Professional Documents
Culture Documents
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED
S#FFKGSK01-
1 469 5 6 5 5 1 22 4.7%
03
S#FFKGSK01-
2 494 2 8 10 8 2 30 6.1%
03
S#FFKGSK010
4 643 4 12 3 10 6 3 1 39 6.1%
3
S#FFKUSI11-
10 271 3 6 4 4 6 3 26 9.6%
13
% DEFECT 0.00% 0.00% 0.00% 0.00% 0.18% 0.00% 0.01% 0.00% 0.00% 0.17% 0.05% 0.71% 0.16% 0.31% 0.02% 0.00% 0.00% 0.91% 0.23% 0.00% 0.72% 0.01% 0.38% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE
DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL
0 2 0 4 4 0 0 0 0 3 0 0 0 0 2 0 3 0 2 2 0 6 6 0 0 0 0 0 0 0 34
FABRIC
0% 0% 0% 1% 1% 0% 0% 0% 0% 1% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 1% 2% 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 1
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
11 8 11 15 16 12 2 7 23 14 10 7 6 13 4 5 7 6 7 9 5 11 4 9 4 9 11 16 16 16 294
CONSTRUCTION
2% 2% 2% 2% 2% 3% 1% 1% 5% 5% 2% 1% 1% 3% 0% 1% 1% 1% 1% 1% 1% 2% 1% 2% 1% 1% 1% 4% 3% 4% 2%
10 10 8 16 16 8 5 5 4 6 12 7 23 12 11 0 9 7 4 3 7 0 4 0 8 5 2 0 7 7 216
STITCHING
2% 2% 1% 2% 2% 2% 1% 1% 1% 2% 3% 1% 3% 3% 1% 0% 1% 1% 1% 0% 1% 0% 1% 0% 1% 0% 0% 0% 1% 2% 1%
1 8 7 3 8 8 2 5 1 3 10 9 0 10 7 3 3 6 2 5 6 0 0 5 7 5 5 7 9 9 154
SEAM
0% 2% 1% 0% 1% 2% 1% 1% 0% 1% 2% 1% 0% 3% 1% 1% 0% 1% 0% 1% 1% 0% 0% 1% 1% 0% 1% 2% 0% 2% 1%
0 2 4 1 3 1 1 0 0 0 0 8 0 3 0 7 0 0 2 0 2 0 0 2 6 6 10 9 0 0 67
THREAD
0% 0% 1% 0% 0% 0% 0% 0% 0% 0% 0% 1% 0% 1% 0% 2% 0% 0% 0% 0% 0% 0% 0% 0% 1% 0% 1% 2% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 32 32 64
SAFETY
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 6% 8% 0%
DAILY END LINE DEFECT CATEGORY PERCENTAGE 6% * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
1 0% 0% 2% 2% 0% 0% 0% 0% 0%
1
2 0% 0% 2% 2% 2% 0% 0% 0% 0%
3 0% 0% 2% 1% 1% 1% 0% 0% 0%
5%
4 1% 0% 2% 2% 0% 0% 0% 0% 0%
5 1% 0% 2% 2% 1% 0% 0% 0% 0%
6 0% 0% 3% 2% 2% 0% 0% 0% 0%
7 0% 0% 1% 1% 1% 0% 0% 0% 0%
FABRIC TRIMS CONST STITCH
8 0% 0% 1% 1% 1% 0% 0% 0% 0% 4%
9 0% 0% 5% 1% 0% 0% 0% 0% 0%
10 1% 0% 5% 2% 1% 0% 0% 0% 0%
11 0% 0% 2% 3% 2% 0% 0% 0% 0%
12 0% 0% 1% 1% 1% 1% 0% 0% 0%
13 0% 0% 1% 3% 0% 0% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT
14 0% 0% 3% 3% 3% 1% 0% 0% 0%
15 0% 0% 0% 1% 1% 0% 0% 0% 0%
16 0% 0% 1% 0% 1% 2% 0% 0% 0%
17 0% 0% 0% 0% 0% 0% 0% 0% 0%
2%
18 0% 0% 1% 1% 4% 0% 0% 0% 0%
19 0% 0% 1% 1% 0% 0% 0% 0% 0%
SAFETY
20 0% 0% 1% 0% 1% 0% 0% 0% 0%
21 0% 0% 1% 1% 1% 0% 0% 0% 0%
22 1% 0% 2% 0% 0% 0% 0% 0% 0%
1%
23 2% 0% 1% 1% 0% 0% 0% 0% 0%
24 0% 0% 2% 0% 1% 0% 0% 0% 0%
25 0% 0% 1% 1% 1% 1% 0% 0% 0%
26 0% 0% 0% 0% 0% 0% 0% 0% 0%
27 0% 0% 0% 0% 0% 0% 0% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
28 0% 5% 1% 2% 1% 0% 1% 0% 0%
29 0% 5% 2% 2% 2% 0% 1% 0% 0%
30 0% 0% 4% 0% 2% 2% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE
RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON
0% 0% 2% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 03-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
2% setlement
2%
1%
in proper handling sewing in proper handling sewing Qc Inline should be control the
1% M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 03-03-2020
1%
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%
1%
1.00%
0.90%
0.80%
0.70%
0.60%
0.50%
0.91%
0.40%
0.71% 0.72%
0.30%
0.38%
0.20%
0.31%
0.23%
0.18%
0.10% 0.17%
0.16%
0.05%
0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01% 0.01%
0.00%
Row 128
DAILY REPORT QC END LINE - QC IN LINE
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED
S#FFKGSK01-
1 467 6 7 4 2 1 1 21 4.5%
03
S#FFKGSK01-
2 316 1 1 8 8 6 1 1 26 8.2%
03
S#FFKGSK010
4 693 3 12 2 8 7 2 34 4.9%
3
S#FFKUSI11-
10 251 4 6 7 5 22 8.8%
13
23 S#FFZZSI01 0 #DIV/0!
% DEFECT 0.00% 0.00% 0.00% 0.00% 0.09% 0.00% 0.01% 0.00% 0.00% 0.12% 0.10% 0.73% 0.08% 0.22% 0.01% 0.00% 0.00% 0.79% 0.14% 0.00% 0.68% 0.01% 0.31% 0.04% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE
DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL
0 1 0 3 3 0 0 0 0 4 0 0 0 0 2 0 4 0 2 1 0 0 0 0 0 0 0 0 0 0 20
FABRIC
0% 0% 0% 0% 0% 0% 0% 0% 0% 2% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 2 0 0 0 0 0 4
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
13 9 10 14 12 16 2 5 34 6 10 8 10 12 3 8 7 5 8 8 8 19 0 10 11 5 9 17 17 17 313
CONSTRUCTION
3% 3% 1% 2% 1% 3% 0% 2% 4% 2% 2% 1% 1% 3% 0% 1% 1% 1% 1% 1% 1% 2% #DIV/0! 2% 1% 0% 1% 2% 2% 2% 1%
6 8 17 8 10 10 3 8 9 7 17 9 23 10 7 0 10 7 6 4 6 0 0 1 8 10 2 0 9 9 224
STITCHING
1% 3% 2% 1% 1% 2% 1% 3% 1% 3% 4% 1% 3% 2% 1% 0% 1% 1% 1% 0% 1% 0% #DIV/0! 0% 0% 1% 0% 0% 1% 1% 1%
1 6 7 7 10 8 3 4 1 5 9 9 0 7 9 6 6 6 2 6 8 7 0 5 7 0 6 9 11 11 176
SEAM
0% 2% 1% 1% 1% 1% 1% 2% 0% 2% 2% 1% 0% 2% 1% 1% 1% 1% 0% 1% 1% 1% #DIV/0! 1% 0% 0% 1% 1% 0% 2% 1%
1 2 1 2 5 1 0 0 1 0 0 11 0 3 5 5 0 0 2 0 0 0 0 2 5 5 8 11 0 0 70
THREAD
0% 1% 0% 0% 0% 0% 0% 0% 0% 0% 0% 1% 0% 1% 1% 1% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 1% 2% 0% 0% 0%
0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 37 37 74
SAFETY
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 4% 5% 0%
DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%
1 0% 0% 3% 1% 0% 0% 0% 0% 0%
1
2 0% 0% 3% 3% 2% 1% 0% 0% 0%
3 0% 0% 1% 2% 1% 0% 0% 0% 0%
4 0% 0% 2% 1% 1% 0% 0% 0% 0%
5%
5 0% 0% 1% 1% 1% 0% 0% 0% 0%
6 0% 0% 3% 2% 1% 0% 0% 0% 0%
7 0% 0% 0% 1% 1% 0% 0% 0% 0%
8 0% 0% 2% 3% 2% 0% 0% 0% 0%
FABRIC TRIMS CONST STITCH
9 0% 0% 4% 1% 0% 0% 0% 0% 0%
4%
10 2% 0% 2% 3% 2% 0% 0% 0% 0%
11 0% 0% 2% 4% 2% 0% 0% 0% 0%
12 0% 0% 1% 1% 1% 1% 0% 0% 0%
13 0% 0% 1% 3% 0% 0% 0% 0% 0%
14 0% 0% 3% 2% 2% 1% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT
15 0% 0% 0% 1% 1% 1% 0% 0% 0%
16 0% 0% 1% 0% 1% 1% 0% 0% 0%
17 0% 0% 0% 0% 0% 0% 0% 0% 0%
18 0% 0% 1% 1% 4% 0% 0% 0% 0%
2%
19 0% 0% 1% 1% 0% 0% 0% 0% 0%
20 0% 0% 1% 0% 1% 0% 0% 0% 0%
SAFETY
21 0% 0% 1% 1% 1% 0% 0% 0% 0%
22 0% 0% 2% 0% 1% 0% 0% 0% 0%
1%
24 0% 0% 2% 0% 1% 0% 0% 0% 0%
25 0% 0% 1% 0% 0% 0% 0% 0% 0%
26 0% 0% 0% 0% 0% 0% 0% 0% 0%
27 0% 0% 0% 0% 0% 0% 0% 0% 0%
28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%
30 0% 0% 2% 0% 1% 2% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE
RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON
0% 0% 1% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 04-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
2% setlement
1%
1% Stretch out / loosen operator SPV must re-training the Verification the output are align
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper 04-03-2020
1%
neatly. handling new style. with required process
1%
1%
0% in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 04-03-2020
0%
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY
0.80%
0.70%
0.60%
0.50%
0.79%
0.40%
0.73%
0.68%
0.30%
0.20%
0.31%
0.22%
0.10%
0.14%
0.12%
0.10%
0.09%
0.08%
0.04%
0.00% 0.00% 0.00% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00% 0.01% 0.01% 0.00%
0.00%
Row 128
DAILY REPORT QC END LINE - QC IN LINE
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED
S#FFKGSK01-
1 534 6 9 6 1 1 1 24 4.5%
03
S#FFKGSK01-
2 534 1 7 7 7 2 24 4.5%
03
S#FFKGSK010
4 638 3 16 2 10 3 3 2 39 6.1%
3
8 S#6174 0 #DIV/0!
23 S#FFZZSI01 0 #DIV/0!
% DEFECT 0.03% 0.00% 0.00% 0.00% 0.12% 0.00% 0.00% 0.00% 0.00% 0.17% 0.07% 0.76% 0.12% 0.25% 0.00% 0.00% 0.00% 0.77% 0.19% 0.00% 0.71% 0.01% 0.39% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE
DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL
0 1 0 0 1 0 0 0 9 6 0 6 0 0 0 0 3 0 4 1 0 0 0 0 0 0 0 0 0 0 31
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 1% 0% 1% 0% 0% 0% 0% 0% 0% 1% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
15 7 9 21 16 21 2 0 28 13 7 10 7 9 3 6 9 6 6 7 8 10 0 8 7 5 12 18 18 18 306
CONSTRUCTION
3% 1% 1% 3% 2% 3% 0% #DIV/0! 4% 2% 2% 1% 1% 3% 0% 1% 1% 1% 1% 1% 1% 2% #DIV/0! 1% 1% 0% 1% 3% 4% 3% 1%
7 7 12 13 15 11 3 0 2 7 12 7 23 13 5 0 8 7 5 7 7 0 0 2 8 9 3 0 10 10 213
STITCHING
1% 1% 2% 2% 2% 1% 1% #DIV/0! 0% 1% 4% 1% 3% 4% 0% 0% 1% 1% 1% 1% 1% 0% #DIV/0! 0% 1% 1% 0% 0% 2% 2% 1%
1 7 8 3 9 9 3 0 0 4 12 6 0 11 5 7 3 6 2 5 9 7 0 5 3 2 6 10 12 12 167
SEAM
0% 1% 1% 0% 1% 1% 1% #DIV/0! 0% 1% 4% 1% 0% 3% 0% 1% 0% 1% 0% 1% 1% 1% #DIV/0! 1% 1% 0% 0% 2% 0% 2% 1%
1 2 0 2 4 2 2 0 0 0 0 6 0 4 4 6 0 0 3 0 2 0 0 5 6 4 7 12 0 0 72
THREAD
0% 0% 0% 0% 1% 0% 0% #DIV/0! 0% 0% 0% 1% 0% 1% 0% 1% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 1% 0% 1% 2% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 40 40 80
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 9% 6% 0%
DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%
1 0% 0% 3% 1% 0% 0% 0% 0% 0%
1
2 0% 0% 1% 1% 1% 0% 0% 0% 0%
3 0% 0% 1% 2% 1% 0% 0% 0% 0%
4 0% 0% 3% 2% 0% 0% 0% 0% 0%
5%
5 0% 0% 2% 2% 1% 1% 0% 0% 0%
6 0% 0% 3% 1% 1% 0% 0% 0% 0%
7 0% 0% 0% 1% 1% 0% 0% 0% 0%
9 1% 0% 4% 0% 0% 0% 0% 0% 0%
4%
10 1% 0% 2% 1% 1% 0% 0% 0% 0%
11 0% 0% 2% 4% 4% 0% 0% 0% 0%
12 1% 0% 1% 1% 1% 1% 0% 0% 0%
13 0% 0% 1% 3% 0% 0% 0% 0% 0%
14 0% 0% 3% 4% 3% 1% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT
15 0% 0% 0% 0% 0% 0% 0% 0% 0%
16 0% 0% 1% 0% 1% 1% 0% 0% 0%
17 0% 0% 0% 0% 0% 0% 0% 0% 0%
18 0% 0% 1% 1% 4% 0% 0% 0% 0%
2%
19 1% 0% 1% 1% 0% 0% 0% 0% 0%
20 0% 0% 1% 1% 1% 0% 0% 0% 0%
SAFETY
21 0% 0% 1% 1% 1% 0% 0% 0% 0%
22 0% 0% 2% 0% 1% 0% 0% 0% 0%
1%
24 0% 0% 1% 0% 1% 1% 0% 0% 0%
25 0% 0% 1% 1% 1% 1% 0% 0% 0%
26 0% 0% 0% 0% 0% 0% 0% 0% 0%
27 0% 0% 0% 0% 0% 0% 0% 0% 0%
28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%
30 0% 0% 3% 0% 2% 2% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE
RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON
0% 0% 1% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 05-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
2% setlement
1%
1% Stretch out / loosen operator SPV must re-training the Verification the output are align
