You are on page 1of 54

C18

Industrial Engine
Introduction

Date Created: December 1, 2009 Serial Number: NBB1-Up

This work book contains service tooling information compiled from Service Manual KENR9375 for the
C18 Industrial Engine.

The last worksheet is a summary document of all tools listed and maximum quantities required with
duplicates removed.

This document was created from the original documents in SIS and contain all the entries. Dealers can
cut and paste from this document to customize the information for their own use.
e

l KENR9375 for the

ties required with

entries. Dealers can


C18
Industrial Engine
ServiceTools

New Tools Date:


Part Number Part Name Tool Function

Testing and Adjusting Serial Number: NBB1-Up


C18 Industrial Engine
Media Number-KENR9377-00 Publication Date- 01/07/2009
Date Updated- 27/07/2009
Fuel System - Inspect
SMCS - 1250-040 i02486828
Tool Part Number Part Description
- 175-7546 Oil Filter Cutter Gp
Air in Fuel - Test
SMCS - 1280-081 i02486845
Tool Part Number Part Description
- 2P-8278 Tube As (SIGHT GAUGE)
Electronic Unit Injector - Adjust
SMCS - 1290-025 i02652566
Tool Part Number Part Description
- 9U-7227 Injector Height Gauge
Finding Top Center Position for No. 1 Piston
SMCS - 1105-531 i02772958
Tool Part Number Part Description
- 9S-9082 Engine Turning Tool
Fuel Quality - Test
SMCS - 1280-081 i03142863
Tool Part Number Part Description
- 9U-7840 Fluid and Fuel Calibration Gp
Fuel System Pressure - Test
SMCS - 1250-081; 1256-081 i02486902
Checking Fuel Pressure
Tool Part Number Part Description
- 1U-5470 or 198-4240 Engine Pressure Group or Digital Pressure Indicator
- 3Y-2888 Connector
- 3J-1907 O-Ring Seal
Gear Group (Front) - Time
SMCS - 1206-531 i02712284
Setting Backlash for Camshaft and Adjustable Idler Gear
Tool Part Number Part Description
A 9U-7255 Gear Gauge (Adjustable Idler)
9U-7324 Indicator Bracket
7H-1942 Dial Indicator
3S-3268 Indicator Contact Point
B 7H-1940 Universal Attachment
Air Inlet and Exhaust System - Inspect
SMCS - 1050-040 i02814214
Air Inlet Restriction
Tool Part Number Part Description
- 1U-5470 or 198-4240 Engine Pressure Group or Digital Pressure Indicator
Exhaust Back Pressure for Mufflers and Catalytic Converters
Tool Part Number Part Description
- 1U-5470 or 198-4240 Engine Pressure Group or Digital Pressure Indicator
Inlet Manifold Pressure - Test
SMCS - 1058-081 i03457681
Tool Part Number Part Description
- 1U-5470 Engine Pressure Group
Exhaust Temperature - Test
SMCS - 1088-081 i02163289
Measure the Exhaust Temperature
Tool Part Number Part Description
- 164-3310 Infrared Thermometer
Engine Oil Pressure - Test
SMCS - 1304-081 i02860832
Measuring Engine Oil Pressure
Tool Part Number Part Description
A 1U-5470 or 198-4240 Engine Pressure Group or Pressure Indicator Tool Group
Cooling System - Test
SMCS - 1350-040; 1350-081 i03392825
Tools for Testing the Cooling System
Tool Part Number Part Description
- 4C-6500 Digital Thermometer
- 285-0910 Multi-Tool Gp
- 9S-8140 Pressurizing Pump
- 9U-7400 Multitach Tool Gp
- 245-5829 Coolant/Battery Tester Gp
- 285-0900 Blowby Tool Group
Test and Inspect the Filler Cap
Tool Part Number Part Description
- 9S-8140 Pressurizing Pump
Test the Radiator and the Cooling System for Leaks
Tool Part Number Part Description
- 9S-8140 Pressurizing Pump
Test for the Water Temperature Gauge
Tool Part Number Part Description
- 4C-6500 Digital Thermometer
Water Pump - Test
SMCS - 1361-081 i02487134
Tool Part Number Part Description
- 6V-7775 Air Pressure Gauge
Piston Ring Groove - Inspect
SMCS - 1214-040 i02813797
Tool Part Number Part Description
- 132-4389 Piston Ring Groove Gauge Gp
Main Bearings - Inspect
SMCS - 1203-040 i03506721
Tool Part Number Part Description
- 1P-4000 Line Boring Tool Group
- 1P-3537 Dial Bore Gauge Group
Cylinder Block - Inspect
SMCS - 1201-040 i02487145
Tool Part Number Part Description
- 1P-3537 Dial Bore Gauge Group
Cylinder Liner Projection - Inspect
SMCS - 1216-040 i02162317
Tool Part Number Part Description
- 8T-0455 Liner Projection Tool Group
- 7H-3598 Track Bolt
- 8F-1484 Washer
- 7K-1977 Washer
- 138-9381 Spacer Plate
Flywheel - Inspect
SMCS - 1156-040 i02813864
Face Runout (Axial Eccentricity) of the Flywheel
Tool Part Number Part Description
- 8T-5096 Dial Indicator Gp
Bore Runout (Radial Eccentricity) of the Flywheel
Tool Part Number Part Description
- 7H-1942 Dial Indicator
- 7H-1940 Universal Attachment
Flywheel Housing - Inspect
SMCS - 1157-040 i02487225
Tool Part Number Part Description
- 8T-5096 Dial Indicator Gp
Battery - Test
SMCS - 1401-081 i03506840
Tool Part Number Part Description
- 4C-4911 or 177-2330 Battery Load Tester or Battery Analyzer
Charging System - Test
SMCS - 1406-081 i03301942
Test Tools For The Charging System
Tool Part Number Part Description
- 225-8266 Ammeter Tool Gp
- 237-5130 or 146-4080 Digital Multimeter Gp
225-8266 Ammeter Tool Gp
Tool Part Number Part Description
- 225-8266 Ammeter Tool Gp
- 6V-6014 Cable
237-5130 Digital Multimeter Gp or 146-4080 Digital Multimeter Gp
Tool Part Number Part Description
- 237-5130 Digital Multimeter Gp
- 146-4080 Digital Multimeter Gp
e

