TNB TRANSMISSION© aE nag Bepee] es a =D 63 o8 ca-ep ap (2 vod CD SAT (Site Acceptance Test) ‘Table of Content 34 1.3 5 Definitions for Special Conditions & Tests 3.4.6 SAT Process Flowchart. 32 \ppendices. 324 Requirement/Appendices . ‘AppendixA : SAT Test Form Requirements ‘Appendix B : SAT Test Procedure Requirements ‘Appendix: SAT Tester and Equipment Requirements ‘Appendix D_: SAT Testing Program Requirements ‘Appendix : SAT Defect Logbook Requirements ‘Appendix F : SAT Drawings, Manuals, Contract Specifications and Relay Settings Requirements ix@_: SAT for Multicore Cable Termination ‘Appendix H : SAT for Substation AC/DC System Appendix! : SAT for Current Transformer ‘Appendix J: SAT for Voltage Transformer (Capacitive / Inductive) ‘Appendix K : SAT for interposing Current Transformer ixL_: SAT for Interposing Voltage Transformer ‘Appendix |: SAT Secondary injection for Relays and Instruments ix N : SAT for Primary Equipments ! SAT Primary Injection Tests for CT Circuit SAT Secondary Injection Test for Voltage Circuit : SAT for Protection and Conto! Scheme ! SAT Stabilty Test of Unit/Differential Protection : SAT Final Inspection and Check 2 On load Tests ‘Appendix U_ : Post Commissioning Test ‘Appendix: SAT Process Flowchart” te3.1. Site Acceptance Test 344 ‘SAT for eny new Transmission Facilites shall carried out after SCA has passed. Introduction ‘The SAT Is carried out by tester, vendor, or TNB. In order to ensure that all SAT is carried out as per the requirement of TNB Trarismission, this document has been written. It shall be used a guideline by all parties involved in the SAT for any Transmission Facilities. Ee Eee LEE ence ee tte eater teeta 342 “The purpose of this document isto: ‘To clearly define the requirement imposed on the taster in ensuring duality of work and all TNB requirements being implemented accordingly in TNB Transmission facility. To define and standardise the’ process and requirements of Site ‘Acceptance Test for TNB Transmission Faeiites. : Provide. a reference for the Project Manager, Tester andthe Main Contractor involved in the testing works. ‘Avold any conficts that arise at site with regard to tests that are to be carried out. mo 313 ‘This document shall be applicable for SAT carried out to commission all turkey Scope and In-house projects of TNB Transmission facilities. This shall include but will not be limited to: ~ ‘Any transmission f power plant interconnection facility Both AIS and GIS type substations Cables And Lines * : ‘Substations installed with the Substation Control System ‘Substations installed with Remote Terminal Units (RTU) Teleprotection end-to-end test shall be covered for the above including Interconnection to large power consumers, LPC. For telecommunication equipment only the. end-to “end document. For details of telecommiumicatiom -test ‘procedure refer to ¢ “end iS ‘covered in this TCCISA/0001/03 48V DC system and TCCISA/0002/03 Telscommunication Equipment. : Energy metors and related equipment are not covered by this docunent. ‘Whereas for telecontrol equipment, tests shall be covered up to the regional or rational control center (NLDC) (refer to Appendix Q; 5.0 for the scope of the work). SAT Document Version 2 ‘Approved by TTC; March 2011 Page 1-2C2 02 Oo ee Se q 344 i ea Definitions TNE, “Tenaga Nasional Berhad INET “Transmission Division, TNE TAMD. ‘Transmission Asset Management Department (NBT PM Project Manager End User ‘Asset Maintenance TNBT, TNBD, [CT etc. “Transmission Faciify | The transmission substation, line and/or cable eq Uipment (of 68KV and above) or part thereof. However distribution equipment In tha transmission substation shall also bs included. Tester A testing contractor 7 Electrical Service Contractor employing a full-ime Electrical Service Engineer. Energy Commission, — | Suruhanjaya Tenaga Malaysia/ Energy Commission Malaysia (EC) {ermory known ae dabatanBekaan Elkric dan Gas). Electrical Service. | Electrical Service Engineer ceriifad by Energy Engineer (ESE) Commission, Malaysia. EC Competent Electrical Competent Engineer certified by Energy Engineer (ECP) Commission, Malaysia. ESE’s Authorised | A person authorised in wrtng by the ESE to act on his Personnel (EAP) behalf fo" any SAT activily and who fulfls TNE's requirements. ‘Site Acceptance Test | Inspection and testing performed at sito on the (SAT) “Transmission Faalty. Pre-commissioning” | Quality Assessment activi performed by project Inspection and Testing | manager affer the successful completion of SAT stage IAT) * 2 to determine the readiness of the Transmission Facility to start SAT stage 3 and 4, Rellabiliy and Safely | Quality Assessment activity performed by AMD afer Verification (RSV). | the successful completion of SAT to determine the readiness of the Transmission Facilty to be energised. SAT Document Version 2 Approved by TTC; March 2011 thee.sas a Deteton for Live Plant Ata ag ni ees Live Bay ‘Any Bay 0.9. Tinelcable, bus-coupler of Conditions & bus-section bay that iS being energised at high/iow ‘Tests: ‘voltage & DC System. Live means not isolated or not Unit Protection Protection system with a clearly defined zone of protection usually demarcated between 2 or more sets ofCTs. - Primary injection ‘Testing by means of injecting current info the primary circuit to very CT ratio, CT polarity and CT secondary circuits. Primary injection is not considered as stability test. ‘Stability Test Test performed t assess unit protection as @ complete scheme that remains stable for all outzone faults and operates only for in-zone faults. End-to-end test ‘Teleprotection function tests for ines and cables Including cartier send & receive tests intertipping and stabilty test. : On oad tests ‘Any tesis/measurempnt _usiig the eneigised ‘secondary voltage and secondary load current after @ ciroult has been energised. Se a48 " Based on factory 7 * Close and trip routine test result’ a timing O&M. C-O operation }e Within: ‘Synchronism manufacture's A between the main recommended / 7 contact in the : tolerance vaiue as three phases prescribed in 4 + Timing on main Routine test / FAT & contactoneach | Pole spread shall pole be within the O&M rs * Nocontact 0 bouncing detected ‘3° | Insulation Applying BKV DC ‘© More then 16Q a i resistance | using insulation tester |+ Shall be’ consistent a | test for insulator and {or ail phases, ! conductor fo earth aa 4 | Close open <| For all type of CB Within recommended hug operation |» .Motorrun time | manufacture’s tolerance from start of motor | as prescribed in factory ‘to motor stop test For hycirauiic/ pneumatic CB * Motor start pressure * Motor stop pressure + Alam stage pressure + Tripstege pressure * (Actual pressure release) PageN-s3] Autorediose | For hydraulic? Wihin recommended | ‘operation | pneumatic CB