2.9%

14 S#8072 373 3 5 9 5 1 23 6.2%

15 S#S012875 396 7 6 6 19 4.8%

16 S#8177 178 3 2 3 8 4.5%

17 S#3010377 313 4 1 4 4 13 4.2%

18 S#1124756 452 2 2 3 7 1.5%

19 S#1124756 353 2 4 5 3 2 16 4.5%

20 S#1124756 470 1 1 5 7 2 13 29 6.2%

21 S#1124756 446 8 4 6 18 4.0%

22 S#1124756 315 3 4 2 9 2.9%

23 S#FFZZSI01 0 #DIV/0!

24 S#0402 309 1 4 3 5 1 14 4.5%

25 S#5011 456 2 5 3 4 2 16 3.5%

26 S#5009 918 1 4 5 8 18 2.0%

27 S#6118 941 2 4 3 1 1 5 16 1.7%

28 S#5008 962 1 2 4 5 12 1.2%

29 S#6194 319 4 2 2 1 9 2.8%

30 S#192721 625 4 6 4 14 2.2%

TOTAL CHECKING 13,279 0 0 0 0 10 0 2 1 0 23 13 94 1 24 0 0 0 111 30 0 115 15 33 3 0 0 0 0 0 0 0 0 0 475 3.6%

% DEFECT 0.00% 0.00% 0.00% 0.00% 0.08% 0.00% 0.02% 0.01% 0.00% 0.17% 0.10% 0.71% 0.01% 0.18% 0.00% 0.00% 0.00% 0.84% 0.23% 0.00% 0.87% 0.11% 0.25% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL

1 0 0 0 0 0 2 0 0 0 0 0 0 0 0 0 4 2 0 1 0 0 0 0 0 0 0 0 0 0 10
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 1% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 2 0 0 0 0 0 3
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
6 5 3 15 2 7 0 0 10 10 10 5 0 8 0 5 1 0 6 12 8 3 0 8 5 5 6 10 10 10 170
CONSTRUCTION
1% 1% 1% 2% 1% 1% 0% #DIV/0! 3% 2% 5% 2% 0% 2% 0% 3% 0% 0% 2% 3% 2% 1% #DIV/0! 3% 1% 1% 1% 2% 3% 2% 1%
3 5 10 12 7 10 3 0 6 0 9 4 10 9 13 3 4 2 5 2 4 4 0 0 3 5 4 0 4 4 145
STITCHING
1% 1% 2% 2% 2% 2% 1% #DIV/0! 2% 0% 4% 2% 2% 2% 3% 2% 1% 0% 1% 0% 1% 1% #DIV/0! 0% 1% 1% 0% 0% 1% 1% 1%
8 6 4 12 3 8 3 0 7 8 3 5 3 5 6 0 4 3 3 13 6 0 0 5 4 0 1 4 0 0 124
SEAM
1% 1% 1% 2% 1% 1% 1% #DIV/0! 2% 2% 1% 2% 1% 1% 2% 0% 1% 1% 1% 3% 1% 0% #DIV/0! 2% 1% 0% 0% 1% 0% 0% 1%
1 1 0 0 0 1 0 0 0 0 0 6 0 1 0 0 0 0 2 0 0 2 0 1 2 8 5 0 0 0 30
THREAD
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 2% 0% 0% 0% 0% 0% 0% 1% 0% 0% 1% #DIV/0! 0% 0% 1% 1% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 14 14 28
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 4% 2% 0%

DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1 0% 0% 1% 1% 1% 0% 0% 0% 0%
1