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper 05-03-2020
1%
neatly. handling new style. with required process
1%
1%
0% in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 05-03-2020
0%
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY
0.80%
0.70%
0.60%
0.50%
0.40% 0.77%
0.76%
0.71%
0.30%
0.39%
0.20%
0.25%
0.19%
0.10% 0.17%
0.12% 0.12%
0.07%
0.03%
0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00% 0.01%
0.00%
Row 128
DAILY REPORT QC END LINE - QC IN LINE
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED
S#FFKGSK01-
1 536 5 10 2 2 2 21 3.9%
03
S#FFKGSK01-
2 546 4 8 11 7 5 35 6.4%
03
S#FFKGSK010
4 599 1 17 2 10 7 5 2 44 7.3%
3
S#5GPDSK010
7 986 1 1 1 2 2 3 10 1.0%
5
8 S#6174 0 #DIV/0!
23 S#FFZZSI01 0 #DIV/0!
% DEFECT 0.00% 0.00% 0.00% 0.00% 0.11% 0.00% 0.00% 0.00% 0.00% 0.16% 0.04% 0.65% 0.11% 0.30% 0.00% 0.00% 0.01% 0.76% 0.11% 0.00% 0.68% 0.00% 0.28% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE
DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL
0 4 0 1 0 0 0 0 3 6 0 2 0 0 1 0 5 0 4 1 0 0 0 0 0 0 0 0 0 0 27
FABRIC
0% 1% 0% 0% 0% 0% 0% #DIV/0! 0% 1% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
15 8 3 19 12 27 2 0 22 11 9 7 7 11 8 18 9 7 21 9 6 13 0 12 7 7 12 16 16 16 330
CONSTRUCTION
3% 1% 0% 3% 2% 4% 0% #DIV/0! 3% 1% 2% 1% 1% 2% 1% 2% 1% 1% 3% 1% 1% 1% #DIV/0! 1% 1% 0% 1% 2% 3% 2% 1%
2 11 22 17 9 12 3 0 8 9 12 7 8 18 6 0 7 8 6 4 7 6 0 2 9 8 3 0 8 8 220
STITCHING
0% 2% 3% 3% 1% 2% 0% #DIV/0! 1% 1% 3% 1% 1% 3% 1% 0% 1% 1% 1% 0% 1% 1% #DIV/0! 0% 1% 1% 0% 0% 1% 1% 1%
2 7 8 5 7 10 2 0 0 8 13 6 6 8 6 6 6 8 1 6 10 0 0 7 9 2 5 8 9 9 174
SEAM
0% 1% 1% 1% 1% 1% 0% #DIV/0! 0% 1% 3% 1% 1% 1% 1% 1% 1% 1% 0% 1% 1% 0% #DIV/0! 1% 1% 0% 1% 1% 0% 1% 1%
2 5 3 2 0 4 3 0 0 0 0 0 0 3 6 0 0 0 2 0 0 0 0 2 10 5 9 9 0 0 65
THREAD
0% 1% 0% 0% 0% 1% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 1% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 1% 0% 1% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 33 33 66
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 6% 3% 0%
DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%
1 0% 0% 3% 0% 0% 0% 0% 0% 0%
1
2 1% 0% 1% 2% 1% 1% 0% 0% 0%
3 0% 0% 0% 3% 1% 0% 0% 0% 0%
4 0% 0% 3% 3% 1% 0% 0% 0% 0%
5%
5 0% 0% 2% 1% 1% 0% 0% 0% 0%
6 0% 0% 4% 2% 1% 1% 0% 0% 0%
7 0% 0% 0% 0% 0% 0% 0% 0% 0%
9 0% 0% 3% 1% 0% 0% 0% 0% 0%
4%
10 1% 0% 1% 1% 1% 0% 0% 0% 0%
11 0% 0% 2% 3% 3% 0% 0% 0% 0%
12 0% 0% 1% 1% 1% 0% 0% 0% 0%
13 0% 0% 1% 1% 1% 0% 0% 0% 0%
14 0% 0% 2% 3% 1% 0% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT
15 0% 0% 1% 1% 1% 1% 0% 0% 0%
16 0% 0% 2% 0% 1% 0% 0% 0% 0%
17 0% 0% 0% 0% 0% 0% 0% 0% 0%
18 0% 0% 1% 1% 4% 0% 0% 0% 0%
2%
19 0% 0% 3% 1% 0% 0% 0% 0% 0%
20 0% 0% 1% 0% 1% 0% 0% 0% 0%
SAFETY
21 0% 0% 1% 1% 1% 0% 0% 0% 0%
22 0% 0% 1% 1% 0% 0% 0% 0% 0%
1%
24 0% 0% 1% 0% 1% 0% 0% 0% 0%
25 0% 0% 1% 1% 1% 1% 0% 0% 0%
26 0% 0% 0% 0% 0% 0% 0% 0% 0%
27 0% 0% 0% 0% 0% 0% 0% 0% 0%
28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%
30 0% 0% 2% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE
RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON
0% 0% 1% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 06-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
2% setlement
1%
1% Stretch out / loosen operator SPV must re-training the Verification the output are align
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper 06-03-2020
1%
neatly. handling new style. with required process
1%
1%
0% in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 06-03-2020
0%
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY
0.80%
0.70%
0.60%
0.50%
0.40%
0.76%
0.68%
0.65%
0.30%
0.20%
0.30%
0.28%
0.10%
0.16%
0.04%
0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00% 0.01% 0.00%
0.00%
Row 128
DAILY REPORT QC END LINE - QC IN LINE
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED
S#FFKGSK01-
1 536 1 5 11 4 2 1 1 1 26 4.9%
03
S#FFKGSK01-
2 431 1 7 9 6 23 5.3%
03
S#FFKGSK010
4 591 14 2 10 5 4 3 38 6.4%
3
S#5GPDSK010
7 879 2 4 1 4 1 7 19 2.2%
5
8 S#6174 0 #DIV/0!
23 S#FFZZSI01 0 #DIV/0!
% DEFECT 0.00% 0.00% 0.00% 0.00% 0.27% 0.00% 0.03% 0.00% 0.00% 0.13% 0.05% 0.61% 0.07% 0.17% 0.00% 0.00% 0.02% 0.80% 0.31% 0.04% 0.52% 0.10% 0.30% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE
DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL
1 1 0 0 0 0 2 0 9 21 0 3 0 0 0 0 4 4 2 0 0 12 0 0 0 0 3 0 0 0 62
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 2% 0% 1% 0% 0% 0% 0% 0% 0% 0% 0% 0% 1% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6 0 0 0 0 0 6
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 1% 0% 0% 0% 0% 0% 0%
16 7 9 16 11 4 5 0 17 5 8 0 9 5 3 9 7 8 9 8 7 18 0 7 8 5 5 16 16 16 254
CONSTRUCTION
3% 2% 1% 3% 1% 0% 1% #DIV/0! 3% 0% 2% 0% 1% 1% 0% 1% 1% 1% 1% 1% 1% 2% #DIV/0! 1% 2% 1% 1% 2% 2% 2% 1%
6 9 22 15 11 18 5 0 6 18 22 12 13 26 8 0 10 9 7 3 8 0 0 3 6 10 8 0 7 7 269
STITCHING
1% 2% 2% 3% 1% 2% 1% #DIV/0! 1% 1% 5% 2% 1% 4% 1% 0% 1% 1% 1% 0% 1% 0% #DIV/0! 1% 1% 1% 1% 0% 1% 1% 1%
2 0 9 4 6 12 7 0 0 1 0 8 0 13 6 8 6 5 2 5 7 0 0 5 3 0 13 7 10 10 149
SEAM
0% 0% 1% 1% 1% 1% 1% #DIV/0! 0% 0% 0% 1% 0% 2% 1% 1% 1% 1% 0% 1% 1% 0% #DIV/0! 1% 1% 0% 1% 1% 0% 1% 1%
1 6 6 3 0 2 0 0 0 0 0 4 0 3 2 7 0 0 0 0 0 0 0 4 4 5 7 10 0 0 64
THREAD
0% 1% 1% 1% 0% 0% 0% #DIV/0! 0% 0% 0% 1% 0% 0% 0% 1% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 1% 1% 1% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 33 33 66
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 5% 3% 0%
DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%
1 0% 0% 3% 1% 0% 0% 0% 0% 0%
1
2 0% 0% 2% 2% 0% 1% 0% 0% 0%
3 0% 0% 1% 2% 1% 1% 0% 0% 0%
4 0% 0% 3% 3% 1% 1% 0% 0% 0%
5%
5 0% 0% 1% 1% 1% 0% 0% 0% 0%
6 0% 0% 0% 2% 1% 0% 0% 0% 0%
7 0% 0% 1% 1% 1% 0% 0% 0% 0%
9 1% 0% 3% 1% 0% 0% 0% 0% 0%
4%
10 2% 0% 0% 1% 0% 0% 0% 0% 0%
11 0% 0% 2% 5% 0% 0% 0% 0% 0%
12 1% 0% 0% 2% 1% 1% 0% 0% 0%
13 0% 0% 1% 1% 0% 0% 0% 0% 0%
14 0% 0% 1% 4% 2% 0% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT
15 0% 0% 0% 1% 1% 0% 0% 0% 0%
16 0% 0% 1% 0% 1% 1% 0% 0% 0%
17 0% 0% 0% 0% 0% 0% 0% 0% 0%
18 0% 0% 1% 1% 4% 0% 0% 0% 0%
2%
19 0% 0% 1% 1% 0% 0% 0% 0% 0%
20 0% 0% 1% 0% 1% 0% 0% 0% 0%
SAFETY
21 0% 0% 1% 1% 1% 0% 0% 0% 0%
22 1% 0% 2% 0% 0% 0% 0% 0% 0%
1%
24 0% 0% 1% 1% 1% 1% 0% 0% 0%
25 0% 1% 2% 1% 1% 1% 0% 0% 0%
26 0% 0% 0% 0% 0% 0% 0% 0% 0%
27 0% 0% 0% 0% 0% 0% 0% 0% 0%
28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%
30 0% 0% 2% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE
RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON
0% 0% 1% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 07-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
1% setlement
1%
1%
Stretch out / loosen operator SPV must re-training the Verification the output are align
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper 07-03-2020
neatly. handling new style. with required process
1%
1%
0%
in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 07-03-2020
0%
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY
0.80%
0.70%
0.60%
0.50%
0.80%
0.40%
0.61%
0.30%
0.52%
0.20%
0.31% 0.30%
0.27%
0.10% 0.17%
0.13%
0.10%
0.07%
0.05%
0.04%
0.00% 0.00% 0.00% 0.00% 0.00% 0.03% 0.00% 0.00% 0.00% 0.02% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
0.00%
Row 128
DAILY REPORT QC END LINE - QC IN LINE
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED
S#FFKGSK01-
1 319 4 6 1 5 2 1 19 6.0%
03
S#FFKGSK01-
2 366 3 10 10 10 3 36 9.8%
03
S#FFKGSK010
4 275 8 7 8 23 8.4%
3
S#5GPDSK010
7 251 3 4 4 11 4.4%
5
8 S#6174 0 #DIV/0!
23 S#FFZZSI01 0 #DIV/0!
% DEFECT 0.00% 0.00% 0.00% 0.00% 0.10% 0.13% 0.03% 0.00% 0.00% 0.18% 0.04% 0.85% 0.01% 0.27% 0.01% 0.00% 0.04% 1.09% 0.38% 0.00% 0.96% 0.04% 0.41% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE
DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL
0 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0 1 0 5 0 0 0 0 0 0 0 0 11
FABRIC
0% 1% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 1% 0% 0% 0% 0% 2% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 12 0 3 0 0 0 0 0 0 0 0 0 0 0 0 3 0 0 0 0 0 18
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 3% 0% 1% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 1% 0% 0% 0% 0% 0% 0%
10 10 4 8 8 5 3 0 3 1 6 4 4 1 3 10 3 0 0 9 8 6 0 4 10 4 12 12 12 12 172
CONSTRUCTION
3% 3% 1% 3% 1% 2% 1% #DIV/0! 3% 0% 2% 2% 1% 0% 1% 3% 1% 0% 0% 2% 2% 2% #DIV/0! 2% 4% 1% 2% 2% 3% 2% 2%
6 10 14 15 6 11 4 0 0 7 10 4 13 21 7 0 6 5 0 1 7 0 0 1 4 7 3 0 5 5 172
STITCHING
2% 3% 2% 5% 1% 4% 2% #DIV/0! 0% 1% 4% 2% 3% 5% 2% 0% 2% 1% 0% 0% 2% 0% #DIV/0! 0% 2% 2% 0% 0% 1% 1% 2%
2 10 7 0 4 7 4 0 2 0 7 4 0 13 6 7 4 0 0 6 5 0 0 3 0 4 5 5 7 7 119
SEAM
1% 3% 1% 0% 1% 2% 2% #DIV/0! 2% 0% 3% 2% 0% 3% 2% 2% 1% 0% 0% 1% 1% 0% #DIV/0! 1% 0% 1% 1% 1% 0% 1% 1%
1 3 4 0 0 3 0 0 0 8 0 0 0 2 2 0 0 2 0 0 0 0 0 2 2 0 9 7 0 0 45
THREAD
0% 1% 1% 0% 0% 1% 0% #DIV/0! 0% 2% 0% 0% 0% 0% 1% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 1% 0% 1% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 24 24 48
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 6% 4% 0%
DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%
1 0% 0% 3% 2% 1% 0% 0% 0% 0%
1
2 1% 0% 3% 3% 3% 1% 0% 0% 0%
3 0% 0% 1% 2% 1% 1% 0% 0% 0%
4 0% 0% 3% 5% 0% 0% 0% 0% 0%
5%
5 0% 0% 1% 1% 1% 0% 0% 0% 0%
6 0% 0% 2% 4% 2% 1% 0% 0% 0%
7 0% 0% 1% 2% 2% 0% 0% 0% 0%
9 0% 0% 3% 0% 2% 0% 0% 0% 0%
4%
10 0% 3% 0% 1% 0% 2% 0% 0% 0%
11 0% 0% 2% 4% 3% 0% 0% 0% 0%
12 0% 1% 2% 2% 2% 0% 0% 0% 0%
13 0% 0% 1% 3% 0% 0% 0% 0% 0%
14 0% 0% 0% 5% 3% 0% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT
15 0% 0% 1% 2% 2% 1% 0% 0% 0%
16 0% 0% 3% 0% 2% 0% 0% 0% 0%
17 0% 0% 0% 0% 0% 0% 0% 0% 0%
18 0% 0% 0% 1% 4% 0% 0% 0% 0%
2%
19 0% 0% 0% 0% 0% 0% 0% 0% 0%
20 0% 0% 2% 0% 1% 0% 0% 0% 0%
SAFETY
21 0% 0% 2% 2% 1% 0% 0% 0% 0%
22 2% 0% 2% 0% 0% 0% 0% 0% 0%
1%
24 0% 0% 2% 0% 1% 1% 0% 0% 0%
25 0% 1% 4% 2% 0% 1% 0% 0% 0%
26 0% 0% 0% 0% 0% 0% 0% 0% 0%
27 0% 0% 0% 0% 0% 0% 0% 0% 0%
28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%
30 0% 0% 2% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE
RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON
0% 0% 2% 2% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 09-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
2% setlement
2%
1%
in proper handling sewing in proper handling sewing Qc Inline should be control the
1% M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 09-03-2020
1%
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%
1%
1.20%
1.00%
0.80%
0.60%
1.09%
0.96%
0.85%
0.40%
0.41%
0.38%
0.20%
0.27%
0.18%
0.13%
0.10%
Row 128
WEEKLY REPORT QC END LINE - QC IN LINE
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED
S#FFKGSK01-