manufacture's tolerance © Manually open- | 2s prescribed in factory | close-open (0-0-0) | test if sequence end - | record pressure * Determine AR block (CB ready) | signal presence at ARR relay \ 6 |SF6 To do actual operation | Within recommended | Pressure of SF6 leakage manufacture's tolerance Stage {- Alarm a8 presorbed In factory ‘Stage 2- Lockout __| test { d. The following are Insulating medium (SF8) ~ IEC 60376 test shall include but not fmlted to: % [WoT Test Details Limit 7 Woisture Content |SF& dew — | 60ppm-mass for CB i point test | compartment. (Attach the graph on Sue I 2 [SFO purity test |Tocheck | GFO> 00% (For ‘composition | unused CB) : of SF6 gas | SFB > 98% (For used cB) : ©. Operation, indication and interlock test shall be carried out: inspection. on the wiring, position indicators, auxiliary switch terminal blocks and ‘components: 0.9. Labeling, tightness, colour coding. : li, Manual operation of switchgear shall be condticted e.g. slow closing, manual spring charging, manual 9, ec. 33 ii, Operational tests shail be eit OF IRE paiRetclspringl | hydaulle operating system arid the SF8 monitoring system > Mw All recommended values and tested values to be recorded e.g. duration, ‘swiiches/protecign_ setting, gauges. reading. and counter reading wes so \v. ~ Gontfl and operation tests to Be catied aut’ éontol protection, alarm and indications circuit vi All indications related to the equipment to be tested and proven ‘working vi, Checks and operation shall be made on the Interiocks and safety {features 0. electrical and mechanical interlocks and safety valves a a I ‘SAT Document Version 2 Page NI~6 Approved by TTC; March 2011ea G2 os 2 [2 & m2 4.0 Gas Insulated Substation (Gis) 44 Test Form Requirement Testing Required a Allgerieral information as required in Appendix A. b. Atleast the following details of the GIS shal be mentioned: Rated voltage Rated current Equipment model Operating mechanism Serial number Date of manufacture artment involved Short elrcutt rating SA nc Following are the test required to pre-commission the GIS: a. All testing requlrediiecommended by the menufacturer of the GIS and its ‘accessories shall be conducted and recorded clearly In the test form, b. In addition, all the following physical check/inspection shail also be conducted ‘and recorded clearly in the fest form. Tightness of connections using correct torque Insulator bushings checks for cracks Farthing connection Wire and cable connections ‘Cable entrance to control cubicle shall be from bottom, sealed and water and vermin proof v. _ Heaters and lamps in working order Vi Ensure recommended thermostat temperature setting label is eveliable inside the control cubicle vi Earth switch Indication it vill, To check GIS/GIB enclosure is clean and free from fungus. ie Locking facilities e ‘The folowing ar electrical testo be cared out 2Bmer No Test T Cimit 1 |[Bisconnectors raralipines “y= Based on factory and Circuit (please refer to 3.0 routine test resull/ O & Breaker Contact | Circuit Breaker M resistance test | Testing and 8.0 | Within recommended Disconnestor smanufacture’s Testing) ‘tolerance as prescribed In factory test ‘© Must be consistent for all phases. SAT Document Version 2 PageNi-7 ‘Approved by TTC; March 2011Timing test le Close and tip ‘timing * C-Ooperation ©. Synchronism between the ‘main contact in ‘the three phases, © Timing on main ‘contact on each pole. > Based on factory routine test resull/ 0 & mM, ‘* Within recommended manufacture's tolerance as prescribed in factory test * Pole spread shall be within the O&M insulation resistance test ‘Applying’S kV DC using Insulation tester for Insulator and conductor to arth No Discharge ‘Must be consistent for all phases, ‘Close open operation For all ype of CB © Motor run time ‘rom start of| ‘motor fo motor stop For hydraulic / reuaic CB ‘Motor start pressure © Motor step pressure * Alarm stage pressure © Trip stage pressure © (Actual pressure release) Within recommended ‘manufacture's tolerance as prescribed in factory fest ‘Autoreciose ‘operation For hydraulic? pneumatic CB n (Oe. 0) sequence ‘Within recommended ‘manufacture's tolerance . sae prescribed in factory and record pressure, © Determine AR block (6B ready) signal presonce at AR relay ‘SFE Pressure Todo actual operation of SF6 leakage Circuit Breaker / Line Disconnectors Stage 1- Alam ‘Within recommended ‘manufacture's tolerance as prescribed in factory fest ‘Stage 2 — Lockout nn) ‘SAT Document Version 2 ‘Approved by TTC; March 2011 Page NI-8bea q a q 2 e@ = ed) d, The following tests ( 78 8) are to be carried out after completion of the above SAT Document Version 2 ‘Approved by TTC; March v fests and ail other pre-commissioning tess prior to commissioning. 2011 No. Test Details Limit ‘7 | Partie discharge | Gondifoning to measurement to | performed phase by Based on IEC 60517 be performed —_| phase (to be performed | & 62271. For PD phase by phase _| before PD tast is carried | measurement bythe preferred | out) Maximum allowable UHF method. Discharge 10 pico 132 KV: Coulomb measured Acoustic method o 40kV for 15 by Conventional or shall be used only tin. UHF, when GIS ©. followed by 80. | For acoustic construction does KV for 15 min measurement no not have epoxy © followed by 84 | discharge should be spacer. KVfor 30min | detected. 278 KV: co SOKV for 15 rnin, © followed by 100 KV for 15 min 0 followed by 150 KV for 16 min © followed by 174 KV for 30 min followed by PD measurement at this voltage level 132 KV GIS at 93 KV 40min - 275 KVGIS at 208 KV for 10min & | Shortdwation —a2kV GiSsaz ges Sf power frequency 0 148° for 3 min withstand voltage © followed by 235 | & 62271. Maximum test to be AV for 1 min allowable Discharge performed phase |. 0° B4KV.for40 min. [4 tomb by phase oo (done afier 275 KV GIS: ‘Conventional or UHF. ‘successful PD test © 300 KV for 3 min | For acoustic No.7) © followed by 380 | measurement no ‘KV for 1 min discharge should be © 208KV for 10 detected. min Page Ni-9e Following are the test required for @IS insulating medium (SF6) — IEC 60376. “This test shall be conducted after all electrical test. No. Test Dota Limit 7 [Moisture ‘SF dew point test | S0ppm-mass for CB Content compartment. ‘7Sppm-mass for other ‘compartment. {Attach the graph on conversion) 2 | SF6 purity test _| To check composition of [ SF8 > 99% SF6 gas at every compertment For GI67 Cable box compartment the above fest shall be conducted affer connection to transformer / cable. f [SAT Document Version 2 ‘The following operation; indication end..Interlock test shall be done but not limited to: Inspections on the wiring, position indicators, auxilary switches, terminal blocks and components e.g. Labelling, tightness, colour coding. Manual operation of switchgear shall be conducted