Professional Documents
Culture Documents
Industrial Engine
Introduction
This work book contains service tooling information compiled from Service Manual KENR9375 for the
C18 Industrial Engine.
The last worksheet is a summary document of all tools listed and maximum quantities required with
duplicates removed.
This document was created from the original documents in SIS and contain all the entries. Dealers can
cut and paste from this document to customize the information for their own use.
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C18
Industrial Engine
ServiceTools
C
169-7372 Fluid Sampling Bottle
C 4C-4057 Tube, OD - 7.9 mm
D 4C-5552 Large Bore Brush
E 4C-6774 Vacuum Gun Kit
F 8T-7765 Surface Reconditioning Pad
Electronic Unit Injector Sleeve - Remove
SMCS - 1713-011 i02169626
Removal Procedure
Tool Part Number Part Description
A 9U-6891 Injector Tool Group
Electronic Unit Injector Sleeve - Install
SMCS - 1713-012 i02536688
Installation Procedure
Tool Part Number Part Description
9U-6862 Tapered Brush
9U-6863 Small Bore Brush
9U-7244 End Brush
9U-7237 Brush Extension
B 4C-5552 Large Bore Brush
C (1) 221-9778 Puller Stud
D (1) 9U-7258 Driver Cap
E 4C-9507 Retaining Compound
Turbocharger - Install - Dual Turbocharger
SMCS - 1052-012 i03439400
Installation Procedure
Tool Part Number Part Description
A 5P-3931 Anti-Seize Compound
Exhaust Manifold - Remove and Install - Dual Turbochargers
SMCS - 1059-010 i02160288
Installation Procedure
Tool Part Number Part Description
A 5P-3931 Anti-Seize Compound
Exhaust Elbow - Remove and Install
SMCS - 1061-010-E4 i02162396
Installation Procedures
Tool Part Number Part Description
A 5P-3931 Anti-Seize Compound
Inlet and Exhaust Valve Springs - Remove and Install
SMCS - 1108-010 i02300073
Removal Procedure
Tool Part Number Part Description
A 9U-7241 Valve Spring Compressor
B 8S-2263 Spring Tester
Installation Procedure
Tool Part Number Part Description
A 9U-7241 Valve Spring Compressor
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010 i02642655
Removal Procedure
Tool Part Number Part Description
A 5S-1330 Valve Spring Compressor
B 8S-2263 Spring Tester
Installation Procedure
Tool Part Number Part Description
A 5S-1330 Valve Spring Compressor
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010 i02109151
Removal Procedure
Tool Part Number Part Description
A (1) 9U-6895 Valve Guide Driver
Installation Procedure
Tool Part Number Part Description
A (1) 9U-6895 Valve Guide Driver
B (1) 9U-6894 Guide Collar
Inlet and Exhaust Valve Seat Inserts - Remove and Install
SMCS - 1103-010 i02118491
Removal Procedure
Tool Part Number Part Description
A 166-7441 Valve Seat Extractor Tool Group
Installation Procedure
Tool Part Number Part Description
9U-6898 Valve Seat Driver (Exhaust)
B (1) 9U-6897 Valve Seat Driver (Inlet)
Engine Oil Filter Base - Remove
SMCS - 1306-011 i02478072
Removal Procedure
Tool Part Number Part Description
A 185-3630 Strap Wrench As
Engine Oil Cooler - Install
SMCS - 1378-012 i02478694
Installation Procedure
Tool Part Number Part Description
A 1U-6396 O-Ring Assembly Compound
Engine Oil Pump - Disassemble
SMCS - 1304-015 i02174181
Disassembly Procedure
Tool Part Number Part Description
A 1P-2321 Combination Puller
B 1P-0510 Driver Group
Engine Oil Pump - Assemble
SMCS - 1304-016 i02174187
Assembly Procedure
Tool Part Number Part Description