1 2,861 0 0 0 0 1 0 0 0 0 31 0 49 0 0 0 0 0 22 15 0 8 1 6 0 0 0 0 0 0 0 0 0 0 133 4.6%
03
S#FFKGSK01-
2 2,687 0 0 0 0 12 0 0 0 0 11 0 38 0 0 0 0 0 55 0 0 38 0 19 1 0 0 0 0 0 0 0 0 0 174 6.5%
03
S#FFKGSK010
4 3,439 0 0 0 0 8 0 0 0 0 3 0 79 11 0 0 0 0 55 29 0 22 0 10 0 0 0 0 0 0 0 0 0 0 217 6.3%
3
S#5GPDSK010
7 3,404 0 0 0 0 2 0 1 0 0 0 3 12 0 0 1 0 0 15 8 0 21 0 6 0 1 0 0 0 0 0 0 0 0 70 2.1%
5
TOTAL CHECKING 121,772 6 0 1 0 178 15 13 1 0 184 75 858 116 304 9 0 11 1,008 254 9 836 35 409 31 1 0 0 0 0 0 0 0 0 4,354 3.6%
% DEFECT 0.00% 0.00% 0.00% 0.00% 0.15% 0.01% 0.01% 0.00% 0.00% 0.15% 0.06% 0.70% 0.10% 0.25% 0.01% 0.00% 0.01% 0.83% 0.21% 0.01% 0.69% 0.03% 0.34% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
WEEKLY REPORT QC END LINE - QC IN LINE
DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL
1 12 0 8 8 0 2 0 21 40 0 11 0 0 5 0 21 4 14 6 0 23 6 0 0 0 3 0 0 0 185
FABRIC
0% 0% 0% 0% 0% 0% 0% 0% 1% 1% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 1% 2% 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 1 0 0 12 0 3 0 0 0 0 0 0 0 2 0 0 0 0 11 0 0 0 0 0 29
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
80 49 46 93 75 85 16 12 127 50 50 36 43 51 24 56 42 32 51 50 42 77 4 50 47 35 61 95 95 95 1669
CONSTRUCTION
3% 2% 1% 3% 2% 2% 0% 2% 4% 1% 2% 1% 1% 2% 0% 1% 1% 1% 1% 1% 1% 2% 1% 2% 1% 1% 1% 2% 3% 2% 1%
37 55 95 84 67 70 23 13 29 54 85 46 103 100 44 0 50 43 28 22 42 6 4 9 43 49 21 0 46 46 1314
STITCHING
1% 2% 2% 2% 1% 2% 1% 2% 1% 1% 4% 1% 2% 3% 1% 0% 1% 1% 1% 0% 1% 0% 1% 0% 1% 1% 0% 0% 1% 1% 1%
9 38 46 22 44 54 21 9 4 21 51 42 6 62 39 37 28 31 9 33 45 14 0 30 29 13 40 46 58 58 939
SEAM
0% 1% 1% 1% 1% 1% 1% 1% 0% 1% 2% 1% 0% 2% 1% 1% 1% 1% 0% 1% 1% 0% 0% 1% 1% 0% 1% 1% 0% 1% 1%
6 20 18 10 12 13 6 0 1 8 0 29 0 18 19 25 0 2 9 0 4 0 0 17 33 25 50 58 0 0 383
THREAD
0% 1% 0% 0% 0% 0% 0% 0% 0% 0% 0% 1% 0% 1% 0% 1% 0% 0% 0% 0% 0% 0% 0% 1% 1% 0% 1% 1% 0% 0% 0%
0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 199 199 398
SAFETY
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 6% 4% 0%
WEEKLY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%
1 0% 0% 3% 1% 0% 0% 0% 0% 0%
1
2 0% 0% 2% 2% 1% 1% 0% 0% 0%
3 0% 0% 1% 2% 1% 0% 0% 0% 0%
4 0% 0% 3% 2% 1% 0% 0% 0% 0%
5%
5 0% 0% 2% 1% 1% 0% 0% 0% 0%
6 0% 0% 2% 2% 1% 0% 0% 0% 0%
7 0% 0% 0% 1% 1% 0% 0% 0% 0%
8 0% 0% 2% 2% 1% 0% 0% 0% 0%
FABRIC TRIMS CONST STITCH
9 1% 0% 4% 1% 0% 0% 0% 0% 0%
4%
10 1% 0% 1% 1% 1% 0% 0% 0% 0%
11 0% 0% 2% 4% 2% 0% 0% 0% 0%
12 0% 0% 1% 1% 1% 1% 0% 0% 0%
13 0% 0% 1% 2% 0% 0% 0% 0% 0%
14 0% 0% 2% 3% 2% 1% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT
15 0% 0% 0% 1% 1% 0% 0% 0% 0%
16 0% 0% 1% 0% 1% 1% 0% 0% 0%
17 0% 0% 0% 0% 0% 0% 0% 0% 0%
18 0% 0% 1% 1% 4% 0% 0% 0% 0%
2%
19 0% 0% 1% 1% 0% 0% 0% 0% 0%
20 0% 0% 1% 0% 1% 0% 0% 0% 0%
SAFETY
21 0% 0% 1% 1% 1% 0% 0% 0% 0%
22 1% 0% 2% 0% 0% 0% 0% 0% 0%
23 2% 0% 1% 1% 0% 0% 0% 0% 0%
1%
24 0% 0% 2% 0% 1% 1% 0% 0% 0%
25 0% 0% 1% 1% 1% 1% 0% 0% 0%
26 0% 0% 0% 0% 0% 0% 0% 0% 0%
27 0% 0% 0% 0% 0% 0% 0% 0% 0%
28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%
30 0% 0% 2% 0% 1% 1% 0% 0% 0%
WEEKLY REPORT QC END LINE - QC IN LINE
RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON
0% 0% 1% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 09-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
2% setlement
1%
1% Stretch out / loosen operator SPV must re-training the Verification the output are align
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper 09-03-2020
1%
neatly. handling new style. with required process
1%
1%
0% in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 09-03-2020
0%
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY
0.90%
0.80%
0.70%
0.60%
0.50%
0.83%
0.40%
0.70%
0.69%
0.30%
0.20%
0.34%
0.25%
0.21%
0.10%
0.15% 0.15%
0.10%
0.06%
0.00% 0.00% 0.00% 0.00% 0.03% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00% 0.01% 0.01% 0.01% 0.01% 0.01%
0.00% 0.00% 0.00%
0.00%
Row 128
DAILY REPORT QC END LINE - QC IN LINE
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED
S#FFKGSK01-
1 421 8 9 5 1 3 26 6.2%
03
S#FFKGSK01-
2 477 3 11 10 7 3 34 7.1%
03
S#FFKGSK010
4 347 12 1 10 11 2 36 10.4%
3
S#PMDOSK91-
7 516 2 5 7 5 19 3.7%
97
8 S#6174 0 #DIV/0!
23 S#FFZZSI01 0 #DIV/0!
% DEFECT 0.00% 0.00% 0.00% 0.00% 0.07% 0.00% 0.02% 0.01% 0.00% 0.09% 0.04% 0.80% 0.03% 0.28% 0.01% 0.00% 0.01% 0.92% 0.30% 0.00% 0.65% 0.06% 0.31% 0.04% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE
DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL
0 3 0 0 0 0 2 0 3 0 0 0 0 0 0 0 2 0 2 1 0 0 0 0 0 0 0 0 0 0 13
FABRIC
0% 1% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 3 0 0 0 0 0 5
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 1% 0% 0% 0% 0% 0% 0%
17 11 7 13 7 10 5 0 22 5 8 7 0 10 1 0 7 9 6 8 7 10 0 7 10 7 12 15 15 15 251
CONSTRUCTION
4% 2% 1% 4% 1% 2% 1% #DIV/0! 3% 1% 3% 1% 0% 3% 0% 0% 1% 1% 1% 1% 1% 2% #DIV/0! 2% 3% 1% 2% 1% 4% 1% 1%
5 10 14 21 12 17 7 0 0 12 13 8 21 10 7 3 6 12 5 4 8 8 0 0 5 6 2 0 0 8 224
STITCHING
1% 2% 2% 6% 2% 4% 1% #DIV/0! 0% 1% 5% 1% 3% 3% 1% 0% 1% 1% 1% 0% 1% 1% #DIV/0! 0% 1% 1% 0% 0% 0% 1% 1%
1 7 8 0 2 7 5 0 0 0 6 7 7 11 8 7 5 8 2 5 7 0 0 5 3 3 0 8 8 7 137
SEAM
0% 1% 1% 0% 0% 1% 1% #DIV/0! 0% 0% 2% 1% 1% 3% 1% 1% 1% 1% 0% 0% 1% 0% #DIV/0! 2% 1% 0% 0% 1% 0% 1% 1%
3 3 1 2 0 0 0 0 0 8 0 8 0 3 4 4 0 3 2 0 0 0 0 3 4 4 0 7 7 0 66
THREAD
1% 1% 0% 1% 0% 0% 0% #DIV/0! 0% 1% 0% 1% 0% 1% 1% 1% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 1% 1% 0% 1% 2% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 30 30 60
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 7% 3% 0%
DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
7%
1 0% 0% 4% 1% 0% 1% 0% 0% 0%
1
2 1% 0% 2% 2% 1% 1% 0% 0% 0%
3 0% 0% 1% 2% 1% 0% 0% 0% 0%
6%
4 0% 0% 4% 6% 0% 1% 0% 0% 0%
5 0% 0% 1% 2% 0% 0% 0% 0% 0%
6 0% 0% 2% 4% 1% 0% 0% 0% 0%
7 0% 0% 1% 1% 1% 0% 0% 0% 0%
5%
8 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
FABRIC TRIMS CONST STITCH
9 0% 0% 3% 0% 0% 0% 0% 0% 0%
10 0% 0% 1% 1% 0% 1% 0% 0% 0%
11 0% 0% 3% 5% 2% 0% 0% 0% 0%
12 0% 0% 1% 1% 1% 1% 0% 0% 0% 4%
13 0% 0% 0% 3% 1% 0% 0% 0% 0%
14 0% 0% 3% 3% 3% 1% 0% 0% 0%
SEAM THREAD EMBRO PRINT
15 0% 0% 0% 1% 1% 1% 0% 0% 0%
16 0% 0% 0% 0% 1% 1% 0% 0% 0% 3%
17 0% 0% 0% 0% 0% 0% 0% 0% 0%
18 0% 0% 1% 1% 4% 0% 0% 0% 0%
19 0% 0% 1% 1% 0% 0% 0% 0% 0%
20 0% 0% 1% 0% 0% 0% 0% 0% 0%
2%
SAFETY
21 0% 0% 1% 1% 1% 0% 0% 0% 0%
22 0% 0% 2% 1% 0% 0% 0% 0% 0%
24 0% 0% 2% 0% 2% 1% 0% 0% 0%
1%
25 0% 1% 3% 1% 1% 1% 0% 0% 0%
26 0% 0% 0% 0% 0% 0% 0% 0% 0%
27 0% 0% 0% 0% 0% 0% 0% 0% 0%
28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%
30 0% 0% 1% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE
RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON
0% 0% 1% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 10-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
2% setlement
1%
1% Stretch out / loosen operator SPV must re-training the Verification the output are align
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper 10-03-2020
1%
neatly. handling new style. with required process
1%
1%
0% in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 10-03-2020
0%
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY
1.00%
0.90%
0.80%
0.70%
0.60%
0.50%
0.92%
0.80%
0.40%
0.65%
0.30%
0.20%
0.30% 0.31%
0.28%
0.10%
0.09%
0.07% 0.06%
0.04% 0.04%
0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.02% 0.01% 0.01%
0.01%
0.00%
Row 128
DAILY REPORT QC END LINE - QC IN LINE
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED
S#FFKGSK01-
1 397 3 7 6 1 5 22 5.5%
03
S#FFKGSK01-
2 424 2 7 7 7 2 25 5.9%
03
S#FFKGSK010
4 888 6 8 10 6 7 4 41 4.6%
3
S#PMDOSK91-
7 1,148 2 4 2 5 3 7 23 2.0%
97
8 S#6174 0 #DIV/0!
23 S#FFZZSI01 0 #DIV/0!
% DEFECT 0.00% 0.00% 0.00% 0.00% 0.07% 0.01% 0.01% 0.00% 0.00% 0.11% 0.10% 0.56% 0.05% 0.22% 0.04% 0.00% 0.04% 0.87% 0.25% 0.06% 0.62% 0.03% 0.35% 0.04% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE
DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL
0 0 0 0 0 0 2 0 0 4 0 0 0 0 0 0 3 0 4 1 0 0 0 0 0 0 0 0 0 0 14
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 1% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 0 0 0 0 0 0 4
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
10 7 14 14 8 10 6 0 16 3 7 8 0 12 1 6 7 1 11 13 8 5 0 10 8 4 8 18 18 18 251
CONSTRUCTION
3% 2% 2% 2% 1% 6% 1% #DIV/0! 5% 0% 2% 1% 0% 3% 1% 1% 1% 0% 2% 1% 1% 1% #DIV/0! 1% 2% 1% 1% 2% 3% 2% 1%
6 7 22 16 14 13 8 0 4 21 16 8 22 12 5 0 7 6 7 7 7 5 0 5 7 7 1 0 9 9 251
STITCHING
2% 2% 3% 2% 2% 8% 1% #DIV/0! 1% 2% 4% 1% 2% 3% 3% 0% 1% 0% 1% 1% 1% 1% #DIV/0! 0% 1% 2% 0% 0% 2% 1% 1%
1 7 8 7 4 5 7 0 12 0 3 7 8 9 7 4 4 4 2 0 6 0 0 2 4 0 5 9 10 10 145
SEAM
0% 2% 1% 1% 0% 3% 1% #DIV/0! 4% 0% 1% 1% 1% 3% 4% 1% 0% 0% 0% 0% 1% 0% #DIV/0! 0% 1% 0% 0% 1% 0% 1% 1%
5 2 3 4 0 0 0 0 0 0 0 4 0 3 7 5 0 6 3 0 3 0 0 5 6 0 7 10 0 0 73
THREAD
1% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 1% 0% 1% 4% 1% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 1% 0% 1% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 0 0 0 4
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 37 37 74
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 7% 4% 0%
DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
9%
1 0% 0% 3% 2% 0% 1% 0% 0% 0%
1
2 0% 0% 2% 2% 2% 0% 0% 0% 0%
8%
3 0% 0% 2% 3% 1% 0% 0% 0% 0%
4 0% 0% 2% 2% 1% 0% 0% 0% 0%
5 0% 0% 1% 2% 0% 0% 0% 0% 0%
6 0% 0% 6% 8% 3% 0% 0% 0% 0% 7%
7 0% 0% 1% 1% 1% 0% 0% 0% 0%
9 0% 0% 5% 1% 4% 0% 0% 0% 0%
6%
10 0% 0% 0% 2% 0% 0% 0% 0% 0%
11 0% 0% 2% 4% 1% 0% 0% 0% 0%
12 0% 0% 1% 1% 1% 1% 0% 0% 0%
5%
13 0% 0% 0% 2% 1% 0% 0% 0% 0%
14 0% 0% 3% 3% 3% 1% 0% 0% 0%
SEAM THREAD EMBRO PRINT
15 0% 0% 1% 3% 4% 4% 0% 0% 0%
4%
16 0% 0% 1% 0% 1% 1% 0% 0% 0%
17 0% 0% 0% 0% 0% 0% 0% 0% 0%
18 0% 0% 0% 0% 4% 0% 0% 0% 0%
3%
19 1% 0% 2% 1% 0% 0% 0% 0% 0%
20 0% 0% 1% 1% 0% 0% 0% 0% 0%
SAFETY
21 0% 0% 1% 1% 1% 0% 0% 0% 0%
22 0% 0% 1% 1% 0% 0% 0% 0% 0% 2%
24 0% 0% 1% 0% 0% 0% 0% 0% 0%
25 0% 0% 2% 1% 1% 1% 0% 0% 0%
1%
26 0% 0% 0% 0% 0% 0% 0% 0% 0%
27 0% 0% 0% 0% 0% 0% 0% 0% 0%
28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%
30 0% 0% 2% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE
RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON
0% 0% 1% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 11-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
1% setlement
1%
1%
in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 11-03-2020
1% (eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%
0%
Stretch out / loosen operator SPV must re-training the
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper Verification the output are align 11-03-2020
0% with required process
neatly. handling new style.