2 0% 0% 1% 1% 1% 0% 0% 0% 0%

3 0% 0% 1% 2% 1% 0% 0% 0% 0%

4 0% 0% 2% 2% 2% 0% 0% 0% 0%
5%

5 0% 0% 1% 2% 1% 0% 0% 0% 0%

6 0% 0% 1% 2% 1% 0% 0% 0% 0%

7 0% 0% 0% 1% 1% 0% 0% 0% 0%

8 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


FABRIC TRIMS CONST STITCH

9 0% 0% 3% 2% 2% 0% 0% 0% 0%
4%

10 0% 0% 2% 0% 2% 0% 0% 0% 0%

11 0% 0% 5% 4% 1% 0% 0% 0% 0%

12 0% 0% 2% 2% 2% 2% 0% 0% 0%

13 0% 0% 0% 2% 1% 0% 0% 0% 0%

14 0% 0% 2% 2% 1% 0% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT

15 0% 0% 0% 3% 2% 0% 0% 0% 0%

16 0% 0% 3% 2% 0% 0% 0% 0% 0%

17 0% 0% 0% 0% 0% 0% 0% 0% 0%

18 0% 0% 0% 0% 4% 0% 0% 0% 0%

2%
19 0% 0% 2% 1% 1% 1% 0% 0% 0%

20 0% 0% 3% 0% 3% 0% 0% 0% 0%
SAFETY

21 0% 0% 2% 1% 1% 0% 0% 0% 0%

22 0% 0% 1% 1% 0% 1% 0% 0% 0%

23 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

1%
24 0% 0% 3% 0% 2% 0% 0% 0% 0%

25 0% 0% 1% 1% 1% 0% 0% 0% 0%

26 0% 0% 0% 0% 0% 0% 0% 0% 0%

27 0% 0% 0% 0% 0% 0% 0% 0% 0%

28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%

30 0% 0% 2% 0% 1% 0% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT

RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON

0% 0% 1% 1% 1% 0% 0% 0% 0%

in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 23-03-2020
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%

1%

Sewing SPV and QC Inline when


1%
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 23-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
1%
setlement
1%

0%
Stretch out / loosen operator SPV must re-training the
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper Verification the output are align 23-03-2020
0% with required process
neatly. handling new style.
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

0.90%

0.80%

0.70%

0.60%

0.50%

0.87%
0.84%

0.40%

0.71%

0.30%

0.20%

0.25%
0.23%

0.17% 0.18%
0.10%

0.11%
0.10%
0.08%

0.00% 0.00% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01% 0.01%
0.00%

Row 128
WEEKLY REPORT QC END LINE - QC IN LINE

WEEKLY DEFECT QC END-LINE


DATE : 16-21 MARET 2020
QC END LINE
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02

TOTAL
LIN STYLE / CHECKE BUTTON
TOTAL REJECT
HOLE
E BUYER D SLUB, HILOW, SLANTED, BIGER/SM BROCKEN UN CUT HANGING INCORREC
BOTTON , STITCH , MISALIGN T LOOSE WRONG SNAP /
Q'TY KNOT, UN IN BIGGER,SM PLEATED, PUCKERIN ALLER, INCONSIST THREAD THREAD / POSITION , BROCKEN INCORREC STITCH / STICKY, TOO METAL,
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT
STAIN
WRONG SNAP,
POSITION ZIPPER REJECT ALLER,TOO POOR
NECK TWISTED, G , UNEVEN UNEVEN
ARMHOLE SHIRRING WRONG ANT SPI
JUMP
STITCH ,
STITCHING NEEDLE
/ SLIP HOLE
OPEN
SEAM RAW EDGE ( POOR FLYING PUCKERIN BEADING / T SIZE
COLOR,
BROCKEN POSITION , SMELL,BRO THICK, CHANGE BUTTON
SNAP
FOREIGN STRIPE TRIM NOT GOOD LONG , TOO SHAPE WAVY BUBLING THREAD/ LOOSE STITCH TRIMMING THREAD G, LOOSE STITCH SIZE CKEN TOO THIN THE NEED SHARP
YARN SHORT INCORECT STITCH ) PLEATED
THREAD
APPLIED

S#HMDOSK01
1 6,067 0 0 0 0 8 0 0 0 0 0 0 47 0 0 0 0 0 27 4 0 48 1 7 0 0 0 0 0 0 0 0 0 0 142 2.3%
09
S#HMDOSK01
2 6,194 0 0 0 0 4 0 0 0 0 0 0 48 0 0 0 0 9 35 0 0 42 0 8 0 0 0 0 0 0 0 0 0 0 146 2.4%
09

