Professional Documents
Culture Documents
Report
New Technology Centre at Imphal
(Aromatic & Medicinal Plant Sector)
Report No.: 2016-Delhi-0268
Submitted to
05 August 2016
Dear Sir,
As part of our engagement to provide Consulting services for establishment of Program Management
Unit (PMU) for designing the project, undertaking the pre-project activities and providing
implementation support during the course of the Technology Centre Systems Program (TCSP), we
hereby submit the Draft Detailed Project Report for setting up of Technology Centre at Imphal for
your kind perusal. The deliverable has been prepared in accordance with our engagement agreement
dated 07 November 2013, and our procedures were limited to those described in that agreement.
► O/o DC MSME
► PSC
► Industry experts
► MSME-DI Imphal
We have not sought to confirm the accuracy of the data or the information and explanations provided
by the O/o DC MSME. Our work has been limited in scope and time and we stress that more detailed
procedures may reveal other issues, not captured here. The procedures summarized in our Draft
Detailed Project Report do not constitute an audit, a review or other form of assurance in accordance
with any generally accepted auditing, review or other assurance standards, and accordingly we do
not express any form of assurance. This Draft Detailed Project Report is intended solely for the
information and use of the Office of DC-MSME and is not intended to be and should not be used by
anyone other than this specified party.
We appreciate the cooperation and assistance provided to us during the preparation of this report. If
you have any questions, please contact the undersigned.
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Disclaimer
This Final Detailed Project Report for development of technology centre at Imphal as part of
consulting services to establish a Programme Management Unit (PMU) for designing the project,
undertaking the pre-project activities and providing implementation support during the course of the
Technology Centre Systems Program (TCSP) has been prepared by Ernst & Young LLP (hereinafter
referred to as ‘EY’ or ‘Ernst & Young’ or ‘Us’) and delivered to the ‘Office of Development
Commissioner - Ministry of Micro, Small & Medium Enterprise (O/o of DC-MSME)’ (hereinafter
referred to as ‘the Client’).
The inferences and analyses made by EY in this report are based on information collated through
primary research, secondary research, discussions with the client personnel and key stakeholders
and our knowledge about the program and its objectives. EY has taken due care to validate the
authenticity and correctness of the information from various sources, however, no representations
or warranty, expressed or implied, is given by EY or any of its respective partners, officers,
employees or agents as to the accuracy or completeness of the information, data or opinions
provided to EY by third parties or secondary sources.
Nothing contained herein, to the contrary and in no event shall EY be liable for any loss of profit or
revenues and any direct, incidental or consequential damages incurred by the Client or any other
user of this report.
In case the report is to be made available or disclosed to any third party, this disclaimer along with
all the limiting factors must be issued to the concerned party. The fact that EY assumes no liability
whatsoever, if for the reason any party is led to incur any loss for acting upon this report, must be
brought to the notice of the concerned party.
© EY, 2016
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Acknowledgement
We would like to express our sincere gratitude to MoMSME and its officials for their involvement and
valuable inputs during the preparation of this DPR. Special thanks to Shri S.N. Tripathi (AS & DC,
MoMSME) and Shri R.K. Rai (Director-TR, MoMSME) for their proactive support and guidance to the
team during the entire process.
We would like to thank Shri SV Shukla, PD FFDC Kannauj and Shri Arvind Mudgal for their guidance
and valuable inputs during preparation of the DPR.
We would like to convey our sincere thanks to officials of MSME DI-Imphal for their support during
the on site visit for the proposed Technology Centre at Imphal. Further, we would also like to thank
officials of Commerce and Industries Department, Govt. of Manipur for their assistance in
conducting a workshop with representation from various stakeholders for discussion and inputs.
We must extend our sincere thanks to all the stakeholders like cultivators, industry players, and
master trainers who gave us their valuable time and insights with respect to various dimensions of
the aromatic and medicinal plant industry and its support requirements. Without their help, capturing
of the industry insights would not have been possible.
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Abbreviations
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Revision History
Amendment
Version Issue date Prepared by Reviewed by
description
Aliya Bhandari
1.1 05 June 2016 - Dr. Milind Mujumdar
Rajkumar
Deegwal
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Table of contents
Executive summary ............................................................................................................... 15
1. Introduction................................................................................................................... 18
1.1 Background and project rationale ............................................................................. 18
1.1.1 Demographic overview and challenges ............................................................... 19
1.1.2 Country’s manufacturing objectives ................................................................... 20
1.1.3 Recommendations of XII plan Working group & Parliamentary Standing Committee 21
1.1.4 Technology Centres Systems Program ............................................................... 22
1.1.5 Key TCSP stakeholders ..................................................................................... 24
1.1.6 RFD of TCSP .................................................................................................... 27
1.2 Overview of existing MSME TCs ................................................................................ 29
2. DPR objective and approach ............................................................................................ 35
2.1 Objective ................................................................................................................ 35
2.2 Approach ............................................................................................................... 35
3. Framework for selection of industry/ clusters/ systems/ location for new TCs ..................... 38
3.1 Location selection framework .................................................................................. 38
3.2 Selection of Imphal location for setting up of new TC.................................................. 42
4. Fragrance and Flavour Industry Overview......................................................................... 45
4.1 Industry Overview ................................................................................................... 45
4.2 Global Value Chain .................................................................................................. 48
4.3 Research Institutions and Associations Associated with the F&F Industry ..................... 49
4.4 Case Study: Indian Mint Success Story ...................................................................... 49
5. Location brief ................................................................................................................ 54
5.1 Regional overview ................................................................................................... 54
5.2 Demographic profile of the district............................................................................ 58
5.3 Regional stakeholders ............................................................................................. 62
5.3.1 Government bodies.............................................................................................. 62
5.3.2 Industry associations and NGOs ............................................................................ 66
5.3.3 Leading manufacturers ........................................................................................ 67
5.3.4 Raw material suppliers ......................................................................................... 67
5.3.5 Financial institutions ............................................................................................ 68
5.3.6 Research Institutes .............................................................................................. 68
6. Opportunity and need assessment ................................................................................... 73
6.1 Global Market Scenario ............................................................................................ 73
6.2 Indian Market Overview ........................................................................................... 75
6.3 Opportunity for establishment of the TC.................................................................... 77
6.4 Opportunity in Imphal and the North East Region ....................................................... 79
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List of Figures
Figure 1: TCSP eco-system..................................................................................................... 23
Figure 2: Location of existing and planned TRs & TCs ............................................................... 30
Figure 3: Global Supplier Hubs................................................................................................ 47
Figure 4: Location of Imphal................................................................................................... 54
Figure 5: Decadal Growth of population in Imphal West district .................................................. 58
Figure 6: Categories of Workers ............................................................................................. 59
Figure 7: Stakeholders of Imphal TC........................................................................................ 62
Figure 8: Indian Fragrance and Flavour Market Analysis............................................................ 76
Figure 9: Distribution of Medicinal Plants in India ..................................................................... 84
Figure 10: Hub and Spoke Model ............................................................................................ 87
Figure 11: Focus Areas of the TC ............................................................................................ 97
Figure 12: Key areas of incubation support ........................................................................... 102
Figure 13: Potential areas for collaboration or association with key stakeholders...................... 116
Figure 14: Manipur GSDP at Current Prices ........................................................................... 122
Figure 15: Sectoral Composition of GSDP .............................................................................. 123
Figure 16: Proposed organisation structure........................................................................... 140
Figure 17: Suggestive framework for marketing of TC ............................................................ 155
Figure 18: Positioning of marketing mix for proposed TC ........................................................ 156
Figure 19: Layout of Existing Building ................................................................................... 170
Figure 20: Net working capital requirement ........................................................................... 191
Figure 21: Cash flow closing balance ..................................................................................... 191
Figure 22: Net free Cash flows and Cumulative Cash flows ...................................................... 199
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List of Tables
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Executive
Summary
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Executive summary
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Introduction
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1. Introduction
1.1 Background and project rationale
India is one of the largest and dynamic emerging markets with vast economic potential. India’s GDP
in 2012 was USD 1.8 Trillion ranking 10th amongst all countries1. The objective of the Government
of India’s, 12th Five-Year Plan (FY2012–17) is to return to GDP growth rates in excess of 8 percent,
with strong emphasis on the manufacturing sector. Manufacturing has long been recognized as an
essential driver of economic development for most countries, as it has an important economic and
employment multiplier effect. The manufacturing sector will have to play an important role to take
Indian economy to a high growth rate trajectory and achieve the planned objectives. Micro Small and
Medium Enterprises play an essential role in the overall industrial economy of the country and
account for over 45% of India’s manufacturing output2.
Despite strong potential, India’s manufacturing performance has not been encouraging. The share of
manufacturing in India’s GDP has stagnated at around 16 percent3, compared to more than 30
percent (and growing) in some of the other Asian countries. India’s manufacturing sector has been
facing challenges, such as low value addition, low productivity, and less-than-desirable up scaling.
However, world-class production units that compete in the international market are also present in
India e.g. automotive sector.
The major constraints in the growth and competitiveness of India’s manufacturing sector are:
► access to finance (especially for MSMEs)
► access to technology and skilled manpower
► access to markets (domestic & export)
► infrastructure deficiencies
These constraints impact the competitiveness of MSMEs operating in both upstream and downstream
manufacturing industries.
In downstream industries such as fragrance and flavours, automotive, electronics, glass, leather,
toys etc., there is shortage of skilled labour and limited access to advanced technologies. These
industries include large numbers of MSMEs, often working as part of supplier networks of larger
enterprises and subject to increased international competition. Like other countries, the fragrance
and flavour industry has grown hand in hand with the growth of fast moving consumer goods (FMCG)
industry. The Indian F&F Industry is expected to increase from $800 million in 2013 to $1.2 billion
in 2019, growing at a CAGR of 8.4% from 2014 to 20194.
1
http://unstats.un.org/unsd/snaama/dnltransfer.asp?fID=2
2
http://www.dnb.co.in/Nashik2013/PDF/MSMEsInIndia.pdf
3
The Manufacturing plan - Strategies for accelerating growth of manufacturing in India in the 12th Five Year Plan and
beyond, Planning Commission
4
BCC Research: Global Markets for Fragrance and Flavours
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Upstream industries, such as the tooling industry, which consists of developing and manufacturing
of dies, moulds, casts, as well as testing and prototyping, serves as an interface between product
design and product manufacturing. The constraints to the growth and competitiveness of the Indian
tooling industry mirror the ones affecting manufacturing as a whole, as articulated above. The
scarcity of skilled workers and problems related to their retention, as well as the lack of access to a
high-quality design and prototyping facility has hurt growth.
While India stands to benefit from an immense demographic dividend, with the largest youth
population in the world (around 66 percent of the total population is under the age of 35), it has an
overall employment rate of 4.7 percent (under usual principal status approach) and an overall labour
force participation rate of 50.9 percent5. For the country to gain from this demographic dividend,
skilling and up-skilling its youth are key priorities for the Government of India (GoI).
India has a labour force of about 470 million, of which less than 10 percent have received skills
training, either through formal or informal means6. About 13 million young people enter the labour
force annually. Despite the huge expansion of skills training provision during the 11th Five-year plan,
the country’s skills development system requires massive up scaling. In its 11 th and 12th Five-year
plans, India recognized that skill development is critical to achieve faster, sustainable and inclusive
growth on one hand, and to providing decent employment opportunities to the growing young
population, on the other. According to the National Skill Development Policy published in March
2009, India has set a target of skilling 500 million people by 20227. This program will play a bigger
role in the country’s plan by setting a target of skilling 150 lakh people within the next 6 years.
Global experience shows that a workforce with higher schooling and skill levels leads to higher
productivity and personal income. A 2011 study showed that students who attended three-year
vocational training courses at ITIs earned 25 percent more than two-year course students, who
earned 14 percent more than did one-year course students8. These results were also observed in a
2007 study showing that the returns on vocational training in India have been found to be 8 percent,
almost equivalent to the 8.4 percent related to an additional year of education. The same study
showed that, increased educational attainment by one year is associated with 5.8 percent higher
firm-level productivity in India9.
5
Report on the Third-Annual employment & unemployment survey (2012 – 2013) of the Ministry of Labor, Government of
India.
6
11th and 12th Five Year Plan
7
http://labour.nic.in/upload/uploadfiles/files/Policies/NationalSkillDevelopmentPolicyMar09.pdf
8
Vocational Training in the Private Sector (Goyal 2011)
9
The Knowledge Economy and Education and Training in South Asia (World Bank 2007)
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Development of Indian manufacturing sector calls for deepening and recalibrating of economic
reforms that would strengthen the sector and make it grow faster and become an engine of inclusive
growth. To realize the potential of the manufacturing sector, Government of India has announced
National Manufacturing Policy in 2011 with the objective of enhancing the share of manufacturing in
GDP to 25% within a decade and creating 100 million jobs. It also seeks to empower rural youth by
imparting necessary skill sets to make them employable. Sustainable development is integral to the
spirit of the policy and technological value addition in manufacturing has received special focus.
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1.1.3 Recommendations of XII plan Working group & Parliamentary Standing Committee
At present, the Office of Development Commissioner [O/o DC (MSME)], Ministry of Micro, Small and
Medium Enterprises, operates 10 Tool Rooms (TRs) and 8 Technology Development Centres (TDCs)
(both hereinafter called as TCs) spread across the country. The TCs have been providing technical
and vocational training programmes to more than 1,00,000 trainees annually including AICTE and
NCVT approved certification. The TCs also provide support to entrepreneurs, in the areas, such as
access to technology, testing and quality assurance and certification, consultancy services, etc. The
TCs primary focus is to improve access to advanced technologies and provide technical advisory
support to entrepreneurs and workers, as well as opportunities for technical skill development to the
youth at varying levels.
Considering the performance of existing TCs, the Department related Parliamentary Standing
Committee on Industry, in its 235th report submitted to Rajya Sabha on 4 May 2012 have
recommended as follows:
i) “The committee is impressed with the performance of the TRs established by the MSME
Ministry. These enable the youth to improve their skills and get employment opportunities.
The success of such TRs inspires confidence that establishment of more such institutions will
equip the young people with necessary ability useful in the expanding market and
manufacturing sector”.
ii) “The Committee strongly recommends that more money must be allocated for establishment
of TRs across the country. It is understood that MSME Ministry is also approaching the
concerned organizations within Government to get loan from International Financial
Institutions. If Planning Commission and Finance Ministry cannot allocate more funds for this
purpose, the necessary permission to MSME Ministry to get access to borrowings from
international banks may be given without delay. However, it is strongly recommended that
we must use our own resources for this cause, which is good for the youth of our country and
MSME sector”.
The evaluation of existing ten TRs was undertaken under GIZ–MSME Umbrella Programme during
2011. The experts have appreciated the performance of the existing TCs and have recommended
expansion of skill development activities and introduction of newer technologies in the TCs.
Para 75: “TRs and TDCs set up by the Ministry of MSME have done well in extending technology and
design support to small businesses. I propose to provide with World Bank assistance, a sum of Rs
2,200 crore during the 12th Five Year Plan period to set up 15 additional Centres”.
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In pursuance of (i) the announcement made in the Budget (2013-14), (ii) the recommendations of
the Department Related Parliamentary Standing Committee on Industry in its 235th Report
submitted to Parliament (Rajya Sabha) on 4 May 2012, and (iii) the recommendations of the experts
after evaluating the performance of existing TCs, it was proposed to implement “Technology Centre
Systems Programme (TCSP)” at an estimated project cost of INR2,200 crore including World Bank
assistance of USD 200 million by setting up 15 new TCs and to modernize / upgrade existing TCs by
introducing latest machinery / technologies.
The Technology Centres Systems Program, a national program, seeks to enhance the technological
and skill base of MSMEs in selected manufacturing industries, via upgraded and new TCs (currently
called TRs and TDCs). The TCs will have as their mission to improve the competitiveness of MSMEs
across India – with a strong emphasis on low income states.
This will be achieved by providing an integrated suite of services to MSMEs on a fee basis, ranging
from providing them access to technology, access to skills and access to business advisory services.
TCSP will reinforce the technical capability of the TCs as well as their performance, by further
increasing the participation of the private sector in key decisions at both the national and local levels.
The TCs will support industry clusters across manufacturing value chains, both downstream and
upstream industries. These include fragrance and flavour, leather, glass, automotive, electronics and
tooling industries.
TCSP’s Program Development Objective has been defined to enhance the competitiveness of MSMEs
by improving their access to technology and business advisory services as well as skilled workers
through systems of financially sustainable TCs. The program seeks to establish 15 new TCs and
upgrade capabilities of select existing TCs and develop linkages between MSMEs, Indian and
international research institutes and leading manufacturers. This would include upgradation in
technology, land and building infrastructure and other associated infrastructure of the TC. The
program will connect leading practices contributing to advance technology, knowledge, skilling and
innovation which can be transferred to MSMEs served by each TC.
The competitiveness of MSMEs is impacted by various factors such as entrepreneurial drive of the
leader, market and customer dynamics, their access to technology, finance and business advisory
and availability of skill manpower. The TCs will shape the outcomes of the program by providing
MSMEs access to technology, business advisory and skilled manpower. So it would be possible to
measure the success of this program by measuring the offtake of these paid services of the TCs by
MSMEs. Therefore, the key indicators that will be measured are;
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In addition, intermediate result indicators are designed to monitor critical progress towards
achievement of the PDO with primary emphasis on market- Figure 1: TCSP eco-system
tested outputs of the TCs supported by Technology Partner
and Cluster Network Manager. Examples of such indicators
include capacity utilization of machines, number of trainees
trained, access to services by MSMEs, number of technology
strategies / roadmaps developed by TPs and endorsed by
industry associations and value of TCs' businesses generated
with support of CNMs.
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of the TCs under the condition that it benefits their suppliers. The TCs will contribute by providing
inputs to MSMEs on manufacturing technology & business advisory and by improving the skills of
workers/ skill seekers for better employment opportunities. The program will therefore benefit the
Indian MSMEs, students and workers and help establish systems of TCs in the country wherein each
centre will gain from the specialisation and experience of the others and improve the competiveness
of MSMEs.
TCSP has multiple stakeholders who will need to work together to achieve the objective of enhancing
the competitiveness of MSMEs by improving their access to technology and business advisory
services as well as skilled workers through systems of financially sustainable TCs. The key players
who will participate in the program include:
MSME units will be the prime beneficiaries of the program and the overall objective of the program
centres around providing them with access to modern technology, access to business advisory
services and access to skilled workforce.
► Skill seekers
Workers, job and skill seekers will also gain from this program with access to short term and long
term training/skill development courses that will help job seekers to improve their career prospects
and finding livelihood.
The program would be designed and implemented under the aegis of the O/o Development
Commissioner MSME, Government of India. O/O DCMSME has the mandate to support MSMEs and
TCSP will serve this towards this purpose.
► Technology Centres
The TCs will serve MSMEs with integrated suite of services on a fee basis, ranging from providing
them access to technology, access to skills and access to business advisory services. The program
will focus to upgrade selected existing TCs and development of 15 new TCs that support or will
support industry clusters across manufacturing value chains, including fragrance and flavour,
leather, glass, automotive, electronics and tooling industries.
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► Collaborations with Industry associations, academia, applied research institutes and others
Strategic collaborations between TCs and various other organizations will be critical to foster
research and development, business incubation and strengthen the TCs with regard to manufacturing
services, business advisory and training capabilities. These include:
Leading practices from around the world for similar program suggest and underscore the importance
of establishing such linkages. In the Indian context, there are many research oriented projects and
concepts that can provide competitive advantage to Indian industry once the early state research
emanating from applied research institutes and academia can be validated and implemented at the
TC through such collaborations. The TCs will provide a unique environment of bringing the country’s
leading academics, engineering and industry professionals together to develop and demonstrate new
technologies on an industrial scale. This will allow the clients of TCs to develop new manufacturing
processes in a safe, neutral setting, reducing the associated financial risks.
Role of PMU is to assist the O/o DC MSME in designing and implementing this program. This includes
developing framework for identifying sites/sectors for the new TCs, developing detailed project
report, support in procurement of services and EPC contracts; developing and implementing
environment and social safeguards, monitoring and evaluation, manage the roll out of the national
portal, deployment of subject matter expertise and overall program management for TCSP over 6
years. EY LLP has been selected as the PMU for the TCSP by the O/o DC MSME via competitive bidding
as per World Bank guidelines.
Role of MTP is to help enhance the supply side of the TC by augmenting the technologies at the TCs,
assist in their capacity building with respect to the identified technologies and clusters and provide
greater support to the services being offered to the MSMEs by the TCs. These services include being
exposed to the potential impact of new and relevant technologies, learning how to use new
technologies/equipment, providing access to cutting-edge equipment, developing and testing new
products, consultancy, training and deploying efficient techniques and practices that improve the
competitiveness of the MSMEs being served.
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CNMs for each System (or sub System) of TCs will specialize on specific geographic cluster(s)/
industry(s). The CNM will build capacity of the TC to enhance economic development cooperation
amongst key stakeholders to improve the competitiveness of the cluster. This will include
strengthening market linkages of the TCs with the MSMEs in the cluster it serves, trade and industry
associations, academia, educational institutions, applied research institutions, service providers,
other government support institutions, workers and skill seekers.
The CNM would seek to increase competitiveness of supply chains of large firms by enhancing quality,
reliability and productivity of MSME suppliers by offering services of the TC, thus also helping in
meeting revenue targets of the TC. The CNM will enhance the competitiveness of the cluster business
environment by establishing a network of service providers which will address the needs of the
MSMEs not served by the TC e.g. access to a network of financial services. The CNM will also facilitate
closer cooperation between the TC and MSMEs with key innovation stakeholders such as applied
research institutes, autonomous institutions such as IISc, CSIR, academia, skill seekers, and students
etc. to enhance product and process innovation. TC’s capacity will be further enhanced through
closer cooperation amongst skills development and labour market stakeholders to increase the
number of workers/ trainees from TCs finding long term employment to improve their livelihood.
Role of NPSP is to design, develop, set-up, operate and maintain the IT platform for MSMEs. The IT
platform will act as a common platform for services that will be required by an MSME from the start
of their business, to successful operations and closure e.g. access to regulatory services for
entrepreneurs, assistance for financing, access to list of suppliers etc. The platform intends to extend
the reach of the program to its remote beneficiaries well beyond the TCs’ physical location through
access to e-learning solutions, B2B service and product market place, e-recruitment, assistance for
financial services and e-governance services (forum to address grievances, automation of customer
facing operations of the O/o DC MSME) on paid basis.
The Construction Management Consultant (CMC) shall be responsible for design, supervision of work
and final closure of construction works for the TC. CMC will prepare concept plans and subproject
appraisal reports, carry out contract planning and detailed engineering designs, prepare schedules
of quantities and specifications. It will support the PMU in preparation of procurement packages, bid
documents, invitation, receipt and evaluation of bids etc. CMC will supervise the construction,
manage the contract, monitor construction activities and will certify contractor’s progress claims,
carry out quality control, testing, and prepare progress and monitoring reports, and certify bills.
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Active participation of General Manager of TCs will be essential for steering the operationalization of
TCSP in line with the envisioned mandate. The key success parameters of the General Manager
include:
The table below depicts the snapshot of result indicators which form a part of the RFD.
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Intermediary Results
Access to
Capacity utilization of machines in TCs
Technology
Component 2-Investments to
upgrade existing and develop Number of new TCs built
new TCs
The program aims to have direct and indirect industrial and economic outcomes to the country, such
as enhanced manufacturing competitiveness, improvement in the overall employment rate and
increased GDP growth.
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Out of the currently operational 18 Technology Centres (TCs) & Tool Rooms (TRs), 10 are for the
tooling industry and 8 are for other industries such as ESDM (Electronics System Design and
Manufacturing), glass, footwear, sports goods, fragrance and flavour. Half of these eighteen TCs are
located in low income states (Uttar Pradesh, Madhya Pradesh, Odisha, Jharkhand and Assam). The
TCs are self-sufficient institutions that provide design support, training, manufacturing, testing &
calibration and consulting services to MSMEs and other enterprises. They have created a niche in the
market in various fields such as hand tools, plastics, automotive, testing & calibration etc. The list of
the existing TCs & TRs along with their specializations is given below:
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Several of these were set up through support from German and Danish Government under bilateral
agreements as well as with the UNIDO. These TCs are largely self-sustaining entities that provide
technical and vocational training programs to more than 1,00,000 trainees annually. Some of these
include training programs certified by the AICTE and NCVT. They also provide design and
manufacturing support to entrepreneurs alongside technical consultancies.
The existing TC’s, were set up between 1967 and 1999, with primary focus on improving access to
technologies and providing technical advisory support for entrepreneurs in the given industry cluster
they serve. These TCs also serve workers and youth by offering opportunities for hands-on technical
training and skill development in varied specialisations with a view to improve employability and
livelihood opportunities.