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY
0.90%
0.80%
0.70%
0.60%
0.50%
0.87%
0.40%
0.62%
0.30%
0.56%
0.20%
0.35%
0.25%
0.22%
0.10%
0.11%
0.10%
0.07% 0.06%
0.05% 0.04% 0.04% 0.04%
0.03%
0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01% 0.01%
0.00%
Row 128
DAILY REPORT QC END LINE - QC IN LINE
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED
S#FFKGSK01-
1 66 4 6 5 15 22.7%
03
S#FFKGSK01-
2 472 1 7 6 1 7 1 23 4.9%
03
S#PMDOSK91-
4 974 1 11 2 10 5 14 2 45 4.6%
97
S#PMDOSK91-
6 852 6 8 3 7 2 8 2 36 4.2%
97
S#PMDOSK91-
7 1,070 2 4 1 5 2 11 25 2.3%
97
8 S#6174 0 #DIV/0!
15 S#S012875 21 2 3 2 7 33.3%
23 S#FFZZSI01 0 #DIV/0!
% DEFECT 0.00% 0.00% 0.01% 0.00% 0.06% 0.00% 0.01% 0.00% 0.00% 0.10% 0.06% 0.77% 0.04% 0.22% 0.04% 0.00% 0.00% 0.77% 0.13% 0.00% 0.83% 0.00% 0.32% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE
DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL
0 0 0 0 0 0 2 0 0 0 0 3 0 0 0 0 3 0 3 1 0 0 0 0 0 0 2 0 0 0 14
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 1% 0% 0% 0% 0% 1% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 3 0 0 0 0 0 5
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
10 7 7 14 9 17 5 0 20 1 12 7 10 8 2 12 7 7 10 16 9 4 0 10 8 11 8 16 16 16 279
CONSTRUCTION
15% 1% 1% 1% 1% 2% 0% #DIV/0! 3% 1% 3% 1% 1% 2% 10% 3% 1% 0% 1% 1% 1% 1% #DIV/0! 2% 1% 1% 1% 2% 3% 2% 1%
5 7 14 15 11 9 7 0 0 15 12 7 12 13 3 0 5 6 8 10 8 0 0 3 6 4 0 0 5 5 190
STITCHING
8% 1% 2% 2% 1% 1% 1% #DIV/0! 0% 12% 3% 1% 1% 3% 14% 0% 1% 0% 1% 1% 1% 0% #DIV/0! 1% 1% 0% 0% 0% 1% 1% 1%
0 7 7 14 6 8 11 0 11 0 4 6 8 10 0 4 4 5 3 15 8 0 0 6 4 5 12 5 10 10 183
SEAM
0% 1% 1% 1% 1% 1% 1% #DIV/0! 2% 0% 1% 1% 1% 2% 0% 1% 1% 0% 0% 1% 1% 0% #DIV/0! 1% 0% 0% 1% 1% 0% 1% 1%
0 1 8 2 0 2 0 0 2 3 0 3 0 4 2 0 0 3 3 0 0 0 0 4 5 3 6 10 0 0 61
THREAD
0% 0% 1% 0% 0% 0% 0% #DIV/0! 0% 2% 0% 1% 0% 1% 10% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 1% 0% 1% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 31 31 62
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 6% 3% 0%
DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
16%
1 0% 0% 15% 8% 0% 0% 0% 0% 0%
1
2 0% 0% 1% 1% 1% 0% 0% 0% 0%
3 0% 0% 1% 2% 1% 1% 0% 0% 0%
14%
4 0% 0% 1% 2% 1% 0% 0% 0% 0%
5 0% 0% 1% 1% 1% 0% 0% 0% 0%
6 0% 0% 2% 1% 1% 0% 0% 0% 0%
12%
7 0% 0% 0% 1% 1% 0% 0% 0% 0%
9 0% 0% 3% 0% 2% 0% 0% 0% 0%
10 0% 0% 1% 12% 0% 2% 0% 0% 0%
10%
11 0% 0% 3% 3% 1% 0% 0% 0% 0%
12 1% 0% 1% 1% 1% 1% 0% 0% 0%
13 0% 0% 1% 1% 1% 0% 0% 0% 0%
14 0% 0% 2% 3% 2% 1% 0% 0% 0% 8%
SEAM THREAD EMBRO PRINT
16 0% 0% 3% 0% 1% 0% 0% 0% 0%
17 0% 0% 0% 0% 0% 0% 0% 0% 0%
6%
18 0% 0% 0% 0% 4% 0% 0% 0% 0%
19 0% 0% 1% 1% 0% 0% 0% 0% 0%
20 0% 0% 1% 1% 1% 0% 0% 0% 0%
SAFETY
21 0% 0% 1% 1% 1% 0% 0% 0% 0%
4%
22 0% 0% 1% 0% 0% 0% 0% 0% 0%
24 0% 0% 2% 1% 1% 1% 0% 0% 0%
2%
25 0% 0% 1% 1% 0% 1% 0% 0% 0%
26 0% 0% 0% 0% 0% 0% 0% 0% 0%
27 0% 0% 0% 0% 0% 0% 0% 0% 0%
28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%
30 0% 0% 2% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE
RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON
0% 0% 1% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 12-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
2% setlement
1%
1% in proper handling sewing in proper handling sewing Qc Inline should be control the
1%
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 12-03-2020
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%
1%
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper Verification the output are align 12-03-2020
with required process
0%
neatly. handling new style.
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY
0.90%
0.80%
0.70%
0.60%
0.50%
0.83%
0.30%
0.20%
0.32%
0.22%
0.10%
0.13%
0.10%
0.06% 0.06%
0.04% 0.04%
0.00% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01% 0.00% 0.00%
0.00%
Row 128
DAILY REPORT QC END LINE - QC IN LINE
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED
S#HMDOSK01
1 2,034 4 7 1 6 18 0.9%
09
S#HMDOSK01
2 767 4 8 6 18 2.3%
09
S#PMDOSK91-
4 1,066 3 15 2 15 5 11 6 57 5.3%
97
S#PMDOSK91-
6 541 1 8 4 6 3 5 3 30 5.5%
97
S#PMDOSK91-
7 719 2 2 3 1 1 9 1.3%
97
8 S#6174 0 #DIV/0!
23 S#FFZZSI01 0 #DIV/0!
% DEFECT 0.00% 0.00% 0.00% 0.00% 0.08% 0.00% 0.02% 0.00% 0.00% 0.07% 0.04% 0.63% 0.11% 0.17% 0.05% 0.00% 0.01% 0.82% 0.14% 0.00% 0.67% 0.00% 0.34% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE
DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL
4 0 0 0 0 0 2 0 0 0 0 3 0 0 0 0 2 0 4 1 0 0 0 0 0 0 0 0 0 0 16
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 1% 0% 0% 0% 0% 1% 0% 1% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 4 0 0 0 0 0 5
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 1% 0% 0% 0% 0% 0% 0%
0 4 8 20 12 13 2 0 9 9 11 5 7 9 1 12 5 4 11 8 8 8 0 9 7 8 12 16 16 16 250
CONSTRUCTION
0% 1% 1% 2% 2% 2% 0% #DIV/0! 2% 2% 3% 1% 1% 2% 0% 3% 1% 0% 2% 1% 1% 2% #DIV/0! 2% 1% 1% 2% 3% 3% 3% 1%
8 8 9 20 8 9 3 0 8 11 16 6 22 11 7 0 6 5 7 6 8 4 0 3 7 0 3 0 5 5 205
STITCHING
0% 1% 1% 2% 1% 2% 0% #DIV/0! 1% 3% 4% 1% 3% 2% 2% 0% 2% 0% 1% 1% 1% 1% #DIV/0! 1% 1% 0% 0% 0% 1% 1% 1%
6 0 7 11 5 5 1 0 7 8 5 7 0 9 4 7 4 3 2 8 8 0 0 5 4 5 5 5 9 9 149
SEAM
0% 0% 1% 1% 1% 1% 0% #DIV/0! 1% 2% 1% 1% 0% 2% 1% 2% 1% 0% 0% 1% 1% 0% #DIV/0! 1% 1% 0% 1% 1% 0% 2% 1%
0 6 2 6 0 3 1 0 2 0 0 5 0 3 4 0 0 0 3 0 1 0 0 3 6 7 9 9 0 0 70
THREAD
0% 1% 0% 1% 0% 1% 0% #DIV/0! 0% 0% 0% 1% 0% 1% 1% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 1% 1% 1% 2% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 30 30 60
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 5% 6% 0%
DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%
1 0% 0% 0% 0% 0% 0% 0% 0% 0%
1
2 0% 0% 1% 1% 0% 1% 0% 0% 0%
3 0% 0% 1% 1% 1% 0% 0% 0% 0%
4 0% 0% 2% 2% 1% 1% 0% 0% 0%
5%
5 0% 0% 2% 1% 1% 0% 0% 0% 0%
6 0% 0% 2% 2% 1% 1% 0% 0% 0%
7 0% 0% 0% 0% 0% 0% 0% 0% 0%
9 0% 0% 2% 1% 1% 0% 0% 0% 0%
4%
10 0% 0% 2% 3% 2% 0% 0% 0% 0%
11 0% 0% 3% 4% 1% 0% 0% 0% 0%
12 1% 0% 1% 1% 1% 1% 0% 0% 0%
13 0% 0% 1% 3% 0% 0% 0% 0% 0%
14 0% 0% 2% 2% 2% 1% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT
15 0% 0% 0% 2% 1% 1% 0% 0% 0%
16 0% 0% 3% 0% 2% 0% 0% 0% 0%
17 0% 0% 0% 0% 0% 0% 0% 0% 0%
18 0% 0% 0% 0% 4% 0% 0% 0% 0%
2%
19 1% 0% 2% 1% 0% 0% 0% 0% 0%
20 0% 0% 1% 1% 1% 0% 0% 0% 0%
SAFETY
21 0% 0% 1% 1% 1% 0% 0% 0% 0%
22 0% 0% 2% 1% 0% 0% 0% 0% 0%
1%
24 0% 0% 2% 1% 1% 1% 0% 0% 0%
25 0% 1% 1% 1% 1% 1% 0% 0% 0%
26 0% 0% 0% 0% 0% 0% 0% 0% 0%
27 0% 0% 0% 0% 0% 0% 0% 0% 0%
28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%
30 0% 0% 3% 0% 1% 2% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE
RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON
0% 0% 1% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 13-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
1% setlement
1%
1%
in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 13-03-2020
1% (eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%
0%
Stretch out / loosen operator SPV must re-training the
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper Verification the output are align 13-03-2020
0% with required process
neatly. handling new style.
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY
0.90%
0.80%
0.70%
0.60%
0.50%
0.82%
0.40%
0.67%
0.63%
0.30%
0.20%
0.34%
0.10% 0.17%
0.14%
0.11%
0.08% 0.07%
0.04% 0.05%
0.00% 0.00% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00% 0.01%
0.00%
Row 128
DAILY REPORT QC END LINE - QC IN LINE
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED
S#HMDOSK01
1 636 8 1 8 5 2 24 3.8%
09
S#HMDOSK01
2 882 8 7 6 2 23 2.6%
09
S#PMDOSK91-
4 595 1 13 2 17 3 13 2 51 8.6%
97
S#PMDOSK91-
6 900 8 3 6 4 5 1 27 3.0%
97
S#PMDOSK91-
7 616 2 1 4 1 4 2 7 21 3.4%
97
8 S#6174 0 #DIV/0!
23 S#FFZZSI01 0 #DIV/0!
% DEFECT 0.00% 0.00% 0.00% 0.00% 0.08% 0.00% 0.02% 0.01% 0.00% 0.05% 0.08% 0.71% 0.02% 0.19% 0.06% 0.00% 0.00% 0.92% 0.24% 0.06% 0.74% 0.01% 0.34% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE
DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL
0 0 0 0 0 0 2 0 0 0 0 3 0 0 0 5 2 0 2 1 0 0 0 0 0 0 0 0 0 0 15
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 1% 0% 0% 0% 1% 1% 0% 1% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 3 0 0 0 0 0 5
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
9 8 1 16 10 11 5 0 13 6 12 5 9 9 3 0 9 4 9 6 5 5 0 9 7 8 2 16 16 16 229
CONSTRUCTION
1% 1% 0% 3% 2% 1% 1% #DIV/0! 5% 1% 3% 1% 1% 2% 1% 0% 3% 0% 3% 1% 1% 1% #DIV/0! 2% 1% 1% 0% 3% 3% 3% 1%
8 13 15 20 7 10 6 0 8 12 12 9 22 15 7 6 0 7 5 1 9 5 0 2 3 3 3 0 7 7 222
STITCHING
1% 1% 3% 3% 1% 1% 1% #DIV/0! 3% 3% 3% 2% 3% 3% 2% 2% 0% 1% 1% 0% 2% 1% #DIV/0! 0% 0% 0% 0% 0% 1% 1% 1%
5 2 6 13 4 5 7 0 12 0 7 4 0 9 6 0 6 0 1 6 7 5 0 3 6 4 4 7 8 8 145
SEAM
1% 0% 1% 2% 1% 1% 1% #DIV/0! 5% 0% 2% 1% 0% 2% 2% 0% 2% 0% 0% 1% 1% 1% #DIV/0! 1% 1% 0% 0% 1% 0% 1% 1%
2 0 3 2 1 1 0 0 1 0 0 4 0 4 4 7 0 1 2 0 0 0 0 6 5 5 1 8 0 0 57
THREAD
0% 0% 1% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 1% 0% 1% 1% 2% 0% 0% 1% 0% 0% 0% #DIV/0! 1% 1% 0% 0% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 31 31 62
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 6% 5% 0%
DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%
1 0% 0% 1% 1% 1% 0% 0% 0% 0%
1
2 0% 0% 1% 1% 0% 0% 0% 0% 0%
3 0% 0% 0% 3% 1% 1% 0% 0% 0%
4 0% 0% 3% 3% 2% 0% 0% 0% 0%
5%
5 0% 0% 2% 1% 1% 0% 0% 0% 0%
6 0% 0% 1% 1% 1% 0% 0% 0% 0%
7 0% 0% 1% 1% 1% 0% 0% 0% 0%
9 0% 0% 5% 3% 5% 0% 0% 0% 0%
4%
10 0% 0% 1% 3% 0% 0% 0% 0% 0%
11 0% 0% 3% 3% 2% 0% 0% 0% 0%
12 1% 0% 1% 2% 1% 1% 0% 0% 0%
13 0% 0% 1% 3% 0% 0% 0% 0% 0%
14 0% 0% 2% 3% 2% 1% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT
15 0% 0% 1% 2% 2% 1% 0% 0% 0%
16 1% 0% 0% 2% 0% 2% 0% 0% 0%
17 0% 0% 0% 0% 0% 0% 0% 0% 0%
18 0% 0% 0% 1% 4% 0% 0% 0% 0%
2%
19 1% 0% 3% 1% 0% 1% 0% 0% 0%
20 0% 0% 1% 0% 1% 0% 0% 0% 0%
SAFETY
21 0% 0% 1% 2% 1% 0% 0% 0% 0%
22 0% 0% 1% 1% 1% 0% 0% 0% 0%
1%
24 0% 0% 2% 0% 1% 1% 0% 0% 0%
25 0% 0% 1% 0% 1% 1% 0% 0% 0%
26 0% 0% 0% 0% 0% 0% 0% 0% 0%
27 0% 0% 0% 0% 0% 0% 0% 0% 0%
28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%
30 0% 0% 3% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE
RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON
0% 0% 1% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 14-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
1% setlement
1%
1%
in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 14-03-2020
1% (eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%
0%
Stretch out / loosen operator SPV must re-training the
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper Verification the output are align 14-03-2020
0% with required process
neatly. handling new style.