3 S#3109 3,097 0 0 0 0 0 0 0 0 0 2 0 21 6 5 0 0 0 47 27 0 28 0 6 0 0 0 0 0 0 0 0 0 0 142 4.6%

S#HMDOSK01
4 5,716 0 0 0 0 2 0 0 0 0 32 0 51 8 0 7 0 0 52 13 0 51 0 1 0 0 0 0 0 0 0 0 0 0 217 3.8%
09

5 S#7841 2,650 0 0 0 0 0 0 0 0 0 0 0 13 5 17 0 0 0 36 6 0 28 0 0 0 0 0 0 0 0 0 0 0 0 105 4.0%

S#HMDOSK01-
6 5,678 0 0 0 0 0 0 0 0 0 2 4 59 0 0 1 0 0 50 33 0 51 0 15 0 0 0 0 0 0 0 0 0 0 215 3.8%
09
S#HMDOSK01
7 4,735 0 0 0 0 13 0 0 0 0 0 3 14 0 0 4 0 0 13 10 0 25 0 4 0 0 0 0 0 0 0 0 0 0 86 1.8%
09

8 S#6174 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 #DIV/0!

9 S#3109 3,383 0 0 0 0 0 0 0 0 0 2 49 5 1 14 0 0 0 52 0 0 60 0 11 0 0 0 0 0 0 0 0 0 0 194 5.7%

10 S#3109 3,311 0 0 0 0 0 0 0 0 0 39 9 0 9 3 0 0 0 3 4 0 28 8 38 0 0 0 0 0 0 0 0 0 0 141 4.3%

11 S#PMKTSK72 2,057 0 0 0 0 0 0 0 0 0 0 0 62 0 0 0 0 13 55 0 0 27 0 0 0 0 0 0 0 0 0 0 0 0 157 7.6%

12 S#PFKTSK73 3,780 0 0 0 0 0 0 0 0 0 0 0 41 0 0 0 0 0 45 0 0 47 0 43 0 0 0 0 0 0 0 0 0 0 176 4.7%

13 S#PFKLSK71 3,151 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 52 38 0 38 0 0 0 0 0 0 0 0 0 0 0 0 128 4.1%

14 S#8072 3,409 0 0 0 0 0 0 0 0 0 24 0 39 0 0 0 0 0 79 0 0 43 0 12 2 0 0 0 0 0 0 0 0 0 199 5.8%

15 S#S012875 2,674 0 0 0 0 0 0 0 0 0 0 2 6 0 1 0 0 0 42 14 0 39 2 20 1 0 0 0 0 0 0 0 0 0 127 4.7%

16 S#8177 2,628 0 0 0 0 14 0 0 0 0 3 0 12 0 3 0 0 0 0 11 0 42 0 31 0 0 0 0 0 0 0 0 0 0 116 4.4%

17 S#3010377 3,073 0 0 0 0 17 0 0 0 0 10 0 10 0 4 0 0 0 17 10 0 33 0 0 0 0 0 0 0 0 0 0 0 0 101 3.3%

18 S#1124756 5,264 0 0 0 0 2 0 0 0 0 3 0 12 0 0 0 0 0 10 6 0 17 0 0 0 0 0 0 0 0 0 0 0 0 50 0.9%

19 S#1124756 3,016 0 0 0 0 3 0 0 0 0 0 0 16 0 29 0 0 0 2 33 0 26 0 12 0 0 0 0 0 0 0 0 0 0 121 4.0%

20 S#1124756 5,824 0 0 0 0 6 0 1 6 0 20 10 32 0 0 0 0 0 17 3 0 59 0 0 0 0 0 0 0 0 0 0 0 0 154 2.6%

21 S#1124756 3,360 0 0 6 0 0 0 0 0 0 0 0 49 0 0 0 0 0 41 0 0 47 0 3 0 0 0 0 0 0 0 0 0 0 146 4.3%

22 S#1124756 3,254 0 0 0 0 0 0 0 0 0 0 0 10 0 27 0 0 0 21 0 0 20 0 0 2 0 0 0 0 0 0 0 0 0 80 2.5%

23 S#FFZZSI01 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 #DIV/0!

24 S#0402 3,763 0 0 0 0 0 0 0 0 0 3 8 24 2 20 0 0 0 0 0 0 25 5 17 14 0 0 0 0 0 0 0 0 0 118 3.1%

25 S#5011 4,227 0 0 0 0 0 0 15 0 0 0 0 35 3 16 0 0 0 5 20 0 23 0 26 0 0 0 0 0 0 0 0 0 0 143 3.4%