B 1P-0510 Driver Group
Water Pump - Disassemble
SMCS - 1361-015 i02187119
Disassembly Procedure
Tool Part Number Part Description
8S-2264 Puller Group
4B-3903 Bolt
1P-0456 Plate
A 4B-4277 Washer
B 9S-9152 Bearing Puller Gp
C 1P-0510 Driver Gp
Water Pump - Assemble
SMCS - 1361-016 i03657403
Assembly Procedure
Tool Part Number Part Description
B 9S-9152 Bearing Puller Gp
C 1P-0510 Driver Group
D 138-9299 (1) Oil Seal Tool
E 139-0088 (1) Seal Tool
E 325-5756 (2) Seal Installer
Water Pump - Install
SMCS - 1361-012 i03299960
Installation Procedure
Tool Part Number Part Description
A 1U-6396 O-Ring Assembly Compound
Water Temperature Regulator Housing - Remove and Install
SMCS - 1393-010 i03339597
Installation Procedure
Tool Part Number Part Description
A 221-8647 Seal Installer Gp
B 1U-6396 O-Ring Assembly Compound
Aftercooler - Remove
SMCS - 1063-011 i03360764
Removal Procedure
Tool Part Number Part Description
A 138-7573 Link Bracket
Aftercooler - Disassemble
SMCS - 1063-015 i03361546
Disassembly Procedure
Tool Part Number Part Description
A 6V-3182 Cleaning Brushes
Aftercooler - Install
SMCS - 1063-012 i03361441
Installation Procedure
Tool Part Number Part Description
A 138-7573 Link Bracket
Heat Exchanger - Remove
SMCS - 1379-011 i03317784
Removal Procedure
Tool Part Number Part Description
A 138-7573 Link Bracket
Heat Exchanger - Disassemble
SMCS - 1379-015 i03319784
Disassembly Procedure
Tool Part Number Part Description
A 6V-3182 Cleaning Brushes
Heat Exchanger - Install
SMCS - 1379-012 i03318720
Installation Procedure
Tool Part Number Part Description
A 138-7573 Link Bracket
Engine Support (Front) - Remove and Install
SMCS - 1154-010-FR i03300081
Removal Procedure
Tool Part Number Part Description
A 6V-6146 Load Leveler Gp
Installation Procedure
Tool Part Number Part Description
A 6V-6146 Load Leveler Gp
Flywheel - Remove - Adapter
SMCS - 1156-011 i03339581
Removal Procedure
Tool Part Number Part Description
A 138-7575 Lifting Bracket
B - Guide Stud 5/8 - 18 x 8 inch
Flywheel - Install - Adapter
SMCS - 1156-012 i03339584
Installation Procedure
Tool Part Number Part Description
A 138-7575 Lifting Bracket
B - Guide Stud 5/8 - 18 x 8 inch
Crankshaft Rear Seal - Remove
SMCS - 1161-011 i02485748
Removal Procedure
Tool Part Number Part Description
A 1U-7600 Slide Hammer Puller
Crankshaft Rear Seal - Install
SMCS - 1161-012 i02210054
Installation Procedure
Tool Part Number Part Description
5P-1733 Seal Locator
5P-1737 Bolt
9S-8858 Nut (Seal Installer)
B 6V-6143 Seal Installer
Flywheel Housing - Remove and Install
SMCS - 1157-010 i02772556
Removal Procedure
Tool Part Number Part Description
A 138-7574 Link Bracket
B - Block 12 x 12 x 24
Installation Procedure
Tool Part Number Part Description
A 138-7574 Link Bracket
C 8T-9022 Silicone Gasket
Vibration Damper and Pulley - Remove and Install
SMCS - 1205-010 i03303545
Removal Procedure
Tool Part Number Part Description
A - Guide Stud
Installation Procedure
Tool Part Number Part Description
A - Guide Stud 5/8 - 18 x 9 inch
B 4C-5593 Anti-Seize Compound
Crankshaft Front Seal - Remove
SMCS - 1160-011 i03190521
Removal Procedure
Tool Part Number Part Description
A 1U-7600 Slide Hammer Puller
B - Pry Bar
C 5P-7318 Wear Sleeve Distorter Group
Crankshaft Front Seal - Install
SMCS - 1160-012 i03203845
Installation Procedure
Tool Part Number Part Description
D 5P-1733 Seal Locator
E 5P-1737 Bolt