20YY/MM/DD
Qty

Qty
-

Qty
-

Qty
1

Qty
1

Qty
-

Qty
1
1
1

Qty
1
1
1
1
1

Qty
1

Qty
1

Qty
1

Qty
1

Qty
1

Qty
1
1
1
1
1
1
Qty
1

Qty
1

Qty
1

Qty
1

Qty
-

Qty
-
-

Qty
1

Qty
-
26
26
26
-

Qty
1

Qty
1
-
Qty
1

Qty
-

Qty
1
1

Qty
-
-

Qty
-
-
C18
Industrial Engine
ServiceTools

New Tools Date:


Part Number Part Name Tool Function

Disassembly and Assembly Serial Number: NBB1-Up


C18 Fire Pump Industrial Engine
Media Number-KENR8146-00 Publication Date- 01/12/2008
Date Updated- 22/12/2008
Fuel Filter Base - Remove
SMCS - 1262-011 i03296040
Removal Procedure
Tool Part Number Part Description
A 185-3630 Strap Wrench
Fuel Filter Base - Assemble
SMCS - 1262-016 i02086033
Assembly Procedure
Tool Part Number Part Description
A 155-0695 Thread Lock Compound
Fuel Transfer Pump - Install
SMCS - 1256-012 i02014219
Installation Procedure
Tool Part Number Part Description
A 155-0695 Thread Lock Compound
Electronic Unit Injector - Remove
SMCS - 1290-011 i02954356
Removal Procedure
Tool Part Number Part Description
A 5F-4764 Pry Bar
Electronic Unit Injector - Install
SMCS - 1290-012 i02954377
Installation Procedure
Tool Part Number Part Description
B 8T-2998 Lubricant
1U-5718 Vacuum Pump