The key services offered by the TCs include design and manufacturing, skill development, and
consultancy. Services offered by FFDC Kannauj, which also focus on the fragrance and flavours
sector include:
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► Quality Assessment
· Quality testing and analysis of essential oil, aroma chemicals , fragrances and flavours
· Setting up of a quality assessment laboratory for essential oils and aroma chemicals
including designing of the lab, identification of chemicals, glassware, instruments and
standards required for the lab
· Consultancy for the specific criteria like development of specific test for particular
problems
· Consultancy services to decide the priority of items on different reports
· Consultancy services for the stock verification and assessment of their quality
· Consultancy services for testing of quality assessment lab and analysis of essential oils
and aromatic chemicals
► Training
· Long term and short term training courses in theoretical and commercial processes
· Training on cultivation techniques, processing, value addition, marketing, packaging, and
application of fragrances and flavours, etc.
· Outreach training programme in different parts of country & abroad
► Consultancy
· Consultancy services for cultivation of aromatic and medicinal crops
· Preparation of feasibility reports
· Consultancy in fragrance creation, flavour creation and application areas
· Setting up of quality assessment lab and quality tests
· Field surveys and feasibility studies
· Consultancy on value addition in oils
· Consultancy on development of products from oils
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Over the last few years, financial performance of the TCs has markedly improved. Most of them have
experienced strong revenue growth (mostly due to training activities) and have achieved financial
sustainability (before depreciation and land costs and few TCs even after depreciation). Based on the
recent reports and financial analysis, following are some of the key observations:
► High profitability in recent years: There has been an improvement in recovery ratio of these
TCs, thus allowing them to progress towards their self-sustainability mandate. Majority of
them have become profitable in the last three years.
► Skew towards training: Training and skill developed services have been a key revenue
sources for the TCs. The scope of manufacturing needs to be up-scaled to achieve a balance
in operations and revenues from each TC. Ideally, revenues should be balanced between the
two main sources of income for the TCs. Only IGTR Aurangabad is found to be closely
balanced. CITD Hyderabad and CTTC Kolkata, although profitable, need to perhaps enhance
their production activities.
► Training capacity is well utilized: As reflected in the sources of revenue generation, the scale
of training activities has been growing. All TCs initially reviewed, demonstrated an increase
in training numbers from 2011-12 to 2012-13. The highest increase was observed at IGTR
Ahmedabad. Although this is a positive trend, the staffs at these TCs needs to focus on
production and maintain a balance between these two activities, while also up scaling other
activities like consultancy and product testing. The centres should also seek avenues for
taking advantage of government sponsored schemes and subsequently train more
technicians in welding, machining and in automation.
There is a need to replicate the TCs at more places along with technological up-gradation, improved
training facilities and innovation in the business models etc. This will increase their capacities to train
and strengthen the workforce supply. By improving the competitiveness of these facilities, the MSME
TCs can be better utilized and expected to produce a bigger footprint in the Indian manufacturing
sector.
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All of the above recommendations are valuable not only for the improvement of the existing TCs but
also it serves as an important input for conceptualizing and planning for the new TCs.
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Technology Centre in Imphal has been proposed with the underlying fact and review of the
potential for Aromatic & Medicnal plants sector in India. Imphal and its surrounding areas have a
conducive climate for the growth of medicinal and aromatic plants, which serve as raw materials
for the development of essential oils and medicinal plant extracts. The TC in Imphal will provide
training covering all aspects from cultivation to essential oil extraction, processing and marketing.
The TC will focus on improving access to technology, providing skill up-gradation and offering
advocacy support to the MSMEs with high growth potential. The long term vision is to ensure
competitiveness of MSMEs in the eco-system by strengthening their linkages to the mainstream
manufacturing sector in the region.
The objective of this DPR is to evaluate feasibility of proposed MoMSME TC at Imphal. This includes
assessment of the market need in the region as well as across India, technology and skillset
requirement, amount of investment required, construction needed, its layout and subsequent
requirements for implementation of the green field TC at Imphal. This DPR has been prepared in
consultation with relevant stakeholders including O/o DC-MSME, experts from FFDC Kannauj,
sector experts in Manipur, World Bank, cultivators, industry players, students from Manipur who
trained at FFDC Kannauj, Manipur Department of Industries and Commerce, etc.. This DPR would
facilitate the implementation plan of proposed TC at Imphal. Their suggestions and views were also
taken into consideration during the preparation of this DPR.
2.2 Approach
To start with, a comprehensive secondary research was carried out to understand the requirements
of the fragrance and flavours sector and in particular of the Imphal catchment area. To validate the
facts, the team performed a detailed primary research which included meetings with various key
stakeholders including O/o DC-MSME, units in the sector and others as explained below.
Discussions with various stakeholders were carried out to develop better understanding of the
requirements and expectations from the proposed TC. Cultivators, industrialists and sector experts
involved in Make in Manipur from the region were met to discuss and understand the various insights
with respect to technological requirements. Interactions were also held with master trainers from
Manipur who trained at FFDC Kannauj in order to understand the training requirements and courses
which could be introduced. The objective of this primary research was to understand their
requirements, issues, challenges, and future requirements with respect to skill development and to
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develop a deeper understanding of the requirements for the Aromatic & Medicnal plants value chain
industry that can be served by the TCSP in future.
Based on the outcomes and the results of the discussions, market opportunity assessment was
undertaken to understand the fragrance and flavour demand in medicinal and aromatic plants across
segments across the various stages of the value chain.
Way forward: Post completion of the DPR for the proposed TC at Imphal under TCSP, the on-boarding
of 3 main partners would be very much required to achieve the envisaged outcome in the defined
time frame.
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Location Selection
for New TCs
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With the objective of establishing 15 new TC’s to support industry clusters, there was a need to
prioritize and identify high potential growth industries based upon certain selected parameters.
Hence, one of the most challenging and critical aspect of the TCSP was selection of the
Industry/Clusters/Systems/Locations. This required careful consideration of parameters and
consultation with the stakeholders. Preliminary meetings with the O/o DC-MSME were held to discuss
the concept and approach. Subsequently three distinct approaches were finalised to identify the
locations:
a) Manufacturing Competitiveness approach: Key idea for this approach was to identify location
for TC at a place where it can create the most impact on improving the manufacturing
competitiveness. The steps involved were:
One key limitation of this approach is that it will select the clusters which are already established and
are among the most competitive across the country, will get shortlisted. A TC at such location will
further improve the competitiveness of this location.
b) Inclusive Growth approach: Approach is based on the assumption that that state which has
higher Net State Domestic Product has better growth and hence the states with lower per capita
state domestic product should be supported. A TC in such states would become catalyst to
improve the manufacturing growth in the state. Following steps were followed:
► Identification of bottom 15 Low Income states on the basis of per capita Net State Domestic
Product10
► Identification of major manufacturing Industries in the State
► Identification of the major clusters for the identified major industries in the state
One of the key drawback of this approach is that clusters identified will not be the most competitive
for the industry in the country. It is possible that by investing in a TC at such a location might improve
the competitiveness of that cluster but may not make this TC a world class centre.
10
2011-12 Current prices
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c) Alignment of Major Economic Projects: As a TC will create value for many years11 and there are
some mega projects in progress which will get completed in 10-15 years. This approach aims to
incorporate the possible future growth areas on the basis of these mega projects. Considering
that such economic growth is based on future development these areas may not get covered in
above two approaches. The steps included are:
► Identification of major Economic projects & timelines (which have been ratified by the
Government)
► Listing the States & Industries getting impacted
► Identifying the emerging clusters for the top industries
Above three approaches resulted in the first list of many locations. It was important to create a
common framework to choose the most appropriate location. In this context “systems approach” was
applied. Systems approach takes in to account the presence of entire ecosystem for a TC in the
catchment area12 and Location Attractiveness Index was created.
Construct of LA Index:
Catchment Score = ƒx (MSME Unit Score * ITI/PT Score * Presence of Major Firms Score* Presence
of Leading Technical Institute Score)
MSME Units: This reflects the concentration of MSME and it is envisaged that larger the number of
units more opportunity for TC to impact the competitiveness.
11
Existing Technology Centers are more than 25 year old.
12
Catchment Area = District of the location and all neighbouring districts (transcending state boundaries) it is
assumed that maximum value creation will be in the immediate surroundings of the Technology Center.
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Number of ITIs/Polytechnics: This reflects the availability of population seeking skill development
courses. It has also been observed that students from ITI and polytechnic form a large group of
students seeking vocational training at TCs due to lack of such facilities at their respective institutes.
Number of Major Firms: It has been observed that often larger firms take the initiatives to go for
technology upgrades and performance improvements. This leads to cascading effect and firm’s
suppliers, competitors follow up these initiatives in order to stay competitive. If a TC has larger
number of such major firms in the vicinity it will have more opportunity to do technology
collaborations and thus impact the entire ecosystem.
Leading Technology Institutes: Each TC can play a vital role to establish an Industry- Academia
partnership. It has been found that while there are researched ideas available at the academia but
they have difficulty in commercializing same. On the other hand the industries are looking for the
fresh ideas to improve upon their competitiveness in the market. Unfortunately this linkage does not
happen as industry has need of ideas where the proof of concept is ready and unfortunately academia
does not goes beyond research. TC can play a role of bridging this gap and create the platform to link
industry and academia.
State/Private TC: TC can play a vital role in mentoring and improving the performance of the state
government or private sector TCs (tool rooms). If there are such opportunities in the vicinity of the
MoMSME TC it can further increase the reach of TC to improve the competitiveness of MSMEs.
In order to further refine the list of locations arrived using the above approach, following additional
criteria for shortlisting the industries were incorporated:
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► Prior experience: These are the sectors where O/o DC-MSME has experience of operating
TCs, such as General Engineering, Automotive, Electronics/ESDM, Leather & Footwear,
Glassware, Sports Goods, and Fragrance & Flavours
► Concentration of MSME’s: These are sectors where O/o DC-MSME has limited prior
experience of operating TCs, however there exist a large number of MSMEs in these
industries. Such as Food processing, Textiles (including Handlooms & Handicrafts),
Pharmaceuticals, Wood/Paper/Pulp, and Rubber & Plastics.
► Emerging Sectors: These are upcoming sectors that may be at the forming stage, but will
become major sectors in the near future, such as Bio-technology, Nano -technology, etc.
The sector in which DC-MSME has prior experience have been taken on priority. These sectors are:
auto components, ESDM, general engineering, fragrance & flavour, leather & footwear, glass. Later
the scope can be expanded to include other sectors pertaining to ministries other than MoMSME, if
needed. Such sectors include food processing, pharmaceutical, packaging etc. where presence of
MSMEs is considerable.
The list of locations arrived through the above was further refined and finalised with respect to the
following additional considerations;
During these discussions additional considerations emerged:
► State Classification: The states were classified into two categories as unserved states and
served states. All states of the country were distributed between Un-served states where O/o
DC-MSME did not have an operating TC and served states where an operating MoMSME TC
existed.
► At first unserved states were considered for the new TC in order to spread the coverage of
MoMSME TC which would help in supporting more MSMEs across the country. With the
approval of locations for the unserved states, served states would also be considered for the
technologies for which existing TC cannot support.
► On the basis of MSMEs concentration in prior experience sectors, leading clusters were
identified in each unserved state. This resulted in identifying the industry wise potential
locations in each of these states.
► Some of the unserved states took proactive approach and have allocated or identified land
for the purpose of TC. These locations were mapped to the locations identified in the step
above. Accordingly technology focus was selected for these locations.
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As per the location selection framework and subsequent approval in the 4 th PSC meeting held on 15th
May 14, Imphal was selected as the location for setting up of new Fragrance and Flavours TC
focussing on cultivation of medicinal and aromatic plants and extraction of essential oils. Imphal
region has been found suitable from multiple perspectives:
► The North East region of India harbours 50% of the India’s flora, and 60% of medicinal plants
found in the country13.
► FMCG companies, which are major consumers of essential oils are growing in India due to
various economic factors. This provides impetus for the growth and development of Medicinal
and Aromatic Plants (MAPs) and essential oils
§ Major FMCGs include – Himalaya, Dabur, Godrej, ITC, Amul, Pidilite Industries, Hindustan
Unilever, etc.
► In Manipur, 49.5% and 50.1% of the total rural and urban population respectively are youths
(13 – 35 years). Further, only 12.8% of the rural population and 23.6% of the urban population
have completed higher secondary schooling14. There is a high rate of unemployment among
educated people in Manipur, with 7,01,987 educated youth seeking employment in the State 15.
This provides scope for technical training of the youth in order to increase their employability
and foster an ecosystem for entrepreneurship development.
► There is a lack of skill development infrastructure in the North-East region to meet the
requirement of the region. There are a total of 80 ITIs in the North-East, of which 72 are
government run. The skill development infrastructure is not sufficient to meet the requirement
of the people in the Region16.
► Mega industrial projects providing further scope for the industry
§ Perfume Park to be set up in Kannauj
§ Food Park to be set up in Imphal
§ The North Eastern Institute of Ayurveda & Homoeopathy (NEIAH) being established in
Shillong, Meghalaya
► Connectivity to other locations
13
http://manipurforest.gov.in/Downloads/Souvenir%20full.pdf
Medicinal and aromatic plants – an underutilized resource in Northeast India for health and livelihood security, by K.
Haridasan (Advisor – FRLHT)
14
North-East Youth Readership Survey report -
15
http://www.thehindu.com/todays-paper/tp-national/tp-otherstates/over-7-lakh-educated-unemployed-in-
manipur/article6021743.ece
16
http://articles.economictimes.indiatimes.com/2015-04-22/news/61417502_1_development-infrastructure-national-skill-
development-corporation-itis
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Fragrance and
Flavour Industry
Overview
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The global F&F market has grown exponentially in the last few years and growth is expected to
continue. The market is being driven by changing consumer preferences, significant technological
advances, and increasing demand from emerging economies for natural fragrances and flavours due
to health concerns related to synthetic chemicals. The global flavour and fragrance market is facing
various challenges such as the high cost of migration from synthetic to natural sources, lack of
transparency in F&F patent protection laws, and concerns related to synthetic products because
some chemicals have proven to be injurious to health. Potential opportunities exist in the Asian and
Latin American regions due to the low cost of raw materials for natural ingredients and the availability
of labour. Flavours and fragrances also are finding applications in various unconventional products
such as beer shampoo, lime-flavored tea and deodorants with chocolate fragrance.
Fragrances and flavours typically make up 1 – 5% of the cost of a finished product according to
International Flavours and Fragrances (IFF), a major player in the global market. Yet, subtleties in
flavours are often the key reason why consumers prefer one brand over another.
The fragrance and flavour market has the following application based components:
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The following table depicts the key exporting regions of various raw materials and essential oils used
in the F&F Industry:
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The global value chain can be viewed broadly as a 4 step process, comprising the following17:
The value chain includes Farming, Essential Oil Production, Fragrance / Flavour Production, and
Consumption.
(a) Farming: This involves growing various crops, based on the regional geography, climate, and
other factors. Key crops include menthe mint, ashwagandha, citronella, lemon grass, and
patchouli.
(b) Essential Oil Production: This involves distillation carried out at the farmer level. The distilled
crude oil is then collected by agents, and further processing is conducted. Some global
players like Givaudan and IFF are also producing essential oils.
(c) Fragrance / Flavour Production: This is done by a few global players including Givaudan, IFF,
Symrise, etc. Major Indian players include SH Kelkar, Ultra International, etc. Fragrance and
flavour production involves chemical synthesis to create aroma chemicals, compounding and
blending of flavours, and synthetic modification.
(d) Consumption: The fragrances and flavours are then consumed in various products, including
mouth fresheners, cosmetics, fragrances, shampoos, detergents, etc.
17
Source: BCC Research; Global Markets for Flavour and Fragrances
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4.3 Research Institutions and Associations Associated with the F&F Industry
The leading companies in the F&F Industry play a vital role in research and development. Each of
these companies invests large amounts in R&D. In addition to this, other leading R&D centres include:
a) Research Institute for Fragrance Materials (RIFM): RIFM was formed in 1966 to analyze,
evaluate and distribute scientific data, cooperate with official agencies and encourage safety
standards for the use of fragrance ingredients.
b) International Fragrance Research Association (IFRA): IFRA was founded in 1973 in Geneva
to represent the collective interests of the fragrance industry. Its main purpose is to promote
the safe enjoyment of fragrances worldwide. Together with the industry’s scientific centre,
RIFM, IFRA endeavours make sure that usage standards for fragrance materials are put into
practice according to the available scientific recommendation, and that member companies
comply with those standards. This voluntary approach enables the IFRA standards to be
adopted very rapidly by fragrance houses worldwide and by the industry as a whole.
c) Flavour & Extract Manufacturers Association (FEMA): FEMA is comprised of flavour
manufacturers, flavour users, flavour ingredient suppliers, and others with an interest in the
U.S. flavour industry. Founded in 1909, it is the national association of the U.S. flavour
industry. FEMA works with legislators and regulators to assure that the needs of members
and consumers are continuously addressed. FEMA is committed to assuring a substantial
supply of safe flavouring substances.
d) Monell Research Institute: Monnell Center is an independent, non-profit scientific institute
dedicated to interdisciplinary basic research on the senses of taste and smell.
Key associations in India for fragrance and flavours are Fragrance and Flavours Association of India
(FAFAI) and Essential Oil Association of India (EOAI). Details of these have been provided in section
5.3.2.
Institutes are also present across India, which focus on development of advanced cultivation
techniques and improved agricultural productivity, research on medicinal and aromatic plants, etc.
These include:
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(derived from Mentha Arvensis), peppermint oil (Mentha Piperita), dementholised Japanese mint oil,
spearmint oil (Mentha Spicata), water mint oil (Mentha Aquatic), horsemint oil (Mentha Sylvestries),
Bergamont oil (Mentha Citrate) and others.
Mentha arvensis is cultivated in semi- temperate regions namely foothills of Himalayas of Punjab,
Haryana, Himachal Pradesh, Uttar Pradesh, and Bihar. As per the estimate, area under cultivation
for mentha in the country is about 150,000 hectares majorly in northern and eastern India. Dark
green leaves of “Mentha arvensis” are the feedstock for an essential oil that contains menthol, the
substance that finds application in FMCG, pharmaceutical, cosmetic, and other products.”
India cultivates about eight species of mentha; however, only three species namely Mentha Arvensis
, Mentha Piperita and Mentha Spicata have approval and/or recognition for the purpose of quality
standards and international marketing. The natural oil yields on an average 40-50% menthol and 50-
60% dementholised oil, for use in both confectionery and medicine in place of imported peppermint
oil.
Cultivation of Mentha Arvensis in India is a dramatic success story. Prior to 1964, India did not
produce Mentha Oil or Menthol. Cultivation of Mentha Arvensis started around 1870 in Japan and
extended to Brazil, China, Formosa and some other countries. Col. R.N. Chopra & Dr. I.N. Chopra of
Regional Research Laboratory, Jammu Tawi first brought Mentha Arvensis in India in 1964 and with
the efforts of the Managing Director of Richardson Hindustan Ltd. (VICKS), the commercial
cultivation started in India.
Richardson Hindustan Limited did a survey and found that Tarai region of Uttar-Pradesh and
Uttrakhand was the most appropriate place for the cultivation of Mentha Arvensis. They purchased
15 Hectares of land to setup an agriculture research center for growing and extracting mentha oil by
steam distillation. The project was very successful resulting in Richardson Hindustan Limited
establishing another distillation unit in Bilaspur (district Nanital) for farmers to grow Mentha Herb.
They supplied the planting materials as well as gave technical knowledge to grow the Mentha herb.
As a result the area of mentha crops substantially increased in the entire Tarai and western districts
mainly Nanital, Rampur, Moradabad, Badaun, Bareilly and even extended to eastern districts viz.
Barabanki, Lucknow & Sitapur districts. In addition to the above regions of Uttar Pradesh and
Uttrakhand, mentha crop is also grown in Punjab, Haryana and some parts of MP and Gujarat.
After 1993, farmers, small scale industries and CSIR laboratories- RRL Jammu (now known as IIIM
Jammu) and CIMAP Lucknow, launched “Improved Technology for Menthol Mint Essential Oil
Project” with continuous up-gradation in technology for mint oil production by promoting the
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cultivation of high menthol yielding varieties of mentha arvensis. Under the arrangement, the
growers had a ready market as Richardson Hindustan was willing to buy-back the menthol extracted
out of mentha crop.
Over time, India became the largest producer of menthol mint oil in the world, overtaking China. With
a production of over 17,000 tons, the country now commands 80%18 per cent share of the annual
global output of menthol mint oil.
So, what is doing the trick for India’s mint oil economy?
The answer lies in the four varieties of mentha arvensis (Himalaya, Kosi, Saksham, and Kushal)
developed by CIMAP. These varieties have improved traits and higher content of menthol.
The farmer can grow mentha in combination with regular crops like maize, potato, wheat and paddy.
The mint economy has established itself in the farms and marketplaces of the district. Farmers grow
the Kosi variety of mint that has a crop cycle of 90-95 days. They transplant the “suckers” (the
mentha roots that they source once every two years) in March and harvest the crop by the second
week of June. As harvesting progresses, they start putting the crop into the steam distillation unit
installed in the farm to produce the oil. Depending on a number of factors, including cultivar used,
time of planting and harvesting, and climate, 20-40 tons of herbage will produce 125-200 kg of
essential oil.
It is for this reason that farmers in Terai region have found in menthol mint a crop that is ideal for
plugging the gap between the Rabi crop (wheat or potatoes) and kharif crop (rice). Almost 70 per
cent of the total arable land in the district is in use to cultivate the “bonus” cash crop in addition to
18
Multi Commodity Exchange of India Limited
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the traditional food crops. Farmers can either sell the oil to traders/ commission agents who visit
the farms looking for the commodity or take it to the nearby Market (mandi). The buyers test the
quality of oil and pay according to the percentage content of menthol present in it.
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Location Brief
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5. Location brief
5.1 Regional overview
Imphal West District came into existence in 1997, when the erstwhile Imphal district was bifurcated
into two districts – Imphal East and Imphal West. The city of Imphal, located in Imphal West District is
the capital of Manipur district of India. Imphal is located at 25.82°N and 93.95°E in extreme eastern
India. It is surrounded by Senapati district on the north, on the east by Thoubal, on the south by
Thoubal and Bishnupur and on the west by Senapati and Bishnupur districts. The district consists of
4 (west) sub-divisions.
Imphal west is largely an agrarian district. The district is endowed with a rich variety of vegetation.
The prevailing climactic conditions are favourable for growing a wide variety of herbs, shrubs, and
also flowering and non-flowering trees. In addition, a variety of medicinal plants are also grown in the
district. Several rivers pass through the district, including Imphal river, Nambul river and their
tributaries.
Imphal is the marketing hub of the state. Various products of Manipuri origin like woven goods,
brassware and bronze ware are collected from different parts of the state and marketed in Imphal.
Agriculture and electronics industries are some of the main parts of Imphal’s economy.
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Section Quantity/Value
Area
Total geographical area 558 Sq. km
Administration
Tehsil 10
Inhabited Villages 117
Land use pattern
Total area 51,900 Hectares
Land under agricultural use 28,250 Hectares
Population (census 2011)
Total population 5,14,683
Men 2,53,628
Women 2,61,055
Rural population 1,97,699
Literacy (except 0-6)
age)group)
Total literate 86.08%
Men 92.24%
Women 80.17%
Infant mortality rate 14 per 1,000 live births
Connectivity (Road)
National Highway 109 km
State Highway 183 km
Main District Highway 253 km
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Electricity ► Power is being distributed by Manipur State Power Distribution ► Power back-up to be designed keeping emergency and
availability Company Limited (MSPDCL) essential services/equipment’s in mind
► Typically the wind velocity is about 1.8 km per hour
► Mean daily humidity is highest from July – September, which
varies from 80 – 96% ► Would be helpful to maximise natural ventilation during
Wind flow
► The height above the level of sea is around 786 meters in Imphal designing the layout of TC
region
► Wind is generally light except in the rainy season
► The average annual rainfall measured in the region is about 1320
► For estimation of capacity of rain water harvesting system
Rainfall mm
in the TC campus
► Most precipitation falls in June
Contd. Contd. Contd.
19
http://cgwb.gov.in/District_Profile/Manipur/Imphal%20West.pdf
http://www.adb.org/sites/default/files/project-document/151556/47341-002-eia-01.pdf
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► Population growth: The total population of Imphal West district is 5.18 lakhs (census 2011). The
district comprises 18.1 percent of the total population of the state of Maipur, and ranks first
position in population size among the 9 districts. The growth of population in Imphal district was
16.65% during the last decade. Out of total population in 2011, around 49% are men and 51%
are women. The density has increased from 847 people per square kilometre in 2001 to 998 in
2011. The graph depicts the growth of population over the last decade of Imphal west district.
6
5.17
Population size (in lakhs)
5 4.44
3 2.55 2.62
2.21 2.22
2
0
Male Female Total
2001 2011
► Rural-urban population composition: Imphal west district has an urban population of around
62.33% and a rural population of around 37.67% as per census 2011. In total 322,879 people
lives in urban areas of which males are 158,106 and females are 164,773. The total Imphal
West district population living in rural areas is 195,113 of which males and females are 96,948
and 98,165 respectively
► Sex Ratio: Sex Ratio in urban region of Imphal West district is 1042 as per 2011 census data.