e.g. slow closing, ‘manual epring charging, manual bipping. Operational Tests shall be carried out on the pneumatc/spring/hydrauic ‘operating system and the SF8 monitoring system. ‘All recommended values and tested values to be recorded e.g. Duratlon, switches/protection setting, gauges reading and counter readings. CContral and operation tests to be carried out e.g. Control, protection, alarm and Indications crcult. ‘Al indications related to the equipment to be tested and proven working. ‘Checks and operation stiall be made on the Interlocks and safety features electrical and mechanical interlocks and safety valves. zo OF as. Page NI-10 ‘Approved by TTC; March 2011 ey wearsato 0 Se 3 So SS eee a as ce rQ 363 6 om ew mm CO) a 6.0 Power Transformer (Applicable for 132kV and Above) at a. All general information as required in Appendix A shall be provided. Test Form Requirement _b. ‘At least the following details of the power transformer shall be mentioned, ‘Transformer make ‘Transformer type Vector Group Capacity Impedance Ratio Serial No Rated Voltage Dete of manufacture short Circult Rating OLTC Data BME GS8528R° 52 Following ara the test required to pre-commission the power transformer: Testing Required" a.. All testing required/recomiiended by the manufacturer of the power transformer and lis accessories shall be conducted and recorded clearly in the test form. , In addition, all the following physical check shall also be conducted and recorded. leary inthe test form: Zhe § B BR NR ESR 3RFr Check for any corrosion, damage or deféct ‘Co-coordinating gaps (alignment and gap measurement) ‘Check for insulation leaking Labeling e.g. valve, transformer nunibering etc. Earth connections. Explosion vent / pressure relief device, buchholz relay for main and OLTC tank. ‘SAICVT droppers connection not to have branch connection. Breathers (properly inspect for leaks, sifca gel, etc.) Valves in operational positions (to be checked during erection of transformer) tee oll levels in main tank & OLTE. conserva, of pobKet bable box and buch Seen FP cS Safely clearances as per approved drawing Ensure all terminal blocks, oi! level gauges and other accessories including ‘marshalling kiosks are fully sealed/molsture and Vermin proof. «3. ‘All additional special equipment (e.g, Transformer explosion prevention system/ RPR) to be checked and tested. : For Auto taneformer torlry winding, to check 1 phase earth connection ere fone, Plinth check shall be within required specication Locking facies for vaive and ladder Ladder ~ Anti climbing Device xvii, Housing for PRD, Bucholz and OLTC Surge Relay available xix, Bushing test plug- no moisture ingress, no damage on the tread, cover intact. xx, Gas collecting device for conservator air bag. ‘ ‘SAT Document Version 2 Page NI-11 ‘Approved by TTC; March 2011e The following electrical tests shall be conducted and recorded clserly In the test forms, The test value(e) shell conform fo the limits specified below: No Test Deals Limit T~ [ineufation "The test shall be performed using | Alvalues shall resistance | aSKVineulation tester. The | exceed 1G. following measurement shall be recorded: « | 1. Between Primary and i Earth 2. Between Secondary and Earth 3, Between Primary and 4. ‘Secondary, Between core lo-earth (provision of core earthing terminal) &,_Between Tertiary and Earth Z| Polarization | The test shall be performed using [> 7.2 (R10/R1min) Index ‘5 KV insulation tester. The following measurement shall be recorded: ~ 4. Between Primary and Earth A 2. Between Secondary and Earth 3, Betwaon Primary and ‘Secondary |__4, Between mn ertary and Earth 3 Turns Ratio aiecTPN: LY wings ‘Within 0.5% of nameplate ratio at all taps. 4 ‘Vector Group | Vector Group of the ‘transformer ‘Vector diagram ‘i eee ‘i meas ‘shall org. pe ihesmomeioith ‘imanufacturer’s vector | diagram. & [impedance ‘As declared on Voltage ; aioe | Zero Sequence . ‘As declared by Impedance: manufecturer, For data only 7 Winding ‘Measurements of winding 7. Within 5% of | resistance (DC) | resistance at all tap positions, factory | measurements | after ambient temp correction. 2. Consistent between phases. 3. Nobreak during tap changer i operation. SAT Document Version 2 Page NI-12 : “Approved by TTC; March 20178 | Excitation ‘Measurements of excitation current | 1. 3 phase Tx Current forall phases pattem of 2 higher currents ‘on the outer phase together with a lower currenton the . centre phase. 2. 1 phase Tx values must be consistent for all phase 3. Difference between R phase &B phase shal be less than 10% 0 | Verification of +] FF OT Tapers aS Factory test resulis/O the fan raised to the relevant settings and | & M. operation, pump | verification made. ‘Within recommended ‘operation, alarm ‘ manufecture’s and trip settings | For WT! temperature shall be tolerance as of OT] and'WTI | raised and full load secondary —_| prescribed in factory current shall be injected atthe: | test bushing CT to the relevant setting and verification made. During this test temperature meters installed on the RTCC panel shall also be checked, For pump and fan operation shall be raised to the relevant settings ‘and verification made, : __| Refer to setting table Nile) + 10. | Winding Power | Measurement of Power Factor of Factor ‘windings. (Bee Note 1) | Correction factor fo folloy IEEE | 057.12/90 — 1995. 11. | Bushing Power | Measurement of Power Factor of Factor 4) {ai bushinas (See Note 4) | Correction fartonsn folow | EEE is cerae0 Toke nee ser st 72. [OIPower Measurement of Power Factor of | <0.1%at20°O Factor TxOll (See Nota 1} | Correction factor to folow IEEE 057.12/00 - 1995 (Sep ce me C2 Gl og oe 6 oe oe om om ew Page NI-13 wo SAT Document Version 2 ‘Approved by TTC; March 2011 ran73. [Sweep Measurement of the Winding ‘Comparison with Frequency _| movement of the transformer. Factory Test Results Response ‘Cross Correlation Analysis Factor ~ (SFRA) Benchmarking Limits {See Note 4) => 0.86 Phase or Sister Units Comparison Limits > 0.95 “The supplier shall provide the analysis coftmpact record! 7a,_| insulation Tneulation resistance measurement | > 100M Resistance [of the core Core (Sea Note 4) TE. [Leakage | Leakage reactance measurements | The resulls must Reactance > | are performed by short-circulting | within 3% of the {Seo Noto 1) | the low voltage winding. This test | nameplate values. [also named as short circuit Impedance test, 76._| Magnetic ‘Only conducted for power Besed on declared Balance transformer with wye-wye and ° | table by TNB. {800 Note 1) | wye-delta configuration Note 4 ‘This test shall be carried out by TNB in the presence of the contractor. The contractor shall assist in preparing the transformer for this test. oTuroP ‘ONAN/ONAF. Ol, HOFF STAGE 1- FANS a 0 66 STAGE 2 - FANS 7 (WHERE USED) bid bid 8s STAGE 1- ALARMS | i STAGE2- TRIPS 95. 