C
169-7372 Fluid Sampling Bottle
C 4C-4057 Tube, OD - 7.9 mm
D 4C-5552 Large Bore Brush
E 4C-6774 Vacuum Gun Kit
F 8T-7765 Surface Reconditioning Pad
Electronic Unit Injector Sleeve - Remove
SMCS - 1713-011 i02169626
Removal Procedure
Tool Part Number Part Description
A 9U-6891 Injector Tool Group
Electronic Unit Injector Sleeve - Install
SMCS - 1713-012 i02536688
Installation Procedure
Tool Part Number Part Description
9U-6862 Tapered Brush
9U-6863 Small Bore Brush
9U-7244 End Brush
9U-7237 Brush Extension
B 4C-5552 Large Bore Brush
C (1) 221-9778 Puller Stud
D (1) 9U-7258 Driver Cap
E 4C-9507 Retaining Compound
Turbocharger - Install - Dual Turbocharger
SMCS - 1052-012 i03439400
Installation Procedure
Tool Part Number Part Description
A 5P-3931 Anti-Seize Compound
Exhaust Manifold - Remove and Install - Dual Turbochargers
SMCS - 1059-010 i02160288
Installation Procedure
Tool Part Number Part Description
A 5P-3931 Anti-Seize Compound
Exhaust Elbow - Remove and Install
SMCS - 1061-010-E4 i02162396
Installation Procedures
Tool Part Number Part Description
A 5P-3931 Anti-Seize Compound
Inlet and Exhaust Valve Springs - Remove and Install
SMCS - 1108-010 i02300073
Removal Procedure
Tool Part Number Part Description
A 9U-7241 Valve Spring Compressor
B 8S-2263 Spring Tester
Installation Procedure
Tool Part Number Part Description
A 9U-7241 Valve Spring Compressor
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010 i02642655
Removal Procedure
Tool Part Number Part Description
A 5S-1330 Valve Spring Compressor
B 8S-2263 Spring Tester
Installation Procedure
Tool Part Number Part Description
A 5S-1330 Valve Spring Compressor
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010 i02109151
Removal Procedure
Tool Part Number Part Description
A (1) 9U-6895 Valve Guide Driver
Installation Procedure
Tool Part Number Part Description
A (1) 9U-6895 Valve Guide Driver
B (1) 9U-6894 Guide Collar
Inlet and Exhaust Valve Seat Inserts - Remove and Install
SMCS - 1103-010 i02118491
Removal Procedure
Tool Part Number Part Description
A 166-7441 Valve Seat Extractor Tool Group
Installation Procedure
Tool Part Number Part Description
9U-6898 Valve Seat Driver (Exhaust)
B (1) 9U-6897 Valve Seat Driver (Inlet)
Engine Oil Filter Base - Remove
SMCS - 1306-011 i02478072
Removal Procedure
Tool Part Number Part Description
A 185-3630 Strap Wrench As
Engine Oil Cooler - Install
SMCS - 1378-012 i02478694
Installation Procedure
Tool Part Number Part Description
A 1U-6396 O-Ring Assembly Compound
Engine Oil Pump - Disassemble
SMCS - 1304-015 i02174181
Disassembly Procedure
Tool Part Number Part Description
A 1P-2321 Combination Puller
B 1P-0510 Driver Group
Engine Oil Pump - Assemble
SMCS - 1304-016 i02174187
Assembly Procedure
Tool Part Number Part Description
B 1P-0510 Driver Group
Water Pump - Disassemble
SMCS - 1361-015 i02187119
Disassembly Procedure
Tool Part Number Part Description
8S-2264 Puller Group
4B-3903 Bolt
1P-0456 Plate
A 4B-4277 Washer
B 9S-9152 Bearing Puller Gp
C 1P-0510 Driver Gp
Water Pump - Assemble
SMCS - 1361-016 i03657403
Assembly Procedure
Tool Part Number Part Description
B 9S-9152 Bearing Puller Gp
C 1P-0510 Driver Group
D 138-9299 (1) Oil Seal Tool
E 139-0088 (1) Seal Tool
E 325-5756 (2) Seal Installer
Water Pump - Install
SMCS - 1361-012 i03299960
Installation Procedure
Tool Part Number Part Description
A 1U-6396 O-Ring Assembly Compound
Water Temperature Regulator Housing - Remove and Install
SMCS - 1393-010 i03339597
Installation Procedure
Tool Part Number Part Description
A 221-8647 Seal Installer Gp
B 1U-6396 O-Ring Assembly Compound
Aftercooler - Remove
SMCS - 1063-011 i03360764
Removal Procedure
Tool Part Number Part Description
A 138-7573 Link Bracket
Aftercooler - Disassemble
SMCS - 1063-015 i03361546
Disassembly Procedure
Tool Part Number Part Description
A 6V-3182 Cleaning Brushes
Aftercooler - Install
SMCS - 1063-012 i03361441
Installation Procedure
Tool Part Number Part Description