In rural areas of Imphal West district, sex ratio is 1013 females per 1000 males.
► Literacy Rate: The literacy rate of Imphal Eest district is around 86.06%. Among male and
female this rate is 92.24% and 80.17% respectively. At the district level, the number of literates
has increased by 5.14% from year 2001 to 2011. The male and female literates increased by
4.04% and 8.13% respectively during this period.
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► Worker Details: The total number of workers in the district are 2.13 lakh persons. Of this, the
number of Main Workers is 1.66 lakh, Marginal Workers is 0.47 lakh, and Non-Workers are 3.04
lakh. The categories of workers (main and marginal) is detailed below:20
Thus, cultivators who will be some of the key customers for training and production facilities of
the proposed TC at Imphal contribute 17.37% of the total working persons in the state.
► Youth Population: In Manipur, 49.5% and 50.1% of the total rural and urban population
respectively are youths (13 – 35 years). The table below depicts the distribution of youth
population in rural and urban areas of North East Indian states21.
20
Census 2011
20
North-East Youth Readership Survey report
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► Level of Skill Development: In Manipur, 12.8% of the rural population and 23.6% of the urban
population have completed higher secondary schooling 22.
Middle class
Secondary
Secondary
Graduate
graduate
research
Primary
primary
degree
Higher
higher
Below
Post-
Assam 29.5 12.7 16.0 19.7 10.7 8.0 2.9 0.3 0.2
Arunachal 22.2 10.4 22.0 25.6 8.3 8.0 3.5 0.0 0.0
Pradesh
Sikkim 19.9 16.8 22.0 17.2 12.9 5.9 4.6 0.7 0.0
Nagaland 10.9 12.9 23.2 22.5 16.8 8.5 4.3 0.7 0.2
Manipur 11.8 9.0 13.0 23.0 17.3 12.8 11.1 1.7 0.2
Mizoram 19.3 18.7 22.2 22.9 8.3 4.4 2.8 1.5 0.0
Tripura 34.8 26.5 19.1 11.1 4.7 2.1 1.2 0.3 0.3
Meghalaya 34.0 27.9 13.9 10.8 6.3 4.9 1.7 0.4 0.1
All India 36.4 11.4 16.1 14.8 10.9 6.1 2.8 0.7 0.3
22
North-East Youth Readership Survey report
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Professional /
Non-Literate
Middle class
Secondary
Secondary
Graduate
graduate
research
Primary
primary
degree
Higher
higher
Below
Post-
Assam 8.5 7.3 12.8 23.8 18.1 15.1 12.1 1.6 0.7
Arunachal 10.6 5.1 18.4 25.2 11.1 18.5 9.3 1.8 0.0
Pradesh
Sikkim 18.9 12.2 24.2 16.4 14.2 5.4 5.9 2.7 0.1
Nagaland 12.7 9.6 17.3 24.6 14.5 9.4 9.5 2.1 0.2
Manipur 5.3 5.3 8.6 17.4 15.0 23.6 20.2 4.5 0.1
Mizoram 4.3 11.2 17.2 33.9 19.9 7.8 3.8 1.7 0.2
Tripura 10.6 12.8 21.1 22.5 9.3 10.2 10.6 2.5 0.4
Meghalaya 14.0 31.8 16.6 12.8 10.6 8.1 4.1 0.9 1.0
All India 16.3 8.2 15.2 17.1 17.9 11.3 9.6 3.2 1.1
► Unemployed Youth: There is a high rate of unemployment among educated people in Manipur,
with 7,01,987 educated youth seeking employment in the State23. The high rate of
unemployment, particularly among the educated youth, is due to the lack of industrial base,
absence of private enterprises, and limited employment opportunities in the government sector.
23
http://www.thehindu.com/todays-paper/tp-national/tp-otherstates/over-7-lakh-educated-unemployed-in-
manipur/article6021743.ece
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Key stakeholders for Imphal TC would include; Government bodies, industry body associations,
manufacturers and suppliers (farmers and cultivators.), financial institutions, applied research
institutes etc. in the catchment area as well as across India. The catchment area of the Imphal TC will
include other districts of Manipur, as well as other North Eastern states. The following figure depicts
the stakeholders of the Imphal TC;
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The Ministry of DONER is responsible for the matters relating to the planning, execution and
monitoring of development schemes and projects in the North Eastern Region. Its vision is to
accelerate the pace of socio-economic development of the Region
Manipur SFAC in addition to its core objectives has taken up various sensitisation programmes
on organic farming systems, organic inputs production technologies, awareness programmes on
conservation and promotion of medicinal and aromatic plants under the aegis of National
Medicinal Plants Board. SFAC has also been also been involved in the show casing of various
activities and products of Manipur on behalf of producer groups and entrepreneurs at State and
National level exhibitions, and sponsoring NGOs in various exhibitions on agro-based activities
under promotional programmes. Manipur SFAC has carried out workshops and training
programmes on organic farming in the state.
SFAC has also initiated a model on contract farming of ginger and turmeric with financial support
from the State Bank of Imphal for ensuring buy-back of farm produces at a pre-determined price.
These activities have motivated producer groups and catalysed them to set up their own
processing units.
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The Association has been instrumental in representing grievances of members to the various
government bodies in the matter of Import and Export Policy, Excise Duty, Sales Tax, PFA Rules
and Regulations etc. In addition to this various workshops and symposiums are often organized
in different regions of India to educate members and share latest information on the various
aspects of our trade and industry.
EOAI aims to create a prominent position for India in many natural essential oils in world markets
by diversifying the portfolio of essential oils manufactured in the country, and adopting various
aromatic crops in different climatic zones of the country.
The association has approximately 600 members from across the country. EOAI has been
creating awareness about aroma bearing crops among farmers, researches and industrialist by
disseminating information by organizing workshops and conferences on essential oils at national
and international levels.
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► Tier 1 players
The Indian flavour market is highly fragmented with both purchasers and suppliers ranging from
multinational companies and large Indian industrial houses to small-scale industrial units and
local manufacturers. In comparison, there is a better consolidation in the fragrance market with
larger players like Unilever, Godrej, Dabur, Reckitt Benkeiser, Wipro, Henkel, ITC, etc. generating
most of the sales. The exceptions are the Agarbatti segment and to some extent, the hair oils
segment, which have a host of small players.
► MSME Units
Imphal West and its surrounding areas currently do not have significant MSME units for the
production of fragrance and flavours. However, there is an abundance of flora and fauna in
Manipur due to the conducive climate, and a large percentage of the working population in the
area are engaged in cultivation. Thus with adequate training these people can expand to value
addition work such as primary and secondary processing, as well as development of fragrance
and flavours.
Raw materials required will be aromatic crops from surrounding areas, and materials which have
undergone primary processing, which will be acquired directly from cultivators or through Livelihood
Business Incubators (LBIs). In addition, one time supply of raw materials for tissue culture will also
be required from other parts of the country. Manipur has an abundance of flora and fauna for the
production of fragrant raw materials.
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Financial
institutions
Principal financial institution for the promotion, financing and development
SIDBI
of the MSME sector in India
Credit support and related services to promote equitable agriculture and
NABARD
rural prosperity
NEDFi provides financial assistance to micro, small, medium and large
enterprises for setting up industrial, infrastructure and agri-allied projects
NEDFi
in the North Eastern Region of India and also Microfinance through
MFI/NGOs.
Venture capital to promote investments in agri-business projects with the
Manipur SFAC
participation of nationalized banks, SBI ad subsidiaries / IDBI
Financing in agriculture and MSME sector, especially to workers engaged as
Manipur Rural Bank
cultivators and agricultural labourers
Commercial Banks Presence of commercial banks in the district and surrounding areas
Nationalised Banks Presence of nationalised banks in the district and surrounding areas
The following applied research institutes within Manipur and in other parts of the country will also
act as key stakeholders for the TC in Imphal. These institutes have expertise in various phases of the
fragrance and flavours value chain – from cultivation of crops to development of packaging materials.
As per mandate, the CAU is offering seven U.G. Programmes in Agriculture, Agricultural
Engineering, Fisheries, Home Science, Horticulture, Forestry, Veterinary Sciences & Animal
Husbandry and Food Process Engineering. The University offers 25 Post Graduate Degree
Programmes in different subjects. For smooth functioning of various programmes, the
University has established seven constituent colleges in different parts of NEH Region.
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FFDC Kannauj will serve as the mentor TC for the propsed TC at Imphal. FFDC aims to serve as
an interface between essential oil, fragrance and flavour industry and the research and
development institutions both in the field of Agro Technology and chemical technology. The
main objective of the centre is to serve, sustain and upgrade the status of farmers and industry
engaged in the aromatic cultivation and its processing, so as to make them competitive both in
local and global market. Facilities available at FFDC include:
· Supply of planting materials/seeds.
· Production/Processing Facilities on Jobwork / Loan Basis.
· Quality Assurance & Analytical Services.
· Creation of Fragrances & Flavours for various end uses.
· Application of Fragrances in end-products.
· Sale of Essential Oils and its Fractions resultant to development & training.
· Training in various disciplines of essential oil and perfumery industry.
· Field Surveys and Feasibility Studies.
· Consultancy Services.
► Council of Scientific & Industrial Research - National Botanical Research Institute (CSIR -
NBRI), Lucknow
NBRI is engaged in research and development in botany. It is engaged in the development of
agro-technologies. Key objectives of the institute include:
· Basic and applied research on plant diversity and prospection, plant-environment
interaction and biotechnological approaches for plant improvement.
· Development of technologies for new plant and microbial sources of commercial
importance
· Building up germplasm repository of plants of indigenous and exotic origin, including
rare, endangered and threatened species
· Providing expertise and assistance for identification, supply and exchange of plants and
propagules, garden layout and landscaping
· Dissemination of scientific knowledge and technologies on plants and microbial
resources through publications, training, capacity building and extension activities
► Council of Scientific & Industrial Research – Central Institute of Medicinal and Aromatic Plants
(CSIR-CIMAP), Lucknow
CIMAP is a plant research laboratory steering multidisciplinary high quality research in biological
and chemical sciences and extending technologies and services to the farmers and
entrepreneurs of medicinal and aromatic plants (MAPs). The institute also has scientific
collaboration agreements with Malaysia.
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CIMAP’s contribution to the Indian economy through its MAPs research is well known. Mint
varieties released and agro-packages developed and popularised by CIMAP has made India the
global leader in mints and related industrial products. CIMAP has released several varieties of
the MAPs, their complete agro-technology and post-harvest packages which have revolutionised
MAPs cultivation and business scenario of the country. The functions of CIMAP are:
· To pursue developmental, promotional and related work on cultivation, production,
processing, utilisation and marketing of medicinal and aromatic plants with specific
reference to their practical application and utility;
· To cultivate medicinal and aromatic plants, either in its own farms or through other
agencies, and to process wherever necessary, the plant materials for obtaining their end
products;
· To carry out, in collaboration with other agencies, introduction, acclimatisation
(including measures for prevention and control of pests and diseases) of exotic-species
and also production of authentic high-yielding seeds, leaves and other propagating
materials of medicinal and aromatic plants of economic importance;
· To encourage cultivation of medicinal and aromatic plants in suitable regions of the
country;
· To carry out surveys of resources of medicinal and aromatic plants and to maintain
economic statistics of the raw materials as well as finished products
► Council of Scientific & Industrial Research - Indian Institute of Integrative Medicine (CSIR-
IIIM), Jammu
IIIM is a national Institute of the CSIR of India, with primary focus of research on drug discovery
from natural products (medicinal plants and microbial species). IIIM is a multi-disciplinary
organization encompassing the natural products chemistry, medicinal chemistry, pharmacology,
microbiology, biotechnology and botanical sciences. The mandate of IIIM is to discover new
drugs and therapeutic approaches from Natural Products, both of plant and microbial origin,
enabled by biotechnology, to develop technologies, drugs and products of high value for the
national and international markets. The institute is located in Jammu
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The Institute endeavours to improve the standard of packaging needed for the promotion of
exports and create infrastructural facilities for overall packaging improvement in India. This is
achieved through the Institute’s multifarious activities which are today, in line with those of
premier packaging institutes the world over. The Institute aims to make India a focal point for
contemporary developments in Art, Science, Technology and Engineering, with respect to the
field of Packaging.
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Opportunity and
Need Assessment
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The global flavor and fragrance market was worth $23.9 billion in 2013 and is expected to reach
$33.5 billion by 2019, growing at an estimated compound annual growth rate (CAGR) of 5.8% from
2014 to 201924. Of the total world market, flavours account for approximately 52% and fragrances
for the remaining 48%. Of the main global regions, the combined flavours and fragrances market is
largest in North America, followed by Asia-Pacific and Western Europe.
Table 11: Total Global Consumption of Flavours and Fragrances by Region, 2012 – 2017 (US$ Millions)25
The dynamics of the market are gradually changing; as incomes are rising in the world’s emerging
markets, so is consumer spending. Members of the new, and still emerging, middle classes are for
the first time able to afford to buy packaging food and beverages and personal care items. This
change means that many of the top flavour and fragrance companies are placing renewed emphasis
on the emerging markets of Asia-Pacific, South America and the Middle East/Africa. Urbanisation
and changing lifestyles are also boosting market growth in developing regions.
Over the recent past, industry sales of fragrance and flavour have grown in the mid-single digit range
and this is expected to continue as a result of favourable demographic and industry specific drivers.
Specifically, increased consumption in emerging markets, recovery in developed economies, and
innovation are likely to fuel growth going forward.
24
Source: BCC Research: Global Markets for Flavours and Fragrances
25
Source: IAL Consultants
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(i) Consolidation: There is a growing spread between market share leaders and middle market
companies. The top 10 companies in the industry together account for nearly 77% of the
industry sales today, as compared to 64% in 2004
(ii) Evolving Consumer Tastes and Preferences: Health and wellness is on the minds of
consumers. As a result of the increased focus on food safety and content, organic food sales
as a percentage of overall food sales have gone up from 1.5% in 2000 to 5.6% in 2013.
(iii) Emerging Markets are delivering solid growth: Consumption levels in emerging markets are
catching up with the West. Thus, global consumption is increasing significantly.
The global flavor and fragrance market is dominated by a few major companies, including Givaudan
SA (Switzerland), Firmenich International SA (Switzerland), International Flavors & Fragrances Inc.
(U.S.), Symrise AG (Germany) and Takasago International Corp. (Japan). F&F companies are
targeting their activities toward highly populated and fast-growing regions of the world such as Asia,
Latin America, the Middle East and Africa.
26
Source: Tully and Holland: Fragrances and Flavours Industry Update
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The charts below indicate the major players and their value share estimates in % in this industry in
2009 and 201327.
The aggregate share of the top 10 players in the F&F industry was valued at US$ 23.47 billion in
2013, i.e., almost 80%28 of the world market. Givaudan lead this industry with a market share of
about 20.5% with the 10th player only having a share of about 2.2% market. The remaining 20% of
the market is highly fragmented with numerous players.
The top 10 (MNC’s) are increasing their market share whereas all others i.e., (small & medium
enterprises) worldwide are actually losing market share steadily over the years.
India’s flavor and fragrance market is expected to increase from $800 million in 2013 to $1.2 billion
in 2019, growing at a CAGR of 8.4% from 2014 to 201929.
The Indian market has witnessed a surge in demand for fragrances compared to flavors. The
country’s hot and humid climate has created an increase in demand for products such as soaps,
deodorants and perfumes. Indian consumers have started purchasing functional foods, preventive
medication and nutraceuticals due to rising concerns about health disorders such as diabetes and
cardiac disorders. This trend will drive the flavor and fragrance market since these products use
flavors extensively to make food more palatable with appealing aromas.
27
Source: Leffingwell.com: Fragrance and Flavours Top 10
28
Source: www.leffingwell.com
29
Source: BCC Research: Global Markets for Fragrance and Flavours
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The Indian F&F market is highly fragmented with both purchasers and suppliers ranging from
multinational companies and large Indian industrial houses to small-scale industrial units and local
manufacturers. This is particularly applicable to the flavour industry and more particularly to
savoury, bakery and confectionary segments where the manufacturing process is relatively simple in
comparison to others. In this case, even local eateries and individual homes contribute significantly
to the increase in market. In comparison, there is a better consolidation in the fragrance market with
larger players like Unilever, Godrej, Dabur, Reckitt Benkeiser, Wipro, Henkel, ITC, etc. generating
most of the sales.
The Indian F&F market has a very competitive landscape, with three sets of players: the global players
or foreign multinational companies (MNC’s), the large Indian players, and regional or small domestic
players. Increasing globalisation has important ramifications for foreign MNCs as well as large Indian
companies with pan-India presence and with small international footprints. International houses
account for about 70%31 of the organized Indian market while Indian companies like M/s., S. H. Kelkar
& Company Pvt. Ltd., Oriental Aromatics Ltd., Ultra International Ltd., Khattri Fragrances & Flavours
30
Source: The Indian Consumer Market: The Pinnacle of the Fragrance and Flavour Industry, by Sant Sanganeria
31
http://insightalpha.com/news_test.php?cid=81&sid=81&nid=154
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Limited, Gupta & Company (P) Ltd. Sachee Aromatics Limited, Aarav Fragrances, etc. cater to the
rest of the market. M/s. S.H. Kelkar & Company Pvt. Ltd. leads the sales among Indian F&F companies
followed by other houses as mentioned above.
The top 6 cities account for 53% of players across 17 locations. The concentration of players is in
NCR, Mumbai, Chennai, Bangalore, Hyderabad regions. Locations near ports or raw material source
are preferred.
After Brazil, India is the richest country in flora, with 15 agro-climatic zones and nearly 1500
aromatic species available. Kashmir and Himachal are prime locations for exotic aromas, such as
lavender, rose, saffron, clary-sage, lavender, cedarwood, etc. Mint is grown in U.P. & Bihar, which
can be tapped to the extent of meeting 80% of total global need. Spice oil and oleoresin, such as
cardamom, black pepper, nutmeg, and mace can be produced in Kerala and Cochin. Aharwood,
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lemongrass, vetiver, geranium, patchouli, stevia, ginger, turmeric and citronella are present in the
North East.
Currently, there is only one existing Technology Centre focusing on Fragrances and Flavours in India.
This is located in Kannauj. In addition to this, there exist several Flower, Aromatic and Medicinal Plant
production Centres. These have several special equipment, including GLC, HPLC, Densitometer,
Freeze Dryer, Flow Injection Nitrogen Analyzer, Plant Growth Chamber, and Semi Preparative HPLC
with accessories, UV-VIS Spectrophometer, Kryotype Analyzer, HPTLC, Portable Photo Synthesis,
Water Potential Meter, Poly Ploidy Analyzer, LC-MS, GC-MS, PCR Machine, Inverted Microscope,
Spectra Photo Meter, and FTIR Spectra Photo Meter.
There are 5 Technical Assistance Centres in the country. These are Central Institutes for Medicinal
and Aromatic Plants (CiMAP) Regional Research Labs.
The map below indicates the current infrastructure facilities in the country:
Thus, there is potential in India for the development of the F&F sector in India through providing
opportunities for processing and manufacturing of essential oils and related products which can cater
to established FMCG companies. There is scope to capitalize on areas which are hubs for medicinal
and aromatic plants, where there is a lack of centres. One key region is the North East, where there
is an abundance of medicinal and aromatic plants, but there is a challenge in transporting these for
processing due to the perishable nature of raw materials. In this regard, Technology Centres in the
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F&F sector are being proposed in Imphal as well as in Pasighat in order to create an ecosystem for
processing of fragrance and flavours in the North East region.
Imphal West is home to several aromatic and medicinal plants, including fruit bearing trees, lemon
grass, citronella, patchouli, turmeric, peppermint, ginger, stevia, vetiver, flowers such geranium, and
spices such as nutmeg. Given the vast presence of aromatic and medicinal plants in the region and
the increased global demand for fragrances, flavours, aroma chemicals, essential oils, herbal
medicines and cosmetics, and trends such as aroma therapy which require the manufacturing of
essential oils, Imphal is at a prime location for the establishment of a Technology Centre in the
fragrance and flavours sector. This TC will be able to cater to the growing domestic and international
demand for essential oils and related F&F products.
The table below depicts the use of agricultural land in the Imphal West district32:
Land use Area / production
Horticultural Potential Area 15267 ha
Area Under Vegetables 1106 ha
Vegetable Production 8490 MT
Area Under Spices 1265 ha
Gross Cropped Area 28241.46 ha
Net Sown Area 21236.40 ha
In addition, initiatives are being taken in the State to promote entrepreneurship development. One
such initiative is ‘Make in Manipur for employment generation’, which is based on three pillars of
Community Mobilisation, Transparency and Universal Coverage. Each phase targets 2.25 lakh
households such that by March 2017, 4.5 lakh households’ income level should be increased by an
additional income of at least Rs. 60,000 per month. Nine Livelihood Business Incubators (LBIs) have
been established in each of the 9 districts of Manipur. The objectives of these LBIs include job
creation, promotion of entrepreneurship, grassroot economic development, and promotion of
innovation. Common items in LBIs are to support major income generating activities including
aromatic and medicinal plant cultivation, stevia cultivation and dehydration, ginger and turmeric
processing, etc. LBIs sign MoUs with cultivators, under which they provide planting materials to
cultivators, and buy back materials from them. They utilize these materials for processing. In turn,
32
http://kvkimphalwest.org/kvk-imphal-west-page.php?pageid=7
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they form agreements with various large companies for the procurement of essential oils and other
fragrant raw materials.
A hub-and-spoke model is proposed between these LBIs and the TC. This model is described in section
6.4.2.3
► Push Factors
o Socio-political unrest in the region - This includes the presence of militants, public
strikes, etc.
o Lack of employment opportunities in the North-East region - This is a cause for large
scale migration out of the region. The private sector in the state is minimal, and thus
there is a lack of employment opportunities other than limited government jobs and
agriculture.
o Lack of higher education opportunities and vocational training
► Pull factors
o Availability of job opportunities in major cities
o Better educational opportunities with multiple choices of branches of study
66 percent of people migrate from the North East for education opportunities, whereas 35 percent
migrate for employment opportunities33.
Several people from the North-East migrate to major cities across India and get jobs in sectors such
as BPO, beauty and wellness, IT, hospitality industry, spas, fashion industry, etc. 34. This is facilitated
by the ability to communicate in English, and the hospitality / socially oriented culture in the North
East.
In order for the TC to increase its reach, it must provide skill development in areas which would enable
people to get jobs and improve their livelihood. Thus, areas of CAD / CAM courses are being provided.
33
http://www.thehindubusinessline.com/economy/50-lakh-people-may-migrate-from-northeast-in-5-
years/article2749925.ece
34
http://timesofindia.indiatimes.com/city/guwahati/14mn-to-migrate-from-northeast-by-2021-in-search-of-jobs-as-
demand-fails-to-meet-supply-Study/articleshow/11611220.cms
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As part of the preparation of the DPR, discussions were held with some key stakeholders. This
included cultivators, individuals working towards providing training and employment to cultivators,
stakeholders of LBIs, industrialists, master trainers who trained at FFDC Kannauj, and experts in the
sector in Imphal as well as from FFDC Kannauj. The purpose of the primary research was to
understand the current scenario, issues, challenges and future requirements that the Technology
Centre Systems Program of the O/o DC MSME can serve in the future. The research also included the
support requirements of these key stakeholders in the F&F value chain with respect to skill
development, equipment for processing and consultancy services.
Cultivation:
► There is vast scope for cultivation and processing of aromatic and medicinal plants due to
their large availability in the area
► Initially the TC should focus on the following medicinal and aromatic plants: stevia,
lemongrass, citronella, turmeric, ginger and cardamom. At a later stage it can expand to
other MAPs such as patchouli, geranium, spices, etc.
► The main requirement of cultivators is skill development and planting materials
► Processing of MAPs into essential oils requires a critical volume of the raw materials.
Farmers cannot achieve this volume of production alone.
► There is a lost opportunity due to the inability to provide value addition services. Thus, raw
materials are currently sold to larger companies and are processed by them.
► Currently, cultivators are selling their produce as it is for low prices in the market. Primary
processing such as drying will fetch significantly higher prices for their produce. For
example, ginger is sold in the market by farmers at Rs. 5 per kg. Ginger which has been dried
using a dryer can be sold at Rs. 120 per kg.
► There is a lack of facilities available for value addition, such as dryers, etc.
► There is a requirement for lab skill training in instrumentation, testing and quality assurance.
► There is a need for quality testing in order to export products. This facility is currently not
easily available to cultivators. It would be beneficial for quality certification for export of
dried and processed raw materials.
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► For food processing industries, testing is a challenge as samples are currently sent to big
cities. This is challenging due to the lack of connectivity, particularly for liquid samples.
► Obtaining market linkages are also a challenge, particularly for cultivators in Manipur.
► There is a difficulty in obtaining bank loans due to lack of knowledge on undertaking financial
analysis and preparing technical and financial feasibility reports.
► Export requires a critical volume which cannot be achieved by individual cultivators / small
scale entrepreneurs.