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY
1.00%
0.90%
0.80%
0.70%
0.60%
0.50%
0.92%
0.40%
0.74%
0.71%
0.30%
0.20%
0.34%
0.24%
0.19%
0.10%
0.08% 0.08%
0.05% 0.06% 0.06%
0.00% 0.00% 0.00% 0.00% 0.00% 0.02% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01% 0.01%
0.00%
Row 128
DAILY REPORT QC END LINE - QC IN LINE
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED
S#HMDOSK01
1 494 5 6 7 1 19 3.8%
09
S#HMDOSK01
2 518 1 5 6 4 1 17 3.3%
09
S#PMDOSK91-
4 279 12 10 8 30 10.8%
97
S#HMDOSK01-
6 468 8 4 6 1 19 4.1%
09
S#PMDOSK91-
7 392 1 1 1 2 1 1 7 1.8%
97
8 S#6174 0 #DIV/0!
15 S#S012875 85 2 5 5 4 16 18.8%
19 S#3068 47 1 1 1 3 6.4%
23 S#FFZZSI01 0 #DIV/0!
% DEFECT 0.00% 0.00% 0.00% 0.00% 0.12% 0.00% 0.00% 0.01% 0.00% 0.14% 0.07% 0.73% 0.00% 0.27% 0.00% 0.00% 0.00% 0.81% 0.21% 0.00% 0.98% 0.02% 0.50% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE
DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL
5 1 0 0 0 0 1 0 0 0 0 0 0 0 0 0 4 0 1 1 0 0 0 0 0 0 0 0 0 0 13
FABRIC
1% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 2% 0% 2% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 1
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
6 5 0 12 6 0 2 0 6 0 9 5 3 9 2 3 3 2 0 12 6 6 0 7 4 7 8 11 11 11 156
CONSTRUCTION
1% 1% 0% 4% 1% 0% 1% #DIV/0! 2% 0% 3% 2% 1% 2% 2% 2% 1% 0% 0% 3% 1% 2% #DIV/0! 2% 1% 1% 1% 2% 3% 2% 1%
0 6 7 10 4 12 2 0 5 4 8 5 12 9 5 0 1 3 1 4 5 0 0 0 2 2 0 0 5 5 117
STITCHING
0% 1% 2% 4% 1% 3% 1% #DIV/0! 2% 1% 3% 2% 2% 2% 6% 0% 0% 1% 2% 1% 1% 0% #DIV/0! 0% 0% 0% 0% 0% 1% 1% 1%
7 4 3 8 2 6 1 0 8 3 4 4 0 8 5 3 5 1 0 6 7 3 0 4 4 3 3 5 5 5 117
SEAM
1% 1% 1% 3% 0% 1% 0% #DIV/0! 3% 1% 1% 1% 0% 2% 6% 2% 2% 0% 0% 1% 1% 1% #DIV/0! 1% 1% 1% 0% 1% 0% 1% 1%
1 1 0 0 0 1 1 0 5 6 0 4 0 0 4 3 0 0 1 0 2 0 0 3 5 4 5 5 0 0 51
THREAD
0% 0% 0% 0% 0% 0% 0% #DIV/0! 2% 2% 0% 1% 0% 0% 5% 2% 0% 0% 2% 0% 0% 0% #DIV/0! 1% 1% 1% 1% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 21 21 42
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 6% 4% 0%
DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
7%
1 1% 0% 1% 0% 1% 0% 0% 0% 0%
1
2 0% 0% 1% 1% 1% 0% 0% 0% 0%
3 0% 0% 0% 2% 1% 0% 0% 0% 0%
6%
4 0% 0% 4% 4% 3% 0% 0% 0% 0%
5 0% 0% 1% 1% 0% 0% 0% 0% 0%
6 0% 0% 0% 3% 1% 0% 0% 0% 0%
7 0% 0% 1% 1% 0% 0% 0% 0% 0%
5%
8 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
FABRIC TRIMS CONST STITCH
9 0% 0% 2% 2% 3% 2% 0% 0% 0%
10 0% 0% 0% 1% 1% 2% 0% 0% 0%
11 0% 0% 3% 3% 1% 0% 0% 0% 0%
12 0% 0% 2% 2% 1% 1% 0% 0% 0% 4%
13 0% 0% 1% 2% 0% 0% 0% 0% 0%
14 0% 0% 2% 2% 2% 0% 0% 0% 0%
SEAM THREAD EMBRO PRINT
15 0% 0% 2% 6% 6% 5% 0% 0% 0%
16 0% 0% 2% 0% 2% 2% 0% 0% 0% 3%
17 0% 0% 0% 0% 0% 0% 0% 0% 0%
18 0% 0% 0% 1% 4% 0% 0% 0% 0%
19 2% 0% 0% 2% 0% 2% 0% 0% 0%
20 0% 0% 3% 1% 1% 0% 0% 0% 0%
2%
SAFETY
21 0% 0% 1% 1% 1% 0% 0% 0% 0%
22 0% 0% 2% 0% 1% 0% 0% 0% 0%
24 0% 0% 2% 0% 1% 1% 0% 0% 0%
1%
25 0% 0% 1% 0% 1% 1% 0% 0% 0%
26 0% 0% 0% 0% 0% 0% 0% 0% 0%
27 0% 0% 0% 0% 0% 0% 0% 0% 0%
28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%
30 0% 0% 2% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE
RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON
0% 0% 1% 1% 1% 0% 0% 0% 0%
in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 16-03-2020
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
2%
1%
1%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 16-03-2020
1% Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
setlement
1%
1%
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper Verification the output are align 16-03-2020
with required process
0%
neatly. handling new style.
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY
1.00%
0.90%
0.80%
0.70%
0.60%
0.50% 0.98%
0.81%
0.40%
0.73%
0.30%
0.50%
0.20%
0.27%
0.21%
0.10%
0.14%
0.12%
0.07%
0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01%
0.00%
Row 128
WEEKLY REPORT QC END LINE - QC IN LINE
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LIN STYLE / CHECKE BUTTON
TOTAL REJECT
HOLE
E BUYER D SLUB, HILOW, SLANTED, BIGER/SM BROCKEN UN CUT HANGING INCORREC
BOTTON , STITCH , MISALIGN T LOOSE WRONG SNAP /
Q'TY KNOT, UN IN BIGGER,SM PLEATED, PUCKERIN ALLER, INCONSIST THREAD THREAD / POSITION , BROCKEN INCORREC STITCH / STICKY, TOO METAL,
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT
STAIN
WRONG SNAP,
POSITION ZIPPER REJECT ALLER,TOO POOR
NECK TWISTED, G , UNEVEN UNEVEN
ARMHOLE SHIRRING WRONG ANT SPI
JUMP
STITCH ,
STITCHING NEEDLE
/ SLIP HOLE
OPEN
SEAM RAW EDGE ( POOR FLYING PUCKERIN BEADING / T SIZE
COLOR,
BROCKEN POSITION , SMELL,BRO THICK, CHANGE BUTTON
SNAP
FOREIGN STRIPE TRIM NOT GOOD LONG , TOO SHAPE WAVY BUBLING THREAD/ LOOSE STITCH TRIMMING THREAD G, LOOSE STITCH SIZE CKEN TOO THIN THE NEED SHARP
YARN SHORT INCORECT STITCH ) PLEATED
THREAD
APPLIED
S#HMDOSK01
1 4,048 0 0 0 0 9 0 0 0 0 15 0 36 1 0 0 0 0 31 1 0 19 1 11 0 0 0 0 0 0 0 0 0 0 124 3.1%
09
S#HMDOSK01
2 3,540 0 0 0 0 4 3 0 0 0 0 0 42 0 0 0 0 0 44 1 6 25 2 13 0 0 0 0 0 0 0 0 0 0 140 4.0%
09
S#PMDOSK91-
4 4,149 0 0 0 0 0 0 0 0 0 11 0 71 7 0 0 0 0 72 30 0 53 0 16 0 0 0 0 0 0 0 0 0 0 260 6.3%
97
S#HMDOSK01-
6 3,386 0 0 0 0 0 0 0 0 0 9 0 30 0 12 10 0 0 44 26 0 36 0 7 0 0 0 0 0 0 0 0 0 0 174 5.1%
09
S#PMDOSK91-
7 4,461 0 0 0 0 11 0 1 0 0 0 1 20 0 0 4 0 0 26 7 0 32 0 2 0 0 0 0 0 0 0 0 0 0 104 2.3%
97
8 S#6174 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 #DIV/0!
23 S#FFZZSI01 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 #DIV/0!
TOTAL CHECKING 110,415 0 0 2 0 83 3 16 6 0 100 71 768 50 243 39 0 12 940 231 22 804 22 385 24 4 0 0 0 0 0 0 0 0 3,825 3.5%
% DEFECT 0.00% 0.00% 0.00% 0.00% 0.08% 0.00% 0.01% 0.01% 0.00% 0.09% 0.06% 0.70% 0.05% 0.22% 0.04% 0.00% 0.01% 0.85% 0.21% 0.02% 0.73% 0.02% 0.35% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
WEEKLY REPORT QC END LINE - QC IN LINE
DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL
9 4 0 0 0 0 11 0 3 4 0 9 0 0 0 5 16 0 16 6 0 0 0 0 0 0 2 0 0 0 85
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 1% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 3 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 8 0 0 0 0 13 0 0 0 0 0 25
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
52 42 37 89 52 61 25 0 86 24 59 37 29 57 10 33 38 27 47 63 43 38 0 52 44 45 50 92 92 92 1416
CONSTRUCTION
1% 1% 1% 2% 1% 2% 1% #DIV/0! 3% 1% 3% 1% 1% 2% 1% 1% 1% 0% 1% 1% 1% 1% #DIV/0! 1% 1% 1% 1% 2% 3% 2% 1%
32 51 81 102 56 70 33 0 25 75 77 43 111 70 34 9 25 39 33 32 45 22 0 13 30 22 9 0 31 39 1209
STITCHING
1% 1% 2% 2% 1% 2% 1% #DIV/0! 1% 2% 4% 1% 2% 3% 2% 0% 1% 1% 1% 1% 1% 1% #DIV/0! 0% 1% 0% 0% 0% 1% 1% 1%
20 27 39 53 23 36 32 0 50 11 29 35 23 56 30 25 28 21 10 40 43 8 0 25 25 20 29 39 50 49 876
SEAM
0% 1% 1% 1% 1% 1% 1% #DIV/0! 2% 0% 1% 1% 1% 2% 2% 1% 1% 0% 0% 1% 1% 0% #DIV/0! 1% 1% 0% 1% 1% 0% 1% 1%
11 13 17 16 1 7 2 0 10 17 0 28 0 17 25 19 0 13 14 0 6 0 0 24 31 23 28 49 7 0 378
THREAD
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 1% 0% 1% 0% 1% 2% 1% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 1% 0% 0% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 0 0 0 4
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 180 180 360
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 6% 4% 0%
WEEKLY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%
1 0% 0% 1% 1% 0% 0% 0% 0% 0%
1
2 0% 0% 1% 1% 1% 0% 0% 0% 0%
3 0% 0% 1% 2% 1% 0% 0% 0% 0%
4 0% 0% 2% 2% 1% 0% 0% 0% 0%
5%
5 0% 0% 1% 1% 1% 0% 0% 0% 0%
6 0% 0% 2% 2% 1% 0% 0% 0% 0%
7 0% 0% 1% 1% 1% 0% 0% 0% 0%
9 0% 0% 3% 1% 2% 0% 0% 0% 0%
4%
10 0% 0% 1% 2% 0% 1% 0% 0% 0%
11 0% 0% 3% 4% 1% 0% 0% 0% 0%
12 0% 0% 1% 1% 1% 1% 0% 0% 0%
13 0% 0% 1% 2% 1% 0% 0% 0% 0%
14 0% 0% 2% 3% 2% 1% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT
15 0% 0% 1% 2% 2% 2% 0% 0% 0%
16 0% 0% 1% 0% 1% 1% 0% 0% 0%
17 0% 0% 0% 0% 0% 0% 0% 0% 0%
18 0% 0% 0% 1% 4% 0% 0% 0% 0%
2%
19 0% 0% 1% 1% 0% 0% 0% 0% 0%
20 0% 0% 1% 1% 1% 0% 0% 0% 0%
SAFETY
21 0% 0% 1% 1% 1% 0% 0% 0% 0%
22 0% 0% 1% 1% 0% 0% 0% 0% 0%
1%
24 0% 0% 1% 0% 1% 1% 0% 0% 0%
25 0% 0% 1% 1% 1% 1% 0% 0% 0%
26 0% 0% 0% 0% 0% 0% 0% 0% 0%
27 0% 0% 0% 0% 0% 0% 0% 0% 0%
28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%
30 0% 0% 2% 0% 1% 1% 0% 0% 0%
WEEKLY REPORT QC END LINE - QC IN LINE
DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT
RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON
0% 0% 1% 1% 1% 0% 0% 0% 0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 16-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
1% setlement
1%
1%
in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 16-03-2020
1% (eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%
0%
Stretch out / loosen operator SPV must re-training the Verification the output are align
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper 16-03-2020
0%
neatly. handling new style. with required process
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY
0.90%
0.80%
0.70%
0.60%
0.50%
0.85%
0.40%
0.73%
0.70%
0.30%
0.20%
0.35%
0.22%
0.21%
0.10%
0.09%
0.08%
0.06%
0.05%
0.04%
0.00% 0.00% 0.00% 0.01% 0.00% 0.00% 0.02% 0.02% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00% 0.00% 0.01% 0.01% 0.00%
0.00%
Row 128
DAILY REPORT QC END LINE - QC IN LINE
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED
S#HMDOSK01
1 879 2 9 4 9 2 26 3.0%
09
S#HMDOSK01
2 1,023 1 7 7 7 1 23 2.2%
09
S#HMDOSK01
4 927 6 6 5 9 1 27 2.9%
09
S#HMDOSK01-
6 840 2 8 9 6 7 2 34 4.0%
09
S#PMDOSK91-
7 770 2 1 1 1 1 3 1 10 1.3%
97
8 S#6174 0 #DIV/0!
23 S#FFZZSI01 0 #DIV/0!
% DEFECT 0.00% 0.00% 0.00% 0.00% 0.04% 0.00% 0.02% 0.00% 0.00% 0.12% 0.07% 0.55% 0.02% 0.17% 0.00% 0.00% 0.00% 0.64% 0.17% 0.00% 0.75% 0.00% 0.37% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE
DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL
2 1 0 0 0 0 2 0 0 0 0 0 0 0 0 0 2 0 1 1 0 0 0 0 0 0 0 0 0 0 9
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 3 0 0 0 0 0 4
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
9 7 5 12 7 10 2 0 12 0 10 7 0 9 1 5 5 4 8 11 7 9 0 10 13 6 9 14 14 14 220
CONSTRUCTION
1% 1% 2% 1% 1% 1% 0% #DIV/0! 2% 0% 3% 1% 0% 1% 0% 1% 1% 0% 2% 1% 1% 2% #DIV/0! 1% 2% 0% 1% 2% 3% 2% 1%
4 7 8 5 9 15 2 0 13 7 10 10 17 19 5 0 4 3 6 1 8 0 0 0 4 5 3 0 8 8 181
STITCHING
0% 1% 3% 1% 1% 2% 0% #DIV/0! 2% 1% 3% 1% 3% 3% 2% 0% 1% 0% 1% 0% 2% 0% #DIV/0! 0% 1% 0% 0% 0% 1% 1% 1%
9 7 3 9 5 7 3 0 14 0 6 6 9 9 6 8 6 2 3 9 9 2 0 5 0 6 3 8 7 7 168
SEAM
1% 1% 1% 1% 1% 1% 0% #DIV/0! 2% 0% 2% 1% 2% 1% 2% 2% 1% 0% 1% 1% 2% 0% #DIV/0! 1% 0% 0% 0% 1% 0% 1% 1%
2 1 1 1 0 2 1 0 1 11 0 5 0 3 4 8 0 0 1 0 3 0 0 5 6 6 5 7 0 0 73
THREAD
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 2% 0% 1% 0% 0% 1% 2% 0% 0% 0% 0% 1% 0% #DIV/0! 1% 1% 0% 0% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 29 29 58
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 5% 5% 0%
DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%
1 0% 0% 1% 0% 1% 0% 0% 0% 0%
1
2 0% 0% 1% 1% 1% 0% 0% 0% 0%
3 0% 0% 2% 3% 1% 0% 0% 0% 0%
4 0% 0% 1% 1% 1% 0% 0% 0% 0%
5%
5 0% 0% 1% 1% 1% 0% 0% 0% 0%
6 0% 0% 1% 2% 1% 0% 0% 0% 0%
7 0% 0% 0% 0% 0% 0% 0% 0% 0%
9 0% 0% 2% 2% 2% 0% 0% 0% 0%
4%
10 0% 0% 0% 1% 0% 2% 0% 0% 0%
11 0% 0% 3% 3% 2% 0% 0% 0% 0%
12 0% 0% 1% 1% 1% 1% 0% 0% 0%
13 0% 0% 0% 3% 2% 0% 0% 0% 0%
14 0% 0% 1% 3% 1% 0% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT
15 0% 0% 0% 2% 2% 1% 0% 0% 0%
16 0% 0% 1% 0% 2% 2% 0% 0% 0%
17 0% 0% 0% 0% 0% 0% 0% 0% 0%
18 0% 0% 0% 0% 4% 0% 0% 0% 0%
2%
19 0% 0% 2% 1% 1% 0% 0% 0% 0%
20 0% 0% 1% 0% 1% 0% 0% 0% 0%
SAFETY
21 0% 0% 1% 2% 2% 1% 0% 0% 0%
22 0% 0% 2% 0% 0% 0% 0% 0% 0%
1%
24 0% 0% 1% 0% 1% 1% 0% 0% 0%
25 0% 0% 2% 1% 0% 1% 0% 0% 0%
26 0% 0% 0% 0% 0% 0% 0% 0% 0%
27 0% 0% 0% 0% 0% 0% 0% 0% 0%
28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%
30 0% 0% 2% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE
RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON
0% 0% 1% 1% 1% 0% 0% 0% 0%
in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 17-03-2020
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%
1%
Sewing SPV and QC Inline when
1%
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 17-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
