Notes Specified value Measured value

Vehicle identification
No. of cylinders Type 4/DOHC
Capacity cc 1248
Compression ratio :1 18
Fuel system Make Marelli
Fuel system Type Multijet 6
Injection system
Air metering Type Mass / MAP
Fuel/injection pump assembly Make Bosch
Fuel/injection pump assembly Type CP1
Pump type Common rail
Injection sequence 1-3-4-2
Injector nozzle Make Bosch
Nozzle and holder assembly Part No. CRIP1-MI
Tuning and emissions
Idle speed rpm 800±80
Rated no load speed rpm 5100-5300
Oil temperature °C 80
Maximum time at governed speed secs 1,0
Test mode A/B B
Probe type 1/2 1
Conditioning Accelerations/rpm 5-8/5100
Smoke opacity - EU limit m-1 (%) 3,00 (73)
Smoke opacity - homologation value m-1 (%) 2,50 (66)
Starting and charging
Battery V/RC(Ah) 12
Service checks and adjustments
Valve clearance - INLET mm Hydraulic
Valve clearance - EXHAUST mm Hydraulic
Oil pressure bar/rpm 1,4/850
Thermostat (primary/secondary) open °C 92
Lubricants and capacities
Engine oil options
Ambient temperature range All temperatures
Engine oil grade SAE 0W-30, 0W-40 Synthetic
Engine oil classification OEM GM-LL-B-025
Ambient temperature range All temperatures
00000273 Engine oil grade SAE 0W-30, 0W-40 Synthetic
Engine oil classification OEM Dexos 2
Ambient temperature range -25°C
Engine oil grade SAE 5W-30, 5W-40 Synthetic
Engine oil classification OEM GM-LL-B-025
Ambient temperature range -25°C
00000273 Engine oil grade SAE 5W-30, 5W-40 Synthetic
Engine oil classification OEM Dexos 2
Ambient temperature range -20°C
10W-30, 10W-40 Semi-
00000277 Engine oil grade SAE
synthetic
Engine oil classification OEM GM-LL-B-025

Manufacturer: Opel/Vauxhall Model: Agila 1,3D CDTi (c) Autodata Limited 2013
Engine code: Z13DT Output: 51 (69) 4000 . 11/25/2019
Tuned for: Year: 2003-08 V9.200-
 Engine with filter(s) litres 3,2
Other lubricants and capacities
00000078 Manual transmission oil grade SAE
Manual transmission litres 1,6
Cooling system - total capacity litres 6,7
Brake fluid Type DOT 4
Brake fluid litres 0,5
Tightening torques
Cylinder head instructions
Cylinder head
Renew bolts Yes
Stage 1 Tighten 20 Nm
Stage 2 Tighten 40 Nm
Stage 3 Tighten 90°
Stage 4 Tighten 90°
Other engine tightening torques
Main bearings Renew bolts/nuts Yes
00000133 Main bearings Stage 1
Big end bearings Renew bolts/nuts Yes
Big end bearings Stage 1 20 Nm
Big end bearings Stage 2 40°
Oil pump to cylinder block 9 Nm
Sump bolts 9 Nm
Sump drain bolt 20 Nm
00000123 Flywheel/driveplate 30 Nm+60°+15°
Clutch pressure plate 23 Nm
00000155 Crankshaft pulley/damper centre bolt 230 Nm
Camshaft sprocket/gear 150 Nm
Camshaft/rocker cover 18 Nm
Inlet manifold to cylinder head 25 Nm
00000016 Exhaust manifold to cylinder head 23 Nm
Water pump 9 Nm
Injector/clamp 20 Nm
Injector pipe unions 24 Nm
Fuel/injection pump mounting 15 Nm
Glow plugs 10 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor 9 Nm
Camshaft position (CMP) sensor 7 Nm
Engine coolant temperature (ECT) sensor 34 Nm
Engine oil pressure switch 32 Nm
Oil filter 25 Nm
Chassis tightening torques
00000055 Front hub 175 Nm
00000055 Rear hub 175 Nm
Steering wheel 42 Nm
Steering rack/box mounting 23 Nm
00000016 Steering track rod end 45 Nm
Brake disc to hub Front 7 Nm
00000093 Brake caliper to carrier Front 30 Nm
Brake caliper/carrier to hub Front 95 Nm

Manufacturer: Opel/Vauxhall Model: Agila 1,3D CDTi (c) Autodata Limited 2013
Engine code: Z13DT Output: 51 (69) 4000 . 11/25/2019
Tuned for: Year: 2003-08 V9.200-
 ABS sensor Front 10 Nm
ABS sensor Rear 10 Nm
00000219 Road wheels
Brake disc and drum dimensions
Minimum disc thickness for replacement - ventilated Front 15 mm
Disc thickness variation Front 0,010 mm
Disc runout Front 0,15 mm
00000051 Minimum pad thickness Front 8,2 mm
Maximum drum diameter for replacement Rear 201 mm
Minimum shoe thickness Rear 3,6 mm
Parking brake travel No. of notches 8
Air conditioning
No. of AC service connectors 2
Air conditioning restrictor type Expansion valve
Compressor clutch/magnetic coupling Yes
Compressor variable displacement solenoid No
Air conditioning refrigerant Type R134a
Air conditioning refrigerant quantity grams 500
Air conditioning oil Type 90 510 419
Air conditioning oil quantity cm³ 150±10

Autodata Note 16

Use new nuts/bolts.

Autodata Note 51

Measurement includes lining and pad/shoe backing plate.

Autodata Note 55

Use new nuts.

Autodata Note 78

Opel part No. 93 165 290

Autodata Note 93

Clean thread and use bolts with locking fluid.

Manufacturer: Opel/Vauxhall Model: Agila 1,3D CDTi (c) Autodata Limited 2013
Engine code: Z13DT Output: 51 (69) 4000 . 11/25/2019
Tuned for: Year: 2003-08 V9.200-
 Autodata Note 123

Use new bolts.

Autodata Note 133

Tightening procedure must be completed within 10 minutes of sealant application.

Use new M10 bolts.
1-10 = 20 Nm + 80°
11-20 = 30 Nm
Fig. 102975

Autodata Note 155

Left-hand thread

Autodata Note 219

→ 2004 = 85 Nm
2004→ = 110 Nm
Lightly coat conical seat of bolt and mating surfaces between wheel centre hole and hub (use grease).
Do NOT lubricate bolt thread.

Autodata Note 273

MY 2006→

Autodata Note 277

→ MY 2006

Manufacturer: Opel/Vauxhall Model: Agila 1,3D CDTi (c) Autodata Limited 2013
Engine code: Z13DT Output: 51 (69) 4000 . 11/25/2019
Tuned for: Year: 2003-08 V9.200-
 102975

Cylinder layout Tightening sequence

Manufacturer: Opel/Vauxhall Model: Agila 1,3D CDTi (c) Autodata Limited 2013
Engine code: Z13DT Output: 51 (69) 4000 . 11/25/2019
Tuned for: Year: 2003-08 V9.200-