26 S#5009 9,269 0 0 0 0 0 0 0 0 0 8 0 27 0 0 0 0 0 24 5 0 24 6 33 7 0 0 0 0 0 0 0 0 0 134 1.4%

27 S#6118 10,710 0 0 0 0 4 0 0 0 0 0 0 17 0 34 0 0 0 8 11 4 8 3 20 10 0 0 0 0 0 0 0 0 0 119 1.1%

28 S#5008 9,460 0 0 0 0 0 0 0 0 0 0 0 0 13 3 0 0 0 14 16 0 14 0 32 0 0 0 0 0 0 0 0 0 0 92 1.0%

29 S#6194 3,211 0 0 0 0 0 0 0 0 0 0 0 18 3 0 0 0 0 15 5 0 15 5 8 1 0 0 0 0 0 0 0 0 0 70 2.2%

30 S#192721 4,431 0 0 0 0 0 0 0 0 0 0 0 39 0 45 0 0 0 0 0 0 39 0 37 0 0 0 0 0 0 0 0 0 0 160 3.6%

TOTAL CHECKING 127,392 0 0 6 0 73 0 16 6 0 148 85 707 50 221 12 0 22 762 269 4 947 30 384 37 0 0 0 0 0 0 0 0 0 3,779 3.0%

% DEFECT 0.00% 0.00% 0.00% 0.00% 0.06% 0.00% 0.01% 0.00% 0.00% 0.12% 0.07% 0.55% 0.04% 0.17% 0.01% 0.00% 0.02% 0.60% 0.21% 0.00% 0.74% 0.02% 0.30% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
WEEKLY REPORT QC END LINE - QC IN LINE

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL

8 4 0 2 0 0 13 0 0 0 0 0 0 0 0 14 17 2 3 6 6 0 0 0 0 0 4 0 0 0 79
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 1% 1% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 7 0 0 0 0 15 0 0 0 0 0 22
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
47 48 34 98 35 66 21 0 71 60 62 41 0 63 9 18 24 15 45 62 49 37 0 57 54 35 51 84 84 84 1354
CONSTRUCTION
1% 1% 1% 2% 1% 1% 0% #DIV/0! 2% 2% 3% 1% 0% 2% 0% 1% 1% 0% 1% 1% 1% 1% #DIV/0! 2% 1% 0% 0% 2% 3% 2% 1%
31 44 74 65 42 83 23 0 52 7 68 45 90 79 56 11 27 16 35 20 41 21 0 0 25 29 23 0 39 39 1085
STITCHING
1% 1% 2% 1% 2% 1% 0% #DIV/0! 2% 0% 3% 1% 3% 2% 2% 0% 1% 0% 1% 0% 1% 1% #DIV/0! 0% 1% 0% 0% 0% 1% 1% 1%
49 42 28 51 28 51 25 0 60 36 27 47 38 43 41 42 33 17 26 59 47 20 0 30 23 30 11 39 37 37 1017
SEAM
1% 1% 1% 1% 1% 1% 1% #DIV/0! 2% 1% 1% 1% 1% 1% 2% 2% 1% 0% 1% 1% 1% 1% #DIV/0! 1% 1% 0% 0% 1% 0% 1% 1%
7 8 6 1 0 15 4 0 11 38 0 43 0 14 21 31 0 0 12 0 3 2 0 31 26 40 30 37 0 0 380
THREAD
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 1% 0% 1% 0% 0% 1% 1% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 1% 0% 0% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 160 160 320
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 5% 4% 0%

WEEKLY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1 0% 0% 1% 1% 1% 0% 0% 0% 0%
1