F 9S-8858 Nut (Seal Installer)
G 6V-6142 Seal Installer
Front Cover - Remove
SMCS - 1166-011 i02172123
Removal Procedure
Tool Part Number Part Description
A 193-9199 Socket Assembly
Front Cover - Install
SMCS - 1166-012 i02530870
Installation Procedure
Tool Part Number Part Description
A 193-9199 Socket Assembly
B 155-0695 Thread Lock Compound
Gear Group (Front) - Remove
SMCS - 1206-011 i02721549
Removal Procedure
Tool Part Number Part Description
A 1P-0510 Driver Group
Gear Group (Front) - Install
SMCS - 1206-012 i02721757
Installation Procedure
Tool Part Number Part Description
A 1P-0510 Driver Gp
B 8T-2998 Lubricant
C 8T-9022 Silicone Gasket
D 9S-3263 Thread Lock Compound
Housing (Front) - Install
SMCS - 1151-012 i03311660
Installation Procedure
Tool Part Number Part Description
A 154-9731 Thread Lock Compound
B 8T-9022 Silicone Gasket
Valve Mechanism Cover Base - Remove and Install
SMCS - 1120-010 i02531904
Installation Procedure
Tool Part Number Part Description
A 3S-6252 Sealant
B 9S-3263 Thread Lock Compound
Rocker Arm and Shaft - Remove
SMCS - 1102-011 i02954434
Removal Procedure
Tool Part Number Part Description
A 124-2946 Lifting Bracket
Rocker Arm and Shaft - Install
SMCS - 1102-012 i03492040
Installation Procedure
Tool Part Number Part Description
A 124-2946 Lifting Bracket
Cylinder Head - Install
SMCS - 1100-012 i03334607
Installation Procedure
Tool Part Number Part Description
A 4C-5592 Anti-Seize Compound
B 8T-2998 Lubricant
C 9S-3263 Thread Lock Compound
Camshaft - Remove
SMCS - 1210-011 i02535176
Removal Procedure
Tool Part Number Part Description
A 9U-7257 Cradle
B 9U-7256 Guide
C 9U-7225 Camshaft Pilot
D 9U-7240 Camshaft Hook
Alternative Removal Procedure
Tool Part Number Part Description
E (1) 177-8001 Sleeve
F 177-8002 Adapter
G 6L-4697 Bolts
Camshaft - Install
SMCS - 1210-012 i02532574
Installation Procedure
Tool Part Number Part Description
A 9U-7257 Cradle
B 9U-7256 Guide
C 9U-7225 Camshaft Pilot
D 9U-7240 Camshaft Hook
H 9U-7243 Alignment Sleeve
J 8T-2998 Lubricant
K 9S-3263 Thread Lock Compound
Alternative Installation Procedure
Tool Part Number Part Description
E (1) 177-8001 Sleeve
F 177-8002 Adapter
G 6L-4697 Bolts
J 8T-2998 Lubricant
K 9S-3263 Thread Lock Compound
Camshaft Bearings - Remove
SMCS - 1211-011 i02451045
Removal Procedure
Tool Part Number Part Description
A 8S-2241 Camshaft Bearing Tool Group
9U-7222 Camshaft Bearing Pilot
B 8M-8778 Taperlock Stud 1/2 - 13 x 1 9/16 inch
C 9U-7210 Puller Plate
Camshaft Bearings - Install
SMCS - 1211-012 i02451063
Installation Procedure
Tool Part Number Part Description
A 8S-2241 Camshaft Bearing Tool Group
9U-7222 Camshaft Bearing Pilot
B 8M-8778 Taperlock Stud 1/2 - 13 x 1 9/16 inch
C 9U-7210 Puller Plate
D 9U-7223 Alignment Bushing
9U-7213 Backup Plate
E 0S-1621 Bolt 1/2 - 13 x 1 inch
F 9U-7214 Spacer Plate
Cylinder Liner - Remove
SMCS - 1216-011 i02296242
Removal Procedure
Tool Part Number Part Description
A 5P-8665 (1) Cylinder Liner Puller Gp
Cylinder Liner - Install
SMCS - 1216-012 i02735768
Installation Procedure
Tool Part Number Part Description
B 2P-8260 Cylinder Liner Installer
C 5P-3975 Rubber Lubricant
Piston Cooling Jets - Remove and Install
SMCS - 1331-010 i02171361
Removal Procedure
Tool Part Number Part Description
A 9S-9082 Engine Turning Tool
Installation Procedure
Tool Part Number Part Description
A 9S-9082 Engine Turning Tool