setlement
1%
0%
0.80%
0.70%
0.60%
0.50%
0.40%
0.75%
0.64%
0.30%
0.55%
0.20% 0.37%
0.12%
0.07%
0.04%
0.00% 0.00% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01%
0.00%
Row 128
DAILY REPORT QC END LINE - QC IN LINE
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED
S#HMDOSK01
1 901 1 8 3 1 8 1 22 2.4%
09
S#HMDOSK01
2 1,024 7 9 7 1 24 2.3%
09
S#HMDOSK01
4 880 12 10 1 2 8 2 7 42 4.8%
09
S#HMDOSK01-
6 944 4 10 11 4 8 5 42 4.4%
09
S#PMDOSK91-
7 974 3 5 2 3 3 8 24 2.5%
97
8 S#6174 0 #DIV/0!
23 S#FFZZSI01 0 #DIV/0!
% DEFECT 0.00% 0.00% 0.00% 0.00% 0.07% 0.00% 0.01% 0.00% 0.00% 0.17% 0.06% 0.62% 0.07% 0.19% 0.02% 0.00% 0.04% 0.55% 0.22% 0.00% 0.75% 0.00% 0.35% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE
DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL
1 0 0 0 0 0 3 0 0 0 0 0 0 0 0 7 4 0 0 1 0 0 0 0 0 0 0 0 0 0 16
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 2% 1% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 3 0 0 0 0 0 4
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
8 7 4 25 10 14 7 0 10 18 10 7 0 13 2 7 4 3 9 8 8 9 0 9 12 6 8 15 15 15 263
CONSTRUCTION
1% 1% 1% 3% 1% 1% 1% #DIV/0! 2% 4% 3% 1% 0% 3% 1% 2% 1% 0% 2% 1% 2% 1% #DIV/0! 2% 2% 0% 0% 2% 3% 2% 1%
4 9 12 10 9 15 6 0 9 0 12 7 18 12 6 0 5 4 5 5 7 0 0 0 4 5 4 0 7 7 182
STITCHING
0% 1% 2% 1% 1% 2% 1% #DIV/0! 2% 0% 4% 1% 3% 2% 2% 0% 1% 0% 1% 1% 1% 0% #DIV/0! 0% 1% 0% 0% 0% 1% 1% 1%
8 7 7 7 5 8 8 0 10 0 4 7 6 7 7 9 6 3 4 8 9 5 0 5 4 6 2 7 7 7 173
SEAM
1% 1% 1% 1% 1% 1% 1% #DIV/0! 2% 0% 1% 1% 1% 1% 2% 2% 1% 0% 1% 1% 2% 1% #DIV/0! 1% 1% 0% 0% 1% 0% 1% 1%
1 1 3 0 0 5 0 0 6 11 0 7 0 3 5 0 0 0 2 0 0 0 0 6 5 6 5 7 0 0 73
THREAD
0% 0% 1% 0% 0% 1% 0% #DIV/0! 1% 3% 0% 1% 0% 1% 2% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 1% 0% 0% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 29 29 58
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 6% 4% 0%
DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%
1 0% 0% 1% 0% 1% 0% 0% 0% 0%
1
2 0% 0% 1% 1% 1% 0% 0% 0% 0%
3 0% 0% 1% 2% 1% 1% 0% 0% 0%
4 0% 0% 3% 1% 1% 0% 0% 0% 0%
5%
5 0% 0% 1% 1% 1% 0% 0% 0% 0%
6 0% 0% 1% 2% 1% 1% 0% 0% 0%
7 0% 0% 1% 1% 1% 0% 0% 0% 0%
9 0% 0% 2% 2% 2% 1% 0% 0% 0%
4%
10 0% 0% 4% 0% 0% 3% 0% 0% 0%
11 0% 0% 3% 4% 1% 0% 0% 0% 0%
12 0% 0% 1% 1% 1% 1% 0% 0% 0%
13 0% 0% 0% 3% 1% 0% 0% 0% 0%
14 0% 0% 3% 2% 1% 1% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT
15 0% 0% 1% 2% 2% 2% 0% 0% 0%
16 2% 0% 2% 0% 2% 0% 0% 0% 0%
17 0% 0% 0% 0% 0% 0% 0% 0% 0%
18 0% 0% 0% 0% 4% 0% 0% 0% 0%
2%
19 0% 0% 2% 1% 1% 0% 0% 0% 0%
20 0% 0% 1% 1% 1% 0% 0% 0% 0%
SAFETY
21 0% 0% 2% 1% 2% 0% 0% 0% 0%
22 0% 0% 1% 0% 1% 0% 0% 0% 0%
1%
24 0% 0% 2% 0% 1% 1% 0% 0% 0%
25 0% 0% 2% 1% 1% 1% 0% 0% 0%
26 0% 0% 0% 0% 0% 0% 0% 0% 0%
27 0% 0% 0% 0% 0% 0% 0% 0% 0%
28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%
30 0% 0% 2% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE
RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON
0% 0% 1% 1% 1% 0% 0% 0% 0%
in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 18-03-2020
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%
1%
1%
Stretch out / loosen operator SPV must re-training the Verification the output are align
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper 18-03-2020
neatly. handling new style. with required process
1%
1%
0.80%
0.70%
0.60%
0.50%
0.40%
0.75%
0.62%
0.30%
0.55%
0.20%
0.35%
0.22%
0.19%
0.10% 0.17%
0.07% 0.07%
0.06%
0.04%
0.00% 0.00% 0.00% 0.00% 0.00% 0.01% 0.00% 0.02% 0.00% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
0.00%
Row 128
DAILY REPORT QC END LINE - QC IN LINE
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED
S#HMDOSK01
1 1,025 1 5 4 5 15 1.5%
09
S#HMDOSK01
2 1,160 8 7 6 21 1.8%
09
S#HMDOSK01
4 1,006 3 8 6 1 8 4 7 37 3.7%
09
S#HMDOSK01-
6 799 10 5 12 11 3 41 5.1%
09
S#PMDOSK91-
7 910 3 6 2 3 4 7 25 2.7%
97
8 S#6174 0 #DIV/0!
23 S#FFZZSI01 0 #DIV/0!
% DEFECT 0.00% 0.00% 0.01% 0.00% 0.06% 0.00% 0.01% 0.00% 0.00% 0.09% 0.03% 0.57% 0.05% 0.17% 0.01% 0.00% 0.06% 0.52% 0.23% 0.00% 0.72% 0.00% 0.38% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE
DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL
1 0 0 0 0 0 3 0 0 0 0 0 0 0 0 7 2 0 0 1 2 0 0 0 0 0 0 0 0 0 16
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 1% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 2 0 0 0 0 0 3
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
5 8 11 18 7 10 8 0 12 9 11 10 0 10 1 0 5 3 6 10 7 4 0 10 6 7 10 17 17 17 239
CONSTRUCTION
0% 1% 2% 2% 2% 1% 1% #DIV/0! 2% 2% 2% 1% 0% 2% 0% 0% 1% 0% 1% 1% 1% 1% #DIV/0! 2% 1% 0% 0% 2% 3% 2% 1%
4 7 12 12 8 17 7 0 5 0 13 8 14 13 6 0 5 0 7 4 9 7 0 0 5 4 3 0 7 7 184
STITCHING
0% 1% 2% 1% 2% 2% 1% #DIV/0! 1% 0% 3% 1% 2% 2% 2% 0% 1% 0% 1% 0% 1% 1% #DIV/0! 0% 1% 0% 0% 0% 1% 1% 1%
5 6 4 7 6 11 7 0 7 0 6 9 7 8 7 8 6 0 5 10 7 5 0 3 6 6 2 7 8 8 171
SEAM
0% 1% 1% 1% 2% 1% 1% #DIV/0! 1% 0% 1% 1% 1% 1% 2% 2% 1% 0% 1% 1% 1% 1% #DIV/0! 1% 1% 0% 0% 1% 0% 1% 1%
0 0 1 0 0 3 0 0 3 16 0 8 0 5 6 9 0 0 2 0 0 0 0 6 4 6 5 8 0 0 82
THREAD
0% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 3% 0% 1% 0% 1% 2% 2% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 0% 0% 0% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 32 32 64
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 5% 3% 0%
DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%
1 0% 0% 0% 0% 0% 0% 0% 0% 0%
1
2 0% 0% 1% 1% 1% 0% 0% 0% 0%
3 0% 0% 2% 2% 1% 0% 0% 0% 0%
4 0% 0% 2% 1% 1% 0% 0% 0% 0%
5%
5 0% 0% 2% 2% 2% 0% 0% 0% 0%
6 0% 0% 1% 2% 1% 0% 0% 0% 0%
7 0% 0% 1% 1% 1% 0% 0% 0% 0%
9 0% 0% 2% 1% 1% 1% 0% 0% 0%
4%
10 0% 0% 2% 0% 0% 3% 0% 0% 0%
11 0% 0% 2% 3% 1% 0% 0% 0% 0%
12 0% 0% 1% 1% 1% 1% 0% 0% 0%
13 0% 0% 0% 2% 1% 0% 0% 0% 0%
14 0% 0% 2% 2% 1% 1% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT
15 0% 0% 0% 2% 2% 2% 0% 0% 0%
16 1% 0% 0% 0% 2% 2% 0% 0% 0%
17 0% 0% 0% 0% 0% 0% 0% 0% 0%
18 0% 0% 0% 0% 4% 0% 0% 0% 0%
2%
19 0% 0% 1% 1% 1% 0% 0% 0% 0%
20 0% 0% 1% 0% 1% 0% 0% 0% 0%
SAFETY
21 0% 0% 1% 1% 1% 0% 0% 0% 0%
22 0% 0% 1% 1% 1% 0% 0% 0% 0%
1%
24 0% 0% 2% 0% 1% 1% 0% 0% 0%
25 0% 0% 1% 1% 1% 0% 0% 0% 0%
26 0% 0% 0% 0% 0% 0% 0% 0% 0%
27 0% 0% 0% 0% 0% 0% 0% 0% 0%
28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%
30 0% 0% 2% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE
RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON
0% 0% 1% 1% 1% 0% 0% 0% 0%
in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 19-03-2020
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%
1%
Stretch out / loosen operator SPV must re-training the Verification the output are align
1% R03:Pleated. Twisted handling, the cutting panel not operator in concern proper 19-03-2020
neatly. handling new style. with required process
1%
0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 19-03-2020
0%
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
setlement
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY
0.80%
0.70%
0.60%
0.50%
0.40%
0.72%
0.30% 0.57%
0.52%
0.20% 0.38%
0.23%
0.10% 0.17%
0.09%
0.06% 0.06%
0.05%
0.03%
0.00% 0.00% 0.00% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01% 0.01% 0.00%
0.00%
Row 128
DAILY REPORT QC END LINE - QC IN LINE
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED
S#HMDOSK01
1 1,351 1 11 6 1 9 1 2 31 2.3%
09
S#HMDOSK01
2 1,278 2 13 8 8 3 34 2.7%
09
S#HMDOSK01
4 1,060 6 7 1 3 12 3 8 40 3.8%
09
S#HMDOSK01-
6 1,146 12 1 8 6 7 2 36 3.1%
09
S#HMDOSK01
7 920 1 1 1 2 1 2 2 10 1.1%
09
8 S#6174 0 #DIV/0!
23 S#FFZZSI01 0 #DIV/0!
% DEFECT 0.00% 0.00% 0.00% 0.00% 0.03% 0.00% 0.01% 0.01% 0.00% 0.12% 0.06% 0.51% 0.05% 0.16% 0.02% 0.00% 0.00% 0.55% 0.21% 0.02% 0.73% 0.05% 0.23% 0.07% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE
DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL
1 2 0 0 0 0 1 0 0 0 0 0 0 0 0 0 2 0 0 1 0 0 0 0 0 0 0 0 0 0 7
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 2 0 0 0 0 0 4
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
11 13 6 17 4 13 2 0 15 12 11 7 0 13 2 1 5 2 8 11 8 6 0 7 9 6 8 15 15 15 242
CONSTRUCTION
1% 1% 1% 2% 3% 1% 0% #DIV/0! 2% 2% 3% 1% 0% 2% 0% 0% 1% 0% 1% 1% 2% 1% #DIV/0! 1% 1% 0% 0% 2% 3% 2% 1%
7 8 14 15 5 14 3 0 10 0 13 9 18 10 6 0 4 3 7 3 7 5 0 0 4 5 7 0 7 7 191
STITCHING
1% 1% 2% 1% 4% 1% 0% #DIV/0! 2% 0% 3% 1% 3% 1% 1% 0% 1% 0% 1% 0% 1% 1% #DIV/0! 0% 0% 0% 0% 0% 1% 1% 1%
10 8 5 8 5 7 2 0 12 14 4 12 9 8 8 8 6 4 6 11 9 4 0 6 5 6 0 7 8 8 200
SEAM
1% 1% 1% 1% 4% 1% 0% #DIV/0! 2% 2% 1% 1% 1% 1% 2% 2% 1% 0% 1% 1% 2% 1% #DIV/0! 1% 1% 0% 0% 1% 0% 1% 1%
2 3 0 0 0 2 2 0 0 0 0 9 0 0 3 7 0 0 3 0 0 0 0 8 6 7 5 8 0 0 65
THREAD
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 1% 0% 0% 1% 1% 0% 0% 1% 0% 0% 0% #DIV/0! 1% 1% 0% 0% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 30 30 60
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 5% 4% 0%
DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%
1 0% 0% 1% 1% 1% 0% 0% 0% 0%
1
2 0% 0% 1% 1% 1% 0% 0% 0% 0%
3 0% 0% 1% 2% 1% 0% 0% 0% 0%
4 0% 0% 2% 1% 1% 0% 0% 0% 0%
5%
5 0% 0% 3% 4% 4% 0% 0% 0% 0%
6 0% 0% 1% 1% 1% 0% 0% 0% 0%
7 0% 0% 0% 0% 0% 0% 0% 0% 0%
9 0% 0% 2% 2% 2% 0% 0% 0% 0%
4%
10 0% 0% 2% 0% 2% 0% 0% 0% 0%
11 0% 0% 3% 3% 1% 0% 0% 0% 0%
12 0% 0% 1% 1% 1% 1% 0% 0% 0%
13 0% 0% 0% 3% 1% 0% 0% 0% 0%
14 0% 0% 2% 1% 1% 0% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT
15 0% 0% 0% 1% 2% 1% 0% 0% 0%
16 0% 0% 0% 0% 2% 1% 0% 0% 0%
17 0% 0% 0% 0% 0% 0% 0% 0% 0%
18 0% 0% 0% 0% 4% 0% 0% 0% 0%
2%
19 0% 0% 1% 1% 1% 1% 0% 0% 0%
20 0% 0% 1% 0% 1% 0% 0% 0% 0%
SAFETY
21 0% 0% 2% 1% 2% 0% 0% 0% 0%
22 0% 0% 1% 1% 1% 0% 0% 0% 0%
1%
24 0% 0% 1% 0% 1% 1% 0% 0% 0%
25 0% 0% 1% 0% 1% 1% 0% 0% 0%
26 0% 0% 0% 0% 0% 0% 0% 0% 0%
27 0% 0% 0% 0% 0% 0% 0% 0% 0%
28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%
30 0% 0% 2% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE
RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON
0% 0% 1% 1% 1% 0% 0% 0% 0%
in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 20-03-2020
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%
1%
Sewing SPV and QC Inline when
1%
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 20-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
setlement
1%
0%
0.80%
0.70%
0.60%
0.50%
0.40%
0.73%
0.30%
0.55%
0.51%
0.20%
0.23%
0.21%
0.10%
0.16%
0.12%
0.07%
0.06% 0.05% 0.05%
0.00% 0.00% 0.00% 0.00% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01% 0.01% 0.02% 0.02%