A 138-7573 Link Bracket
Heat Exchanger - Remove
SMCS - 1379-011 i03317784
Removal Procedure
Tool Part Number Part Description
A 138-7573 Link Bracket
Heat Exchanger - Disassemble
SMCS - 1379-015 i03319784
Disassembly Procedure
Tool Part Number Part Description
A 6V-3182 Cleaning Brushes
Heat Exchanger - Install
SMCS - 1379-012 i03318720
Installation Procedure
Tool Part Number Part Description
A 138-7573 Link Bracket
Engine Support (Front) - Remove and Install
SMCS - 1154-010-FR i03300081
Removal Procedure
Tool Part Number Part Description
A 6V-6146 Load Leveler Gp
Installation Procedure
Tool Part Number Part Description
A 6V-6146 Load Leveler Gp
Flywheel - Remove - Adapter
SMCS - 1156-011 i03339581
Removal Procedure
Tool Part Number Part Description
A 138-7575 Lifting Bracket
B - Guide Stud 5/8 - 18 x 8 inch
Flywheel - Install - Adapter
SMCS - 1156-012 i03339584
Installation Procedure
Tool Part Number Part Description
A 138-7575 Lifting Bracket
B - Guide Stud 5/8 - 18 x 8 inch
Crankshaft Rear Seal - Remove
SMCS - 1161-011 i02485748
Removal Procedure
Tool Part Number Part Description
A 1U-7600 Slide Hammer Puller
Crankshaft Rear Seal - Install
SMCS - 1161-012 i02210054
Installation Procedure
Tool Part Number Part Description
5P-1733 Seal Locator
5P-1737 Bolt
9S-8858 Nut (Seal Installer)
B 6V-6143 Seal Installer
Flywheel Housing - Remove and Install
SMCS - 1157-010 i02772556
Removal Procedure
Tool Part Number Part Description
A 138-7574 Link Bracket
B - Block 12 x 12 x 24
Installation Procedure
Tool Part Number Part Description
A 138-7574 Link Bracket
C 8T-9022 Silicone Gasket
Vibration Damper and Pulley - Remove and Install
SMCS - 1205-010 i03303545
Removal Procedure
Tool Part Number Part Description
A - Guide Stud
Installation Procedure
Tool Part Number Part Description
A - Guide Stud 5/8 - 18 x 9 inch
B 4C-5593 Anti-Seize Compound
Crankshaft Front Seal - Remove
SMCS - 1160-011 i03190521
Removal Procedure
Tool Part Number Part Description
A 1U-7600 Slide Hammer Puller
B - Pry Bar
C 5P-7318 Wear Sleeve Distorter Group
Crankshaft Front Seal - Install
SMCS - 1160-012 i03203845
Installation Procedure
Tool Part Number Part Description
D 5P-1733 Seal Locator
E 5P-1737 Bolt
F 9S-8858 Nut (Seal Installer)
G 6V-6142 Seal Installer
Front Cover - Remove
SMCS - 1166-011 i02172123
Removal Procedure
Tool Part Number Part Description
A 193-9199 Socket Assembly
Front Cover - Install
SMCS - 1166-012 i02530870
Installation Procedure
Tool Part Number Part Description
A 193-9199 Socket Assembly
B 155-0695 Thread Lock Compound
Gear Group (Front) - Remove
SMCS - 1206-011 i02721549
Removal Procedure
Tool Part Number Part Description
A 1P-0510 Driver Group
Gear Group (Front) - Install
SMCS - 1206-012 i02721757
Installation Procedure
Tool Part Number Part Description
A 1P-0510 Driver Gp
B 8T-2998 Lubricant
C 8T-9022 Silicone Gasket
D 9S-3263 Thread Lock Compound
Housing (Front) - Install
SMCS - 1151-012 i03311660
Installation Procedure
Tool Part Number Part Description
A 154-9731 Thread Lock Compound
B 8T-9022 Silicone Gasket
Valve Mechanism Cover Base - Remove and Install
SMCS - 1120-010 i02531904
Installation Procedure
Tool Part Number Part Description
A 3S-6252 Sealant
B 9S-3263 Thread Lock Compound
Rocker Arm and Shaft - Remove
SMCS - 1102-011 i02954434
Removal Procedure
Tool Part Number Part Description
A 124-2946 Lifting Bracket
Rocker Arm and Shaft - Install
SMCS - 1102-012 i03492040
Installation Procedure
Tool Part Number Part Description
A 124-2946 Lifting Bracket
Cylinder Head - Install
SMCS - 1100-012 i03334607
Installation Procedure
Tool Part Number Part Description
A 4C-5592 Anti-Seize Compound
B 8T-2998 Lubricant
C 9S-3263 Thread Lock Compound
Camshaft - Remove
SMCS - 1210-011 i02535176
Removal Procedure
Tool Part Number Part Description
A 9U-7257 Cradle
B 9U-7256 Guide
C 9U-7225 Camshaft Pilot
D 9U-7240 Camshaft Hook
Alternative Removal Procedure
Tool Part Number Part Description
E (1) 177-8001 Sleeve
F 177-8002 Adapter