Pistons and Connecting Rods - Remove
SMCS - 1225-011 i02038820
Removal Procedure
Tool Part Number Part Description
A 9S-9082 Engine Turning Tool
Pistons and Connecting Rods - Disassemble
SMCS - 1225-015 i02532973
Disassembly Procedure
Tool Part Number Part Description
A 6V-6192 Pliers
B 7M-3978 Piston Ring Expander Gp
Pistons and Connecting Rods - Assemble
SMCS - 1225-016 i02532994
Assembly Procedure
Tool Part Number Part Description
A 6V-6192 Pliers
B 7M-3978 Piston Ring Expander Gp
5P-8639 Hydraulic Press (Connecting Rod Bearing)
8F-0024 Hose Assembly
1P-2375 Connecting Coupler
1P-2376 Connecting Coupler
5P-8651 Spacer
5P-8649 Adapter
8P-8650 Bushing Adapter
C 9U-6600 Hydraulic Pump
Pistons and Connecting Rods - Install
SMCS - 1225-012 i02842731
Installation Procedure
Tool Part Number Part Description
A 9S-9082 Engine Turning Tool
B (1) 5P-3526 Piston Ring Compressor
B (2) 200-3914 Piston Ring Compressor
C 8T-3052 Degree Wheel
Connecting Rod Bearings - Remove
SMCS - 1219-011 i02038671
Removal Procedure
Tool Part Number Part Description
A 9S-9082 Engine Turning Tool
Connecting Rod Bearings - Install
SMCS - 1219-012 i02221853
Installation Procedure
Tool Part Number Part Description
A 9S-9082 Engine Turning Tool
B 8T-3052 Degree Wheel
Crankshaft Main Bearings - Remove
SMCS - 1203-011 i02535015
Removal Procedure
Tool Part Number Part Description
A 2P-5518 Bearing Tool
Crankshaft Main Bearings - Install
SMCS - 1203-012 i03136200
Installation Procedure
Tool Part Number Part Description
A 2P-5518 Bearing Tool
B 8T-5096 Dial Indicator
C 8T-3052 Degree Wheel
Crankshaft - Remove
SMCS - 1202-011 i02533916
Removal Procedure
Tool Part Number Part Description
A 138-7575 Link Bracket
1H-3110 Bearing Puller
8B-7560 Step Plate
9U-6600 Hand Hydraulic Pump
1H-3108 Push-Puller Leg
1H-3107 Bearing Puller
3H-0468 Puller Plate
3H-0465 Push-Puller Plate
1P-0820 Hydraulic Puller
5B-0637 Nut
B 8S-6586 Forcing Screw
5P-0944 Dowel Puller Group
C 5P-0939 Dowel Extractor
Crankshaft - Install
SMCS - 1202-012 i03457501
Installation Procedure
Tool Part Number Part Description
A 138-7575 Link Bracket
D 8T-5096 Dial Indicator
E 8T-3052 Degree Wheel
Bearing Clearance - Check
SMCS - 1203-535; 1219-535 i02717761
Measurement Procedure
Tool Part Number Part Description
198-9142 Plastic Gauge (Green) 0.025 to 0.076 mm
198-9143 Plastic Gauge (Red) 0.051 to 0.152 mm
A
198-9144 Plastic Gauge (Blue) 0.102 to 0.229 mm
A 198-9145 Plastic Gauge (Yellow) 0.230 to 0.510 mm
Pump Drive - Disassemble
SMCS - 3108-015 i02534380
Disassembly Procedure
Tool Part Number Part Description
A 2P-8312 Retaining Ring Pliers
B 8H-0663 Bearing Puller Gp
C 1P-0510 Driver Gp
Pump Drive - Assemble
SMCS - 3108-016 i02534392
Assembly Procedure
Tool Part Number Part Description
A 2P-8312 Retaining Ring Pliers
C 1P-0510 Driver Gp
Alternator - Remove and Install
SMCS - 1405-010 i03315400
Installation Procedure
Tool Part Number Part Description
A 155-0695 Thread Lock Compound
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C18
Industrial Engine
ServiceTools
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New Tools
Part Number Part Name
Date: 20YY/MM/DD
Tool Function Qty
i03635591
i02601752
Part Description Qty
Coolant Battery Tester Refractometer -
Silicone Lubricant -
i02070334
i02070355
i03542996
i02107152
i03428625
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