Market opportunity can be viewed in terms of supply, demand, and the ability to convert the materials
supplied into products demanded. North East India has an abundance of flora and fauna, which
includes aromatic and medicinal plants. There also exists a domestic and global demand for
fragrances for Fast Moving Consumer Goods (FMCG) companies for use in products requiring
fragrances such as detergents, soaps, etc. as well flavours for use in the packaged food industry,
perfume products, cosmetics, etc. There is also a growing demand under pharmaceuticals for natural
medicinal products, and a growing market for aromatherapy. Thus, there is a requirement for the
processing of raw materials into finished products such as essential oils, and a need for quality
assurance in order to ensure the marketability of these products. The vast potential of Imphal and its
surrounding areas to cater to this market due to the abundance of raw materials can be tapped into
through the establishment of the TC.
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6.4.2.1 Supply
The North East region harbours well over 50% of Indian flora.35 All major forest types of India viz.
Tropical West Evergreen Forest, Tropical Moist Deciduous Forests, Sub-tropical Pine Forest, Tropical
Dry Deciduous Forest and Montane Wet Temperate Forest found in India are also available in Manipur.
These forests are home of very wide range of flora and fauna. Manipur is listed in the top 10 hotspot
biodiversity rich zones of the world.
Out of the 9 most important vegetation types of India, 6 are found in the North East region. Six major
forest types are found in the region, and these forests harbour about 8,000 out of 15,000 species
of flowering plants.
Table 12: Climatic Condition and Plant Diversity in North East Region36
35
http://manipurforest.gov.in/Downloads/Souvenir%20full.pdf
36
North-East India an Ethnic Storehouse of Unexplored Medicinal Plants – 2012, by Raja Chakraborty (Creative Educational
Society’s College of Pharmacy, Kurnool), Biplab De (Department of Pharmaceutical Science, Assam University), and Saikat
Sen (Oil Technological Research Institute, JNTU Anantapur)
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As per records available in the database of the Foundation for Revitalization of Local Health
Traditions (FRLHT), over 6500 species are used medicinally in the country and North East India has
a large share of this with more than 60% presence. A perusal of the prioritised medicinal plants for
promotion by the National Medicinal Plants Board (NMPB) reveals that over 80% of the listed plants
exists in the region37. There are a large number of unique, narrowly distributed, and endemic species
present in the North East Region. The current trend is to harvest these plants from the wild and trade
them elsewhere. Thus, they move as raw material to other parts of the country where they are
processed. This requires large transportation costs, which is a major bottle neck for the resource
utilisation.
The North East region, particularly Manipur, has a great scope in aromatic and medicinal plant
development. Currently there is not much organised harnessing of the resources. The collections are
from wild and plantations are negligible. Harvesting and management is not undertaken in a
sustainable manner. Further the there is a low presence post-harvest technology, value addition and
manufacturing. Steps are being taken by the government to address the need for primary processing
activities through the establishment of LBIs. However, there is a requirement for secondary
processing activities. The remoteness and difficulty in transportation, lack of know-how and
infrastructure for processing, and absence of marketing centres pose a great hurdle in developing
the sector. However, the availability of waste land for cultivation, availability of manpower, and a
suitable climate provide an opportunity for the establishment of the TC.
The detailed list of medicinal plants present in Manipur are provided in Annexure 9.3
37
Medicinal and aromatic plants – an underutilized resource in Northeast India for health and livelihood security, by K.
Haridasan (Advisor – FRLHT)
38
Potential and Prospects of Medicinal Plants in North East India and expectations of stakeholders, by R.S. Jat and Jitendra
Kumar – ICAR-Directorate of Medicinal and Aromatic Plants Research
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6.4.2.2 Demand
The demand for aromatic and medicinal plants as well as essential oils produced from these are
rapidly growing due to changing consumer trends ad increased disposable income. This is reflected
in an increased demand for packaged foods, natural and herbal products, as well as the growth of
fields such as aroma therapy and Ayurveda across the world. Growing consumer awareness regarding
health benefits associated with natural and organic personal care products is a key driving factor for
global essential oil market. Growth of organic product industry has prompted major manufacturers
to shift their focus from synthetic to natural additives. Growing use of essential oil in the preparation
of natural fragrances and flavours on account of their increasing demand across key end-use
industries is also expected. The essential oil market size is expected to reach US$ 11.67 billion by
202239. The following sectors encompass the key areas for demand of MAPs, fragrances and
flavours, and essential oils:
a. FMCG Companies
Some of the key Indian FMCG companies include Hindustan Unilever Ltd., Dabur, Marico
Limited, ITC Limited, Nestle India, Parle Agro, Amul, Kwality, Godrej Consumer Products,
Britannia, etc.
· Fragrances: FMCG companies are key demanders of fragrances. Personal wash,
household cleaning materials, fabric care, personal care and haircare products
constitute around 90% of the Indian fragrance market. FMCG companies are rapidly
expanding and catering to an increasing number of people due to increases in
disposable income.
· Flavours: The demand for flavours is increasing due to a growth in the packaged
foods industry, as well as an increase in health consciousness of individuals. This is
increasing the demand for natural flavouring products. The growth forecast of the
Indian food industry in the future is positive and expected to be 8 to 10% CAGR
between 2015 and 2020.
b. Pharmaceuticals
Key suppliers of herbal drugs and cosmetics in India include Dabur, Zandu, Baidyanath,
Himalaya, etc.
· Ayurveda / Herbal Drugs: The Indian ayurvedic drug market is about Rs. 8000 to
9000 crores40.There is a growing global demand for ayurvedic / herbal drugs due to
a growing health consciousness and demand for natural products.
· Cosmetics: There is an increased demand for herbal cosmetics due to customer
consciousness on the potential side effects of chemicals, and growing awareness
about herbal treatments. Himalaya, Forest Essentials, and Biotique, are among some
of the most established brands in the ayurvedic cosmetics sector.
c. Aromatherapy
Aromatherapy refers to the use of aromas for their therapeutic and healing properties. The
primary factor for the growth of the global aromatherapy market is the growing awareness
39
Grand Research Inc.
40
http://articles.economictimes.indiatimes.com/2016-03-30/news/71926463_1_new-drugs-cosmetics-act-such-drugs
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about herbal products among individuals. The aromatherapy market is segmented based on
the procedure of usage – aerial diffusion, direct inhalation, and topical application.
d. Agarbatti / Dhoopbatti
Agarbatti and Dhoopbatti are used for religious purposes as well as for diffusing fragrance.
The incense stick industry size is Rs. 5000 crore, of which organized players account for
around 50%. The export sector is growing at 15-20% per year as demand is growing in some
Latin American countries, while the domestic demand is expanding at a rate of 3-4%. The
country wide incense stick market is around Rs. 2000 crores. The industry is highly
fragmented with several regional players41.
The growing demand for fragrance and flavours in various industries coupled with the abundant
supply of aromatic and medicinal plants in Imphal and surround North Eastern areas provides an
opportunity for the establishment of a TC in the area.
Currently, there are 300 essential oils which are used globally. Of this, only
around 50% are cultivated and the rest are by-products of the primary
industry, or are harvested from natural wild plants. Of these 300 essential
oils, 110 contribute to 95 per cent of the global consumption in the F&F
industry. 10 essential oils are Major Oils which are used maximum in trade,
accounting for 80% of world trade in essential oils. These oils are used in
high quantities and have low prices. 150 essential oils are Minor Oils, and
contribute to 20% of world trade. These have high prices and are used in
small quantities. In terms of countries to which India provides exports, 75%
of India’s exports of MAPs go to France, Germany, Japan, UK, USA and
Switzerland. 25% of the exports go to Pakistan, Spain and Bangladesh42.
The TC will provide assistance to cultivators and entrepreneurs across the value chain through
training and provision of materials and equipment.
Thus, the TC has the potential to support cultivators and entrepreneurs in the fragrance and flavours
industry, particularly in the areas of cultivation methods and essential oil extraction from medicinal
and aromatic plants through:
41
http://articles.economictimes.indiatimes.com/2015-08-09/news/65379696_1_incense-sticks-cycle-pure-agarbathies-
export-market
42
http://www.ffdcindia.org/pdf/global_scenario_19032015.pdf
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units and dryers. The LBIs will procure the crops (in raw form or partially processed form) and
undertake primary processing of these. Thus, LBIs will serve as a market for farmers.
Similarly, the proposed TC will serve as a market for LBIs. The TC will procure the primary processed
essential oils from LBIs for further processing. They will also undertake testing and quality assurance.
The TC will then market these to various FMCG companies in India and internationally.
Thus, an ecosystem will be formed wherein the TC will provide benefits to LBIs directly, and to
cultivators indirectly through the LBIs.
There are around 4000 tonnes of ginger available in Manipur alone. Ginger can be sold in its raw
form, after drying, or after processing. Ginger is processed into oil, however the by-products of this
processing process can also be sold. By-products include dry powder and hydrate. The oil is highly
concentrated, and is used for medicines and flavouring. Dry powder is also utilized for flavouring.
Hydrate is leftover after the processing, and is a less concentrated form of flavour, used for food
products.
Currently, locals sell ginger for Rs. 10 per kg. Under the new model of LBIs, the LBIs purchase the
ginger from them for Rs. 20 per kg. LBIs have dehydration machines, and thus undertake dehydration
of the ginger. 1 kg of dry ginger can be sold at Rs. 140 per kg. 330 kg of raw ginger can be processed
into oil, and 1 kg of oil can sell for Rs. 30,000 per kg. In addition, the by-products from processing
can also be sold. The TC can undertake the processing of ginger into oil.
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There is a high level of educated unemployment in Manipur and in the North East Region. There are
7,01,987 educated youth seeking employment in the Manipur43. The high rate of unemployment,
particularly among the educated youth, is due to the lack of industrial base, absence of private
enterprises, and limited employment opportunities in the government sector.
There is thus a need for strengthening the educational infrastructure, as well as for introducing
application-oriented and industry relevant degree courses. There are a total of 80 ITIs in the North-
East, of which 72 are government run. This skill development infrastructure is not sufficient to meet
the requirement of the people in the Region44. Effective implementation of skill development and
training programmes need to be prioritised, with a focus on industries which can be capitalised on
and promoted in the region. The graduate courses currently available in various colleges within
Manipur are of the traditional nature, which is about learning basic science, or arts, or commerce.
Such degrees do not throw open very many employment avenues outside or within the state, adding
to the already high rate of educated unemployment.
The details of the focus areas and planned activities of the TC have been provided in Section 7.
43
http://www.thehindu.com/todays-paper/tp-national/tp-otherstates/over-7-lakh-educated-unemployed-in-
manipur/article6021743.ece
44
http://articles.economictimes.indiatimes.com/2015-04-22/news/61417502_1_development-infrastructure-national-skill-
development-corporation-itis
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The F&F industry in India faces several challenges due to a lack of knowledge, infrastructure,
standardization, cost of trade and lack of investment in research and development. These challenges
are further accentuated in the North East region due to the lack of development and integration with
the rest of India, as well as political unrest.
► Lack of knowledge
Cultivators are not aware of value addition methods which they can undertake for aromatic
and medicinal plants. In addition, they do not have information on advanced agricultural
techniques. There is also a lack of processing units available for processing raw materials
and creating essential oils
► Lack of infrastructure
Value addition and processing of aromatic and medicinal plants has the potential of
generating employment. However, there is a lack of value addition facilities and
infrastructure available. Due to the fact that many cultivators and small units cannot afford
equipment for processing, the presence of a common facilities centre would provide
opportunities for players
► Trade
Trade is the biggest driver of overall growth in the sector. Globally there is an increasing
demand for raw material. As per Directorate General of Commercial Intelligence and
Statistics (DGCIS) data, as a net exporter of herbals including medicaments, extracts and
raw herbs, India ranks as the top most exporter in the world45. Even so, the fact remains
that our exports are largely on account of raw material and very little goes out as finished
products, which means that a large part of the revenue accrues to those intermediate
countries who are adding value to the raw material. Further, there are a number of nontariff
barriers being brought in by countries in the guise of excessive quality parameters. This
constant shifting of the goal post has to be taken up in bilateral as well as multilateral trade
forums by India so as to enable domestic companies to get a global foothold.
45
Key Issues Facing the Medicinal Plants Sector, by Meenakshi Negi, CEO of NMPB
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The proposed TC in Imphal will aim to address various challenges faced across the value chain by
providing training in cultivation, processing techniques and value addition, quality assurance,
packaging and marketing. It will provide planting material to cultivators and equipment for use by
entrepreneurs. It will also provide quality assurance services.
Even today, some Indian companies extract essential oils in an unorganized manner. This industry
can grow only by following scientific means and methods of propagation and extraction. Systematic
exploitation of aromatic plants by Indian Industry can bring a great economic advantage to our
country, as we bring more plants that are aromatic under use. Setting up of small-scale essential oil
extraction and processing units can provide ample employment opportunities for the rural youth.
Once these units come into operation, local farmers can be motivated easily for large-scale
cultivation of selected aromatic crops according to the prevalent agro-climatic conditions. During the
initial stages raw material requirement of these industries can be met either through collection from
wild habitats or through intercropping cultivation in agricultural farms. Either way, it will provide
employment to millions of youths from farming communities. The current short comings of several
units in the Indian F&F industry are:
► Lack of research and development, as a result of which new fragrances and compounds are
not developed
► Captive equipment is not available with Indian F&F companies due to high costs of processing
machinery
► Extraction techniques are available but not used due to economic reasons
► There is a lack of quality and safety testing, as well as standardization of products.
Thus, there is an opportunity for the development of a TC which addresses these challenges through
developing new essential oils and aroma chemicals, provide machinery on a pay-per-use basis, and
undertake quality and safety assessment.
Value addition through postharvest technology can also generate further agricultural income and
employment opportunities to many. Conservation of aromatic plants by promoting sustainable
genetic management schemes at the community level is necessary. This can bring equitable
distribution of acquired benefits and improve livelihoods of the rural poor. This can be achieved only
by providing proper training for cultivation, primary processing, grading, packaging, storage and
marketing to rural cultivators.
Sufficient quantity of quality seed and planting material of aromatic plants for cultivators should be
available. Newer agro-techniques (such as new genetic material) and technology should be
developed, assessed, and refined for large-scale cultivation to maintain sustainability and
competitive advantage. Tissue culture transplantation techniques need to be adopted for species
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whose propagation through seeding is not easy. Further, analytics laboratories for testing and
maintaining quality controls need to be established.
Thus, priority needs to be given to develop skilled work force to handle all aspects of aromatic plants
through intensive training programs. Evolving a long-term human resource development strategy for
continuous improvement in competence and skills should ensure upgrading technical knowledge for
field personnel. In addition, bio-partnership, networking and providing access to information between
the primary stakeholders namely local communities, R&D scientists and industry is necessary.
The following aspects need to be considered for proper development of the Indian essential oil,
fragrance & flavour industry:
Benefits
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In addition to the above mentioned requirements of the Indian F&F industry which the TC will address,
the following stakeholders will benefit from the establishment of the TC at Imphal:
Environment Cultivators
TC Impact
Consumers MSMEs
Industry
a. Cultivators: Cultivators will benefit through the establishment of the TC as they will be made
aware of technological advances in agri-technology and use of biotechnology for
improvement in crop quality and volumes. In addition, they would gain knowledge of primary
and secondary processing techniques, which would enable them to provide value addition
services and sell higher value products. They would also receive assurance that crops
harvested for the F&F sector would be purchased at fixed rates. By educating cultivators on
advanced cultivation techniques, better quality raw materials will be made available to the
industry.
b. MSMEs: Enterprises engaging in the primary and secondary processing of raw materials into
fragrances, flavours and essential oils will benefit through increased knowledge about
advanced technology and methods in processing and blending. They will also be able to utilize
the equipment available at the TC for processing, value addition, packaging, and testing &
quality assurance. Aspiring entrepreneurs who cannot afford their own machinery will be able
to establish their own enterprises and utilize equipment available at the TC. They will be able
to provide quality assured products to industries and final consumers. They will gain
information on how to market their products, thereby increasing their market reach. They
will also benefit from enhanced research and development offered through the TC.
c. Industry: The industry purchases raw materials and process these themselves, or acquire
them in the processed form of essential oils, fragrances and flavours for use in final products.
The industry will benefit from the establishment of the TC thorugh the development of a
streamlined and sustainable production chain. They be able to acquire quality raw materials
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which have been cultivated through modern agricultural techniques, as well as acquire
quality assured products from MSMEs.
d. Consumers: Consumers will benefit through the development of safe and good quality
products. Raw materials will be cultivated utilising good agriculture practices, and essential
oils will be manufactured while adhering to health and quality standards.
e. Environment: Cultivators will be encouraged to use good agricultural and good field
collection practices. This will ensure that the land is not exploited and is utilized in a
sustainable manner. Proper disposal of chemicals and other raw materials will be undertaken.
Since the industry utilizes several natural products, enterprises engaged in processing will
be encouraged to use the by-products for producing bio gas.
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6.5 Opportunities associated with other mega projects planned in the sector
In Manipur and surrounding areas as well as across India, the following mega projects are planned in
Fragrance and Flavours and related sectors. .
► A Mega food park is being established in Nilakuthi in Imphal East district to promote the food
processing industry in the state. This park will be of significant importance to the TC as by-
products of this industry (such as fruit peels, etc.) could be collected and utilized for by the TC
for manufacturing fragrances and flavours. In addition, industries here may demand flavours for
the manufacturing of packaged foods, etc., and the TC could cater to this demand.
► The North Eastern Institute of Ayurveda & Homoeopathy (NEIAH) is being established in Shillong,
Meghalaya. It is an autonomous institute under the Ministry of AYUSH, Government of India. The
Institute is coming up on a plot of land measuring 20 Acres adjacent to the North Eastern Indira
Gandhi Regional Institute of Health and Medical Sciences (NEIGRIHMS) at Mawdiangdiang,
Shillong, Meghalaya. The institute is to have Ayurvedic and Homoeopathic colleges with the
admission capacity of 60 students each along with a 100 bed Ayurvedic hospital and a 50 bed
Homoeopathic hospital, Documentation-cum-R&D Centre and Pharmacy with Drug Testing
Laboratory. It is being designed to facilitate the promotion of Ayurveda and Homoeopathy, the
expansion of health care facilities, improvement in the doctor-population ratio and R&D on bio-
resources in the North East. This will provide an opportunity for the TC as one of the key focus
areas for the TC is processing of medicinal plants.
► A perfume park and museum is to be set up in Kannauj. This is to provide a world class platform
to ittar (perfume) manufacturers to showcase their skills, as well as to upgrade their skills based
on new technologies. This includes a special perfume manufacturing zone in Kannauj for modern
distillation and extraction units, in addition to the international perfume museum which will
house various varieties of fragrances. This is expected to provide a boost to the industry, with
the establishment of more perfume manufacturing units. This provides an opportunity to the TC
as it will increase the demand for raw materials and fragrances and essential oils.
These mega projects will provide significant opportunities in the fragrance and flavours sector, and
thus will impact the proposed TC.
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As mentioned in the previous section, the North East region is a prime location in the country in terms
of the presence of medicinal and aromatic plants. It has areas varying climatic conditions and
temperatures, and thus comprises 50% of Indian flora and 60% of medicinal plant species present in
the country.
The proposed TC in Imphal will address challenges and improve efficiency across the value chain of
Aromatic & Medicinal plants extraction & its value chain. The TC will focus on providing training,
infrastructure and consultancy on methods of cultivation and extraction of essential oils from
aromatic and medicinal plants. The diagram below provides a snapshot of the services to be provided
by the TC:
Testing &
Innovation and Processing & Post-Productoin
Quality Training
Development Value Addition Services
Assessment
Cultivation,
Cultivation Essential Oil
Distillation Packaging Processing &
Support Content
Marketing
Chemical
Tissue Culture Fractionation Marketing Quality Assurance
Analysis
Business Honey
Other Analysis CAD / CAM
Incubation Processing
Consultancy Services
a) Innovation and Development Centre – This will provide support to farmers to improve the
quality of raw materials,processing & value addition of Aromatic & Medicnal plants , and will
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include a tissue culture lab for plant growth. The centre will provide consultancy services to
existing MSMEs on process improvement and technology advancements, and business
incubation support to entrepreneurs setting up units in the sector.
b) Processing & Value Addition Centre – The TC will provide equipment for extraction of
essential oils through various methods from medicinal and aromatic plants. It will also include
a steviocide extraction line and a honey processing unit.
c) Testing and Quality Assessment Centre - The TC will provide testing and quality assessment
of various aspects, including essential oil composition, physical analysis, chemical analysis,
instrumental analysis, etc.
d) Post Production Services Centre – The Post Production Services Block of the TC will have
equipment for packaging. It will also provide information on market linkages to
entrepreneurs, and provide certification for products after undertaking a quality assessment.
e) Training Centre – The TC will provide a number of short term, medium term and long term
training courses for cultivators as well as entrepreneurs on cultivation, processing and
marketing of aromatic and medicinal plants, value addition, quality assessment, packaging,
etc. It will provide courses in entrepreneurship development and soft skills training. It will
also provide training services in CAD / CAM for students aspiring to gain technical skills and
increase their employability.
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The innovation and development centre will provide support to farmers in order to improve the
quality of raw materials. It will also include a fragrance and flavour development lab for research and
development in the field and a tissue culture lab for plant growth. The centre will provide consultancy
services to existing MSMEs on process improvement and technology advancements, and business
incubation support to entrepreneurs setting up units in the sector.
Cultivation support will be provided to farmers through provision of good quality planting material
which can be acquired from the TC. Agreements will be formed with the farmers under which they
will be provided with planting materials, which will be sold back to the TC. The TC will guide cultivators
on profitable crops which can be grown off-season for use in the aromatic & medicnal plants value
chain industry. Cultivators will also be provided with information on Good Agricultural Practice (GAP)
and Good Field Collection practice (GFCP) standards which have been developed by Quality Council
of India (QCI) and NMPB. This will enable cultivators to make their produce internationally competitive
and improving long term sustainability. They can gain information from the TC on advanced
cultivation methods including the latest developments in agri-technology, role of micro-nutrients,
etc. The TC can procure raw materials from cultivators and also link cultivators with entrepreneurs
in the aromatic & medicnal plants value chain sector in order to ensure that their produce is procured
at fixed prices. In addition cultivators can be engaged in primary activities such as washing, drying,
cleaning, sorting and grading through the TC. The following is the value added through these primary
processes:
The TC will operate on a hub-and-spoke model with the LBIs in the state. Thus, LBIs will procure raw
materials from farmers and undertake primary processing of these. The TC will procure primary
processed materials from the LBIs for further processing, and also acquire raw materials from
farmers. The LBIs currently have a ‘buy back’ system with farmers, wherein they provide farmers
with plants at a low rate and then buy the raw materials back from the farmers for further
processing. They also provide mentorship to farmers in order to grow profitable crops and adopt
good cultivation methods. The TC will also focus on training LBI personnel on advanced agriculture
practices. In addition, the state has set up gene banks and multiplication centres in order to
preserve various species and supply them to farmers.
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The TC will focus on cultivation and processing of medicinal and aromatic plants. Initially, the
aromatic plants which the TC will focus on include lemon grass and citronella. There is a special
focus on medicinal plants given the conducive climatic conditions for their cultivation in Imphal.
Certain medicinal plants have been identified which the TC will focus on. These have a high market
potential in the herbal medicine field. For medicinal plants, the TC will initially focus on stevia,
ginger and turmeric:
a. Stevia: This is widely grown for its sweet leaves. Stevia is becoming a major source of natural
sweetener as an alternate of sugar. It is rapidly replacing the chemical sweetener like Splenda,
Saccharine and Aspartame. Apart from this, Stevia is nutrient rich, containing substantial amount of
Protein, Magnesium, Miocene, Riboflavin, Zinc, Chromium, Selenium, Calcium and Phosphorus. The
market value of stevia is 2-3 times that of regular crops. Stevia can dried and sold, or can be further
processed for extraction of Total Glycocide (TGC) or Rebocide A. Thus, a steviocide extraction unit is
proposed for the TC. Stevia plants in Manipur have the highest steviocide content in the world.
b. Ginger: Ginger oil is frequently used in the flavour industry. Ginger oleoresin is used as an
ingredient in certain digestives, laxatives, carminative and antacid preparations. It is also used in
anti-inflammatory and pain reduction preparations. In addition to these uses, ginger oil finds limited
use in the cosmetic and perfumery industry where it is used as a fragrance component. Ginger can
be dried and sold or processed into oil. In the course of processing ginger, in addition to the oil,
hydrate and dry powder are also produced as by-products. These can also be sold.
c. Turmeric: Turmeric has a vast variety of medicinal uses. It is used to treat liver ailments, ulcers,
parasitic infections, skin problems, joint pain and inflammation, cold and flu symptoms as well as
general digestive aid. Turmeric also aids in breaking down liver toxins, strengthens the functioning
of the gall bladder, aids in lipid (fat) metabolizing, and stops blood clothing. The steps and by-products
of turmeric processing are similar to that of ginger.