0.00%
Row 128
DAILY REPORT QC END LINE - QC IN LINE
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED
S#HMDOSK01
1 1,345 2 8 7 2 9 1 29 2.2%
09
S#HMDOSK01
2 1,133 1 8 8 8 2 27 2.4%
09
S#HMDOSK01
4 1,180 2 10 1 8 3 8 32 2.7%
09
S#HMDOSK01-
6 1,295 12 10 2 10 2 36 2.8%
09
S#HMDOSK01
7 578 2 1 1 1 1 2 1 9 1.6%
09
8 S#6174 0 #DIV/0!
23 S#FFZZSI01 0 #DIV/0!
% DEFECT 0.00% 0.00% 0.02% 0.00% 0.07% 0.00% 0.01% 0.00% 0.00% 0.06% 0.10% 0.46% 0.02% 0.18% 0.00% 0.00% 0.00% 0.59% 0.22% 0.00% 0.70% 0.01% 0.23% 0.04% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE
DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL
2 1 0 2 0 0 2 0 0 0 0 0 0 0 0 0 3 0 2 1 4 0 0 0 0 0 4 0 0 0 21
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 1% 0% 0% 0% 1% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 3 0 0 0 0 0 4
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
8 8 5 11 5 12 2 0 12 11 10 5 0 10 3 0 4 3 8 10 11 6 0 13 9 5 10 13 13 13 220
CONSTRUCTION
1% 1% 1% 1% 1% 1% 0% #DIV/0! 2% 2% 3% 1% 0% 2% 0% 0% 1% 0% 1% 1% 2% 1% #DIV/0! 2% 1% 0% 0% 2% 2% 2% 1%
9 8 18 11 4 12 2 0 9 0 11 7 13 16 20 8 5 4 5 5 6 5 0 0 5 5 2 0 6 6 202
STITCHING
1% 1% 3% 1% 1% 1% 0% #DIV/0! 1% 0% 3% 2% 5% 3% 3% 2% 1% 0% 1% 0% 1% 1% #DIV/0! 0% 1% 0% 0% 0% 1% 1% 1%
9 8 5 8 4 10 2 0 10 14 4 8 4 6 7 9 5 5 5 8 7 4 0 6 4 6 3 6 7 7 181
SEAM
1% 1% 1% 1% 1% 1% 0% #DIV/0! 2% 2% 1% 2% 2% 1% 1% 2% 1% 0% 1% 1% 1% 1% #DIV/0! 1% 1% 0% 0% 1% 0% 1% 1%
1 2 1 0 0 2 1 0 1 0 0 8 0 2 3 7 0 0 2 0 0 0 0 5 3 7 5 7 0 0 57
THREAD
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 2% 0% 0% 0% 1% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 0% 0% 0% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 26 26 52
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 4% 3% 0%
DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%
1 0% 0% 1% 1% 1% 0% 0% 0% 0%
1
2 0% 0% 1% 1% 1% 0% 0% 0% 0%
3 0% 0% 1% 3% 1% 0% 0% 0% 0%
4 0% 0% 1% 1% 1% 0% 0% 0% 0%
5%
5 0% 0% 1% 1% 1% 0% 0% 0% 0%
6 0% 0% 1% 1% 1% 0% 0% 0% 0%
7 0% 0% 0% 0% 0% 0% 0% 0% 0%
9 0% 0% 2% 1% 2% 0% 0% 0% 0%
4%
10 0% 0% 2% 0% 2% 0% 0% 0% 0%
11 0% 0% 3% 3% 1% 0% 0% 0% 0%
12 0% 0% 1% 2% 2% 2% 0% 0% 0%
13 0% 0% 0% 5% 2% 0% 0% 0% 0%
14 0% 0% 2% 3% 1% 0% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT
15 0% 0% 0% 3% 1% 0% 0% 0% 0%
16 0% 0% 0% 2% 2% 1% 0% 0% 0%
17 0% 0% 0% 0% 0% 0% 0% 0% 0%
18 0% 0% 0% 0% 4% 0% 0% 0% 0%
2%
19 0% 0% 1% 1% 1% 0% 0% 0% 0%
20 0% 0% 1% 0% 1% 0% 0% 0% 0%
SAFETY
21 1% 0% 2% 1% 1% 0% 0% 0% 0%
22 0% 0% 1% 1% 1% 0% 0% 0% 0%
1%
24 0% 0% 2% 0% 1% 1% 0% 0% 0%
25 0% 0% 1% 1% 1% 0% 0% 0% 0%
26 0% 0% 0% 0% 0% 0% 0% 0% 0%
27 0% 0% 0% 0% 0% 0% 0% 0% 0%
28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%
30 0% 0% 2% 0% 1% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE
RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON
0% 0% 1% 1% 1% 0% 0% 0% 0%
in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 21-03-2020
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%
1%
1%
Sewing SPV and QC Inline when
1% S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 21-03-2020
1%
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
setlement
1%
0%
0%
Stretch out / loosen operator SPV must re-training the
0%
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper Verification the output are align 21-03-2020
with required process
0% neatly. handling new style.
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY
0.80%
0.70%
0.60%
0.50%
0.40%
0.70%
0.59%
0.30%
0.46%
0.20%
0.23%
0.22%
0.10% 0.18%
0.10%
0.07%
0.06%
0.04%
0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01% 0.00% 0.00% 0.01%
0.00%
Row 128
DAILY REPORT QC END LINE - QC IN LINE
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED
S#HMDOSK01
1 566 1 6 3 8 1 19 3.4%
09
S#HMDOSK01
2 576 5 5 6 1 17 3.0%
09
S#HMDOSK01
4 663 5 10 11 1 12 39 5.9%
09
S#HMDOSK01-
6 654 7 7 3 8 1 26 4.0%
09
S#HMDOSK01
7 583 2 3 3 8 1.4%
09
8 S#6174 0 #DIV/0!
23 S#FFZZSI01 0 #DIV/0!
% DEFECT 0.00% 0.00% 0.00% 0.00% 0.08% 0.00% 0.02% 0.01% 0.00% 0.17% 0.10% 0.71% 0.01% 0.18% 0.00% 0.00% 0.00% 0.84% 0.23% 0.00% 0.87% 0.11% 0.25% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE
DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL
1 0 0 0 0 0 2 0 0 0 0 0 0 0 0 0 4 2 0 1 0 0 0 0 0 0 0 0 0 0 10
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 1% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 2 0 0 0 0 0 3
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
6 5 3 15 2 7 0 0 10 10 10 5 0 8 0 5 1 0 6 12 8 3 0 8 5 5 6 10 10 10 170
CONSTRUCTION
1% 1% 1% 2% 1% 1% 0% #DIV/0! 3% 2% 5% 2% 0% 2% 0% 3% 0% 0% 2% 3% 2% 1% #DIV/0! 3% 1% 1% 1% 2% 3% 2% 1%
3 5 10 12 7 10 3 0 6 0 9 4 10 9 13 3 4 2 5 2 4 4 0 0 3 5 4 0 4 4 145
STITCHING
1% 1% 2% 2% 2% 2% 1% #DIV/0! 2% 0% 4% 2% 2% 2% 3% 2% 1% 0% 1% 0% 1% 1% #DIV/0! 0% 1% 1% 0% 0% 1% 1% 1%
8 6 4 12 3 8 3 0 7 8 3 5 3 5 6 0 4 3 3 13 6 0 0 5 4 0 1 4 0 0 124
SEAM
1% 1% 1% 2% 1% 1% 1% #DIV/0! 2% 2% 1% 2% 1% 1% 2% 0% 1% 1% 1% 3% 1% 0% #DIV/0! 2% 1% 0% 0% 1% 0% 0% 1%
1 1 0 0 0 1 0 0 0 0 0 6 0 1 0 0 0 0 2 0 0 2 0 1 2 8 5 0 0 0 30
THREAD
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 2% 0% 0% 0% 0% 0% 0% 1% 0% 0% 1% #DIV/0! 0% 0% 1% 1% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 14 14 28
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 4% 2% 0%
DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%
1 0% 0% 1% 1% 1% 0% 0% 0% 0%
1
2 0% 0% 1% 1% 1% 0% 0% 0% 0%
3 0% 0% 1% 2% 1% 0% 0% 0% 0%
4 0% 0% 2% 2% 2% 0% 0% 0% 0%
5%
5 0% 0% 1% 2% 1% 0% 0% 0% 0%
6 0% 0% 1% 2% 1% 0% 0% 0% 0%
7 0% 0% 0% 1% 1% 0% 0% 0% 0%
9 0% 0% 3% 2% 2% 0% 0% 0% 0%
4%
10 0% 0% 2% 0% 2% 0% 0% 0% 0%
11 0% 0% 5% 4% 1% 0% 0% 0% 0%
12 0% 0% 2% 2% 2% 2% 0% 0% 0%
13 0% 0% 0% 2% 1% 0% 0% 0% 0%
14 0% 0% 2% 2% 1% 0% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT
15 0% 0% 0% 3% 2% 0% 0% 0% 0%
16 0% 0% 3% 2% 0% 0% 0% 0% 0%
17 0% 0% 0% 0% 0% 0% 0% 0% 0%
18 0% 0% 0% 0% 4% 0% 0% 0% 0%
2%
19 0% 0% 2% 1% 1% 1% 0% 0% 0%
20 0% 0% 3% 0% 3% 0% 0% 0% 0%
SAFETY
21 0% 0% 2% 1% 1% 0% 0% 0% 0%
22 0% 0% 1% 1% 0% 1% 0% 0% 0%
1%
24 0% 0% 3% 0% 2% 0% 0% 0% 0%
25 0% 0% 1% 1% 1% 0% 0% 0% 0%
26 0% 0% 0% 0% 0% 0% 0% 0% 0%
27 0% 0% 0% 0% 0% 0% 0% 0% 0%
28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%
30 0% 0% 2% 0% 1% 0% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE
RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON
0% 0% 1% 1% 1% 0% 0% 0% 0%
in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 23-03-2020
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%
1%
0%
Stretch out / loosen operator SPV must re-training the
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper Verification the output are align 23-03-2020
0% with required process
neatly. handling new style.
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY
0.90%
0.80%
0.70%
0.60%
0.50%
0.87%
0.84%
0.40%
0.71%
0.30%
0.20%
0.25%
0.23%
0.17% 0.18%
0.10%
0.11%
0.10%
0.08%
0.00% 0.00% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01% 0.01%
0.00%
Row 128
WEEKLY REPORT QC END LINE - QC IN LINE
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LIN STYLE / CHECKE BUTTON
TOTAL REJECT
HOLE
E BUYER D SLUB, HILOW, SLANTED, BIGER/SM BROCKEN UN CUT HANGING INCORREC
BOTTON , STITCH , MISALIGN T LOOSE WRONG SNAP /
Q'TY KNOT, UN IN BIGGER,SM PLEATED, PUCKERIN ALLER, INCONSIST THREAD THREAD / POSITION , BROCKEN INCORREC STITCH / STICKY, TOO METAL,
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT
STAIN
WRONG SNAP,
POSITION ZIPPER REJECT ALLER,TOO POOR
NECK TWISTED, G , UNEVEN UNEVEN
ARMHOLE SHIRRING WRONG ANT SPI
JUMP
STITCH ,
STITCHING NEEDLE
/ SLIP HOLE
OPEN
SEAM RAW EDGE ( POOR FLYING PUCKERIN BEADING / T SIZE
COLOR,
BROCKEN POSITION , SMELL,BRO THICK, CHANGE BUTTON
SNAP
FOREIGN STRIPE TRIM NOT GOOD LONG , TOO SHAPE WAVY BUBLING THREAD/ LOOSE STITCH TRIMMING THREAD G, LOOSE STITCH SIZE CKEN TOO THIN THE NEED SHARP
YARN SHORT INCORECT STITCH ) PLEATED
THREAD
APPLIED
S#HMDOSK01
1 6,067 0 0 0 0 8 0 0 0 0 0 0 47 0 0 0 0 0 27 4 0 48 1 7 0 0 0 0 0 0 0 0 0 0 142 2.3%
09
S#HMDOSK01
2 6,194 0 0 0 0 4 0 0 0 0 0 0 48 0 0 0 0 9 35 0 0 42 0 8 0 0 0 0 0 0 0 0 0 0 146 2.4%
09
S#HMDOSK01
4 5,716 0 0 0 0 2 0 0 0 0 32 0 51 8 0 7 0 0 52 13 0 51 0 1 0 0 0 0 0 0 0 0 0 0 217 3.8%
09
S#HMDOSK01-
6 5,678 0 0 0 0 0 0 0 0 0 2 4 59 0 0 1 0 0 50 33 0 51 0 15 0 0 0 0 0 0 0 0 0 0 215 3.8%
09
S#HMDOSK01
7 4,735 0 0 0 0 13 0 0 0 0 0 3 14 0 0 4 0 0 13 10 0 25 0 4 0 0 0 0 0 0 0 0 0 0 86 1.8%