20 110 WINDING omrop | WINDING orurop (HoT onawopaNopaF | on \On’e | Of, OFF wor sron| sron OFF °C ‘STAGE 1- PUMPS 65 55 70, 60. STAGE 2 - FANS. 70 60. 75 65 STAGE 1- ALARMS 90 80. 95 35. STAGE 2 - TRIPS. 405 95. 120 110 “Table Nf(e) ._ All Automatic Voltage Regulating (AVR) Relay shall be tested as in Appendix M. SAT Document Version 2 ‘Approved by TTC; March 2011 Page NI-14©. For the transformer oil, PM shail ensure thatthe following tests are conducted on the ‘sample of ol! forall compartment sent for laboratory test and recorded clearly in the a test form. The following are the test required for the transformer insulating oll. The test value(s) shall conform to the limits specified below: No" ‘Property Limits Test Highest Voltage for Equipment (kv) | Standard 725-170 >470 1 | Moisture Content (ppm) 316 <10 EC 422 (2 | Neutralisation Value _ een <0.03 $0.03 IEC 422 interfecial Tension ra ia) (Nim) 35 > 35 IEC 422. i 4 | Olt Colour index 20 2.0 TEC 422 7] 5 | Carbon Test Cp (Paraffinic Content < 60%) — a Naphthenic Oi. IEC 206 @ | Density Test "$0,895 kglde £0.805 kgiam® | ~ TEC 206 J 7_|Inhibfor Content | Notdetectable | Not Detectable 7 8 | Viscosity at 40°C <15mmis | 60 >60 tec 422 Test gap 2.6mm 10 | Oil Power Factor £0.1% at 20°C. i] 17 | Polybuthene oil test for | Proof ofino molslure by carrying out Kan feher Test cable box, a fi {.- The foliowing mechanical test shall be conducted and recorded clearly in the test form: The test value(s) shall conform to the requirements specified below: “ No [Test = Copaition =~ ‘a? 1 /Oilleak test | The tansformer shall be abte to with: pressure of 30 kPa / 0.3 Bar from the top of conservator filed with oll for 24 hours with no cll B Jeakage and no permanent deformation on the structure. Bo gee 4 ‘SAT Document Version 2 Page NI-15 - ‘Approved by TTC; March 2011 ;‘a. The following functional testYcheck shall be conducted and recorded clearly in the test form: ce ‘SAT Document Version 2 ‘Approved by TTC; March “Transformer guard check ~ all alarm, indication, flags, facta and relay operation at transformer, selay pane! and control panel shall be recorded clearly. Actual operation for each signal of all transformer guards shall also be checked and mentioned ekcopt for PRD. PRD furictiofial check shall be conducted by simulation. ff level indicator shall be functional, Ol Level (f eny) shall be within permissible range. Pressure gauges shall be check to be functional. (if applicable) ‘All temperature indicators shall be operational. ‘OLTC Check ‘The OLTC shail be check to be operational for: a) Step by step b) Outof step ©) Transformer paralleling scheme check 4) Individual Ol Fiter (where applicable) Cooler control check ‘The cooler operation and Indications which comprise of pumps and fans shall be checked for the following status: ‘a) Local b) Auto c) Remote “The lime delay between pumps operation (where applicable) shell be more than 3 880, Page NI-16 20115 «s 6.0 Earthing Transformer Testing 84 2. Allgenerat information as required in Appendix A. ‘Tost Form Requirement _b. “At feast the following details of the switchgear shall be mentioned: i. EarthingTransformer make ii, Earthing Transformer type li, Vector Group Capacity impedanos Ratio Serial No Rated Voltage Date of manufacture Short Clrouft Rating EO eee 82 Following are the test required to pre-commission the earthing transform: Testing Required a. All testing required/recommended by the manufacturer of the arthing {ransformer and its accessories shell be conducted and recorded clearly in the 22 6B = as es KRGSSSE a test form. 'b. In addition, all the following physical check shall also be conducted and recorded clearly in the test form, 3 Ce es i. Check for any corrosion, damage or defect |. Co-coordinating gaps (alignment and gap measurement) where applicable fi Labeling or nameplate. |v, Earth connections v, Explosion vent / pressure relief devices vi, Buoholz relay vii, Breathers (properly inspect for leaks, silica gel and etc.) vill, Valves in operational positions ° ix. Correct oil lavels in main tank conservator x Missing components yi. Ensure all terminal blocks, oil level gauges and other accessories are fully sealed/moisture and vermin proof c. The following electrical test shall be conducted. and recorded clearly in the form, The test value(s) shall conform to the limits specified below. No] Test Detalis Timit 1 | instilation “The test ehallbe performed | Allvalues shall resistance using an Insulation tester. The | excsed 1000 following measurement shall be | Ma recorded: - 4. Between Primary and Earth (5 kV) 2. Between Secondary and Earth (1 KV) 3. Between Primary and q] Secondary (5 KV) ae 2 qa 2 63 Gp ¢ 1 SRT Document Version 2 age NI-17 ‘Approved by TTC; March 20112 |Polarzation | Thetestehallbe performed [>12 Index using an inguletion tester. The | (RIO/R1min) following measurement shall be recorded: - 4. Between Primary and Earth (6 KV) 2. Between Secondary and Earth (1 kV) 3. Between Primary and ‘Secondary (5KV) Tums Ratio” | Ratio of HV: LV windings Within 0.5% of nameplate ratio of the rated - e. “@|impedance /% Measurementof zero and [As declared on Voltage positive sequence impedance __| nameplate | Winding ‘Measurements of winding ‘As deciared by resistance (D0) | resistance at alltap positions __| manufacturer [Winding Power [Measurement of Power Factor of |<0.5% at 20°C Factor ‘windings. (See Note 1) | Correction factor to follow IEEE €57.12/90 - 1995 7 [OR Power ‘Measurement of Power Factor of | <0.1% at 20°C Factor ol (See Note 1) | Correction factor to follow IEEE (C57.12/90.~ 1995 @ | Vector Group | Vector Group of the transformer | Veotor diagram obtained from measurement shall be equal with manufacturers vector diagram. Note tT ‘This test shall be carried out by TNB in the presence of the contractor. The contractor shall assist in preparing the transformer for this test. PM to ensure transformer insulating oll test are conducted on the sample of oll ‘sent for laboratory test. Tha value(s) shall confor athe linifs sppeified below: f Wo] Property iit "Test Standard iat Vag Tr iprnent; _ (S728 we apes il | peebeetents <20 IEC 422 SE een 50.03 tec 422 3 | Rta ae > 35 TEC 422 fee $20 _1EC 422 5 | Dieleciie Breakdown Voltage (kV) >50 lec 422 Test gap 2.6mm 3_ [Oi Power Factor 0.1% a2. ‘SAT Document Version 2 Page NI-18, ‘Approved by TTC; March 2011= Gl Gf Ee as f &es £3 G8 Bp S&B as = C) se ‘@. ‘The folowing functional testicheck shall be conducted and recorded cleariy in the test i. ‘Transformer guard check — all alarin, indication, fags, fascla and relay operation at fansiomer, relay panel and cont ‘panel shall be recorded ‘each signal of all earthing transformer guards shall aso be checked and ind mentioned except for PRD. PRD funcional check by simulation. i Oil level indicator shall be functional. ‘Oil Level (if any) shall be within issible range. iil, Alltemperature Indicators shall be operational. (if applicable) nang SAT Document Version 2 Page NI-19 ‘Approved by TTC; March 20117.0 Neutral Earthing Resistor (NER) Testing TA @. “All geheral information 2s required in Appendix A ‘Tost Form Requirement _b. At least the following general information of the NER shall be listed. i, Make iL Type li, Serial Number lv, Rated Resistance 7.2 Testing a. All testing required/ecommended by the manufacturer of the NER and Its Required ‘eccessories shall be conducted and recorded clearly in the test form. c._ Physical check/inspection to be cared out to check for any : i.’ “Check for ariy’corresion, damage or defect and galvanizing test. proof, I, To corifim no foreign objects (e.g. bar) within the NER. i. Control cubicle box. shail be airtight and sealed for moisture & vermin d. Electrical test to be carried out: SAT Document Version 2 ‘Approved by TTC; March 2011 No | Test Details NERSRVE TRV ___| Limit 7 —linsuiation | Using @ 6 KV insulation tester | Measured value > resistance Ei 500 MG Z| Resistance | To be conducted using 6kV | The value shall of the NER | insulation testerwith earth | conform to the Tesistor, . | connected and disconnected. ~ | manufacturer's 3 [NER Testing on Individual Earthing Grounding | Rods ~ sy aia Resistance ‘Testing after connected fo. -. | The ohmic value earth grid. -| shaltnot’exceed 7 ___[NER Blade | Measurement of he contact ‘Switches | resistance to be conducted —_| resistance of the between the contacts and [blades shall be between the arms, not exceed 10% ofthe FAT value. Page NI-20 amo ie ear8.0 Disconnector Testing a4 2, Allgeneral information as required in Appendix A. Test Form : Requiremont “b. At least.the following general information of the disconnector line shall be v. Rated voltage vi, Rated current vi, Operating mechanism vil, Short circuit rating ee a2 ‘a. Ali general information as required in Appendbx A. Testing Required b. Physical chech/inspection to be canied out: Tighiness of connections using correct torque Insulator bushings checks for cracks and chip off Earthing connection Wire and cabie connections Cable entrance to control cubicle shail be from bottom, sealed and water <2HRr proof Heaters and lamps in working order Ensure recommended thermostat temperature setting label is available inside the control cubicle vil. Check for locking faciities (padlock) for both open and close position. ‘ie. Check linkages and gears lubricated c. Mechanical testicheck: 1. Alignment checks for the operating blades (manual end motor mie) as q No- Details Limit | | tena Thand | Manual closing and on crank) ‘opening to confirm contact : ‘operation of _ | pressures, contact Isofator resistance, simultaneous, operation of all phase’: “2 ‘operation and ease of operation 3 eae ‘SAT Document Version 2 Page NI-21 ‘Approved by TTC; March 2011 en coa2 a. Electrical tests: Testing (Gontt) Wo Test Details Limit 4. - [Insulation Applying §kVDC for [> 100 Ma. resistance test | using insulation tester “| Consistent forall : {or bushing end phases. ‘conductor to earth 2 |Contact Minimum 100 ADC __| To meat factory resistance for all| applied across full {olerances, phases ‘current carrying path. ‘S| Aula contaet| After completion of this | To meet factory alignment & aa a tolerances. timing test | permanently with a straight ine both the isolator open and close position. Timing of Isolator open _[sose b. Operation, Indication and Interlock test: ‘SAT Document Version 2 i vi. ‘Approved by TTC; March 2011 Inspections on the. wiring, positon indicators, auxilary switches, terminal blocks and components eg. Labeling, tightness, colour ccoding for phases. os Manual operation of leoiator shall be conducted e.g. manual closing and opening” Operational Tests shall. be carried out on the operating mechanism including motor drive unit. ‘All recommended: values and tested values to be recorded eg. Duration and switches/protection setting. Control and operation tests to be carried out e.g. Control, protection, alarmand indications circuit. Al indications related fo the equipment to be tested and proven working. ° “Checks and operation shall be made on the Interiocks and safety features e.g. electrical and mechanical interlocks and safety valves, Page NI-223 as ss ep [2 & fo 9.0 Current Transformer Testing oA a. Allgeneral information es required in Appendix A. ‘Test Form Requirement b. Allother tests are as specified In Appendix ! c.. Atleast the following detalls of the CT shall be listed. Rated voltage Rated nominal primary current Rated maximum primary current Rated thermal short time current ‘Short circuit rating. insulation Power Factor (IPF) value (factory measured). Serial number for all phases. Manufacturer detals, 2.9. Make, type, and model, Date of manufacturer, cen 92 a. All testing requiredrecommended by the manufacturer of the CT and its Testing ‘accessories shall be conducted and recorded clearly in the test form. Required FgS85 5577 b._ Physical check/inspection to be carried out: {. Inspect physical conditions: no damage, no missing hardware and correct ‘vertical and Horizontal alignment Correct oll level and consistence between all phases ‘Chetk for oll leak (if applicable), ‘Verify corrett mounting of the CTT, eerth connections and electrodes |. Check cable entrance for tidiness, protection from sharp metallic edges, ‘no injury in Insulation and vermin proof. vi Visual check of -primary and secondary circulls against approved 1@ohm (5kV) a * -stoghfohe: ri te Ho ga ae eee + Primary to ‘Secondary.(6 kv) ‘SAT Document Version 2 Page NI-24 ‘Approved by TTC; March 2011g q a § C3 ea cae 11.0 Capacitor Bank Testing MA ‘a. All general information as required in Appendix A. ‘TestForm Requirement b, At least the following details of the, Capacitor Bank shall be listed. 