G 6L-4697 Bolts
Camshaft - Install
SMCS - 1210-012 i02532574
Installation Procedure
Tool Part Number Part Description
A 9U-7257 Cradle
B 9U-7256 Guide
C 9U-7225 Camshaft Pilot
D 9U-7240 Camshaft Hook
H 9U-7243 Alignment Sleeve
J 8T-2998 Lubricant
K 9S-3263 Thread Lock Compound
Alternative Installation Procedure
Tool Part Number Part Description
E (1) 177-8001 Sleeve
F 177-8002 Adapter
G 6L-4697 Bolts
J 8T-2998 Lubricant
K 9S-3263 Thread Lock Compound
Camshaft Bearings - Remove
SMCS - 1211-011 i02451045
Removal Procedure
Tool Part Number Part Description
A 8S-2241 Camshaft Bearing Tool Group
9U-7222 Camshaft Bearing Pilot
B 8M-8778 Taperlock Stud 1/2 - 13 x 1 9/16 inch
C 9U-7210 Puller Plate
Camshaft Bearings - Install
SMCS - 1211-012 i02451063
Installation Procedure
Tool Part Number Part Description
A 8S-2241 Camshaft Bearing Tool Group
9U-7222 Camshaft Bearing Pilot
B 8M-8778 Taperlock Stud 1/2 - 13 x 1 9/16 inch
C 9U-7210 Puller Plate
D 9U-7223 Alignment Bushing
9U-7213 Backup Plate
E 0S-1621 Bolt 1/2 - 13 x 1 inch
F 9U-7214 Spacer Plate
Cylinder Liner - Remove
SMCS - 1216-011 i02296242
Removal Procedure
Tool Part Number Part Description
A 5P-8665 (1) Cylinder Liner Puller Gp
Cylinder Liner - Install
SMCS - 1216-012 i02735768
Installation Procedure
Tool Part Number Part Description
B 2P-8260 Cylinder Liner Installer
C 5P-3975 Rubber Lubricant
Piston Cooling Jets - Remove and Install
SMCS - 1331-010 i02171361
Removal Procedure
Tool Part Number Part Description
A 9S-9082 Engine Turning Tool
Installation Procedure
Tool Part Number Part Description
A 9S-9082 Engine Turning Tool
Pistons and Connecting Rods - Remove
SMCS - 1225-011 i02038820
Removal Procedure
Tool Part Number Part Description
A 9S-9082 Engine Turning Tool
Pistons and Connecting Rods - Disassemble
SMCS - 1225-015 i02532973
Disassembly Procedure
Tool Part Number Part Description
A 6V-6192 Pliers
B 7M-3978 Piston Ring Expander Gp
Pistons and Connecting Rods - Assemble
SMCS - 1225-016 i02532994
Assembly Procedure
Tool Part Number Part Description
A 6V-6192 Pliers
B 7M-3978 Piston Ring Expander Gp
5P-8639 Hydraulic Press (Connecting Rod Bearing)
8F-0024 Hose Assembly
1P-2375 Connecting Coupler
1P-2376 Connecting Coupler
5P-8651 Spacer
5P-8649 Adapter
8P-8650 Bushing Adapter
C 9U-6600 Hydraulic Pump
Pistons and Connecting Rods - Install
SMCS - 1225-012 i02842731
Installation Procedure
Tool Part Number Part Description
A 9S-9082 Engine Turning Tool
B (1) 5P-3526 Piston Ring Compressor
B (2) 200-3914 Piston Ring Compressor
C 8T-3052 Degree Wheel
Connecting Rod Bearings - Remove
SMCS - 1219-011 i02038671
Removal Procedure
Tool Part Number Part Description
A 9S-9082 Engine Turning Tool
Connecting Rod Bearings - Install
SMCS - 1219-012 i02221853
Installation Procedure
Tool Part Number Part Description
A 9S-9082 Engine Turning Tool
B 8T-3052 Degree Wheel
Crankshaft Main Bearings - Remove
SMCS - 1203-011 i02535015
Removal Procedure
Tool Part Number Part Description
A 2P-5518 Bearing Tool
Crankshaft Main Bearings - Install
SMCS - 1203-012 i03136200
Installation Procedure
Tool Part Number Part Description
A 2P-5518 Bearing Tool
B 8T-5096 Dial Indicator
C 8T-3052 Degree Wheel
Crankshaft - Remove
SMCS - 1202-011 i02533916
Removal Procedure
Tool Part Number Part Description
A 138-7575 Link Bracket
1H-3110 Bearing Puller
8B-7560 Step Plate
9U-6600 Hand Hydraulic Pump
1H-3108 Push-Puller Leg
1H-3107 Bearing Puller
3H-0468 Puller Plate
3H-0465 Push-Puller Plate
1P-0820 Hydraulic Puller
5B-0637 Nut
B 8S-6586 Forcing Screw
5P-0944 Dowel Puller Group
C 5P-0939 Dowel Extractor
Crankshaft - Install
SMCS - 1202-012 i03457501
Installation Procedure
Tool Part Number Part Description
A 138-7575 Link Bracket
D 8T-5096 Dial Indicator
E 8T-3052 Degree Wheel
Bearing Clearance - Check
SMCS - 1203-535; 1219-535 i02717761
Measurement Procedure
Tool Part Number Part Description
198-9142 Plastic Gauge (Green) 0.025 to 0.076 mm
198-9143 Plastic Gauge (Red) 0.051 to 0.152 mm