Use of bio-technology by cultivators will enable them to improve the quality of their crops, and
thereby improve the quality of raw materials utilized in the industry. The TC at Imphal will have a
tissue culture lab, which will facilitate the use of biotechnology to improve cultivation. This will enable
artificial growth of plant samples which can be sold to cultivators. Samples will include patchouli,
geranium, and stevia. The tissue culture lab will contain the following equipment:
MSMEs in every sector are plagued with bottlenecks and inefficiencies that compromise their
competitiveness and presence in the market. Handholding is required to enable MSMEs to develop
competencies in the areas of product & process development, operation improvement, streamlining
and standardisation of processes through adoption of international norms, new technologies and
capacity enhancement. Quality of products need to be maintained by supporting innovation for
product development processing and value addition technologies, and adherence to quality norms.
Therefore, the Imphal TC would have a dedicated professional wing to assist MSMEs by providing
consultancy services in the field of fragrance and favour product development, manufacturing
processes and innovations for improved quality and productivity. In addition, it provide consultancy
services on packaging and marketing of products.
The lab will also provide consultancy services for entrepreneurs in the field of testing and quality
assessment. This will include:
· Setting up of a quality assessment laboratory for essential oils and aroma chemicals,
including designing of the lab, identification of chemicals, glassware, instruments and
standards required for the lab
· Consultancy for the specific criteria like development of specific tests for a particular problem
· Consultancy services to decide the priority items on different reports
· Consultancy services for the stock verification and assessment of their quality
The TC will provide process advisory services to existing enterprises on process and technology
improvement.
Promoting aspiring entrepreneurs is important for development MSMEs. There often exists a lack of
knowledge on how to establish an enterprise as a result of which aspiring entrepreneurs do not set
up enterprises. Entrepreneurial ideas and ventures need to be fostered and developed in a supportive
environment before they become financially sustainable or attractive enough for venture capital.
Hence, the need arises for incubation centres to promote budding individual entrepreneurs and to
assist them to set up their own enterprises. Typical areas of Incubation support include:
The incubation centre also provide support to promote networking and forging of linkages with other
constituents of the value chain, particularly cultivators and customers such as FMCG companies.
Facilitating tie-ups with such companies would provide MSMEs with assurance of essential oil
purchase.
The TC will provide equipment for extraction of essential oils through various methods from medicinal
and aromatic plants.
7.2.1 Distillation
Distillation is the most economical method of extracting essential oil from spices and aromatic
materials. The main advantage of distillation is that it can be carried out with very simple equipment.
Several essential oils and fragrances are steam volatile, i.e. the steam carries appreciable amounts
of the compound with it. There are three types of steam distillation:
► Hydro distillation: This involves mixing plant material directly with water and boiling the water
in order to separate the essential oil. The essential oil passes with the steam into a condenser
and subsequently oil separator where it is separated.
► Hydro-steam distillation: This involves placing plant material above boiling water in order to
separate the essential oil. The essential oil passes with the steam into a condenser and
subsequently oil separator where it is separated.
► Steam distillation: This involves the use of a distillation unit wherein plant material is distilled
with the steam generated outside the unit in a standalone boiler. Essential oil passes with
the steam into a condenser and subsequently oil separator where it is separated.
The acquisition of one large scale 2 ton steam distillation unit and one small scale 25 kg steam
distillation unit are proposed in the Imphal TC.
The first stage in an herbal extraction process consists of leaching out the impurities (unusable)
portion of the herb by use of a suitable solvent. This must be done to eliminate the unusable matter
namely, cellulose and lignin present in the cell wall of the plant membrane. All herbs whether dry or
fresh have to be broken into smaller particles before extraction. This increases the surface area of
the herbal matter, and ruptures the plant cell walls making extraction easy. The herbs must be
treated with a suitable solvent, after which concrete, absolute, resenoids and oleoresins are
extracted from the flowers, resins, gums and spices.
The acquisition of one large scale 2 ton solvent extraction unit and one small scale 25 kg solvent
extraction unit are proposed in the Imphal TC.
7.2.3 Fractionation
Fractionation is a process used for value addition of some essential oils and isolates. In fractional
distillation, not all of the vaporized material is collected. Some vaporized material is allowed to flow
back down the fractional distillation column (reflux) so that it can be distilled again and again. This
repeated distillation due to refluxing further separates the close boiling materials and produces
higher purities then by simple distillation. Purification is further aided by the fractional distillation
column. Inside the distillation column, packing or a spinning band is used to maximize the contact
between the ascending vapour and the descending reflux. More vapour liquid contact equates to a
better fractionation.
The acquisition of 200 kg fractionation unit and one small scale 25 kg fractionation unit are proposed
in the Imphal TC.
One of the target crops being cultivated in Manipur is stevia. This is due to its increasing demand and
high prices. Stevia is a natural sweetener, and is growing as a healthier alternative to sugar and
artificial sweeteners. Further, stevia plants grown in Manipur have some of the highest Total
Glycocide (TGC) content in the world.
Stevia market is segmented on the basis of extract type and application. According to the extracts,
the market is further segmented as liquid, powder, and leaf. The varied applications of stevia as a
food ingredient include bakery, dairy food products, beverages, packaged food products, dietary
supplements, confectionery, and others. Among the extracts type, liquid extracts are expected to
record a higher CAGR as compared to the other extracts from 2014 to 2020. However, by
application, table top sweeteners and dairy food products sub-segments are expected to collectively
witness a substantial growth during the forecast period i.e. 2014–2020.
The global stevia market is estimated to value at US$ 347.0 million in 2014 and expected to reach
US$ 565.2 million by 2020, reflecting a CAGR of 8.5% during the forecast period. In terms of volume
consumption of stevia it is expected to reach 8,506.9 tonnes by the end of 2020, registering an
annual growth of around 7-8% during the forecast period46.
Stevia can dried and sold, or can be further processed for extraction of TGC or Rebocide A. Rebocide
A has an extremely high commercial value. Thus, a steviocide extraction unit is proposed for the TC.
The market demand for honey is also very high. LBIs currently have equipment for primary
processing of honey. This produces raw honey, which requires further processing. The TC will have
a honey processing unit for further processing of refined honey. In addition, the TC will undertake
quality control, testing, analysis and certification of honey for domestic and international sale.
The table below provides a list of machinery which will be required for process technology and
value addition:
Table 14: Proposed list of machines for process technology and value addition
S. No Machine No. Unit Cost (INR Lakhs) Total Cost (INR Lakhs)
Testing and Quality Assessment is a critical factor in making fragrances, flavours and essential oils
internationally competitive. There is a growing concern for quality, safety and health assurances,
and thus it is important for the TC to have a Testing and Quality Assessment Lab. The lab will be
46
http://www.futuremarketinsights.com/reports/global-stevia-market
NABL accredited, and will provide testing services and consultancy services, development and
assistance services and training services.
► Testing Services: The laboratory will undertake testing of various essential oils and aroma
chemicals.
► Soil Testing Certification: The TC will also undertake soil testing activities and provide
certification for this.
► Development and Assistance Services: The lab will extend necessary help to industries in all
technical assistance with facilities available in the laboratory
► Training Services: The Training Centre of the TC will utilize the lab to provide training in
quality assessment of essential oils and aroma chemicals.
The Testing and Quality Assessment lab will be NABL Accredited and will provide the following types
of testing and quality assessment analyses:
This involves the testing of essential oil (concrete and oleoresin) in crude oil material. This shall be
undertaken through hydro distillation and solvent extraction (described in sections 7.2.1 and 7.2.2).
This involves an analysis of the physical aspects of the essential oil in order to assess its quality. This
will be undertaken through optical rotation, specific gravity assessment, refractive index, solubility
in ethanol, and pH testing.
· Optical rotation is the turning of the plane of linearly polarized light about the direction of
motion as the light travels through certain materials.
· Specific gravity is the ratio of the density of a substance to the density (mass of the same
unit volume) of a reference substance.
· Refractive index determines how much light is bent, or refracted, when entering a material.
Refractive index is a fundamental physical property of a substance, and is often used to
identify a particular substance, confirm its purity, or measure its concentration. Refractive
index is used to measure solids, liquids, and gases. Most commonly it is used to measure the
concentration of a solute in an aqueous solution.
· Solubility is the property of a solid, liquid, or gaseous chemical substance called solute to
dissolve in a solid, liquid or gaseous solvent. The solubility of a substance fundamentally
depends on the physical and chemical properties of the solute and solvent as well as on
temperature, pressure and the pH of the solution.
This involves an analysis of the chemical composition of the essential oil, by measuring the acid value,
ester value, and ester value after acetylation.
Acidic constituents: Since Most of the essential oils contain only small amounts of free acids, hence
acid contents are generally expressed as acid numbers instead of acid percentages. Acid number is
the number of mg of KOH used to neutralize the free acids. The acid number usually increases on
aging, especially if stored improperly and also due to oxidation of aldehydes and hydrolysis of esters.
Esters: This method involves saponification of essential oil as most of the esters present in an oil are
esters present in an oil are esters of monobasic acids. The determination of the ester percentage is
of great importance in the evaluation of essential oils. Ester numbers are used for oils containing
small amount of esters. A high ester number in such cases is indicative of adulterations.
Alcoholic constituents in essential oils: the alcoholic constituents of an essential oil are determined
by acetylation. The oil is acetylized with acetic anhydride and the ester content of the resulting oil is
determined: from this value the percentage of alcohol in the original oil may be calculated. For the
evaluation of essential oils, it is often desirable to know the percentage of total alcohol; i.e. the
percentage of free alcohol plus the percentage of alcohol combined as ester present in the original
unacetylized oil.
This involves testing through gas-liquid chromatography (GLC). This involves measuring the relative
quantities of compounds present in the sample in order to understand the composition of a complex
material and purity of active components required as per application.
In gas chromatography, the mobile phase (or "moving phase") is a carrier gas, usually an inert gas
such as helium or an unreactive gas such as nitrogen. The stationary phase is a microscopic layer of
liquid or polymer on an inert solid support, inside a piece of glass or metal tubing called a column.
The instrument used to perform gas chromatography is called a gas chromatograph (or "aerograph",
"gas separator"). The gaseous compounds being analyzed interact with the walls of the column,
which is coated with a stationary phase. This causes each compound to elute at a different time,
known as the retention time of the compound. The comparison of retention times is what gives GC
its analytical usefulness.
This technique helps to detect presence of adulterants which if undetected may have a great impact
on the quality / cost of fragrance material.
The TC will undertake various other types of testing such as flash point, non-volatile content, water
test, alkali test, colour, odour & appearance, congealing point, etc.
· The flash point of a volatile material is the lowest temperature at which it can vaporize to
form an ignitable mixture in air. Measuring a flash point requires an ignition source. At the
flash point, the vapour may cease to burn when the source of ignition is removed.
· Congealing point is the temperature at which an essential oil congeals. Higher congealing
point is an indication of good quality rose oil.
· Similarly, several other methods are used to analyse essential oils and test their quality and
components.
The following equipment is proposed for the Testing and Quality Assurance Lab:
Table 15: Proposed list of machines for testing and quality assurance
In the F&F industry, proper packaging of raw materials as well as essential oils is important to ensure
that the quality of products is not compromised. The Post Production Services Centre will ensure that
products are appropriately packaged. It will also provide entrepreneurs with advice on marketing
their products, including market linkages. It will provide information on potential buyers of their
products.
7.4.1 Packaging
The following considerations must be adhered to while packaging materials in order to ensure that
the material does not deteriorate and does not get contaminated:
· All processed plant materials must be packaged as soon as possible in order to prevent
deterioration of the product, and to protect against exposure of pest attacks and other
sources of contamination
· Processed plant materials should be packaged in clean, dry boxes, sacks, bags or other
containers in accordance with standard operating procedures and national and / or regional
regulations of the producer and end user countries.
· Materials used for packaging should be non-polluting, clean, dry and in undamaged condition,
and should conform to quality requirements for the materials concerned.
· Fragile plant materials should be packaged in rigid containers.
· Wherever possible, packaging agreed upon between the supplier and buyer should be used.
· All packaging materials should be stored in a clean and dry place that is free of sources of
contamination
· Continuous in-process quality control measures should be implemented to eliminate
substandard materials, contaminants, and foreign matter prior to and during the final stages
of packaging.
· In the case of leaves and stems, it is essential that all material is dry to below 10% and dried
herbs should be stored in airtight containers, in a cool and dry place away from light. Roots
and rhizomes should be packaged in laminated bags that have low oxygen permeability and
low internal and external diffusion.
· Bottles and containers containing essential oils should be sterile and properly sealed. They
should be kept in a cool, dry place.
· Labels should be affixed on the packaging which clearly details the product name, place of
production, date of harvest / manufacture, and other quantitative information. The label
should also include information on quality approval and compliance with other national or
regional quality requirements. It should also clearly identify the production batch.
For the packaging activities of the TC, two Bottle Sealing Machines, two Container Sealing Machines,
two Carton Sealing Machines and a packaging mode for aromatic and medicinal extracts are
proposed.
7.4.2 Certification
7.4.3 Marketing
The TC will provide MSMEs with marketing assistance for their products. They will provide MSMEs
with information regarding potential customers, and also assist them in developing forward and
backward market linkages with cultivators for raw materials as well as customers such as FMCG
companies. Support will also be taken from the Cluster Network Manager (CNM) for marketing the
products of MSMEs as well as of the TC.
In order to export Medicinal and Aromatic plants in raw or processed form, a critical volume is
required. This is difficult for individual farmers to achieve. Thus, The TC will also for export tie-ups
with export houses, and undertake market development activities. Neighbouring countries will be
target, and tie-ups will also be formed with other countries which have market potential. The TC can
procure the raw / processed materials from multiple farmers or enterprises, and then collectively
export these.
Since with processed MAPs and essential oils a critical volume is often required by FMCG companies
for purchase, the TC could form agreements with MSMEs to purchase these from the enterprises and
collectively sell larger volumes to various companies.
The TC at Imphal will provide professional training in various courses with focus on the Fragrance
and Flavours sector, as well as CAD/CAM training. The TC will be able to produce skilled workforce
with greater prospects in the fragrance and flavours sector – from cultivation to fragrance
development, packaging, marketing and quality assurance. The duration of courses will be both short
and long term, ranging from 1 day to 1 year in various areas:
The batch size, number of batches per annum and respective fees has been decided on the basis of
capacity of existing TCs. The TC will start training activity from the first year of its operation across
all specialisations.
The following key areas will be covered by the TCs training programs:
they can obtain as manufacturers in order to improve the perception of their products as good quality
products. Courses will also be designed for students to learn instrumentation. This will increase their
employability with large companies, as it is a key requirement.
Entrepreneurship Development
The TC will also provide training in Entrepreneurship Development. This will include training on how
to start an enterprise, including the process to be followed, registration process, clearances required,
etc. It will also include training on developing business plans, technical and financial feasibility
reports, obtaining financing and availing government schemes. It will also include training
programmes for entrepreneurs who are already running business and wish to scale up and improve
their business performance. In addition, it will include training on soft skills such as management,
human resource development, motivating employees, etc.
CAD / CAM
CAD / CAM courses will also be offered by the TC. This will be available to people who wish to enhance
their skills in design and manufacture of products. It will provide them with employment prospects in
manufacturing industries for design of products and CNC machining. This course will attract students
studying at Engineering Colleges, ITIs, and Polytechnics in and around Manipur.
The table below provides a description of the proposed courses, duration of the course, batch size,
number of batches per year, and annual intake of students.
The TC will have adequate installed capacity of infrastructure like machines, computers etc. required
to provide training to the proposed student capacity under various specialisations. The estimated
cost of these machines is approximately INR 34.25 lakhs. The following table provides the details of
the same:
The objective of this section to understand the potential areas of collaboration and association the
new TC at Greater Noida can form and further support MSMEs. The key stakeholders have been
identified in section 5.3.
Figure 13: Potential areas for collaboration or association with key stakeholders
The proposed TC at Imphal should venture into multiple new areas and to facilitate technology
transfer and improve market linkages. In this regard, the role of TP and a CNM has been planned
under TCSP.
► The TP will help identify and define globally competitive technological capabilities required in
the cluster and assist proposed TC in building this capability through planning and handholding
over a period of five years. The Technology Partner (TP) is required to enhance the capability
and service offerings of TCs such that they transform to become models of manufacturing
excellence for MSME. They need to become a trusted partner for MSMEs to learn how to attain
manufacturing excellence and attain associated excellence in skills development. The services
of the TCs include being exposed to the potential impact of new and relevant technologies,
trainings on use of technologies/equipment, providing access to cutting-edge equipment,
developing and testing new products and patenting. The key objectives of the TP include:
· In conjunction with all stakeholders of the TCSP identify and define the globally
competitive technological capability required by TCs, assist in their execution and
provide handholding during their roll out.
· Supporting the up-gradation of the existing TCs and establishment of new TCs for the
manufacturing sector
· Augment services being offered by the TCs with respect to identified technologies and
clusters with respect to training, production assistance (including optimization of
equipment utilization) and technical advisory, resulting in increase in revenues of TCs
focused at the manufacturing sector
§ Develop skills of the workers and students in the identified technologies and clusters
All investment decisions (technological & other) and work prioritization in TCs must be
intrinsically connected with the market place and efficiently translate market needs to products
and services that (satisfy these needs), & will be enabled by technology and enriched by global
knowledge & expertise of the various stakeholders including the TP, empowered by global
networks and people.
► The CNM will be appointed for a period of five years to facilitate cluster and market development
to realise improved competitiveness. The CNM will work closely with the MSME clusters to
understand their needs and requirements and get small scale units / buyers involved in the
program. The CNM will strengthen market linkages of TC with the MSMEs in the cluster it serves,
trade and industry associations, academia, educational institutions, applied research
institutions, service providers, other government support institutions, workers and skill seekers.
Existing research institutions which could be potential collaborators for specific technologies are
– FFDC Kannauj, NMPB, CIMAP, IIIM, CCRAS, Central Agricultural University, etc. The CNM would
work towards the following key objectives:
· Increase the number of MSMEs utilizing the services of TCs resulting in increase in
revenues of TCs
· Facilitate closer cooperation amongst skills development and labor market stakeholders
to increase the number of workers/ trainees from TCs finding long term employment to
improve their livelihood.
All investment decisions (technological and other) and work prioritization in TCs must be
intrinsically connected with the market place and efficiently translate market needs to products and
services that (satisfy these needs), and will be enabled by technology and enriched by global
knowledge and expertise of the various stakeholders including the CNM, empowered by global
networks and people.
Social and
Environmental
Safeguards
► Composition of workforce: ‘Other Workers’ is the main constituent of the total workers in
the district accounting for 67.2 percent of the total workers. Cultivators and agricultural
labourers constitute 17.4 percent and 6 percent respectively.
► Sector composition: Manipur contributes 0.12% of India’s GDP. The state’s GSDP decreased
by 0.8% between 2013-14 and 2014-15. The chart below depicts the GSDP of Manipur at
current prices (in US$ billion):
0.5
0
2004-05 2005-06 2006-07 2007-08 2008-09 2009-10 2010-11 2011-12 2012-13 2013-14 2014-15
Source: IBEF
The State’s per capita GSDP increased from US$ 463.9 in 2004-05 to US$ 779.9 in 2014-15.
The CAGR was 5.33%.
The sector wise composition of domestic product in the district over the years has been given in
the following figure:
120
100 CAGR
80 38.6
11.9%
56.2
60
40 36.7 2.6%
22.4
20
24.7 6.2% 21.4
0
2004-2005 2014-2015
There has been a drastic shift in the sectoral contribution from secondary to tertiary sector. The
overall performance of the economy of the state over the years has been encouraging.
· In 2014-15, the tertiary sector contributed 56.2 per cent to the state’s GSDP at current
prices, followed by the secondary sector at 22.4 per cent. The tertiary sector grew at an
average rate of 11.9 per cent between 2004-05 and 2014-15; driven by trade, hotels, real
estate, finance, insurance, transport, communications and other services.
· The secondary sector grew at an average rate of 2.6 per cent during the period between
2004-05 and 2014-15. Its growth was mainly driven by construction and manufacturing.
· The primary sector grew at an average rate of 6.2 per cent between 2004-05 and 2014-
15.
► Education: Imphal West’s status in literacy was marked higher than the state average. The
literacy rate of the district is 86.1 percent, which is higher than the state literacy rate of 76.9
percent. The literacy rate of the Scheduled Tribes population is 89.8 percent and that of
Scheduled Caste Population is 81.1 percent. The table below provides details of the number of
educational institutions in the district:
Education Number
Primary schools 212
Middle Schools 42
Secondary / senior secondary schools 15
Colleges 16
► Health: The healthcare service in the state is primarily under the government sector, although
there are a few private hospitals. The North East Region (excluding Assam) ranked 9th in India in
2008. The following table gives an overview of health infrastructure in the district during 2010-
11.
Table 21: Health infrastructure in the district48
SN Type Numbers
1. Allopathic hospitals 1
2. Beds per allopathic hospitals 1074
3. Ayurvedic hospitals 11
4. Beds per ayurvedic hospitals 50
5. Unani hospitals -
6. Community health centres 3
7. Primary health Centres 79
8. Dispensaries 205
9. Sub health centres 39
10. Private hospitals 15
► Tribal population: As per census 2011, Scheduled Tribes constitute only 4.6 per cent of the
total population in Imphal West, against the state average of 40.8 percent.
47
DC MSME brief industrial profile
48
DC MSME Brief Industrial Profile
Environmental and social screening enables the envisaged risks to be addressed at the very beginning
of designing and conceptualizing the implementation of the expansion or the green-field
development. The two main objectives of environmental and social screening are to:
► Enhance the environmental and social sustainability of a proposed project. This aspect of
screening focuses on the environmental and social benefits of a project.
► Identify and manage environmental and social risks that could be associated with a proposed
project. This aspect of screening focuses on the possible environmental and social costs of an
intervention and may point to the need for environmental and social review and management.
As per World Bank guidelines TCSP has a two-tier approach49 to Social Screening Process (SSP) as
defined by World Bank which is as follows;
Further, Resettlement Policy Framework (RPF) applies to all components of Technology Centre
Systems Program that requires acquisition of private land and transfer of Government/public land
and that are likely to have adverse social impact including involuntary resettlement.
49
As per TCSP Environmental management framework - Draft (9 December 2013), MoMSME
· Land has been allocated by Government of Manipur for a period of 90 years to O/o DC-
MSME for the development of the TC by O/o DC-MSME.
· Declaration has been received from the state government to go ahead with the TC
development.
· Clearances received from the department for being free from any kind of encumbrances
and squatter settlements. Further during site visit by PMU consultants the same has been
verified (Social screening documents in respect of land is attached in Annexure 19.1).
► The allocated site for the proposed new TC at Imphal is at the Nilakuthi Food Park. So, FSSP
would not be applicable as ‘the land for the establishment of the TC is not acquired from any
private title holders and/or on Government land under different tenure systems’.
► Hence, in this case NSSP will be applicable since the new TC is to be established within an
established and operational site of an industrial estate,
Also, the proposed location of the TC is not established in an area with high indigenous
population comprising tribal populace and the area is not even covered by any Govt. Policies
and Plans such as Tribal Sub Plans and Panchayati Raj Extension to Scheduled Areas. Hence,
this rules out the undertaking of IPSSP.
The responsibilities related to social management will ultimately reside with the respective TC. The
PMU will facilitate, support the implementation of the Social Management Plans and prepare a six-
monthly report on all aspects of Resettlement Policy Framework and Process.
TCs are like mini industries; hence planning, development and management of the TCs involve several
critical environmental, health and safety obligations. Good environment practices and processes are
required to be an integral part of any expansion or development of any green-field TC. The foremost
and most essential stage of environment management is to conduct an environmental screening that
highlights appropriate level and type of Environmental aspects and their likely associated
environmental impact. The screening process aims to quickly identify those projects in which no
potential environmental and social issues exist, so that only those with potential environmental and
social implications will undergo a more detailed screening process. As a consequence, the outcome
of the screening process will be a categorization of the project into one or more of the following
categories:
► No further action is needed, either because no significant environmental impact and risks were
identified, or because sufficient environmental review has already been conducted and
environmental management recommendations have been incorporated into the project;
► Environmental sustainability elements need to be integrated into project design because there are
possible environmental and social benefits, impact, and/or risks associated with the project (or a
project component) but these are limited in nature, predominantly indirect or very long-term and
so extremely difficult or impossible to directly identify and assess.
► Further environmental and social review and management is needed because potential
environmental and social impact or risks are associated with the project (or a project component)
and it is possible to identify these with a reasonable degree of certainty. In some cases,
determining the significance of these impact or risks will require environmental and social
assessment which, in turn, will lead to the identification of specific environmental and social
management measures that need to be incorporated into the project.
The methodology for screening includes desk study, site visit and study of available literature.
► Desk study involves collection and review of the secondary data available in the public domain.
This may involve the seismic activity of the area where new TC is proposed, soil type, land use
pattern, etc. This will enable one to decide the methodology and level of Environment assessment
and distributing the responsibility amongst the team members.