1. Capacitance value fi, Date of manufacture iil. Manufacturer iv. Type Vv. Serial number . a a2 a. All testing required/recommended by the manufacturer of the Capacitor Bank and Testing fis eecessories chal be conducted and recorded clearly inthe test form. Required b:» Physical checkinspection to be carried out. i. Alive parts (terminals, cap, etc) shall be shrouded ji, Physical check on the equipment for any corrosion, damage or defect iil, Check for correct connection diagram fil, Check for correct labeling jv. Earth connections ; ¥. Tightness of connections using correct torque vil. To check alignment of connections vi. Insulators undamaged and clean ix. Safety clearances ; Check for missing components c, Electrical tests to be carried out after the installation the capacitor shall be tested by the: No [Test] Details Limit, 7 4 | Cepatitancs | Measurement shall he canied | Within tolerance Measurement | out for the following | deciared by arrangement: ‘manufacturer «Each Can + Each Stack + Each Phase, 2_| intemal > 20% of factory Discharge . ~ | test value Value _ 3 _| Point of wave | This test shail be carried out by | Within tolerance switching | current and volage injection | deciared by and CB operation. The | manufacturer. performanos of CB opening and ‘closing shall be monitored and ‘compared with waveform using disturbance recorder. TNB will assist this fest by providing the disturbance recorder and the printout. Analysis of the printout ‘shall form part of the test report. ‘sAT Document Version 2 Page NI-25 ‘Approved by TTC; March 201112.0 Surge Arrestor Testing 424 a. Allgeneral information as required in Appendix A, ‘Test Form Requirement b. At least the following details of the Surge Arrester shall be listed i. Rated voltage (KV) ‘Continuous volt (kV) i, fil, Nominal discharge current (kA) Wy, Short ciroutt rating v. Leakage current vi, Serial number of each phase vil. Type, @.g. zinc oxide, gapless, gep, etc. vill, Date of manufacture Class: 12.2 @ All testing requiredirecommended by the manufacturer of the reactor and its Testing accessories shall be conducted and recorded clearly inthe test form. Required b. Physical check/inspection to be carried out: 1 Vetity correct mounting of the SA, counter, earth connections and electrodes. |i. Verify that the pressure-relief discharge nozzles are not directed as to harm neighboring equipment when they operate. il, Verify that the earthing connections are as straight and short as possible 80 as not to reduce the SA protective level & to avoid high frequency phenomenon during surges. Iv. Verify the insulated connections from SA earthing terminal to surge counter and leakage current meter. v._ Verify that the edgeto-edge distance between grading rings conforms to the required phase-phase distance. 7 Vi inspect physical conditions: no damage, no missing hardware and correct vertical and horizontal alignment Vil. Verify that the SA base is insulated from the equipment structure. vil:‘The counter dispay--stell be. visible, free from crack and moisture condensation ( 22 ©. Eleotrical tests to be carried out? Testing Required No- Test, Details (Cont) ‘1 |DCinsulation | To indicate condition of Resistance test |arrester housing and. elements, which can be : compared to other similar units . | unless moisture, foreign : t deposits or other contamination are present. t The test shall be conducted between primary terminals to F earth ofall phases using a5 KV ingutation tester, 3 | Surge Meter | To inject AC current to veriy |= Counter check _ | the SA meter ‘SAT Document Version 2 Page NI-26 ‘Approved by TTC; March 20112 2 GR oj a os oe co oe = = Fr io J] Watt Loss Test | Measurement of WattLoss | Comparison the similar units tested at the same ime, seme test voltage and under same . | condition, ‘Test done by TNB with the presence of the contractor. _ 13.0 Sealing End Testing 134 ‘Tost Form Requirement 4132 Test Required SAT Document Version 2 . Allgeneral information as required in Appendbx A. At least the following detalls of the Sealing End shall be listed i, Rated voltage (KV) i’ \ Serial number of each phase WL Date of manufacture a. Alltesng requredirecommended bythe m ‘manufacturer shall be conducted and recorded clearly in the test form. b, Physical check/inspection to be carted out: Physical check on the equipment for any corrosion, damage or defect abeling Earthing connections Missing components a. Electrical tests for dry type reactor to be carried out: No. Test: Details Limit 1 Insulation | The test shail be performed | All values shall Resistance | using a 600 V insulation exceed 200 MQ tester except forHV-E,5., |. 7 Y insulation fester shail bs Bcaps used. The following measurement shall be recorded: ~ 7 4, Between Primary i and Earth is: =3Eao vil. Page NI-27, ‘Approved by TTC; March 201114.0--- Reactor (Oll immersed Type) Testing 144 ‘a. Allgeneral information as required in Appendix A. . | Test Form | Requirement _ b, Atleast the following details of the Reactor shall be listed i. Rated voltage | IL Rated current li, Short crouft rating Iv. Operating mechanism v. Capacity vi. Manufacturer vil, Manufactured Date vill Impedance f 142 a. All testing requireditecommended by the manufacturer of the Surge Arrestor Testing ‘and ifs accessories shall be conducted and recorded clearly inthe test form. 4 Required b. Physical check/inspection to be carried out ij ‘Check on the equipment for any corrosion, damage or defect. Impact Recorder Reading. | Inert gas pressure. Co-coordinating gaps. (alignment and gap measurement) where applicable. t Labeling Earthing connections : Explosion vent / pressure relief device Breathers ‘Valves In operational positions i Tightness of fastenings Insulators/bushings undamaged and clean { No off leaks. 7 i |. Correct ol levels in main tank conservator ). Safety clearances, .. Missing components : : ( ‘xv. Ensure al terminal looks, oll evel gauges'cind other abceséories are fuly 40@25mmgep | IEC4z2 E @ | Ol Power Factor < 0.1% at SAT Document Version 2 Page N1-29 ‘Approved by TTC; March 2011 :142 2, Funetional test: Testing Required 1. Alltesting required/recommended by the manufacturer of the reactor. {Conta} i, Calibration of al oil and winding temperature indicators, il, Cooling fan and/or purnp operation check- f provided Iv. Reactor guard check — all alarm, indication, flags, fasoia end relay ‘operation at reactor, RCC, relay panel and control panel to recorded cleariy. Simulation method for each signe! shall also be mentioned. v. Check name plata provided on equipment vi, Check Ol Level (f any) is within permissible range, vii. Audible sound level test. vill, Vibration Test {. Mechanteal tests: "The reactor shall be able to withstand a pressure of 30 kPa /0.3 Bar from the top of conservator filed with oll for 24 hours with no oil leakage and Ro permanent deformation on the structure. SAT Document Version 2 Page NI-30 Approved by TTC; March 2011 Cc Pu k aes £2 g o SS A of Gh G@ ) Gm om ca ou 15.0 Reactor (Dry Type) Testing 184 2 Test Form Requirement —b. 16.2 a 2goEBxxe i ‘All general information as required in Appendix A. ‘At least the following details of the Reactor shall be listed Rated vottage Rated current ‘Short circuit rating ‘Operating mechanism Al testing requiredirecommended by the manufacturer of the Reactor and its Test Required ‘accessories shall ba conducted and recorded clearly in the test form, b. Physleal checklinspection to be carried out: i. Physical check on the equipment for any corrosion, damage or defect iii, Labeling |v. Earthing connections vil. Missing components ©. Electrical tests for dry type reactor