A
198-9144 Plastic Gauge (Blue) 0.102 to 0.229 mm
A 198-9145 Plastic Gauge (Yellow) 0.230 to 0.510 mm
Pump Drive - Disassemble
SMCS - 3108-015 i02534380
Disassembly Procedure
Tool Part Number Part Description
A 2P-8312 Retaining Ring Pliers
B 8H-0663 Bearing Puller Gp
C 1P-0510 Driver Gp
Pump Drive - Assemble
SMCS - 3108-016 i02534392
Assembly Procedure
Tool Part Number Part Description
A 2P-8312 Retaining Ring Pliers
C 1P-0510 Driver Gp
Alternator - Remove and Install
SMCS - 1405-010 i03315400
Installation Procedure
Tool Part Number Part Description
A 155-0695 Thread Lock Compound
e

20YY/MM/DD
Qty

Qty
1

Qty
-

Qty
-

Qty
1

Qty
-
1
-
-
1
1
-

Qty
1

Qty
1
1
1
1
1
1
1
-

Qty
-

Qty
-

Qty
-

Qty
1
1
Qty
1

Qty
1
1

Qty
1

Qty
1

Qty
1
1

Qty
1

Qty
1
1

Qty
1

Qty
-
Qty
1
1

Qty
1

Qty
1
2
1
2
1
1

Qty
1
1
1
1
1

Qty
-

Qty
1
-

Qty
2
Qty
1

Qty
2

Qty
2

Qty
1

Qty
2

Qty
1

Qty
1

Qty
2
2

Qty
2
2

Qty
1

Qty
1
3
1
1

Qty
2
1

Qty
2
-

Qty
2

Qty
2
-

Qty
1
1
1
Qty
1
3
1
1

Qty
1

Qty
1
-

Qty
1

Qty
1
-
-
-

Qty
-
-

Qty
-
-
Qty
1

Qty
1

Qty
-
-
-

Qty
1
1
2
2

Qty
1
1
3

Qty
1
1
2
2
1
-
-

Qty
1
1
3
-
-

Qty
1
1
1
1

Qty
1
1
1
1
1
1
1
1

Qty
1

Qty
1
1

Qty
1

Qty
1
Qty
1

Qty
1
1

Qty
1
1
1
1
1
1
1
1
1
1

Qty
1
1
1
1

Qty
1

Qty
1
1

Qty
1

Qty
1
1
1

Qty
2
1
1
1
2
1
5
2
1
1
1
1
1

Qty
2
1
1

Qty
1
1
1
1

Qty
1
1
1

Qty
1
1

Qty
-
C18
Industrial Engine
ServiceTools

New Tools Date:


Part Number Part Name Tool Function

Troubleshooting Serial Number: NBB1-Up


C18 Industrial Engine
Media Number-SENR9807-00 Publication Date- 01/09/2009
Date Updated- 08/09/2009
General Information
SMCS - 1000 i02725485
Required Service Tools
Tool Part Number Part Description
- 8T-0065 Silicone Sealant
- 1P-0810 Electrical Tape
Electronic Service Tools
SMCS - 0785 i02772051
Required Service Tools
Tool Part Number Part Description
- - Allen Wrench - 4 mm
- 6V-2197 Transducer
- 7X-1171 Transducer Adapter
- 7X-1695 Cable As
- 146-4080 Digital Multimeter Gp (RS232)
- 7X-1710 Multimeter Probes
- 7X-6370 Adapter Cable As (3-PIN BREAKOUT)
- 208-0059 Adapter Cable As (70-PIN BREAKOUT)
- 257-8718 Adapter Cable As (120-PIN BREAKOUT)
- 167-9225 Harness (SERVICE TOOL ADAPTER)
- 1U-5804 Crimp Tool (12−AWG TO 18−AWG)
- 175-3700 Connector Repair Kit (DEUTSCH DT)
Optional Service Tools
Tool Part Number Part Description
- 198-4240 or 1U-5470 Digital Pressure Indicator or Engine Pressure Group
- 4C-4075 Crimp Tool (4−AWG TO 10−AWG)
- 4C-4911 (1) Battery Load Tester
- 5P-7277 Voltage Tester
- 6V-9130 (2) Temperature Adapter (MULTIMETER)
- 8T-5319 Connector Tool Group
- 155-5176 AC/DC Current Probe
- 285-0910 Multi-Tool Gp
Connecting Cat ET
Connecting with the Communication Adapter II
Tool Part Number Part Description
- 275-5120 Communication Adapter Gp (CAT ET TO ECM INTERFACE)
- 237-7547 (2) Adapter Cable As
- 225-5985 (3) Parallel Port Cable (COMMUNICATION ADAPTER)
Communicating with the Wireless Communication Adapter
Tool Part Number Part Description
- 261-3363 (1) Wireless Communication Adapter Gp
- 261-4867 Card (PCMCIA)
Engine Does Not Crank
SMCS - 1000-035; 1450-035 i03361822
Inspection of the Batteries
Tool Part Number Part Description
- 4C-4911 Battery Load Tester
Exhaust Has Excessive White Smoke
SMCS - 1088-035; 1250-035 i03372771
Coolant Temperature Sensor
Tool Part Number Part Description
- 6V-9130 Temperature Adapter (MULTIMETER)
Electrical Power Supply - Test
SMCS - 1401-038 i03378611
Test Step 3. Check the Batteries
Tool Part Number Part Description
- 4C-4911 Battery Load Tester
Electrical Connectors - Inspect
SMCS - 7553-040-WW i02614068
Tool Part Number Part Description
- 1U-5804 Crimp Tool
- 147-6456 Wedge Removal Tool
Timing - Calibrate
SMCS - 1000-524; 1900-524; 1912-524 i03492015
Tool Part Number Part Description
- 7X-1171 Transducer Adapter
- 6V-2197 Transducer
- 7X-1695 Cable As
- 170-3519 Harness (1)
Install the Transducer
Tool Part Number Part Description
- 2D-6392 O-Ring Seal
- 6V-2197 Transducer
Connect the 7X-1695 Cable As
Tool Part Number Part Description
- 7X-1695 Cable As
- 170-3519 Harness
Calibrate the Timing
Tool Part Number Part Description
- 7X-1695 Cable As
- 3E-3364 Receptacle
- 8T-8737 Seal Plugs
e

20YY/MM/DD
Qty

Qty
-
-

Qty
-
-
-
-
-
-
-
-
-
-
-
-

Qty
-
-
-
-
-
-
-
-

Qty
-
-
-

Qty
-
-

Qty
-

Qty
-

Qty
-

Qty
-
-

Qty
-
-
-
-
Qty
-
-

Qty
-
-

Qty
-
-
-
New Tools
Part Number Part Name

Operation and Maintenance Manual


C18 Fire Pump Engine
Media Number-SEBU8416-02

Aftercooler Core - Clean/Test


SMCS - 1064-070; 1064-081
Clean the Aftercooler Core
Tool Part Number
- 1U-5490
- 174-6854
Battery Electrolyte Level - Check
SMCS - 1401-535
Tool Part Number
- 245-5829
- 5N-5561
Cooling System Coolant (DEAC) - Change
SMCS - 1350-070; 1395-044
Engines that are Equipped with a Coolant Recovery Tank
Tool Part Number
- 9S-8140
Engines that are Not Equipped with a Coolant Recovery Tank
Tool Part Number
- 9S-8140
Cooling System Coolant (ELC) - Change
SMCS - 1350-070; 1395-044
Engines that are Equipped with a Coolant Recovery Tank
Tool Part Number
- 9S-8140
Engines that are NOT Equipped with a Coolant Recovery Tank
Tool Part Number
- 9S-8140
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
SMCS - 1352-045; 1395-081
Test the Concentration of the SCA
Tool Part Number
- 4C-9301
Engine Oil Sample - Obtain
SMCS - 1000-008; 1348-554-SM ; 7542-554-OC ; 7542-554-SM
Obtain the Sample and the Analysis
Tool Part Number
- 169-8373
- 1U-5718
Engine Oil and Filter - Change
SMCS - 1318-510; 1348-044
Replace the Oil Filter
Tool Part Number
- 1U-8760
- 175-7546
Zinc Rods - Inspect/Replace
SMCS - 1388-040; 1388-510
Replace the Zinc Rods
Tool Part Number
- 9S-3263
- 5P-3413
C18
Industrial Engine
ServiceTools