2 0% 0% 1% 1% 1% 0% 0% 0% 0%

3 0% 0% 1% 2% 1% 0% 0% 0% 0%

4 0% 0% 2% 1% 1% 0% 0% 0% 0%
5%

5 0% 0% 1% 2% 1% 0% 0% 0% 0%

6 0% 0% 1% 1% 1% 0% 0% 0% 0%

7 0% 0% 0% 0% 1% 0% 0% 0% 0%

8 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


FABRIC TRIMS CONST STITCH

9 0% 0% 2% 2% 2% 0% 0% 0% 0%
4%

10 0% 0% 2% 0% 1% 1% 0% 0% 0%

11 0% 0% 3% 3% 1% 0% 0% 0% 0%

12 0% 0% 1% 1% 1% 1% 0% 0% 0%

13 0% 0% 0% 3% 1% 0% 0% 0% 0%

14 0% 0% 2% 2% 1% 0% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT

15 0% 0% 0% 2% 2% 1% 0% 0% 0%

16 1% 0% 1% 0% 2% 1% 0% 0% 0%

17 0% 0% 0% 0% 0% 0% 0% 0% 0%

18 0% 0% 0% 0% 4% 0% 0% 0% 0%

2%
19 0% 0% 1% 1% 1% 0% 0% 0% 0%

20 0% 0% 1% 0% 1% 0% 0% 0% 0%
SAFETY

21 0% 0% 1% 1% 1% 0% 0% 0% 0%

22 0% 0% 1% 1% 1% 0% 0% 0% 0%

23 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

1%
24 0% 0% 2% 0% 1% 1% 0% 0% 0%

25 0% 0% 1% 1% 1% 1% 0% 0% 0%

26 0% 0% 0% 0% 0% 0% 0% 0% 0%

27 0% 0% 0% 0% 0% 0% 0% 0% 0%

28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%

30 0% 0% 2% 0% 1% 1% 0% 0% 0%
WEEKLY REPORT QC END LINE - QC IN LINE
DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT

RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON

0% 0% 1% 1% 1% 0% 0% 0% 0%

in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 23-03-2020
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%

1%
Sewing SPV and QC Inline when
1%
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 23-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
setlement
1%

0%

Stretch out / loosen operator SPV must re-training the Verification the output are align
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper 23-03-2020
0%
neatly. handling new style. with required process
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

0.80%

0.70%

0.60%

0.50%

0.40%
0.74%

0.60%
0.30%
0.55%

0.20%

0.30%

0.21%

0.10% 0.17%

0.12%

0.07%
0.06%
0.04%
0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.02% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01% 0.01% 0.02%
0.00% 0.00% 0.00%
0.00%

Row 128
DAILY REPORT QC END LINE - QC IN LINE

DAILY DEFECT QC END-LINE


DATE : 23 MARET 2020
QC END LINE
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02

TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED

S#HMDOSK01
1 1,180 6 8 8 6 2 1 31 2.6%
09
S#HMDOSK01
2 1,198 7 7 7 2 23 1.9%
09

3 S#3109 754 3 8 4 5 6 2 28 3.7%

S#HMDOSK01
4 1,355 3 12 10 5 8 38 2.8%
09

5 S#7841 727 1 4 1 7 6 3 22 3.0%

S#HMDOSK01-
6 1,092 1 10 6 7 6 8 4 42 3.8%
09
S#HMDOSK01
7 999 3 5 3 6 3 10 30 3.0%
09

8 S#6174 0 #DIV/0!

9 S#3109 570 6 3 7 4 15 6 41 7.2%

10 S#3109 673 5 8 12 25 3.7%

11 S#PMKTSK72 451 12 13 4 29 6.4%

12 S#PFKTSK73 683 5 7 6 6 7 31 4.5%

13 S#PFKLSK71 784 6 9 5 20 2.6%

14 S#8072 605 3 8 11 5 3 30 5.0%

15 S#S012875 290 6 9 10 25 8.6%

16 S#8177 771 8 9 6 23 3.0%

17 S#3010377 557 2 5 4 6 17 3.1%

18 S#1124756 1,173 4 6 3 13 1.1%

19 S#1124756 649 4 5 5 4 1 19 2.9%

20 S#1124756 1,175 1 2 2 11 5 10 31 2.6%

21 S#1124756 485 6 7 9 5 27 5.6%

22 S#1124756 488 3 6 5 14 2.9%

23 S#FFZZSI01 0 #DIV/0!

24 S#0402 476 6 5 2 4 3 20 4.2%

25 S#5011 1,042 3 6 5 7 4 8 33 3.2%

26 S#5009 1,850 2 5 4 9 5 25 1.4%

27 S#6118 939 4 4 6 5 3 22 2.3%

28 S#5008 2,222 3 1 4 9 4 21 0.9%

29 S#6194 472 2 5 3 1 11 2.3%

30 S#192721 1,361 8 8 6 9 31 2.3%

TOTAL CHECKING 25,021 5 0 6 1 25 0 3 2 0 19 11 166 4 34 9 0 0 140 61 0 171 2 57 6 0 0 0 0 0 0 0 0 0 722 2.9%

% DEFECT 0.02% 0.00% 0.02% 0.00% 0.10% 0.00% 0.01% 0.01% 0.00% 0.08% 0.04% 0.66% 0.02% 0.14% 0.04% 0.00% 0.00% 0.56% 0.24% 0.00% 0.68% 0.01% 0.23% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL

6 0 3 3 1 0 3 0 0 0 0 5 0 0 0 0 2 0 0 1 6 3 0 0 0 0 4 0 0 0 37
FABRIC
1% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 1% 0% 0% 0% 0% 0% 0% 0% 0% 1% 1% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 3 0 0 0 0 0 5
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
8 7 8 12 5 17 8 0 20 13 12 7 0 11 6 8 5 0 9 13 7 6 0 11 11 7 10 16 16 16 269
CONSTRUCTION
1% 1% 1% 1% 1% 2% 1% #DIV/0! 4% 2% 3% 1% 0% 2% 2% 1% 1% 0% 1% 1% 1% 1% #DIV/0! 2% 1% 0% 1% 1% 3% 1% 1%
8 7 9 15 13 13 9 0 15 0 13 6 15 11 9 0 4 10 5 5 9 0 0 0 7 4 5 0 6 6 204
STITCHING
1% 1% 1% 1% 2% 1% 1% #DIV/0! 3% 0% 3% 1% 2% 2% 3% 0% 1% 1% 1% 0% 2% 0% #DIV/0! 0% 1% 0% 1% 0% 1% 0% 1%
8 7 6 8 3 8 10 0 6 12 4 6 5 5 10 9 6 3 4 10 5 5 0 2 4 9 0 6 9 9 179
SEAM
1% 1% 1% 1% 0% 1% 1% #DIV/0! 1% 2% 1% 1% 1% 1% 3% 1% 1% 0% 1% 1% 1% 1% #DIV/0! 0% 0% 0% 0% 0% 0% 1% 1%
1 2 2 0 0 4 0 0 0 0 0 7 0 3 0 6 0 0 1 0 0 0 0 7 8 5 3 9 0 0 58
THREAD
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 1% 0% 0% 0% 1% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 1% 0% 0% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 31 31 62
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 7% 2% 0%

DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1 1% 0% 1% 1% 1% 0% 0% 0% 0%
1

2 0% 0% 1% 1% 1% 0% 0% 0% 0%

3 0% 0% 1% 1% 1% 0% 0% 0% 0%

4 0% 0% 1% 1% 1% 0% 0% 0% 0%
5%

5 0% 0% 1% 2% 0% 0% 0% 0% 0%

6 0% 0% 2% 1% 1% 0% 0% 0% 0%

7 0% 0% 1% 1% 1% 0% 0% 0% 0%

8 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


FABRIC TRIMS CONST STITCH

9 0% 0% 4% 3% 1% 0% 0% 0% 0%
4%

10 0% 0% 2% 0% 2% 0% 0% 0% 0%

11 0% 0% 3% 3% 1% 0% 0% 0% 0%

12 1% 0% 1% 1% 1% 1% 0% 0% 0%

13 0% 0% 0% 2% 1% 0% 0% 0% 0%

14 0% 0% 2% 2% 1% 0% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT

15 0% 0% 2% 3% 3% 0% 0% 0% 0%

16 0% 0% 1% 0% 1% 1% 0% 0% 0%

17 0% 0% 0% 0% 0% 0% 0% 0% 0%

18 0% 0% 0% 1% 4% 0% 0% 0% 0%

2%
19 0% 0% 1% 1% 1% 0% 0% 0% 0%

20 0% 0% 1% 0% 1% 0% 0% 0% 0%
SAFETY

21 1% 0% 1% 2% 1% 0% 0% 0% 0%

22 1% 0% 1% 0% 1% 0% 0% 0% 0%

23 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

1%
24 0% 0% 2% 0% 0% 1% 0% 0% 0%

25 0% 0% 1% 1% 0% 1% 0% 0% 0%

26 0% 0% 0% 0% 0% 0% 0% 0% 0%

27 0% 0% 0% 0% 0% 0% 0% 0% 0%

28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%

30 0% 0% 1% 0% 0% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT

RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON

0% 0% 1% 1% 1% 0% 0% 0% 0%

in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 24-03-2020
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%