to be carried out No [Test Details Limit ‘Standards 7 Tineutation | The test shall be Allvalues | TNB Resistance | performed using a 500 | shall exceed | standard Vinsulation tester 200 Ma except for HV—E, 5 KV insulation tester shall be used. The following measurement shall be recorded: - 2, ‘Between Primary and Earth, : 2 |impedance Timits within [TNB @ rated 2% standard voltage 3 [insulation TN Power standard Factor Test done by ‘TNB in the presence of the i contractor. SAT Document Version 2 Page MI-31 Approved by TTC; March 201118.0 Switchyard Installations Testing 16.4 g. All general information as required In Appendix A. ‘Test Form Requirement _h. At least the following details of the switchyard installations shall be listed. i, Busbar capacity Hi. Down dropper sizes Ii Connectors make Iv, Earthing system v. Gantry vi, Earth mast vil. Swritchyard lighting a RPP re 162 a. All testing. requifedirecommiended by tie manufacturer of the switchyard = / Testing installations and its acceseories shall.be conducted and recorded clearly in ; Required the test form. . b. Physical check/inspection: i. Phasing connection check Check for proper feeder and switching device labeling, e.g. use of ‘aluminum, embossed and proper size and riveted. li, Check phase Indication color Check bolts tightness (correct torque) Surface contact for earthing conductor TTinning of copper interfaces with other metas Visual inspection of busbar alignment ‘Check on galvanizing, rust, etc. : Earthing conneotion 2s per engineering approval Visual inspection of earthing connections at the steel structure for tty workmanship ” 5 xl, Check al fiting tightness for insulators and bushing (correct torque) j xii. Check all welded points where applicable. = “xi, Ensure all bolls and nuts are tied with washers and spring washers in correct position. . pepe xiv, Ensure exposed earth tape painted completely.” ‘Check marshaling kiosks for sealed door, proper ventilation, functioning i 7 To check bi-metal link application for aluminum-copper. To ensure lighting arrester to be removed at gantry with SA ‘To check Stone chipping thickness shall be more than 160mm Flexible busbar and connection shall be checked to ensure that the correct tensions, sags and clearances will be maintained in different i ‘environmental conditions and joads without stress to other equipment. | xosil. Rigid busbar and connections shall be checked fo ensure that there will be no overloading of the supporting insulators under load conditions and ‘under different environmental conditions voi. Busbar clamp type installed as per TNB approval ~ e.g. Expansion, Sliding, fixed end contraction is accommodated by flexible connections. SAT Document Version 2 Page NI-32 ‘Approved by TTC; March 2011 xv. heater and lightings. - xv, Electrical, safety, statutory and ground. clearances .to.,conform to i ‘specification. oe + 2xvil, Check of no broken strands, no rubbing betiveen earth mast conductors, i ‘and correct fittings of earth masts, : { vill, All connections shall be treated with contact greasepasts and free from | water collection and rust. | xix i xm 2x0, od= 6) 8 £5 os Ce ea Ls ea ca co C2 es as a k= ee 4 65 c. Electricalfmechantcal test to be carried out: 162 Testing ‘Torque measurenient shall be’ cared out on ail flexible conductor, Required connections (Cont z oe ik Contact resistance shall be carried out on ail flexible busbar, connections ‘and joints, which are made at site. This may be cartied out 2s a complete Circuit test of a bay and the reading between plrases shall be uniform. d. Earthing checkitest: i. Test shall be made on the effectiveness of the bonding and earthing connections. i. Checks shall be also made. on precautions taken to avoid corrosion attack on the earthing system. fil, The earth resistance shall be meesiired and recorded as follows: a) Earth grid after completion and backfilling of the trenches, Value shall be less than 1 b) Individual earth rods resistance measured preferable shail be less than 10.0 for SA, NER and Transformer HV Neutral, ‘SAT Document Version 2 Page N1-33 ‘Approved by TTC; March 201147.0 Metal Clad Switchgear Testing ar ‘@. All general information as required ini Append A. Test Form Requirement © b. Atleast the following details of the métalclad switchgear shall be listed. i, Rated voltage Mi Opersing mec |. Operating mechanism lv. Serial number v. Model vi, Manufacturer vil. Date of manufacture Pe eee 172 a. All testing required/recommended by the manufacturer of the metaiolad Testing ‘switchgear and its accessories shall be conducted and recorded clearly in the Required test form. b. - Physical check/inspection: Proper labeling on panel front, rear and CB truck. arthing switch connected to earth grid. Busbar shutter operation and VCB truck atignment and racking infout Cable entry e.g. Proper clamping and sealed ‘Dust and Vermin proof Le. all holes shall be covered extemally and intemally, including the earth switch-operating rod (rubber fining for door and boot for the earth-operating rod to be installed. vi. Tightness of connections using correct torque vil. Earthing connection vill. Wire and cable connections ix. Cable entrance to control cubicle shall be from bottom, sealed and water proof x. Heaters and lamps in working order xi. Ensure. recommended thermostat temperature setting label Is available inside the control cubicle xi. Looking facities SfeRo SAT Document Version 2 | Page 1-34 ‘Approved by TTC; March 2011 (472 c. Electrical test to be canted out: Testing Required No Test, Detail Limit (Cont) 1 | Power Test voltage equals 70 (No fiashover shalll occur. frequency KV for 33kV SIG, 60 KV withstand test | for 22kV S/G and 28 KV: | Stable leakage current (AC pressure [for 11 kVSIGfort —_[ readings. test) minute, This test shall be ‘Test to be performed on | conducted under stage 4 busbar inclusive of | (after completion of all i circuit breaker in closed | tests). and open position a This test shall be conducted on each phase with the 2 remaining phases q earthed. e 2 ‘CB Timing test - To check for closing & For all phases ‘porg fimo, closing and 7 ipping coil current , gq mg and trip | check Syrstenism of Ps ‘ main contacts for: €-0 timing. phases, a ‘As manufacture’s recommended tolerance. 4 3 | Insulation “Testing conducted by | No discharge. resistance of using a6 KV insulation | Consistent value the busbar & tester “ individual CB a before and after power freq, test 4 ‘Vacuum cheok (As manufacture’s g fon vacuum, . recommended tolerance bottle. 