Date: 20YY/MM/DD
Tool Function Qty

Serial Number: NBB1-Up

Publication Date- 01/08/2009


Date Updated- 20/08/2009

i03635591

Part Description Qty


Hydrosolv 4165 - 19 L (5 US gallon) -
Hydrosolv 100 - 19 L (5 US gallon) -

i02601752
Part Description Qty
Coolant Battery Tester Refractometer -
Silicone Lubricant -

i02070334

Part Description Qty


Pressurizing Pump -
Recovery Tank
Part Description Qty
Pressurizing Pump -

i02070355

Part Description Qty


Pressurizing Pump -
Recovery Tank
Part Description Qty
Pressurizing Pump -
e (SCA) - Test/Add
i03509177

Part Description Qty


Coolant Conditioner Test Kit -

i03542996

Part Description Qty


Fluid Sampling Bottle -
Vacuum Pump -

i02107152

Part Description Qty


Chain Wrench -
Oil Filter Cutter Gp -

i03428625

Part Description Qty


Thread Lock Compound -
Pipe Sealant -
C18
Industrial Engine
ServiceTools
Tool Summary
New Tools Date:
Part Number Part Name Tool Function

Serial Number: NBB1-Up


Part Number Part Description
- Allen Wrench - 4 mm
- Block 12 x 12 x 24
- Guide Stud 5/8 - 18 x 8 inch
- Guide Stud 5/8 - 18 x 9 inch
- Pry Bar
0S-1621 Bolt 1/2 - 13 x 1 inch
124-2946 Lifting Bracket
132-4389 Piston Ring Groove Gauge Gp
138-7573 Link Bracket
138-7574 Link Bracket
138-7575 Lifting Bracket
138-9299 Oil Seal Tool
138-9381 Spacer Plate
139-0088 Seal Tool
146-4080 Digital Multimeter Gp (RS232)
147-6456 Wedge Removal Tool
154-9731 Thread Lock Compound
155-0695 Thread Lock Compound
155-5176 AC/DC Current Probe
164-3310 Infrared Thermometer
166-7441 Valve Seat Extractor Tool Group
167-9225 Harness (SERVICE TOOL ADAPTER)
169-7372 Fluid Sampling Bottle
169-8373 Fluid Sampling Bottle
170-3519 Harness
174-6854 Hydrosolv 100 - 19 L (5 US gallon)
175-3700 Connector Repair Kit (DEUTSCH DT)
175-7546 Oil Filter Cutter Gp
177-8001 Sleeve
177-8002 Adapter
185-3630 Strap Wrench As
193-9199 Socket Assembly
198-4240 or 1U-5470 Digital Pressure Indicator or Engine Pressure Group
198-9142 Plastic Gauge (Green) 0.025 to 0.076 mm
198-9143 Plastic Gauge (Red) 0.051 to 0.152 mm
198-9144 Plastic Gauge (Blue) 0.102 to 0.229 mm
198-9145 Plastic Gauge (Yellow) 0.230 to 0.510 mm
1H-3107 Bearing Puller
1H-3108 Push-Puller Leg
1H-3110 Bearing Puller
1P-0456 Plate
1P-0510 Driver Group
1P-0810 Electrical Tape
1P-0820 Hydraulic Puller
1P-2321 Combination Puller
1P-2375 Connecting Coupler
1P-2376 Connecting Coupler
1P-3537 Dial Bore Gauge Group
1P-4000 Line Boring Tool Group
1U-5470 Engine Pressure Group
1U-5470 or 198-4240 Engine Pressure Group or Pressure Indicator Tool Group
1U-5490 Hydrosolv 4165 - 19 L (5 US gallon)
1U-5718 Vacuum Pump
1U-5804 Crimp Tool (12−AWG TO 18−AWG)
1U-6396 O-Ring Assembly Compound
1U-7600 Slide Hammer Puller
1U-8760 Chain Wrench
200-3914 Piston Ring Compressor
208-0059 Adapter Cable As (70-PIN BREAKOUT)
221-8647 Seal Installer Gp
221-9778 Puller Stud
225-5985 Parallel Port Cable (COMMUNICATION ADAPTER)
225-8266 Ammeter Tool Gp
237-5130 Digital Multimeter Gp
237-5130 or 146-4080 Digital Multimeter Gp
237-7547 Adapter Cable As
245-5829 Coolant/Battery Tester Gp
257-8718 Adapter Cable As (120-PIN BREAKOUT)
261-3363 Wireless Communication Adapter Gp
261-4867 Card (PCMCIA)
275-5120 Communication Adapter Gp (CAT ET TO ECM INTERFACE)
285-0900 Blowby Tool Group
285-0910 Multi-Tool Gp
2D-6392 O-Ring Seal
2P-5518 Bearing Tool
2P-8260 Cylinder Liner Installer
2P-8278 Tube As (SIGHT GAUGE)
2P-8312 Retaining Ring Pliers
325-5756 Seal Installer
3E-3364 Receptacle
3H-0465 Push-Puller Plate
3H-0468 Puller Plate
3J-1907 O-Ring Seal
3S-3268 Indicator Contact Point
3S-6252 Sealant
3Y-2888 Connector
4B-3903 Bolt
4B-4277 Washer
4C-4057 Tube, OD - 7.9 mm
4C-4075 Crimp Tool (4−AWG TO 10−AWG)
4C-4911 Battery Load Tester
4C-4911 or 177-2330 Battery Load Tester or Battery Analyzer
4C-5552 Large Bore Brush
4C-5592 Anti-Seize Compound
4C-5593 Anti-Seize Compound
4C-6500 Digital Thermometer
4C-6774 Vacuum Gun Kit
4C-9301 Coolant Conditioner Test Kit
4C-9507 Retaining Compound
5B-0637 Nut
5F-4764 Pry Bar
5N-5561 Silicone Lubricant
5P-0939 Dowel Extractor
5P-0944 Dowel Puller Group
5P-1733 Seal Locator
5P-1737 Bolt
5P-3413 Pipe Sealant
5P-3526 Piston Ring Compressor
5P-3931 Anti-Seize Compound
5P-3975 Rubber Lubricant
5P-7277 Voltage Tester
5P-7318 Wear Sleeve Distorter Group
5P-8639 Hydraulic Press (Connecting Rod Bearing)
5P-8649 Adapter
5P-8651 Spacer
5P-8665 Cylinder Liner Puller Gp
5S-1330 Valve Spring Compressor
6L-4697 Bolts
6V-2197 Transducer
6V-3182 Cleaning Brushes
6V-6014 Cable
6V-6142 Seal Installer
6V-6143 Seal Installer
6V-6146 Load Leveler Gp
6V-6192 Pliers
6V-7775 Air Pressure Gauge
6V-9130 Temperature Adapter (MULTIMETER)
7H-1940 Universal Attachment
7H-1942 Dial Indicator
7H-3598 Track Bolt
7K-1977 Washer
7M-3978 Piston Ring Expander Gp
7X-1171 Transducer Adapter
7X-1695 Cable As
7X-1710 Multimeter Probes
7X-6370 Adapter Cable As (3-PIN BREAKOUT)
8B-7560 Step Plate
8F-0024 Hose Assembly
8F-1484 Washer
8H-0663 Bearing Puller Gp
8M-8778 Taperlock Stud 1/2 - 13 x 1 9/16 inch
8P-8650 Bushing Adapter
8S-2241 Camshaft Bearing Tool Group
8S-2263 Spring Tester
8S-2264 Puller Group
8S-6586 Forcing Screw
8T-0065 Silicone Sealant
8T-0455 Liner Projection Tool Group
8T-2998 Lubricant
8T-3052 Degree Wheel
8T-5096 Dial Indicator Gp
8T-5319 Connector Tool Group
8T-7765 Surface Reconditioning Pad
8T-8737 Seal Plugs
8T-9022 Silicone Gasket
9S-3263 Thread Lock Compound
9S-8140 Pressurizing Pump
9S-8858 Nut (Seal Installer)
9S-9082 Engine Turning Tool
9S-9152 Bearing Puller Gp
9U-6600 Hand Hydraulic Pump
9U-6862 Tapered Brush
9U-6863 Small Bore Brush
9U-6891 Injector Tool Group
9U-6894 Guide Collar
9U-6895 Valve Guide Driver
9U-6897 Valve Seat Driver (Inlet)
9U-6898 Valve Seat Driver (Exhaust)
9U-7210 Puller Plate
9U-7213 Backup Plate
9U-7214 Spacer Plate
9U-7222 Camshaft Bearing Pilot
9U-7223 Alignment Bushing
9U-7225 Camshaft Pilot
9U-7227 Injector Height Gauge
9U-7237 Brush Extension
9U-7240 Camshaft Hook
9U-7241 Valve Spring Compressor
9U-7243 Alignment Sleeve
9U-7244 End Brush
9U-7255 Gear Gauge (Adjustable Idler)
9U-7256 Guide
9U-7257 Cradle
9U-7258 Driver Cap
9U-7324 Indicator Bracket
9U-7400 Multitach Tool Gp
9U-7840 Fluid and Fuel Calibration Gp
e

20YY/MM/DD
Qty

Qty
-
1
2
2
1
1
1
-
2
2
2
1
-
1
-
-
-
-
-
1
1
-
-
-
-
-
-
-
1
1
1
1
-
1
1
1
1
1
2
1
1
1
-
1
1
1
1
1
-
1
1
-
1
-
-
1
-
1
-
1
1
-
1
-
1
-
1
-
-
-
-
1
1
-
1
1
-
1
1
-
2
5
1
1
-
1
2
2
-
-
-
-
1
-
-
1
1
-
-
1
1
-
1
1
1
3
-
1
-
1
-
1
1
1
1
1
1
3
-
1
-
1
1
1
1
1
-
1
1
26
26
1
-
-
-
-
1
1
26
1
1
1
1
1
1
1
-
-
-
1
1
-
-
-
-
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
-

You might also like