► Site visit/s is/are conducted to collect first hand data/information about the new site. This
enables a cross check of the secondary data available during the desk review and assessing the
likely environmental aspects and health and safety hazards. Also, this involves interaction with
different stakeholder in the region to gauge any possibility of conflict related to TC.
During the study phase the team conducted a site visit and held discussions with Manipur Department
of Industries and Commerce officials. Based on the discussion, environmental screening was
conducted for the site and has been attached in Annexure 19.2.
The site (approximate area of 5 acres) is located within designated industrial area called as
Nilakuthi Food Tech Park in Imphal East district and is located adjacent to the National Highway 39.
The food tech park is located approximately 8 km north of Imphal city. The site consists of two
parcels of land, 2.3 acres (“Main building”) and 3.0 acres (“Hostel Site”) respectively. The two
portions are at approximately 300 m apart. The site was vacant and unused historically.
The Main Building is located in the eastern portion of the food tech park and consists of a built up
southern portion (consisting of 2 floors) of the land which is planned to be developed as the
processing, quality control laboratory and training classrooms; followed by a vacant portion to the
north. The building was inaugurated in April 2016 and was unused during the visit. The site was flat
and sloped towards south. No trees were observed on the site. The Hostel site is located in the
south western portion of the Food Tech Park and was vacant during the visit. It is planned to be
developed as the residential complex for students and faculty. The land was flat and devoid of any
vegetation.
During the field visit, two units i.e, M/s Likla water and M/s Balaji flour mills were operational within
the food tech park. Other facilities within the food tech park have been allocated but not
operational. Imphal river flows approximately 50 m east of the Food Tech Park and forest orchid
preservation centre is located approximately 150 m east of eastern portion of the Food Tech Park.
The water at the site shall be supplied by the municipality as per the discussion with the site
representatives. As observed during the site visit, Industrial Corporation has installed an overhead
tank to cater to the upcoming industries. As the operations of the tool rooms are not water
intensive, it will not put additional pressure on water source. No clearance will be required in
construction of the TC. No sources of air and noise emissions were recorded during the visit.
Further, the site did not involve chemical handling.
site Representatives, a centralised ETP is also planned for handling the waste water within
the Food Tech Park. Therefore, the site plans to implement zero discharge on the site,
avoiding discharge of effluents into the Imphal River.
Mitigation measures as outlined in the Environmental Management Framework (EMF) needs to be
adopted during construction of TC to avoid any affect to the receptors. The construction design of
the TC should incorporate the factors for earthquake resilience.
Gender, Equity and Social Inclusion Plan (GESIP) is an important aspect of the social management
framework. TCSP also aims to create more choices for young people entering labour force (including
women and those who belong to vulnerable sections of society) in terms of providing opportunities
for hands-on-technical skills development at varying levels and types through TCs. This is in
accordance with Government of India’s focus on inclusive growth focusing on poverty reduction and
group equality and also with World Bank’s Country Partnership Strategy with emphasis on
engagement, transformation and inclusion.
GESIP will be formulated for the proposed Imphal TC, during its operational phase which would not
only be an outcome of the participatory process but also be rooted in the national and state policies
for gender and social inclusion. Areas to be considered while preparing GESIP will also be in line with
the RFD of the programme and would comprise the following (but not limited to):
► Criteria for admission into vocational education and training for skills development
► Increased opportunities for employment to women trainees
► Timings of training
► Ease of Location of TC
► User friendly campus infrastructure esp. for differently abled sections. While developing the
infrastructure for training and production sections, special care would be taken to include
facilities for comfort/ ease of access for disabled persons such as;
· Ramp for wheelchairs
· Elevators
· Toilets for disabled
· Parking space
► No. of women rest rooms
► Training Aids and infrastructure
► Any other component
The PMU will prepare and monitor the strategy to help with the preparation and implementation of a
GESIP with particular emphasis on inclusion of young women as well as those who belong to weaker
and underprivileged sections of society. For example, those who belong to SC/STs, backward castes,
minorities and those who are differently abled. Good practices coming out of the GESIP will be
documented and replicated/scaled up further in new TCs.
► Develop a module/ guidance notes for preparing TC specific GESIPs covering the following
aspects:
· Gender gaps
· Importance of gender
· Identification of gender specific issues and constraints that hinder the implementation
of GESIP (human capital, access to information, access to finance, institutional
factors, socio-cultural norms, structural factors, political/ legal)
· Use of gender-disaggregated data to analyse the business environment
· Identify communication channels to reach intended program beneficiaries
· Useful links and tools
· Case studies/ best practices
· Core questions and indicators
► Capacity building of TC focal points identified to work on GESIP. Analysis of existing pool
of potential trainees and their eligibility in terms of gender and social inclusion and in terms
of eligibility criteria as set out in national and State policies
► Organize and facilitate monthly meetings (for 6 months) for GESIP coordinators to identify
issues and best practices and synthesize learning’s’ within and across sectors
Clearances Required
and Respective
Authorities
The proposed TC at Imphal would include development of physical infrastructure including facilities
like production, training, administration, hostel, canteen, utilities etc. keeping in view the long-term
sustainability. The same would require clearances at different levels during construction such as
approval of layout plan, environmental clearance, electricity and water supply connection, health and
safety clearance and other associated clearances. Obtaining these clearances would be crucial for
timely completion of the project and therefore needs to be planned well in advance. The following
table gives indicative details of the various clearances along with the respective approving
authorities. However, considering that land has already been allotted to O/o DC-MSME for
development of TC, some of these regulations may not be applicable.
Manipur has a single-window clearance system for establishment of industries. Thus, obtaining all
clearances typically takes one month.
50
Source: IBEF
51
Indicative list of clearances/ approvals
15. License for running the factory Labour and Employment Department
Permission to establishments
Labour and Employment Department - Labour
17. having more than 50 labours
Department
under Industrial Employment
Manpower and
Human Resource
Development
The success of an institute or an organization majorly depends upon the skill set and experienced
human resource available with them. Hence, it’s planning, recruitment and development is one of the
most important aspects while designing a new Technology Centre. As a part of the study we have
analysed organizational structures of some of the existing Technology Centres to understand the
major functional areas, number and level of employees, contractual staff and other related aspects.
In continuation, we have also discussed the same with O/o DC-MSME and some of the heads/GMs of
the existing TCs.
While analysing the existing organizational structure of FFDC Kannauj and designing the new one
from the Imphal TC, we have taken some considerations into account which have been discussed and
validated with the O/o DC-MSME. Some of the key considerations are as below:
incubation and consultancy services. These experts will be supported by the internal production
and QA team and external experts on need basis.
► The Director or Deputy Director will devote his/her significant time in marketing and sales. Thus,
no individual sales and marketing department has been proposed, given the expected volumes of
production and the ecosystem for marketing. Also, the departmental head will be responsible for
the sales and marketing efforts of the Production, Quality Assurance and Consulting
departments. Moreover, above all TCSP aims to hire Cluster Network Manager to facilitate all the
market linkages for the proposed TC. The role of CNM for marketing would be very crucial and it
will act as an additional arm of the marketing wing of the proposed TC. Considering all the above
factors into account, a marketing department has not been proposed for the proposed Imphal
TC.
► The scientific officers will be a part of the production, quality assurance & consulting and training
departments, and will be supported by technical assistants. The technical assistants will have an
added responsibility to support the maintenance of machines as well.
► The Assistant Director of Training would mainly be responsible for administration, planning,
quality control, issue of certificate to trainees, fee collection and others.
► While estimating the numbers we have considered the following considerations:
· In addition to the regular employees, the training department contractual faculty for
trainings conducted outside the TC and in the form of guest faculty.
· The requirement of staff for the house-keeping and security will be outsourced to a third
party agency on yearly contract basis.
Based on the considerations stated above, the organisational chart in figure 15 demonstrates the
target organizational structure to be achieved in 5 years (by 2020-21) from inception. However, we
have provided the figures till 2075-28 since we are estimating the revenue and expenditures for next
10 years.
As highlighted above, the proposed Technology Centre at Imphal will be divided into three functional
areas/departments for the purpose of staff allocation. These are:
Production, Quality Assurance and Consulting will be clubbed into one division for the purpose of
efficient staff allocation. It is recommended that the Director and the Deputy Director divide these
areas/departments between them, depending on competency, work-load and previous experience.
Overall Deputy Director would be responsible for the management and financial health of the TC.
The chart consists of 4 levels in addition to the General Manager (GM) and the Deputy General
Manager (DGM).
► The third level consists of Assistant Directors as the departmental heads of Production, Quality
Assurance & Consulting and Training. They will report directly to either the Director or the
Deputy Director, depending upon the division of departments within them.
► The fourth level will consist of Scientific Officers who will be supporting Assistant Directors in
their respective domains. But for admin and accounting department, as explained above there
will not be any staff at this level.
► The fifth level consists of Technical Assistants for the Production, Quality Assurance &
Consulting and the Training departments. In addition, it will consist of an Office Superintendent
and an Accountant in the Administration and Accounting Division.
► The final level consists of Office Assistants, who will be allocated to the Production, Quality
Assurance & Consulting and the Training departments.
The responsibilities of each position and qualifications required to fulfil roles are covered in the
following section. Hence, the recommended final organisational structure for the proposed TC is
based on experience from established MSME technology centres, discussions with O/o DC-MSME and
heads of some of the existing TCs, expert opinion and knowledge and experience with organisational
planning.
While considering the ratio for trainee to teacher, we have used the following assumptions after
discussion with existing GMs and O/o DC-MSME.
52
The details and basis of number of employees is provided in the next section
§ Trainee to teacher ratio for theory classes – minimum 60:1; with theory classes conducted
for 20% of time
§ Trainee to teacher ratio for practical classes – minimum 20:1; with practical classes
conducted for 80% of time
After calculating the weighted average of the above ratios we got the overall trainee to teacher ratio
of 28:1. Post discussions, we have considered trainee to teacher ratio of 25:1 for calculating the
number of employees in the training department (regular and contractual faculty) keeping in mind
the employees who will be on leave at any given point of time.
As discussed in the above sections, the proposed TC will be have 18 employee as sanctioned strength
and the target structure will be achieved within 5 years from 2016-17. Therefore due care have been
taken during the study to phase the recruitment of employees. On the same lines, initially some
positions have been proposed to be vacant when establishing the organisational structure of the TC.
This has been proposed keeping in mind the time it will take to be fully operational. Vacant positions
will also create incentives for high performers to obtain higher positions when the time comes for
fulfilling these.
The phase wise estimated staffing over next few years as part of human resource planning has been
done through the identification and analysis of the various types of activities and skill sets required
for smooth and efficient functioning of the proposed TC. Multiple rounds of discussions with industry
experts, World Bank, O/o DC-MSME and heads of some of the existing MSME TCs have been
undertaken to arrive at the requirement of human resources needed to meet the business objectives
in the short and long term of the proposed TC.
The following provides the details of recruitment in various phases over next few years. This phasing
is suggestive and can be modified based on the need and revenue generating capabilities of the TC
during operations. Some of the considerations which have been taken into account while
recommending the phasing of employees are as below:
will also be recruited. Two office assistants will be delegated for training activities, and two
for production, quality assurance and consultancy activities.
§ An office superintendent will also be recruited during this time to supervise the
administrative work.
§ The tables below summarise the phasing of the organisational completion within each area;
Administration and Accounting, Training, and Production, Quality Assurance and
Consultancy. 2017 to 2027.
Below tables depicts the hiring of number resources at each level within each department for every
year starting from 2016-17 to 2026-27. In the year 2021-22, the TC is recommended to hire the
complete sanctioned strength of 18 employees.
Director
Year 16-17 17-18 18-19 19-20 20-21 21-22 26-27
Director 1 1 1 1 1 1 1
Total 1 1 1 1 1 1 1
Deputy Director
Year 16-17 17-18 18-19 19-20 20-21 21-22 26-27
Deputy Director 0 0 1 1 1 1 1
Total 0 0 1 1 1 1 1
Production, Testing and Quality Assurance
Year 16-17 17-18 18-19 19-20 20-21 21-22 26-27
Assistant Director 0 0 0 0 1 1 1
Scientific Officer 0 0 1 1 1 2 2
Technical
0 0 1 2 2 3 3
Assistants
Total 0 0 2 3 4 6 6
Training
Year 16-17 17-18 18-19 19-20 20-21 21-22 26-27
Assistant Director 0 0 1 1 1 1 1
Scientific Officer 1 1 1 1 1 2 2
Technical
1 1 1 2 2 3 3
Assistants
Total 2 2 3 4 4 6 6
Administration & Accounting
Year 16-17 17-18 18-19 19-20 20-21 21-22 26-27
Office
0 0 1 1 1 1 1
Superintendent
Office Assistants 0 0 1 1 2 2 2
Accountant 0 1 1 1 1 1 1
Total 0 1 3 3 4 4 4
While conducting the study, we had series of discussions with the O/o DC-MSME and some heads/GMs of existing MSME TCs on the prospective roles and
responsibilities of the employees for the Imphal TC. Below is summary of the suggestive roles and responsibilities (including the minimum qualification
levels) of the individual employees which can be referred to while recruiting.
All the existing 18 TCs have been set up under the Societies Registration Act, 1860. The management
of affairs mainly rest with the Governing Council constituted by MoMSME, Government of India with
the Additional Secretary and Development Commissioner of Ministry of Micro, Small and Medium
scale Enterprises (DC-MSME) acting as the President of the Society and Chairman of the Governing
Council (GC).
This arrangement has proved effective as most TCs have supported local MSMEs well and have
performed financially. Each TC has a separate society and has very decentralised authority and
governance structure. DC, MSME being chairman and other two members Director –Tool Room and
representative of IF-wing of MoMSME are common members in all 18 GCs.
During the study and preparation phase of this DPR, we analysed different governance models for
the new TCs. Under Indian law, there are three legal forms that exist for non-profit organisations.
Mainly two forms are relevant for the purpose of the TCSP Program.
The two forms mentioned above have distinguishing features as per their respective acts.
The Table above outlines difference in the two prominent governance structures. Generally,
Companies are construed as more reliable legal entity in the commercial world or to attract private
participants because the transparency inherits from the statute itself under which it is incorporated.
However, a society may also bring forward discipline by framing rules and regulations of the society
through the governing body. This fact together with the minimal cost of setting up and running and
simplicity in its formation makes the society a popular model in the case where purpose is not to
finance the cost of the project but optimise the cost and delays.
The existing 18 TCs formed as per society model have made it proven model because of the following
facts:
► Very clear cut authority flow and ownership by other GC members and GMs (as permanent
member secretary). It instils competition among individual TCs to excel.
► The Incentive schemes work better in small groups (individual TCs). It also allowed better
performing and surplus generating TCs to retain surplus fund and deploy them best suited
to them.
► Rules and regulation framed by the societies fix the accountability of various authorities in
organisation.
► Delegation of financial power has been developed which fix the authority of each of the
officer in management body.
► Well established system for procurement is being followed as per GoI guidelines and GFR,
2005
► Matters have been identified on which decision van be taken only by the Governing Body.
► Annual accounts are audited by the statutory auditors well in time and audit report is placed
and adopted by the Governing Body in its annual meeting
► Compliance to audit observations are strictly complied with and observed by the O/o DC-
MSME
Overall the present system is working well and at this stage raising fund is not the sole purpose, it is
recommended to continue with the societies for proposed Imphal TC with following few minor
modifications
► Governing council can make provision for more membership from OEMs
► Provision of membership from state technical University who controls most private
Engineering colleges
► One more sector expert in the GC
► GC usually meets once in six months only and it is suggested to have one executive
committee or advisory committee consisting of local MSME/Cluster association members,
sector experts and other stakeholders who can meet quarterly and can advise TCs and can
also be delegated with powers higher then GMs
As mentioned above, the proposed TC will be set up under the Societies Registration Act, 1860. The
management of affairs primarily rest with the Governing Council constituted by MoMSME,
Government of India with the Additional Secretary and Development Commissioner, Ministry of
Micro, Small and Medium Enterprises (DC-MSME) acting as the President of the Society and Chairman
of the Governing Council of each TC.
The Governing Council of TC will comprise four types of members as explained below:
Contd. Contd.
The Governing Council will discharge such duties and responsibilities, exercise such powers and
undertake and carry out such activities as considers essential with a view to attain the aims and
objectives as per the Memorandum of Association of the Society, with particular reference to the
following;
· To prepare and execute plans and programmes for the establishment of the TC based on
the plan of operation and to carry on its administration and management after such
establishment.
· To prepare, consider and approve the policies and strategies of the Society and to
reconsider and amend the said policies and strategies whenever appropriate.
· To receive grants and contributions and to have custody of the funds of the society.
· To prepare, consider and approve the budget estimates of the society every year.
· To prepare and maintain accounts and other relevant records and annual statement of
accounts including the balance sheet of the society.
· To open, conduct and prescribe courses of study, training and research in tool management
and allied subjects.
· To fix and receive such fees and other charges from persons undergoing training as may be
necessary.
· To prescribe rules and regulation for the admission of candidates to the various courses of
training.
· To lay down standards of proficiency to be demonstrated before the award of diplomas,
certificates and other distinctions to the trainees.
· To institute and award scholarships, prizes and medals.
· To provide for and supervise the residence, health, discipline and the well-being of the
trainees in the Society.
· To create subject to the provisions of Rule 68 supra technical, training, research,
administrative, ministerial and other posts under the Society and to make appointments
thereto on such terms and conditions as deemed appropriate.
· To co-operate with any other organisation in the matters of education, training,
management and allied subjects.
· To enter into arrangements for and on behalf of the society.
· To sue and defend all legal proceedings on behalf of the Society.
· To appoint committee or committees for the disposal of any business of the Society or for
advice in any matter pertaining to the Society.
· To delegate to such extent it may deem necessary any of its power to any officer or
committee of the Governing Council.
· To consider and pass such resolution on the Annual Report, the annual accounts and the
financial estimates of the Society as it thinks fit.
· To make, inform, adopt, amend, vary or rescind from time to time rules and by-laws for the
regulation of and for any purpose connected with the management and administration of
affairs of the Society and for the furtherance of its aims and objectives.
· To make, adopt, amend, vary or rescind from time to time rules and by-laws for
§ For the conduct of the business of the Governing Council and the committee(s) to
be appointed by it,
§ For delegation of its powers,
§ For fixing quorum.
· To sell, lease, mortgage or exchange and otherwise transfer all or any portion of the
properties of the Society.
· To establish a provident fund for the benefit of the employees of the Society.
· To perform such additional functions and to carry out such duties as may from time to time
be assigned to it by the Society.
· To establish procedure in respect of services and technical advice to be rendered to the
industry by the Society and the levy and collection of charges for the same.
· To delegate its powers as may be deemed fit and appropriate but not the powers for:
§ Altering, extending or abridging the purposes of the TC within the meaning of the
Societies Registration Act, 1860.
§ Amalgamating the TC either wholly or partially with any other TC having similar aims
and objectives.
§ Altering, extending or abridging the Rules and Regulations of the TC within the
meaning of the Societies Registration Act, 1860.
§ Shifting the existing location or altering the capacity of the TC.
§ Making capital investment exceeding the approved budget.
§ Borrowing money except for working capital exceeding the approved budget.
§ Transferring by way of mortgage, pledge, hypothecation or otherwise any assets,
moveable or immovable, except as security for working capital.
§ Appointing bankers and auditors.
§ Generally anything extraordinary and of major importance.
Marketing Plan
The marketing of Imphal TC would require specific actions in order engage with potential customers
and clients in the catchment area and across India. A series of activities is therefore required to be
planned for effective marketing of the Imphal TC to promote its business, product or services. The
broad suggestive framework for marketing of the Imphal TC would include the following;
In line with the above suggestive framework, a detailed Go to Market plan of the proposed TC will be
prepared subsequently by the Cluster Network Manager (CNM) along with the GM and marketing team
of the TC. The role of CNM for marketing would be very crucial and will act as an additional arm of
the marketing wing of the proposed TC. It will further strengthen its market linkages with the MSMEs
in the cluster it serves. CNM will also market the TC within the trade and industry associations,
academia, educational institutions, applied research institutions, service providers, other
government support institutions, workers and skill seekers.
As part of the marketing initiative, CNM would work closely with MSME clusters in the region to
understand their needs and requirements and involve local players in the region. Based on the
observations, the marketing strategy of the TC would be customized targeting various focus groups
including cultivators, essential oil and fragrance manufacturers, and FMCG companies. Further, the
CNM would be part of the consolidation of the results and recommendations of the diagnostic into a
strategic plan for cluster development. The CNM would also represent the TC in various industry
oriented outreach programmes and workshops. This would help in two ways; promoting the TC and
understanding industry perspective and future areas of focus. The same will help to identify key areas
of focus for the TC and align the future marketing strategies accordingly.
Hence, the CNM would promote the TCs in among the newly developed partnerships for mutual
benefit around identified programmes / initiatives.
The plan should clearly position the proposed TC’s marketing mix with respect to its four Ps – product,
price, place and promotion. The suggestive points which needs to be taken care while designing the
Go To Market Plan for the Imphal TC has been highlighted below:
Product
Place Imphal TC
Price
Positionoing
Promotion
Product
A Fragrance and Flavour TC with focus cultivation of medicinal and aromatic plants and essential
oils is proposed to be developed at Imphal based on the adequate environment for MAPs. The
product and service offering of the proposed TC therefore has been carefully derived keeping in
view the existing gaps to address specific requirements of this sector. Further the shortlisted
specialisations and respective courses to be offered by the proposed TC have been done keeping
in view the shortage in the availability of required skill sets and technology requirements in the
industry.
There is currently only one other TC in the country which is focused on fragrance and flavour
development. There is thus a need to expand the reach in this sector. Given the abundance of
medicinal and aromatic plants in India, particularly in the North East, there is a need to tap into
this potential by providing skill development in cultivation and value addition methods. There is
great potential in the fragrance and flavour sector for the development of essential oils. The
proposed TC would thus provide training and services across the value chain, i.e. from cultivation
to manufacturing of essential oils, packaging and marketing. We have also proposed an
incubation centre for budding entrepreneurs. The centre would encourage trainees to start their
own ventures by providing necessary support like finance, machinery, availing benefits of
Government schemes, etc.
The key offerings of the proposed TC will be focused on improving cultivation techniques and
development of essential oils from medicinal and aromatic plants. This will include consultancy
services, processing and value addition, testing and quality assurance, packaging and marketing,
and training. Focus areas would include
As per the study and discussions with officials of some the existing TC, the proposed TC should
adopt the cost plus pricing approach for its products and services during its initial years of
operation and thus ensuring operating profit for sustainability. Most of the existing MSME TCs
follow the cost plus pricing approach only for all of their products and services. The price of
courses is being kept at the same level of those at FFDC Kannauj (with appropriate deductions
made for food and accommodation charges)
As a differentiator from the existing MSME TCs, it is proposed that once the TC strengthens its
brand and credibility in the market it should gradually move towards market-based pricing with
defined margin levels (margin based costing). Then, the TC will have to work towards optimisation
of its processes and operations to sustain its margins in the competitive environment.
The above mentioned pricing models are suggestive and will depend on the detailed analysis while
preparing the Go To Market Plan with the support of the CNM
Promotion
Promotion of TCs products and services is one of the most important components of the Go To
Market Plan for a new set-up. Hence, below are some of the suggestive points which might be
considered while making the final Go To Market Plan for the proposed Imphal TC.
· Encourage and execute early communication and promotion of activities by TC which are
relevant to key external audiences including cultivators, industry, media, etc.
· Producing a steady, reliable stream of quality outbound communications that highlights;
§ Research innovations and technology evaluations coming from the TC and its
partnerships.
§ Special events and conferences hosted or supported by TC.
· Working with industry partners to identify projects for joint publicity.
· Develop Facebook/ LinkedIn/ Twitter/ YouTube presence to connect to students.
· Ensure current marketing message is being maintained with all social media platforms
administered by these TC.
► Public Awareness campaign
· Stakeholder such as cultivators may not have access to internet promotions, and thus can
be made aware of the activities of the TC through radio, television, and local newspaper
advertisements
· In-person information dissemination also needs to take place in order to inform and attract
local cultivators
► Engaging internal stakeholders
· Conduct media and website training on a regular basis for all interested faculty and staff.
· Leverage active partnerships with the industry and community, inviting departmental and
staff participation.
· Ensure department faculty and staff are informed of the progress of the TC with respect
to each goal.
► Other Activities
· Website: Develop a website showcasing all highlights of the TC.
· TC fast facts: Fast fact can be a two-page information sheets describing the highlights of
TC. It can be made available online and increase the visibility to external audiences.
· TC online email newsletters: Preparation and delivery of high-quality email newsletters
from TC to MSME units, associations and other partners with the latest research
announcements, news and more of engaging and interesting information to these external
audiences.
· High quality print promotions: High quality print promotions coordinated by TC
communications, which maintains the Imphal TC as a brand to be utilised in outreach
efforts.
· Industry tie-ups: Partner with Industries and other technical education and research
institutes to increase the visibility of TC. Explore opportunities to participate in
publications and other co-branding opportunities with these partners from time to time.