1%

Stretch out / loosen operator SPV must re-training the Verification the output are align
1% R03:Pleated. Twisted handling, the cutting panel not operator in concern proper 24-03-2020
neatly. handling new style. with required process
1%

0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 24-03-2020
0%
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
setlement
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

0.70%

0.60%

0.50%

0.40%

0.68%
0.66%

0.30%
0.56%

0.20%

0.24%
0.23%

0.10%

0.14%

0.10%
0.08%

0.04%
0.04%
0.02% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01% 0.02%
0.00% 0.01% 0.01%

0.00%

Row 128
DAILY REPORT QC END LINE - QC IN LINE

DAILY DEFECT QC END-LINE


DATE : 24 MARET 2020
QC END LINE
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02

TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED

S#HMDOSK01
1 578 1 7 1 5 8 1 23 4.0%
09
S#HMDOSK01
2 1,024 8 7 6 2 23 2.2%
09

3 S#3109 715 7 2 2 3 11 9 2 36 5.0%

S#HMDOSK01
4 1,161 5 2 6 8 3 7 31 2.7%
09

5 S#7841 658 2 1 9 4 4 20 3.0%

S#FMDOSK47-
6 1,144 2 8 6 7 3 8 1 35 3.1%
49
S#HMDOSK01
7 796 3 4 2 6 2 9 26 3.3%
09

8 S#6174 0 #DIV/0!

9 S#3109 782 2 4 3 12 15 8 44 5.6%

10 S#3109 833 8 6 18 32 3.8%

11 S#PMKTSK72 260 12 10 5 27 10.4%

12 S#PFKTSK73 831 7 8 10 12 37 4.5%

13 S#PFKLSK71 892 8 4 6 18 2.0%

14 S#8072 648 2 10 13 7 2 34 5.2%

15 S#S012875 450 2 6 10 7 25 5.6%

16 S#1124756 646 5 6 8 19 2.9%

17 S#3010377 657 4 2 5 6 17 2.6%

18 S#1124756 990 3 4 3 10 1.0%

19 S#1124756 873 4 5 4 2 15 1.7%

20 S#1124756 940 1 1 8 4 4 2 9 29 3.1%

21 S#1124756 955 3 11 10 8 32 3.4%

22 S#1124756 659 6 7 4 17 2.6%

23 S#FFZZSI01 0 #DIV/0!

24 S#0402 703 5 3 1 4 3 2 18 2.6%

25 S#5011 1,726 2 6 2 7 3 4 24 1.4%

26 S#5011 1,723 3 6 1 6 9 25 1.5%

27 S#6118 1,056 5 7 8 7 4 31 2.9%

28 S#5008 1,717 3 4 7 3 17 1.0%

29 S#6194 641 4 3 3 1 11 1.7%

30 S#6212 444 5 1 9 3 2 4 7 31 7.0%

TOTAL CHECKING 24,502 0 0 3 1 23 0 2 1 0 13 22 126 10 40 15 0 0 156 45 0 167 0 81 2 0 0 0 0 0 0 0 0 0 707 2.9%

% DEFECT 0.00% 0.00% 0.01% 0.00% 0.09% 0.00% 0.01% 0.00% 0.00% 0.05% 0.09% 0.51% 0.04% 0.16% 0.06% 0.00% 0.00% 0.64% 0.18% 0.00% 0.68% 0.00% 0.33% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL

1 0 0 0 0 2 3 0 2 0 0 0 0 0 0 0 4 0 0 1 3 6 0 0 0 0 5 0 0 0 27
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 1% 0% 0% 0% 0% 1% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 2 0 0 0 0 0 3
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
8 8 11 13 3 14 6 0 7 8 12 7 0 12 8 5 2 3 9 16 11 11 0 8 8 10 7 15 15 18 255
CONSTRUCTION
1% 1% 2% 1% 0% 1% 1% #DIV/0! 1% 1% 5% 1% 0% 2% 2% 1% 0% 0% 1% 2% 1% 2% #DIV/0! 1% 0% 1% 1% 3% 2% 4% 1%
5 7 14 11 13 10 8 0 12 6 10 8 12 13 10 6 5 4 4 2 10 0 0 1 7 0 8 5 9 6 206
STITCHING
1% 1% 2% 1% 2% 1% 1% #DIV/0! 2% 1% 4% 1% 1% 2% 2% 1% 1% 0% 0% 0% 1% 0% #DIV/0! 0% 0% 0% 1% 1% 1% 1% 1%
8 6 9 7 0 8 9 0 15 0 5 10 6 7 7 8 6 3 2 9 8 0 0 4 3 6 7 4 7 7 171
SEAM
1% 1% 1% 1% 0% 1% 1% #DIV/0! 2% 0% 2% 1% 1% 1% 2% 1% 1% 0% 0% 1% 1% 0% #DIV/0! 1% 0% 0% 1% 1% 0% 2% 1%
1 2 2 0 4 1 0 0 8 18 0 12 0 2 0 0 0 0 0 0 0 0 0 5 4 9 4 7 0 0 79
THREAD
0% 0% 0% 0% 1% 0% 0% #DIV/0! 1% 2% 0% 1% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 0% 1% 0% 2% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 31 31 62
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 5% 7% 0%

DAILY END LINE DEFECT CATEGORY PERCENTAGE 6% * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1 0% 0% 1% 1% 1% 0% 0% 0% 0%
1

2 0% 0% 1% 1% 1% 0% 0% 0% 0%

3 0% 0% 2% 2% 1% 0% 0% 0% 0%
5%

4 0% 0% 1% 1% 1% 0% 0% 0% 0%

5 0% 0% 0% 2% 0% 1% 0% 0% 0%

6 0% 0% 1% 1% 1% 0% 0% 0% 0%

7 0% 0% 1% 1% 1% 0% 0% 0% 0%
FABRIC TRIMS CONST STITCH

8 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 4%

9 0% 0% 1% 2% 2% 1% 0% 0% 0%

10 0% 0% 1% 1% 0% 2% 0% 0% 0%

11 0% 0% 5% 4% 2% 0% 0% 0% 0%

12 0% 0% 1% 1% 1% 1% 0% 0% 0%

13 0% 0% 0% 1% 1% 0% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT

14 0% 0% 2% 2% 1% 0% 0% 0% 0%

15 0% 0% 2% 2% 2% 0% 0% 0% 0%

16 0% 0% 1% 1% 1% 0% 0% 0% 0%

17 0% 0% 0% 0% 0% 0% 0% 0% 0%

2%
18 0% 0% 0% 0% 4% 0% 0% 0% 0%

19 0% 0% 1% 0% 0% 0% 0% 0% 0%
SAFETY

20 0% 0% 2% 0% 1% 0% 0% 0% 0%

21 0% 0% 1% 1% 1% 0% 0% 0% 0%

22 1% 0% 2% 0% 0% 0% 0% 0% 0%
1%
23 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

24 0% 0% 1% 0% 1% 1% 0% 0% 0%

25 0% 0% 0% 0% 0% 0% 0% 0% 0%

26 0% 0% 0% 0% 0% 0% 0% 0% 0%

27 0% 0% 0% 0% 0% 0% 0% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
28 0% 5% 1% 2% 1% 0% 1% 0% 0%

29 0% 5% 2% 2% 2% 0% 1% 0% 0%

30 0% 0% 3% 1% 1% 2% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE

DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT

RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON

0% 0% 1% 1% 1% 0% 0% 0% 0%

in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 26-03-2020
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%

1%

Sewing SPV and QC Inline when


1%
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 26-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
setlement
1%

0%

Stretch out / loosen operator SPV must re-training the


R03:Pleated. Twisted handling, the cutting panel not operator in concern proper Verification the output are align 26-03-2020
0%
with required process
neatly. handling new style.
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

0.70%

0.60%

0.50%

0.40%

0.68%

0.64%

0.30%

0.51%

0.20%

0.33%

0.10% 0.18%
0.16%

0.09% 0.09%
0.06%
0.05%
0.04%
0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00% 0.01% 0.00% 0.01%

0.00%

Row 128

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