09
8 S#6174 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 #DIV/0!
23 S#FFZZSI01 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 #DIV/0!
TOTAL CHECKING 127,392 0 0 6 0 73 0 16 6 0 148 85 707 50 221 12 0 22 762 269 4 947 30 384 37 0 0 0 0 0 0 0 0 0 3,779 3.0%
% DEFECT 0.00% 0.00% 0.00% 0.00% 0.06% 0.00% 0.01% 0.00% 0.00% 0.12% 0.07% 0.55% 0.04% 0.17% 0.01% 0.00% 0.02% 0.60% 0.21% 0.00% 0.74% 0.02% 0.30% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
WEEKLY REPORT QC END LINE - QC IN LINE
DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL
8 4 0 2 0 0 13 0 0 0 0 0 0 0 0 14 17 2 3 6 6 0 0 0 0 0 4 0 0 0 79
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 1% 1% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 7 0 0 0 0 15 0 0 0 0 0 22
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
47 48 34 98 35 66 21 0 71 60 62 41 0 63 9 18 24 15 45 62 49 37 0 57 54 35 51 84 84 84 1354
CONSTRUCTION
1% 1% 1% 2% 1% 1% 0% #DIV/0! 2% 2% 3% 1% 0% 2% 0% 1% 1% 0% 1% 1% 1% 1% #DIV/0! 2% 1% 0% 0% 2% 3% 2% 1%
31 44 74 65 42 83 23 0 52 7 68 45 90 79 56 11 27 16 35 20 41 21 0 0 25 29 23 0 39 39 1085
STITCHING
1% 1% 2% 1% 2% 1% 0% #DIV/0! 2% 0% 3% 1% 3% 2% 2% 0% 1% 0% 1% 0% 1% 1% #DIV/0! 0% 1% 0% 0% 0% 1% 1% 1%
49 42 28 51 28 51 25 0 60 36 27 47 38 43 41 42 33 17 26 59 47 20 0 30 23 30 11 39 37 37 1017
SEAM
1% 1% 1% 1% 1% 1% 1% #DIV/0! 2% 1% 1% 1% 1% 1% 2% 2% 1% 0% 1% 1% 1% 1% #DIV/0! 1% 1% 0% 0% 1% 0% 1% 1%
7 8 6 1 0 15 4 0 11 38 0 43 0 14 21 31 0 0 12 0 3 2 0 31 26 40 30 37 0 0 380
THREAD
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 1% 0% 1% 0% 0% 1% 1% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 1% 0% 0% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 160 160 320
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 5% 4% 0%
WEEKLY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%
1 0% 0% 1% 1% 1% 0% 0% 0% 0%
1
2 0% 0% 1% 1% 1% 0% 0% 0% 0%
3 0% 0% 1% 2% 1% 0% 0% 0% 0%
4 0% 0% 2% 1% 1% 0% 0% 0% 0%
5%
5 0% 0% 1% 2% 1% 0% 0% 0% 0%
6 0% 0% 1% 1% 1% 0% 0% 0% 0%
7 0% 0% 0% 0% 1% 0% 0% 0% 0%
9 0% 0% 2% 2% 2% 0% 0% 0% 0%
4%
10 0% 0% 2% 0% 1% 1% 0% 0% 0%
11 0% 0% 3% 3% 1% 0% 0% 0% 0%
12 0% 0% 1% 1% 1% 1% 0% 0% 0%
13 0% 0% 0% 3% 1% 0% 0% 0% 0%
14 0% 0% 2% 2% 1% 0% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT
15 0% 0% 0% 2% 2% 1% 0% 0% 0%
16 1% 0% 1% 0% 2% 1% 0% 0% 0%
17 0% 0% 0% 0% 0% 0% 0% 0% 0%
18 0% 0% 0% 0% 4% 0% 0% 0% 0%
2%
19 0% 0% 1% 1% 1% 0% 0% 0% 0%
20 0% 0% 1% 0% 1% 0% 0% 0% 0%
SAFETY
21 0% 0% 1% 1% 1% 0% 0% 0% 0%
22 0% 0% 1% 1% 1% 0% 0% 0% 0%
1%
24 0% 0% 2% 0% 1% 1% 0% 0% 0%
25 0% 0% 1% 1% 1% 1% 0% 0% 0%
26 0% 0% 0% 0% 0% 0% 0% 0% 0%
27 0% 0% 0% 0% 0% 0% 0% 0% 0%
28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%
30 0% 0% 2% 0% 1% 1% 0% 0% 0%
WEEKLY REPORT QC END LINE - QC IN LINE
DEFECT CATEGORY PERCENTAGE CAPA OF TOP 3 DEFECT
RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON
0% 0% 1% 1% 1% 0% 0% 0% 0%
in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 23-03-2020
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%
1%
Sewing SPV and QC Inline when
1%
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 23-03-2020
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
setlement
1%
0%
Stretch out / loosen operator SPV must re-training the Verification the output are align
R03:Pleated. Twisted handling, the cutting panel not operator in concern proper 23-03-2020
0%
neatly. handling new style. with required process
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY
0.80%
0.70%
0.60%
0.50%
0.40%
0.74%
0.60%
0.30%
0.55%
0.20%
0.30%
0.21%
0.10% 0.17%
0.12%
0.07%
0.06%
0.04%
0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.02% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01% 0.01% 0.02%
0.00% 0.00% 0.00%
0.00%
Row 128
DAILY REPORT QC END LINE - QC IN LINE
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED
S#HMDOSK01
1 1,180 6 8 8 6 2 1 31 2.6%
09
S#HMDOSK01
2 1,198 7 7 7 2 23 1.9%
09
S#HMDOSK01
4 1,355 3 12 10 5 8 38 2.8%
09
S#HMDOSK01-
6 1,092 1 10 6 7 6 8 4 42 3.8%
09
S#HMDOSK01
7 999 3 5 3 6 3 10 30 3.0%
09
8 S#6174 0 #DIV/0!
23 S#FFZZSI01 0 #DIV/0!
% DEFECT 0.02% 0.00% 0.02% 0.00% 0.10% 0.00% 0.01% 0.01% 0.00% 0.08% 0.04% 0.66% 0.02% 0.14% 0.04% 0.00% 0.00% 0.56% 0.24% 0.00% 0.68% 0.01% 0.23% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE
DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL
6 0 3 3 1 0 3 0 0 0 0 5 0 0 0 0 2 0 0 1 6 3 0 0 0 0 4 0 0 0 37
FABRIC
1% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 1% 0% 0% 0% 0% 0% 0% 0% 0% 1% 1% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 3 0 0 0 0 0 5
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
8 7 8 12 5 17 8 0 20 13 12 7 0 11 6 8 5 0 9 13 7 6 0 11 11 7 10 16 16 16 269
CONSTRUCTION
1% 1% 1% 1% 1% 2% 1% #DIV/0! 4% 2% 3% 1% 0% 2% 2% 1% 1% 0% 1% 1% 1% 1% #DIV/0! 2% 1% 0% 1% 1% 3% 1% 1%
8 7 9 15 13 13 9 0 15 0 13 6 15 11 9 0 4 10 5 5 9 0 0 0 7 4 5 0 6 6 204
STITCHING
1% 1% 1% 1% 2% 1% 1% #DIV/0! 3% 0% 3% 1% 2% 2% 3% 0% 1% 1% 1% 0% 2% 0% #DIV/0! 0% 1% 0% 1% 0% 1% 0% 1%
8 7 6 8 3 8 10 0 6 12 4 6 5 5 10 9 6 3 4 10 5 5 0 2 4 9 0 6 9 9 179
SEAM
1% 1% 1% 1% 0% 1% 1% #DIV/0! 1% 2% 1% 1% 1% 1% 3% 1% 1% 0% 1% 1% 1% 1% #DIV/0! 0% 0% 0% 0% 0% 0% 1% 1%
1 2 2 0 0 4 0 0 0 0 0 7 0 3 0 6 0 0 1 0 0 0 0 7 8 5 3 9 0 0 58
THREAD
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 1% 0% 0% 0% 1% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 1% 0% 0% 1% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 31 31 62
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 7% 2% 0%
DAILY END LINE DEFECT CATEGORY PERCENTAGE * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
6%
1 1% 0% 1% 1% 1% 0% 0% 0% 0%
1
2 0% 0% 1% 1% 1% 0% 0% 0% 0%
3 0% 0% 1% 1% 1% 0% 0% 0% 0%
4 0% 0% 1% 1% 1% 0% 0% 0% 0%
5%
5 0% 0% 1% 2% 0% 0% 0% 0% 0%
6 0% 0% 2% 1% 1% 0% 0% 0% 0%
7 0% 0% 1% 1% 1% 0% 0% 0% 0%
9 0% 0% 4% 3% 1% 0% 0% 0% 0%
4%
10 0% 0% 2% 0% 2% 0% 0% 0% 0%
11 0% 0% 3% 3% 1% 0% 0% 0% 0%
12 1% 0% 1% 1% 1% 1% 0% 0% 0%
13 0% 0% 0% 2% 1% 0% 0% 0% 0%
14 0% 0% 2% 2% 1% 0% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT
15 0% 0% 2% 3% 3% 0% 0% 0% 0%
16 0% 0% 1% 0% 1% 1% 0% 0% 0%
17 0% 0% 0% 0% 0% 0% 0% 0% 0%
18 0% 0% 0% 1% 4% 0% 0% 0% 0%
2%
19 0% 0% 1% 1% 1% 0% 0% 0% 0%
20 0% 0% 1% 0% 1% 0% 0% 0% 0%
SAFETY
21 1% 0% 1% 2% 1% 0% 0% 0% 0%
22 1% 0% 1% 0% 1% 0% 0% 0% 0%
1%
24 0% 0% 2% 0% 0% 1% 0% 0% 0%
25 0% 0% 1% 1% 0% 1% 0% 0% 0%
26 0% 0% 0% 0% 0% 0% 0% 0% 0%
27 0% 0% 0% 0% 0% 0% 0% 0% 0%
28 0% 5% 1% 2% 1% 0% 1% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 0% 5% 2% 2% 2% 0% 1% 0% 0%
30 0% 0% 1% 0% 0% 1% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE
RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON
0% 0% 1% 1% 1% 0% 0% 0% 0%
in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 24-03-2020
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%
1%
Stretch out / loosen operator SPV must re-training the Verification the output are align
1% R03:Pleated. Twisted handling, the cutting panel not operator in concern proper 24-03-2020
neatly. handling new style. with required process
1%
0%
Sewing SPV and QC Inline when
S02: Brocken stitch / Loose Machine tension too stretch or Machine tension too stretch or have inproper machinary and 24-03-2020
0%
Stitch / Jump Stitch loosen loosen ask for mechanic reserting for
setlement
0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY
0.70%
0.60%
0.50%
0.40%
0.68%
0.66%
0.30%
0.56%
0.20%
0.24%
0.23%
0.10%
0.14%
0.10%
0.08%
0.04%
0.04%
0.02% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01% 0.02%
0.00% 0.01% 0.01%
0.00%
Row 128
DAILY REPORT QC END LINE - QC IN LINE
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LIN STYLE / CHECKE BUTTON
E BUYER D HOLE BROCKEN
TOTAL REJECT
SLUB, BOTTON , HILOW, BIGER/SM UN CUT HANGING INCORREC
Q'TY KNOT, UN IN BIGGER,SM SLANTED, PLEATED, PUCKERIN UNEVEN UNEVEN ALLER, STITCH , MISALIGN THREAD THREAD T LOOSE
BROCKEN INCORREC STITCH WRONG STICKY, TOO METAL, SNAP /
BROCKEN/ SHADING HOLE MATCHED OIL, DIRTY, CORRECT WRONG SNAP,
REJECT ALLER,TOO POOR TWISTED, G, WRONG INCONSIST JUMP STITCHING NEEDLE OPEN
RAW EDGE ( POOR / POSITION , BEADING / / COLOR, SMELL,BRO THICK, CHANGE BUTTON
FOREIGN STRIPE STAIN TRIM POSITION ZIPPER NECK
LONG , TOO SHAPE WAVY BUBLING ARMHOLE SHIRRING THREAD/ ANT SPI STITCH , / SLIP HOLE SEAM FLYING PUCKERIN LOOSE
TRIMMING THREAD T SIZE BROCKEN POSITION , CKEN TOO THIN THE NEED SNAP
YARN NOT GOOD SHORT INCORECT LOOSE STITCH ) G, STITCH SIZE SHARP
THREAD STITCH PLEATED
APPLIED
S#HMDOSK01
1 578 1 7 1 5 8 1 23 4.0%
09
S#HMDOSK01
2 1,024 8 7 6 2 23 2.2%
09
S#HMDOSK01
4 1,161 5 2 6 8 3 7 31 2.7%
09
S#FMDOSK47-
6 1,144 2 8 6 7 3 8 1 35 3.1%
49
S#HMDOSK01
7 796 3 4 2 6 2 9 26 3.3%
09
8 S#6174 0 #DIV/0!
23 S#FFZZSI01 0 #DIV/0!
% DEFECT 0.00% 0.00% 0.01% 0.00% 0.09% 0.00% 0.01% 0.00% 0.00% 0.05% 0.09% 0.51% 0.04% 0.16% 0.06% 0.00% 0.00% 0.64% 0.18% 0.00% 0.68% 0.00% 0.33% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
DAILY REPORT QC END LINE - QC IN LINE
DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 LINE 21 LINE 22 LINE 23 LINE 24 LINE 25 LINE 26 LINE 27 LINE 28 LINE 29 LINE 30 TOTAL
1 0 0 0 0 2 3 0 2 0 0 0 0 0 0 0 4 0 0 1 3 6 0 0 0 0 5 0 0 0 27
FABRIC
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 1% 0% 0% 0% 0% 1% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 2 0 0 0 0 0 3
TRIM ACCESSORIES
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
8 8 11 13 3 14 6 0 7 8 12 7 0 12 8 5 2 3 9 16 11 11 0 8 8 10 7 15 15 18 255
CONSTRUCTION
1% 1% 2% 1% 0% 1% 1% #DIV/0! 1% 1% 5% 1% 0% 2% 2% 1% 0% 0% 1% 2% 1% 2% #DIV/0! 1% 0% 1% 1% 3% 2% 4% 1%
5 7 14 11 13 10 8 0 12 6 10 8 12 13 10 6 5 4 4 2 10 0 0 1 7 0 8 5 9 6 206
STITCHING
1% 1% 2% 1% 2% 1% 1% #DIV/0! 2% 1% 4% 1% 1% 2% 2% 1% 1% 0% 0% 0% 1% 0% #DIV/0! 0% 0% 0% 1% 1% 1% 1% 1%
8 6 9 7 0 8 9 0 15 0 5 10 6 7 7 8 6 3 2 9 8 0 0 4 3 6 7 4 7 7 171
SEAM
1% 1% 1% 1% 0% 1% 1% #DIV/0! 2% 0% 2% 1% 1% 1% 2% 1% 1% 0% 0% 1% 1% 0% #DIV/0! 1% 0% 0% 1% 1% 0% 2% 1%
1 2 2 0 4 1 0 0 8 18 0 12 0 2 0 0 0 0 0 0 0 0 0 5 4 9 4 7 0 0 79
THREAD
0% 0% 0% 0% 1% 0% 0% #DIV/0! 1% 2% 0% 1% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 1% 0% 1% 0% 2% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
EMBROIDERY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRINTING
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 31 31 62
SAFETY
0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% #DIV/0! 0% 0% 0% 0% 0% 5% 7% 0%
DAILY END LINE DEFECT CATEGORY PERCENTAGE 6% * Sewing Quality Goal = 5,0 %
LINE DEFECT CATEGORY
1 0% 0% 1% 1% 1% 0% 0% 0% 0%
1
2 0% 0% 1% 1% 1% 0% 0% 0% 0%
3 0% 0% 2% 2% 1% 0% 0% 0% 0%
5%
4 0% 0% 1% 1% 1% 0% 0% 0% 0%
5 0% 0% 0% 2% 0% 1% 0% 0% 0%
6 0% 0% 1% 1% 1% 0% 0% 0% 0%
7 0% 0% 1% 1% 1% 0% 0% 0% 0%
FABRIC TRIMS CONST STITCH
9 0% 0% 1% 2% 2% 1% 0% 0% 0%
10 0% 0% 1% 1% 0% 2% 0% 0% 0%
11 0% 0% 5% 4% 2% 0% 0% 0% 0%
12 0% 0% 1% 1% 1% 1% 0% 0% 0%
13 0% 0% 0% 1% 1% 0% 0% 0% 0% 3%
SEAM THREAD EMBRO PRINT
14 0% 0% 2% 2% 1% 0% 0% 0% 0%
15 0% 0% 2% 2% 2% 0% 0% 0% 0%
16 0% 0% 1% 1% 1% 0% 0% 0% 0%
17 0% 0% 0% 0% 0% 0% 0% 0% 0%
2%
18 0% 0% 0% 0% 4% 0% 0% 0% 0%
19 0% 0% 1% 0% 0% 0% 0% 0% 0%
SAFETY
20 0% 0% 2% 0% 1% 0% 0% 0% 0%
21 0% 0% 1% 1% 1% 0% 0% 0% 0%
22 1% 0% 2% 0% 0% 0% 0% 0% 0%
1%
23 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
24 0% 0% 1% 0% 1% 1% 0% 0% 0%
25 0% 0% 0% 0% 0% 0% 0% 0% 0%
26 0% 0% 0% 0% 0% 0% 0% 0% 0%
27 0% 0% 0% 0% 0% 0% 0% 0% 0%
0%
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
28 0% 5% 1% 2% 1% 0% 1% 0% 0%
29 0% 5% 2% 2% 2% 0% 1% 0% 0%
30 0% 0% 3% 1% 1% 2% 0% 0% 0%
DAILY REPORT QC END LINE - QC IN LINE
RESPONSIBLE
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE PERSON
0% 0% 1% 1% 1% 0% 0% 0% 0%
in proper handling sewing in proper handling sewing Qc Inline should be control the
M01: Open seam operator when sewn the process operator when sewn the process process properly and Qc Endline 26-03-2020
(eg side seam, sleeve seam etc ) (eg side seam, sleeve seam etc ) must be checking 100% garment
1%
1%
0%
0.70%
0.60%
0.50%
0.40%
0.68%
0.64%
0.30%
0.51%
0.20%
0.33%
0.10% 0.18%
0.16%
0.09% 0.09%
0.06%
0.05%
0.04%
0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00% 0.01% 0.00% 0.01%
0.00%
Row 128