· Maintain consistent social media presence: Ensuring consistent, exciting messaging is
posted on active social media platforms including the TCs Facebook page, Twitter account,
YouTube channel and others. Promote the presence of TC on these platforms to students,
alumni and supporters while acting as a social media hub for internal departments
Place
Imphal is located in North East India, which is seen as a hotspot for medicinal and aromatic plants.
In addition, the TC is coming up in a planned food park zone, and this can be leveraged while
preparing the detailed marketing plan to establish the proposed TC as a prominent TC catering to
the fragrance and flavour sector.
As a part of developing the go to market plan GM would work with the CNM to prepare a detailed
marketing plan keeping in view the focus areas of the TC. This team, with support from CNM, would
be responsible to conduct the suggestive activities as mentioned in the promotion component and
lead the marketing initiative for the TC.
In view of the above broad framework the following would be undertaken for marketing of the TC
during its inception to start with. It is proposed to keep aside an initial one time marketing budget for
completing most of the below mentioned activities through third party vendors:
Quality System
The TC will facilitate compliance with the Voluntary Certification Scheme for Medicinal Plant Produce
which has been put into place by NMPB in collaboration with Quality Council of India (QCI). This
includes standards for:
► Good Agricultural Practices (GAP): GAP involves requirements on different aspects from site
selection to packaging storage and dispatch of produce for processing
► Good Field Collection Practices (GFCP): GFCP involves requirements on different aspects for
harvesting and post-harvest management of medicinal plants.
The new TC would further aim to obtain various process certificates to enhance its competitiveness
like;
Table 31: Indicative certifications of quality systems
Name of
Area Details
certification
ISO 9001 Quality ► This would help to monitor, control, and improve quality of the
Management TC
System ► It is a series of standards that define, establish, and maintain a
quality assurance system for manufacturing and service
industries
► ISO 9001 deals with the requirements that organizations
wishing to meet the standard must fulfil
ISO 14001 Environmental ► Will help to address various aspects of environmental
Management management of the TC
System ► It provides practical tools to identify and control environmental
impact and constantly improve their environmental
performance
► These standards call for analysis of the entire life cycle of a
product, from raw material to eventual disposal and focus on
awareness of the processes and procedures that can affect the
environment
ISO 29990 Learning ► For quality professional practice, performance and enhance
services for transparency
non-formal ► Allows for comparison on a worldwide basis of learning services,
education and and management standards in the field of non-formal learning
training
Name of
Area Details
certification
ISO 50001 Energy ► Gives requirement for energy management systems
management ► Establishes framework for industrial plants; commercial,
systems institutional and government facilities and entire organisations
to manage energy usage
OHSAS Occupational ► Is an internationally-applied British Standard for occupational
18001 Health and health and safety management systems
Safety ► It provides for the elements of an effective safety management
standard system which can be integrated with other management
systems and help organizations achieve better occupational
health and safety performance and economic objectives
In addition, the TC will work towards obtaining NABL accreditation of its Testing and Quality
Assessment lab.
The TC will also adopt the 5S technique for process improvement to clean and organise its workspace
to improve the workflow. Further trainees will be trained and exposed to 5S process improvement
technique. This would require the TC to do the following;
· Sort: To de-clutter the workspace and prioritise tools and materials used frequently, the TC
will sort everything in the work area so that unnecessary items (tools, parts, equipment,
storage bins, etc) can be removed and either discarded or stored elsewhere.
· Straighten: This will involve creating storage solutions that would facilitate orderly work flow
of everything in the TC by placing more frequently used items for quick and easy access.
· Shine: This will require efforts in the initial phase involving painting and installing better
lighting to make the workspace clean and tidy. Further during ongoing activities at the TC,
the work space and equipment will be cleaned and restored to their proper place at the end
of each shift. Basic preventative maintenance tasks like tightening, oiling, restocking will also
be part of this. The workstation would then be ready for the next user (or the next day) and
the order created in the first two steps will be preserved.
· Standardize: The objective of the same would be to make everyone in the TC familiar about
the current steps in order to follow and establish expectations. TC would conduct training,
create documented procedures, work instructions, use visual guides, checklists, and/or
photos for easy understanding of any changes made. Standardised ways will increase
efficiency and be user friendly for TC employees and others.
· Sustain: Sustaining the processes would be important to ensure that focus doesn’t drift away
from 5S. TC would adopt strategies like daily meetings, mini-audit and ongoing continuous
improvement efforts to sustain the 5s.
Infrastructure and
Facilities
The infrastructure of the proposed TC at Imphal has been developed based on the requirements,
recommended norms, capacity data of the existing TCs capacity, discussions with key stakeholders
and the experience of the team in providing professional advice on similar projects. Leading practices
form international training institutes have also been considered. The TC will be built on area of around
5 acres and the layout will have following blocks with required infrastructure:
► Production Block: This block will house the production facility which will include machinery for
distillation, extraction, fractionation, stevia processing, honey processing and packaging
equipment. This block also will contain the testing and quality assurance facility which will
contain equipment for measuring essential oil content, physio-chemical analysis, instrumental
analysis, etc. The equipment in this block will also be utilized for practical training purposes.
Depending on the space required by the machines and equipment, the area for these activities
should be demarcated which would also include other facilities like toilets, washrooms and
change rooms, adequate space for mobility, clean drinking water in their vicinity etc.
► Training Block: This area will have classrooms, labs, conference hall, faculty rooms and
facilities for training / seminars/ workshops etc. It will be located near the production block for
easy access to practical training.
► Administrative Block: This block will have Director’s and Deputy Director’s Office and
secretariat. It will also house office and desk space of all management, professional staff,
administrative and support staff, and other amenities such as conference room with video
conferencing facility, etc.
► Utilities Block: The utilities block comprises of areas that will house main electrical meter,
VCBs, HT panel, distribution panel and power back up. The utilities block will also house water
pumps, purification plant and chilling plant, water treatment plant, etc. At a later stage it will
also house the bio-gas plant. The open areas around the building will also have some utilities
provision such as rain water harvesting pits and panels for the operation of external lighting.
Utility will also include sewage treatment plant at an appropriate location.
► Hostel and staff accommodation: The hostel blocks will comprise of accommodation for the
students (separate for males and females). The staff accommodation will be located near the
girls hostel. This will include accommodation for the Director, Deputy Director, Assistant
Directors, and rooms for Scientific Officers, Technical Assistants and other staff.
► Open Areas: The open areas comprise of drive way, rain water harvesting pit and landscaped
areas including the facade and main entry of the TC. The size of the open area will depend on
the design strategy adopted by the CMC.
► Basic amenities: Apart from the above facilities the campus will have basic amenities with
provision for;
· Drinking water
· Toilets
· Dining room as a hygienic area and place away from the work environment for rest
breaks and the consumption of food
· Change rooms to enable employees to change (e.g. uniforms or dirty work clothing) with
privacy and security. Such facility helps to reduces employee exposure to and potential
spread of contaminating substances used in work processes
· Personal storage for the secure and clean storage of personal belongings or clothing,
lockable where necessary
· Immediate availability of doctors, health supervisors and ambulance and sufficient first
aid kits
· Fire safety with smoke alarms to protect people against death and injury from fires.
Providing fire safety awareness to employees and conduct fire drill from time to time
· Fire assembly area in case of fire or natural calamity
· Dustbins with proper colour coding in green for organic, yellow for glass, white for paper,
grey for metal, blue for plastic, red for hazardous products
The existing building of 370 square meters (300 sq meter built up area and 70 sq meter
circulation) will be utilized as the Administrative Block.
*Circulation has been considered for the Training Block, Conference Rooms, and Other Facilities
(excluding Utilities Room, Security Room and Entrance).
**Existing building of 370 square meter (300 square meter of built up area and 70 square meter of
circulation) will be used as the Admin Block. Thus, this has been reduced from the total area for
construction. The figure below depicts the layout of the existing building:
► Hostel and staff accommodation: The hostel block will comprise of accommodation for
students enrolled under fulltime courses along with the hostel warden. Based on discussions
with GMs of existing TCs, it has been estimated that a capacity for 20 boys and 20 girls should
be provided in the hostel. The hostel building has been planned to be G + 1 structures with
provision for further vertical expansion depending on future requirements. Part of the
ground floor of the hostel building will be reserved for use as hostel office, other common
facilities etc. The first floor will be developed as rooms for accommodation of students. In
addition, an Executive Hostel with a capacity of 4 people will also be developed in order to
provide accommodation for visiting faculty, industry members, etc. The details of proposed
hostel infrastructure have been given in the following table. Initially the staff quarters block
will be a G+2 structure with a provision of further expanding it vertically depending on future
requirements. A guest house will also be constructed.
Note: All viable options will be studied to decide on the design of the proposed block for hostel and
staff quarters. The number of floors for these facility buildings and all other associated details can
be further finalised with the appointment of CMC for development of the campus for TC. Further, the
rooms have been proposed for 2 students each. However, adequate space has been provided to
increase this capacity to 3 if required.
Thus, the total area for staff quarters will be 1300 square meters, including circulation.
Total built up area for construction purposes includes total area for operations (excluding the Admin
Block, for which the existing building will be utilized), and the total area for accommodation of
students and staff. The table below provides details of the total built up area for construction
purposes (excluding existing building):
Table 35: Total built up area including circulation and stairs & walls
As per the details of proposed infrastructure given in above tables, the construction of the Imphal TC
will include development of 6348.75 square metre of built up area in total (after considering the
existing building as admin block).
Per square metre cost of construction has been estimated to be INR 35,000. Further, the tentative
cost for development of underground water tank, rain water harvesting system, storm water
drainage network, water treatment plant, sewage treatment plant, street lighting, development of
internal roads, landscaping and grey water treatment plant for entire campus has been estimated to
be around INR 500 lakhs. Further discussion has already been carried out for development of
boundary wall which is estimated to cost around INR 100 lakhs. The detail for development of
infrastructures is as follows;
Table 36: Cost for development of TC infrastructures
Thus, the total estimated cost of construction is INR 2963.16 lakh including contingency.
Further provisioning towards establishment of other associated infrastructure will be done for the
planned capacity and is listed in the following table;
Above all, the development of campus infrastructure will be done keeping the following guidelines
in mind;
► Campus Layout/ Plan: Campus layout is crucial for successful performance of the TC. At least
30% green area will be maintained and landscaping will be done to improve aesthetics of the
surrounding while maintaining habitats conductive to natural fauna. Also, efforts will be made to
conserve existing vegetation and other rich biodiversity in the premises as well as vicinity. Apart
from this, there will be the following considerations while planning the campus layout:
· Site drainage: Existing drainage pattern of the available site will be studied and the drainage
system required for the TC will be constructed in line with the drainage pattern. Storm water
drain will be constructed separately so as avoid mixing of the fresh and the waste water.
· Heat island effect: Site will be planned properly to mitigate the heat island effect (Thermal
gradient difference between developed and undeveloped areas) by following measures:
§ At least 40% of the non-roof impervious surfaces on the site (including parking lots and
walkways) will be shaded
§ Pavements and walkways should be painted in light colour (solar reflectance index >
0.5)
· Boundary: The campus will be provided with boundary wall in all the directions to avoid
encroachment, theft and safety.
· Trees will be planted in large numbers to provide natural shade in the open areas. This helps
to reduce the temperature on campus in comparison to the vicinity
· Efforts will be made to utilize natural light to the maximum possible extent and provision
should be made for natural ventilation
· Green building codes may be adopted while designing the building layout so as to ensure
following environmental safeguards;
§ Renewable energy in terms of solar water heater, solar panels, solar street light may
be used
§ LED/CFL lights will be used within the premises to reduce the energy consumption
§ Provisioning of water treatment and recycling facility to reduce water consumption
§ Water harvesting arrangement to recharge the ground water and/or reduce
dependency on ground water
§ Provisioning of waste management including practices to minimize waste generation,
etc.
· Criteria mentioned in the National building code will be followed so as to ensure that all the
safety precaution like escape routes/emergency exits, setting of machinery providing
appropriate working space, etc. is maintained
· Hazardous material like asbestos sheets should be avoided in any part of the structure
· Substitutes to natural resources will be encouraged in appropriate ratio so as to decrease
natural resource consumption while maintaining the required strength (example: Fly ash may
be used in small percentage instead of cement for construction, composite material may be
used construction of doors instead of wood, etc.
· Provision of toilets for both men and women will be made in appropriate number so as to
ensure comfortable and hygienic working conditions
· Energy efficient products like 5 star rated air conditioner, refrigerator, energy efficient
motors, etc. will be used in the TC’s
► Detailed building plan preparation: The building design is crucial for sustainable performance of
the TCs. A number of factors including energy efficiency, materials of construction, natural light
and ventilation, insulating, etc. must be kept in mind in order to maintain eco-friendly operations.
Also, adherence to aspects related to safety like, resistant to earthquakes, proper evacuations,
etc. will ensure successful operations of the TC.
Expenditure pattern
Total capital expenditure to the tune of around INR 4,877 lakhs is envisaged for the setting up of new
TC at Imphal. Summary of the Capital Expenditure is provided as below:
The above mentioned Capital Expenditure includes pre-operative expenses to the tune of INR 258
lakhs which will be incurred towards consultancy fees, obtaining clearances and approvals.
Total expenditure on machines to the tune of around INR 1,348 lakhs is envisaged for the setting up
of new TC at Imphal.
Table 39: Plant & Machinery
The capital cost estimate for the proposed modernisation project has been prepared jointly by O/o
DC-MSME and EY team based on inputs from the following:
► Discussions with GM of FFDC Kannauj
► Discussions with officials from Manipur Government
► Discussions with proposed staff for the TC
► Inputs from Office of DC MSME
► Inputs as per the World Bank Environment and Safety requirements
Imphal has around 5 acres of land available for setting up of the facility of the TC.
SN Cost (in
Land / Building Cost
INR lakh)
1. Cost of development of build-up area @ 35,000 per sq. mt. for 6348.75 sq.
2222.06
mt.
2. Underground water tank, rain water harvesting system, storm water
drainage network, water treatment plant, sewage treatment plant, street
600
lighting, development of internal roads, landscaping and grey water
treatment plant and boundary wall
3. Total 2822.06
4. Contingency @ 5% 141
5. Grand total 2963.06
The operating expenditure for the TC has been classified into variable operating expenditure and
fixed operating expenditure.
Variable operating expenditure has two key heads. Expenditure under each head has been identified
for the key income streams:
b) Utilities
► Electricity & Fuel
► Diesel for gen set
► Printing and stationary
► Miscellaneous
Fixed operating expenditure has four key heads. Expenditure under each head has been identified for
the key income streams:
c) Training expenses
Training expenses primarily comprise of expenses incurred for external faculty visiting to the TC
from time to time as part of Short term and Long term trainings. These expenses typically
include faculty fees, hotel and transportation.
f) Marketing Expenses
Marketing expenses have been taken as fixed values for first year and second year onward
Manpower numbers have been designed in line with the expansion plan of the TC and ramp up of the production, training and consultancy. Manpower
salary numbers are in line with the salary structure of existing TCs
Monthly salary
Designation Nos.
(INR)
Year 16-17 17-18 18-19 19-20 20-21 21-22 22-23 23-24 24-25 25-26 26-27 27-28
Top Management
Director 80,000 1 1 1 1 1 1 1 1 1 1 1 1
Deputy Director 70,000 0 0 1 1 1 1 1 1 1 1 1 1
1 1 2 2 2 2 2 2 2 2 2 2
Management and Support Staff
Assistant Director 59,000 0 0 1 1 2 2 2 2 2 2 2 2
Scientific Officer 46,750 1 1 2 2 2 4 4 4 4 4 4 4
Technical Assistant 37,666 1 1 2 4 4 6 6 6 6 6 6 6
Office Superintendent 38,000 0 0 1 1 1 1 1 1 1 1 1 1
Office Assistants 28,000 0 0 1 1 2 2 2 2 2 2 2 2
Accountant 32,000 0 1 1 1 1 1 1 1 1 1 1 1
2 3 8 10 12 16 16 16 16 16 16 16
Contractual Employees
Training / Other 10,000 0 0 2 2 4 4 5 5 5 5 5 5
Financial Analysis
The project construction is expected to start in the financial year 2016-2017. It is assumed that, the
construction period and installation of machines shall be completed in 15 months. Full-scale
operations will commence at the end of the construction period of 15 months. The infrastructure
development will coincide with the arrival of machines to be able to start the operations as planned.
► Production
Estimated Machine
Machine Shift Hours
Rate/Hour*
Process Technology and Value Addition
1. Steam distillation (2 ton) 2500 1 8
2. Steam distillation (25 kg) 375 2 16
3. Solvent extraction (2 ton) 25000 1 8
4. Solvent extraction (25 kg) 562.5 2 16
5. Fractionation Unit (25 kg) 938 1 8
6. Fractionation Unit (200 kg) 2250 1 8
7. Stevioside extraction line 98000 2 16
8. Honey processing unit 625 2 16
Quality Assessment
9. Gas Liquid chromatograph (Indigenous)* 700 1 8
10. Gas Liquid chromatograph (Imported) 700 1 8
Estimated Machine
Machine Shift Hours
Rate/Hour*
11. Atomic absorption spectro Photometer 700 1 8
12. Colorimeter* 350 1 8
13. Conductivity Meter* 350 1 8
14. Rotary Shaker* 350 1 8
15. Flame Photometer* 350 1 8
16. LC MS/MS 6000 1 8
17. Polarimeter 350 1 8
18. Digital Polarimeter 350 1 8
19. pH Meter* 350 1 8
20. Refractometer 150 1 8
21. Digital Balance* 150 1 8
22. Specific Gravity Meter 200 1 8
23. Triple distillation water unit* 150 1 8
24. Computer 0 0 0
Agro Technology
25. Growth Chambers
26. Laminar Flow
27. pH Meter
28. Autoclave
29. B.O.D.
30. Refrigerator
31. -20 Deep freezer
32. Hot Air Oven
33. Electronic Balance Machine hour rate is not applicable for
34. Centrifuge agro-technology equipment. Estimated
revenue for his has been considered
35. Hot Plate after discussions with experts from other
36. Shaker TCs.
Estimated Machine
Machine Shift Hours
Rate/Hour*
45. Bottle Sealing Machine
Packaging mode for aromatic and medicinal
46.
plants Revenue from packaging has been
assumed at 5% of revenue from process
47. Container Sealing Machine
technology and value addition
48. Carton Sealing Machine
49. Computer/ Laptop
*These machines will be utilized for quality and testing activities during the construction period of
the project
It has been assumed that machines will operate at 60% of the installed capacity. Steviocide extraction
machine is assumed to operate at 90% of the installed capacity.
*During the construction phase, training and quality testing activities will take place. Only some
quality testing machines will be utilized. These include the machines highlighted in the Table above.
The revenue for these machines have been assumed at 25% of the 1 st year of full scale production
after the construction period.
No. of
Duration
SN Course Type Course name Fee per Student Batch size batches /
(days)
year
Kisan Gosthi 1 20 50 2
Cultivation processing & marketing of Aromatic Plants 5 3000 20 10
Secondary processing of Aromatic Plants 5 3500 20 10
Value addition of Aromatic Plant 5 3500 20 10
Quality assessment of Natural Fragrant Raw Material 5 3500 20 10
Final written / oral exam to award certificate in
Production of Natural Fragrant Raw Material *Not for revenue
Technology (on completion of above four courses) 1.5 purposes NA NA
Cultivation processing & marketing of Medicinal Plants 5 3000 20 10
1. Short Term Secondary processing of Medicinal Plants 5 3500 20 10
Value addition of Medicinal Plant 5 3500 20 10
Quality assessment of Herbal extracts 5 3500 20 10
Agarbatti, Dhoopbatti, Havansamgri & Perfumery 5 3500 20 10
Entrepreneurship skill Development programme on
Medicinal plant and related products 5 3500 20 10
Entrepreneurship skill Development programme on
aroma and related products 5 3000 20 10
Finance and Marketing Management 30 5000 20 12
CAD / CAM Training 30 3000 20 12
Certification Course in Aroma Technology and its
2. Medium Term
management ( 6 months) with University of Manipur 180 15000 20 2
No. of
Duration
SN Course Type Course name Fee per Student Batch size batches /
(days)
year
Certification course in Medicinal plant extracts ( 6
months) with University of Manipur 180 15000 20 2
Entrepreneurship & skill development Certification in
Aroma Technology 180 15000 20 2
Entrepreneurship & skill development Certification in
Medicinal Plant Extract 180 15000 20 2
Instrumentation 180 15000 20 2
Introduction to Tissue culture and application of
BioTechnology 180 15000 20 2
Entrepreneurship & skill development PG Diploma in
Aroma Technology 360 30000 20 1
3. Long Term Entrepreneurship & skill development PG Diploma in
Medicinal Plant Extract 360 30000 20 1
Tissue culture and application of BioTechnology 360 30000 20 1
Revenue from consultancy is expected to start in 1st year of operation i.e. 2018-19 when the TC is fully operational and all infrastructure is in place.
Number of Projects
S Revenue per
Consulting Areas Year 1 Year2 Year3 Year4 Year5 Year 6 Year 7 Year 8 Year 9 Year 10
N project
Supply of plant and
1 1,00,000 0 1 1 2 2 3 4 5 5 5
machinery
Installation of
2 1,00,000 1 2 3 4 5 5 5 5 5 5
Quality Control
Fragrance/ flavour
3 1,00,000 1 2 2 3 3 4 4 4 5 5
lab
Development of
4 Fragrance 5,00,000 0 1 1 2 2 3 3 4 4 5
Formulation
Development of
5 5,00,000 0 1 1 2 2 3 3 4 4 5
Flavour Formulation
Development of
6 standarization of 2,00,000 1 1 2 2 2 3 3 4 4 5
Process parameter
The project construction will be undertaken in a phased manner. In the initial phase, equipment will
be procured to start basic training and testing activities. In the next year, i.e. FY 18, construction
activities will commence and more equipment will be procured. In the final phase, i.e. FY19,
construction and procurement of machinery will be completed and full-fledged TC activities will
commence.
The Greenfield TC project will be funded by a grant from Government of India which would be sourced
through World Bank loan and equity funding from MoMSME.
Depreciation Rates
Asset Class WDV Max Depn
Tangible Assets
Plant and machinery 4.75% 95.00%
Buildings & other infra 10.00% 95.00%
Vehicles 15.00% 95.00%
Furniture & fixture 10.00% 95.00%
IT hardware & software 60.00% 95.00%
Overall net working capital requirement for the TC is expected to grow from about INR 359 lakhs in
2018-19 to INR 1792 lakhs by year 2025-26.
1,200.0 1,002
1,000.0 857
800.0 575
600.0 359
400.0
200.0 2.7
-
2017-18 2018-19 2019-20 2020-21 2021-22 2022-23 2023-24 2024-25 2025-26
5,000
4,230
4,000
In INR Lakhs
3,131
3,000
2,193
2,000
1,401
852
1,000
372
8 119
0
2018-19 2019-20 2020-21 2021-22 2022-23 2023-24 2024-25 2025-26 2026-27
Accounts Receivables
1.3 1.3 265 426 637 746 956 1,066 1,224 1,348 1,481
Suppliers Credit
0.7 0.7 47 74 110 128 163 180 202 222 244
Cash Flow
Years 16-17 17-18 18-19 19-20 20-21 21-22 22-23 23-24 24-25 25-26 26-27
INR Lakhs
Income post Depreciation -37 -167 -358 -124 135 269 514 658 890 1,044 1,195
Add: Depreciation 16 143 509 451 400 355 315 279 248 221 196
Inflow from Grant/ Capital fund 34 1,146 3,696
Grant to balance -ve cash flows, if any 25 25 210
Total Cash Inflow 39 1,147 4,058 327 535 624 829 937 1,138 1,264 1,391
Investment in Assets 34 1,146 3,696
Net Change in WC 3 356 216 282 145 280 145 201 165 176
Total Cash Outflow 37 1,146 4,052 216 282 145 280 145 201 165 176
Opening Balance 2 2 8 119 372 852 1,401 2,193 3,131 4,230
Surplus/Deficit 2 1 5 111 253 480 550 792 937 1,099 1,215
Closing Balance (Cumulative) 2 2 8 119 372 852 1,401 2,193 3,131 4,230 5,445
The income to the proposed centre from training and quality assurance will start accruing from year 2016-17. Basic training courses and quality testing
and assurance will take place during the first two years. Initially an income of INR 13.8 lakhs is expected in year 2016-17 and 2017-18. Once the overall
construction is complete, the TC revenue is expected to grow from INR 956.6 lakhs in 2018-19 to 4,709 lakhs by year 2025-26.
Year 16-17 17-18 18-19 19-20 20-21 21-22 22-23 23-24 24-25 25-26 26-27
INR Lakhs
Income
Training Income 9.5 9.5 73.6 103.1 132.5 147.2 161.9 178.1 195.9 215.5 226.3
Production Income 4.3 4.3 879.0 1404.0 2103.6 2454.0 3153.6 3504.0 4029.6 4431.4 4873.4
Process Technology 827.3 1323.7 1985.6 2316.5 2978.4 3309.3 3640.2 4004.3 4404.7
Quality Assessment 2.8 2.8 44.1 70.6 105.8 123.5 158.8 176.4 370.4 407.5 448.2
Agro Technology 1.5 1.5 6.0 7.2 8.4 9.6 10.8 12.0 12.0 12.0 12.0
Packaging 1.6 2.5 3.8 4.4 5.7 6.3 7.0 7.7 8.4
Consultancy Income 4.0 17.0 20.0 33.0 34.0 48.0 49.0 62.0 63.0
Total Income 13.8 13.8 956.6 1524.1 2256.1 2634.3 3349.6 3730.2 4274.6 4709.0 5162.7
Expenditure
Variable Operating
expenditure
Raw materials 7.0 7.0 470.1 742.1 1098.7 1277.3 1625.1 1804.6 2019.7 2221.1 2436.1
RM for Training 5.7 5.7 44.2 61.8 79.5 88.3 97.2 106.9 117.6 129.3 135.8
Year 16-17 17-18 18-19 19-20 20-21 21-22 22-23 23-24 24-25 25-26 26-27
RM for Process
Technology 413.7 661.9 992.8 1158.3 1489.2 1654.7 1820.1 2002.1 2202.3
RM for Quality
Control 0.6 0.6 8.8 14.1 21.2 24.7 31.8 35.3 74.1 81.5 89.6
RM for Agro
Technology 0.8 0.8 3.0 3.6 4.2 4.8 5.4 6.0 6.0 6.0 6.0
RM for Packaging 0.4 0.7 1.0 1.2 1.6 1.7 1.9 2.1 2.3
Utilities 1.8 1.8 124.4 198.1 293.3 342.5 435.4 484.9 555.7 612.2 671.1
Electricity & Fuel 1.0 1.0 67.0 106.7 157.9 184.4 234.5 261.1 299.2 329.6 361.4
Diesel for Gen Set 0.4 0.4 28.7 45.7 67.7 79.0 100.5 111.9 128.2 141.3 154.9
Printing & Stationary 0.1 0.1 9.6 15.2 22.6 26.3 33.5 37.3 42.7 47.1 51.6
Miscellaneous 0.3 0.3 19.1 30.5 45.1 52.7 67.0 74.6 85.5 94.2 103.3
Variable Operating
expenditure 8.8 8.8 594.4 940.2 1392.0 1619.8 2060.5 2289.5 2575.4 2833.2 3107.3
Fixed Operating
Expenditure
Salary & Wages/
Establishment
expenses 22 26 59 69 81 112 124 137 151 166 182
Repairs and Maintenance 3 3 151 188 248 278 335 366 410 446 482
P&M 0.105 0.105 7 7 7 7 7 7 7 7 7
Buildings 1 1 31 31 31 31 31 31 31 31 31
Training Expenses 1.0 1.0 7 10 13 15 16 18 20 22 23
Year 16-17 17-18 18-19 19-20 20-21 21-22 22-23 23-24 24-25 25-26 26-27
Depreciation
16 143 509 451 400 355 315 279 248 221 196
Income post Depreciation
and Interest -37 -167 -358 -124 135 269 514 658 890 1,044 1,195
Income TAX
- - - - - - - - - - -
Income after TAX -37 -167 -358 -124 135 269 514 658 890 1,044 1,195
Note: Figures may not match due to rounding
Balance Sheet
Years 16-17 17-18 18-19 19-20 20-21 21-22 22-23 23-24 24-25 25-26 26-27
Liabilities
Capital fund
34 1,180 4,877 4,877 4,877 4,877 4,877 4,877 4,877 4,877 4,877
Total
23 1,027 4,575 4,451 4,586 4,856 5,370 6,028 6,918 7,962 9,157
Assets
Fixed Assets
Gross Block
34 1,180 4,877 4,877 4,877 4,877 4,877 4,877 4,877 4,877 4,877
Less: Accumulated
Depreciation 16 159 668 1,119 1,519 1,874 2,189 2,469 2,717 2,937 3,133
Net Block
18 1,022 4,209 3,757 3,357 3,003 2,688 2,408 2,160 1,939 1,743
Current Assets
Cash
2 2 8 119 372 852 1,401 2,193 3,131 4,230 5,445
Total
23 1,027 4,575 4,451 4,586 4,856 5,370 6,028 6,918 7,962 9,157
Note: Figures may not match due to rounding
During the operational period of the Imphal TC, the TC may utilise the accumulated depreciation towards upkeep, maintenance of existing machines or
purchase of new machines to offset any impact of change in technology.
15.5 Profitability
Overall project profitability has been estimated considering phased investment in plant & machinery
and infrastructure. The full-fledged operations are expected to start from the year 2018-19. The
project IRR for a period of 12 years till 2027-28 is 4.8%.
The project is expected to generate positive net free cash flows starting year 2019-20. However
equity of about INR 260 lakhs will have to be infused in first three years to balance the negative cash
flows.
Figure 22: Net free Cash flows and Cumulative Cash flows
(1,000)
(2,000)
(3,000)
(4,000)
(5,000)
1,000
Cumulative Cash flows
0
(1,000)
(2,000)
(3,000)
(4,000)
(5,000)
(6,000)
Sensitivity analysis of Project IRR has been carried out with respect to the key project parameters.
► Project cost
► Construction period
► Revenue from Training
► Revenue from Finished Goods
► Revenue from Consultancy
The project IRR is most sensitive to changes in Production Revenue, followed by changes in project
cost, consultancy, and training revenue.
Production forms majority of revenue for the TC followed by consultancy and training. 5 percent
increase/decrease in production revenue increases / decreases the project IRR by about 2.91%.
5 percent increase/decrease in project cost decreases/ increases the project IRR by about 0.75%
5 percent increase/decrease in consulting revenue increases / decreases the project IRR by about
0.04%.
Training being the lowest contributor to revenue has the lowest impact on project sensitivity. 5
percent increase/decrease in production revenue increases / decreases the project IRR by about
0.01%.
Sensitivity of IRR to
Construction
period (Months)
15
Increase in Project -5% 5.6%
cost 0% 4.8%
5% 4.0%
10% 3.3%
Increase in
-7.5% 4.76% Increase in -10% -1.6%
Training revenue
-5% 4.76% Production -5% 1.8%
0% 4.78% revenue 0% 4.8%
5% 4.79% 5% 7.5%
10% 4.81% 10% 10.0%
Increase in
-10% 4.7%
Consultancy
-5% 4.7%
Revenue
0% 4.8%
5% 4.8%
10% 4.8%
Environment , Health
and Safety
16.2 Management
Effective management of EHS issues entails the inclusion of EHS considerations at various stages of
project implementation. An assessment of the proposed TC operations has been performed based
on the nature of operations and planned activities.
The potential environmental issues identified that effect the design of the facility was the presence
of Imphal river in the vicinity of the Site, and location of forest area at an aerial distance of 150
meters to the Foot Tech Park.
Associated
Activity Mitigation measures
impact
Imphal river is adjacent to Floods ► Building structure will be made strong enough to
the boundary of Food resulting in sustain certain degree of natural calamities like
floods.
Tech park loss of
property
Location of the site in Damage to ► The Construction design of the TC should
incorporate the factors for earthquake resilience.
seismic zone property
area. Major issues associated with this phase include management of debris waste, the top soil, the
waste generated during the construction activities, the use and storage of diesel for the running of
D.G sets, the concrete mix plant and the labor camps at the construction site. Table 2 provides a
snapshot of various expected EHS issues along with and mitigation measures.
Movement of vehicles (Vehicle movement Air pollution ► All the vehicles entering the site should be asked to have updated PUC (Pollution under
shall prevail at the site to transfer the control) certificate;
material and workers at site. Apart from ► Trucks/dumpers will be covered by tarpaulin sheets during off site transportation of
this, third party vehicles delivering the friable construction materials and spoil;
► Maintenance of vehicles will be carried out regularly; and
Safety risks ► The diesel storage area should not be in proximity of the labour camps; and
► Inflammable substance should not be allowed at the project site.
Handling of waste (During construction Land contamination ► Waste will be stored at designated place after segregation on the basis of category
phase there may be generation of both and Water (hazardous and non-hazardous);
hazardous and non-hazardous waste contamination ► Hazardous waste should be disposed of to the authorized vendors only; and
which needs to be carefully handled to ► A waste management plan should be chalked out to properly dispose the debris
ensure environment safeguard) generated from the site.
Safety risks ► Adequate PPE’s should be identified and provided to the workers at site.
Installation and operation of concrete Noise pollution ► Noise shielding will be used where practicable and fixed noise sources will be
mix plants and batching plants (In case, acoustically treated for example with silencers, acoustic louvers and enclosures; and
these are installed on temporary basis at
the project site)
1. Production of fragrances
2. Quality assessment
3. Tissue culture
4. Packaging
The TC will be having its own plantation to be used as raw materials. The major EHS hazards that
need mitigation are:
The operations should be managed so as to avoid any damage/contamination to Imphal river and
the forest in the vicinity of the Site. Effluents of the operations should be treated in designated
ETP and the sewage from the Site should be treated and recycled on site using the STP. No
wastes/ effluents should be discharged in the Imphal river/ forest area in the vicinity of the Site.
During the testing and calibration e-waste will be generated that should be disposed to an authorised
e-waste recycler.
The protection of public health, safety and general welfare will also be ensured through adherence
to the building codes since these are related to the construction and occupancy of buildings and
structures.
The following section outlines the details of the essential measures to be undertaken for sound EHS
management within the TC;
► Storm water management;
► Fire risk management;
► Rain water harvesting, if practical;
► Sewage treatment;
► Ventilation system; and
► Monitoring of EHS performance.
by eroding streambeds and banks. In order to reduce the need for storm water treatment,
the following principles would be applied:
· Storm water would be separated from process and sanitary wastewater streams in order
to reduce the volume of wastewater to be treated prior to discharge;
· Surface runoff from process areas or potential sources of contamination should be
prevented;
· Where this approach is not practical, runoff from process and storage areas would be
segregated from potentially less contaminated runoff;
· Runoff from areas without potential sources of contamination would be minimized (e.g.
by minimizing the area of impermeable surfaces) and the peak discharge rate would be
reduced (e.g. by using vegetated swales and retention ponds);
· Where storm water treatment is deemed necessary to protect
the quality of receiving
water bodies, priority would be given to manage and treat the first flush of storm water
runoff where the majority of potential contaminants tend to be present;
· When water quality criteria allows, storm water would be managed as a resource, either
for groundwater recharge or for meeting water needs at the facility;
· Oil water separators and grease traps would be installed and maintained as appropriate
at refuelling facilities, workshops, parking areas, fuel storage and containment areas; and
· Sludge from storm water catchments or collection and treatment systems will contain
elevated levels of pollutants and would be disposed in compliance with local regulatory
requirements, in the absence of which disposal has to be consistent with protection of
public health and safety , and conservation and long term sustainability of water and land
resources.
► Automatic Fire alarm system will be provided in all buildings of the campus excluding student
hostels and emergency staff quarters;
► The system will have appropriate provisioning of smoke detectors and beam detectors with
respect to the sensitivity and probability of fire;
► Fire alarm panels will be provided at appropriate locations with easy and convenient
accessibility for manual activation of alarm in case failure of automatic system;
► A control panel will be provided at control station with a repeater panel in security cabin to
activate, deactivate and reset the fire alarm system;
► The instrumentation, panels, sensors and equipment used will be of certified make confirming
to relevant standards; and
► Smoke detectors and beam detectors will be installed above and below false ceiling as
applicable.
a) Internal buildings
► The TC premises will have provision for sufficient ventilation. This will be done keeping in
view the amount of space in the TC, number of people expected to occupy the space, type
and amount of machines/equipment, and overall size of the space. The designing will be done
keeping in view proper distribution of air for ventilation throughout all occupied spaces
across the TC;
► Natural ventilation - The premises will have adequate openings, such as doors, windows
and/or vent opening to clean environment. Roof vents would be placed wherever applicable
to reduce the reliance on air conditioning systems; and
► Air input, smoke exhaust will also be installed and maintained for proper ventilation.
b) UPS room
16.6.6 Monitoring
EHS monitoring programs would be undertaken to verify the effectiveness of prevention and control
strategies. The selected indicators should be representative of the most significant EHS aspects, and
the implementation of prevention and control strategies. The monitoring program would include;
► EHS inspection/Audits;
► Calibration of the equipment;
► Surveillance of the working environment; and
► Surveillance of workers health.
The key risks associated with implementation of the project along with possible mitigation measures are e summarized in this section. It must be noted that
risks universe is dynamic and is likely to change periodically. It is recommended that frequent analysis is carried out and mitigation plans are drawn. Below
are risks that may impact this project;
Impact on
Key broad area Risk Mitigation
Cost Time Resources
Project Planning Risk of inadequate planning of time, effort and ► Adequate time and cost buffer to be kept to
resources required to complete the project deal with contingencies.
► Appointment of CMC for detail design and P P P
project management during construction of the
TC
Approvals and Risk of delay in clearances from local ► Appointment of PMC firm.
Clearances authorities like ► Timely application of approvals for relevant
► Plan Sanction – Town Planning Authority/ authorities by CMC
Local Body ► Monitoring of status of Approvals.
► Commencement Certificate – Town
P
Planning Authority/ Local Body
► Fire NOC – Provisional and Occupancy –
Local Fire Authority
► Plinth Checking Certificate – Town
Planning Authority/ Local Body
Impact on
Key broad area Risk Mitigation
Cost Time Resources
► Building Completion Certificate – Town
Planning Authority/ Local Body
► Consent to Establish and Operate –
Pollution Control Board
► MAP Approval and Factory License –
Directorate of Industrial Health and Safety
► Labour License – Labour Commissioner
► Fuel Storage – Chief Controller of
Explosives
► Tools, Tackles, Pressure Vessels, Hoists –
Competent Engineer
► Electrical Systems – Electrical Inspector
Environmental risk Loss of top soil ► Top soil excavated from the site should be
carefully handled. It should be collected
separately and stored as a heap which is
appropriately covered. The heap should not be P P
put in the direction of wind to avoid dust
generation
► Maximum effort should be made to utilize the
top soil for landscaping within the site
Air pollution due to digging and levelling ► Water sprinkling shall be practiced
P P
activities
Impact on
Key broad area Risk Mitigation
Cost Time Resources
► Construction machinery shall be properly
maintained to minimize exhaust emissions of
CO, SPM and Hydrocarbons
► These activities shall be avoided in very high
wind and cover should be provided for loose
construction material
Water contamination and health risks ► Toilet shall be earmarked for both men and
associated with setting labour camp for women contractual workers
construction ► Adequate drinking facilities shall be provided at
P P
the construction site;
► Temporary crèche facility may be provided in
case of migrant labourers children residing in
the camps to ensure safety
Land and water contamination due to waste ► Waste shall be stored at designated place after
generated at site segregation on the basis of category
P P
(hazardous and non-hazardous)
► Hazardous waste shall be disposed of to the
authorized vendors only
Air pollution due to use of D.G set. ► D.G set to be optimally used with proper
orientation and adequate stack height
► Stack monitoring carried out on regular basis
Impact on
Key broad area Risk Mitigation
Cost Time Resources
► Proper maintenance of the DG Set should be
carried out on regular basis
► Acoustic enclosures are to be provided with the
D.G sets to minimize the noise levels
Construction Delay in construction due to cost overrun, ► Appoint a PMC for a design and build contract
management of building contractors. for managing construction.
► Strict timeline will be made and agreed with
P P
PMC.
► Regular M&E, Built in mechanism for penalty
for delays and incentive for timely completion,
ensuring timely payment based on milestones.
Deviation in project Change in project scope ► Clear buy-in on project plan and execution
scope ►initiated by MoMSME, planning.
P P P
►Machinery supplier constraints ► Identification of Machinery suppliers based on
►Product discontinuation the top current suppliers and technology
available.
Maintaining World Construction quality may not be up to the ► Appointment of third party Government quality
Class Construction mark. assurance agency.
quality
On-boarding of Key Delay in on boarding of key project ► Clearly defined scope and incentives for
P P
players stakeholders stakeholders.
· Technology Partner ► Timely contracts with the project stakeholders.
Impact on
Key broad area Risk Mitigation
Cost Time Resources
· Construction Network Manager
· Construction Management Consultant
Quality Assurance
Procurement of Delay in procurement of machines and goods ► Machines and equipment chosen should be
machinery due to high Lead time and time taken for standard and popular models available in
clearances market. Early release of order confirmation and
advance if any. P
► Appointment of efficient and pre-approved
Clearing & Handling Agency (CHA) to ensure
timely clearances and transportation of
machines.
Variation in Equipment required and finally ► Neutral specifications to be drafted based on
procured. Too stringent specs may lead to high thorough research on TC requirements and P P
price and low competition, loose specs may current models available.
lead to low price but low quality
Trained resource Availability of trained manpower for operation ► Machine specific training programmes to be
P
availability of new machines conducted for training of key personnel and
knowledge sharing.
Market ► Change in product mix ► Expansion of product base.
► Change in customer mix ► Increase in customer base.
► Change in technology ► Develop a backup plan for retiring of obsolete
► Change in product pricing machines.
Impact on
Key broad area Risk Mitigation
Cost Time Resources
► Competition from Govt./Public tool rooms
► Lack of cluster development in the target
region
Transportation ► Challenges in transportation due to issue ► Adequate time and cost buffer to be kept to
P P P
of insurgency deal with contingencies.
Policy Change in Government Policy/ Schemes for ► Increase existing customer base.
► Training ► Diversify into new sectors.
► key sectors
P P
E.g. Change in Government space
programme, increase in imports may
affect orders from major clients
Taxation Change in service tax policy on training may ► Institute should keep abreast with policy
adversely affect training revenue changes and the same should be considered
while designing the course and fee structure.
Human resource ► Labour availability ► Planning for holidays and lean periods.
► Retention of key employees (Flight of key ► Good incentive scheme and career P P
talented people can make it difficult to development plans.
achieve centre’s growth plans)
Management risk Lack of capable management to run the TC ► Leadership training.
P
► Succession planning.
Impact on
Key broad area Risk Mitigation
Cost Time Resources
Maintenance risk/ Delay in availability of spares and service ► Procure models that are likely to continue for
spares - Availability support at a reasonable cost at least next 5 yrs. to ensure better availability
P
of spares & services of spares and services.
Conclusion
18. Conclusion
The TC at Imphal is proposed in the Aromatic and Medicinal Plant sector, with an emphasis on
cultivation and processing, including extraction of fragrant raw materials. The focus areas of the TC
will include Innovation and Development, Processing and Value Addition, Quality Testing and
Assurance, and Training. The TC will provide consulting services across these verticals to cultivators,
aspiring entrepreneurs, and MSMEs. The TC will make a concerted effort to reach out to potential
entrepreneurs and MSMEs for providing these services.
TC will contribute towards skilling youth to make them employable in industry by designing courses
relevant to them. Courses will be in various aspects of cultivation and processing of fragrant raw
materials. In addition, the TC will also provide training in CAD / CAM to students in the area in order
to hone their skills in design and manufacturing, thereby increasing their employability. The focus
areas for the proposed TC are in line with objectives of the program. This will further be
complemented by the proposed innovative ideas for the TC like;
► The TC will take steps to facilitate a hub-and-spoke model with LBIs in Manipur. This will create a
sustainable ecosystem wherein farmers and cultivators will receive quality planting materials,
LBIs will engage in undertaking primary processing activities, and the TC will undertake further
processing for the extraction of essential oils and medicinal plant extracts.
► The TC will provide training to cultivators and undertake workshops on medicinal and aromatic
plants which can be grown on the land off season. They will also be trained on cultivation
techniques and cultivation quality standards such as Good Agriculture Practices (GAP) and Good
Field Collection Practices (GFCP). They will also be provided information on sustainable cultivation
practices in order to preserve the environment and ecosystem. Farmers will also be trained on
primary processing techniques in order to increase their role in the F&F value chain.
► The TC will provide hand holding support to aspiring entrepreneurs. They will have access to
processing equipment and testing equipment. They will also be assisted in preparing a road map
for the next 3-5 years to ensure that these MSMEs can develop the expertise to become more
competitive. It will also help aspiring entrepreneurs to gain financing and required clearances for
establishing their enterprises.
► The TC will undertake workshops for entrepreneurs on value addition, packaging and quality
systems which should be adhered to in order to make products nationally and internationally
competitive.
All these initiatives of the TC would not only strengthen the expertise of cultivators and MSMEs in
manufacturing but also help to develop a sustainable ecosystem for MSMEs in the region in the long
run. On the same line, even investments have been proposed keeping the focus area and adherence
to EHS guidelines in mind.
Above all, TCSP program will enable TC to showcase the best practices not only in the adoption of
technologies and skilling the youth but also managing all the associated environmental and social
aspects.
Annexure
19. Annexure
19.1 Social screening for establishment of new TCs
In RPF, particular attention will be paid to the needs of vulnerable groups among the affected
especially those living Below the Poverty Line (BPL), the landless, the elderly, women and children.
The Entitlement Matrix that is a part of this RPF has provisions for compensation and resettlement
assistance to all Project Affected Persons as categorized above in broad terms. This Resettlement
Policy Framework and its Entitlement Matrix are based on World Bank’s social safeguard policy that
consists of OP 4.12 – Involuntary Resettlement and OP 4.10 – Indigenous Peoples and also
Government of India’s The Right to Fair Compensation and Transparency in Land Acquisition,
Rehabilitation and Resettlement Act, (RFCTLAR&R Act) 2013.
► The World Bank’s Social Safeguard Policy consists of OP 4-12 – Involuntary Resettlement and
OP 4.10 – Indigenous Peoples. The OP on Involuntary Resettlement has clearly stated policy
objectives, impact covered, mitigation measures and eligibility criteria. It also has guidelines for
preparing Resettlement Policy Framework and this RPF is in accordance with these guidelines.
► As far as OP 4.10 – Indigenous people are concerned; it uses the term Indigenous people in a
generic sense to refer to a distinct, vulnerable, social and cultural group possessing certain
characteristics in varying. The RPF uses the term Scheduled Tribes (ST) rather than Indigenous
people.
► The social screening process as set out in this document would help to determine whether or not
Bank’s social safeguard policy either on Involuntary Resettlement or Indigenous Peoples will be
triggered.
The following potential environmental concerns were observed on/in the vicinity of the Site:
► Location of forest are at an aerial distance of 150m to the Food Tech Park; due care
should be taken during construction phase.
► Imphal River is adjacent to the boundary of Food Tech Park. Boundary walls were
observed to be constructed throughout the food park and the water level was
approximately 10m lower than the ground level during site visit. No instances of floods
were recorded in the area.
► Therefore flooding is not envisaged as a concern on the Site.
► A centralised STP is under construction in the western portion of the Site. The treated
STP water is planned for being recycled on the Site. Further, based on the discussions
with the Site Representatives, a centralised ETP is also planned for handling the waste
water within the Food Tech Park. Therefore, the Site plans to implement zero discharge
on the Site, avoiding discharge of effluents into the Imphal River. EY has requested
Ministry of Commerce and Industries to provide details of Environmental clearance, STP
and ETP design parameters for review.
Sr. No. Industry Representative Key points discussed during the meeting
Name Designation
Meetings at Nilakuthi on 16 May 2016
1 Vivek Commissioner, ► Make in Manipur scheme has been
Dewangan Department of designed in order to promote training and
Commerce & entrepreneurship development
Industries, Manipur ► Livelihood Business Incubators (LBIs) have
2 Dr. Lohro S. Intouch Naturals been formed which provide farmers with
Pfoze Private Limited cultivation material and training, and then
3 Joykumar Likla Water, buy back crops from them and undertake
Thangjam To set up food primary processing
processing unit in ► The TC should operate on a hub-and-spoke
Nilakuthi Food Park model with the LBIs
for fruit based drinks ► Stevia is a key crop which is being
4 K.N. Singh Developed model for cultivated in Manipur
training farmers ► Income from stevia is 2-3 times more than
income from normal crops, and the stevia
in Manipur has the highest content of
steviocide in the world
► The TC should focus on extraction of TGC
and Rebocide A (the TC will be a pioneer in
the country for this)
► Other focus areas should include turmeric,
ginger, lemon grass, citronella, cardamom,
honey etc.
► The TC should focus on upgradation of
skills for farmers, entrepreneurship
development, value addition services,
quality testing
► The TC can collaborate with units in the
food park to utilize by-products (such as
orange / lemon peels) for production of
essential oils
► Some industrialists in the food processing
industry currently send samples to other
parts of the country, which is challenging
as they have to arrange their own
transportation for liquid samples. The TC
can address this issue by providing testing
services
► Lab skill training in quality assurance and
testing is also required
► In addition, obtaining market linkages is a
problem for some industrialists. The TC
can assist in this
► For processing of Medicinal and Aromatic
plants into essential oil, a critical volume of
raw materials is required. This cannot be
achieved by single farmers.
► Similarly, for export of Medicinal and
Aromatic Plants, a critical volume is
required. This cannot be achieved by a
single cultivator or small scale
entrepreneur. The TC can buy these raw
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