5. Contact Minimum of 100amps | To conform to the routine 3 resistance DC shall be applied. tests value - measurement “ ‘on breaker. : | Complete circuit | Minimum of f00amps — | Measured value for all foop resistance |DC shall be applied. | pheses shall be. measurement. ‘consistent. This test shall be performed for complete ‘circuit with isolators and ‘CB for each phase. y SAT Document Version 2 Page NI-35 + Approved by TTC; March 2011172 a. ‘Testing (Cont2) ‘Operation, indication and Interlock test: ~ Inspections on the wiring, position indicators, auxiliary switches, terminal blocks and components e.g. Labeliing, tightness, color coding. Insulation test of control wiring and auxiliary devices. Manual operation of switchgear shall be conducted e.g. slow closing, ‘manual spring charging, and manual tripping. Operational Tests shail be carried out on the spring operating system. ‘All recommended values and tested values to be recorded e.g. Duration, switches/protection setting and counter readings: Control and operation tests to be carried out e.g. Control, protection, alarm and indications circuit vii, All indications related to the equipment to be tested. and proven working vil. Checks and operation shall be made on the Interlocks and safety features 6.g. Electrical and mechanical interlocks and safety valves Special requirements for 33KV & 11KV SF6 Insulated switchgears. “All testing required/recommended by the: manufacturer of the S3KV & 11KV SF8 insulated switchgear and its accessories shall be conducted and recorded clearly in the test form. ii, To check for SF gas leak. - ii, Insulating medium test (SF8) as follows: S2 =F = No. | Test. Details Limit 4. | Moisture Content. -|'SF6 dew pointtest | 60 ppm-mase for CB Compartment. 75 ppm-mass for other compartments. 2._| SFS puny test "To check composition | SFE > 98% of SFB ga ‘SAT Document Version 2 Page N1-36 ‘Approved by TTC; March 2011a 0 G a a) by ee Gz oo fo om mm ae em cu ca SAT Appendix N2: SAT for Lines and Gable 4.0 | “Purpose.. 20 Transmission Line Testing, 3.0 Power Cable Testing.. ‘To provide SAT requirements when carrying out Lines and cable test 10 ‘| Purpose 2.0 ‘Transmission Line Testing 2A a. Allgeneral information as required In Appendix A. ‘Test Form Requirement “° b. At leaét the folowing detells of the ewitchgear shall be mentioned in test sheet: ‘ i 1, Name of ine Lines rating, capacity, voltage |. Conductor Type /. Earth wire / OPGW 1, Total number of towers j. Type of towers vil, Route length vii. All electrical, safety, ground and statutory clesrances to be deciared. ix,” GPS coordinate At least the following details of the transmission tine shall be listed for each tower 1 Tower Type i, Tower Number iil Date of Inspection a 7 5 Testing a. All testing requiredirecommended by TNB’s and the manufacturer of the Required ‘ransmission lines and its accessories shall be conducted and recorded clearly In tha test form te b. Physical.checkinspection: Rentice a) Measurement of width of rentice b) Undergrowih removal (to be maintained within 300mm) c) Danger trees to be cleared 1d) Debris leftover o be cleared 2) Centerpath within the rentice 1) Electrical, safety, statutory and ground clearances fo conform to ‘specification 9) Activities and permanent structures h) Any crossing (River, road, ufltes, rallways) 1) Conductor/Earth ConductorOPGW a) Damagelbroken strands b) Number of mid spen joint SAT Document Version 2 Page N2-1 ‘Approved by TTC; March 201122 . Testing Required (Cont 1) ©) Earth wire bonding / jumper ) Condition of armour rod (if applicable) ¢) Phase Jumper li) Foundation @) Soil erosion : b) Concrete surface for eracks ©) Drainage ) Turing iv) Counterpoise earth 8) Type of counterpolse b) Type of rod ‘) Connection of counterpotse and rod d) Paint V). Lattice structures 2) Tighiness of bolis, nuts and washers and minimum of 3 bott threar” leftover, (To be cheoked using torque wrench) i 1) Step bolts above ACD } ©) ° Galvanising (more than 86 mioron) and paint 4) Vandal proof bolts and nut ~ 9) Check for Missing member 4) Painting of chimney cap 9) Phase plats 4) Airbome plato 1) Anfictimbing device (ACD) J) Danger plate i) Rest platform 1) Tower painting if applicable vv) Insulators » 3) Check fr Zine sleeve forall suspension towers (preelcn/lees) 'b) Insulator details per string (Le. quantity, type of insulator etc.) ©) Physical condition (crack, cleaniiness, broken, chip) vil) Fittings. a) Earthwire 4. Tightness of bolts, nuts and washers. 2. Installation of spit pin for D:shackles.. ; 3., Spiral damper for OPCW or] b) Conductor i . 1, Number of spacers or spacer damper for phaie conductors: 2 uantty and ype of vraion dampers fr Beth ee conductor and wire 3, Tighiness of bolts and nuts for jumper tube ©) Insvlator: 1. Installation of locking device - W clips 2. Tightness of bolls, nuts and washers 3.. Vertically of string shall not deviate more than 2 degrees (for single ‘suspension string) 1 4. Spit Pins Vil) Torque check at all electrical connections/fitings e.g. jumper, dropper and ing to be recorded. x) OPGW joint box to be located at the middle cross arm with the factity to be lowered to ground level and equipped with sufficient down lead clamp. SAT Document Version 2 Page N22 “Approved by TTC; March 2011ce a x) ADSS for sag and proper fiting to tower body 22 xi) Solar panel end battery, contol panel light, cable end aireraft warning epheres. Testing Required sal) Tower Lightning arrester (TLA) (Cont : a c, Electrical check / test 1)_ Test for Optical Fibre Cables | No | Test Details : Limit 4 ‘Total “A laser source and power | The value shall be less than Aitenuatio | meter shall be used for Calculated Value, nTest | these attenuation measurements. End to | Formule: ‘end test to checkthe | Value oill, Check for cable ducting e.g, PVC, HDPE. xav. Check on Multiple Cable Transit (MCT) if available ro hack, Cale Biga (Acne, covers, sronerg devi and nage) Electrical tests to be carried out: |. General check * _ Phasing check before and after jointing * Continuity check il, Oil Filled Cable (275kV & 132kV) conductor using a 10 KV | Consistent values insulation tester. The | between phases test shall be done for ‘every span before jointing works and to be for the complete ciroutt | Sheath insulation |The test shall be Leakage current test conducted for the shall be less than 10 sheath-using a 10KV DC | mA high voltage test sot. ‘The test shall be done for every span before jointing works end to be repeated for the ‘completed circuit. B_ [HV pressure test | Test voitage applied [No discharge between conductor and =| screen equals 9.35. Zs - DC for 15 minutes ~ : \ 4 _| Corrosion- “Test voltage equals 10 | No discharge oO resistarice KV DC applied for 1 min os covering test 5 | Oil fiow test pressure drop the theoretical value © | Check ofgas | Measurement of the | Value compared to constant for pressure drop at PT the theoretical value Pressure Tank | cells 77 JImpregnaiion [A measured quantiy of | impregnation ‘coefficient ‘oil drawn from the cable | coefficient shail not E ‘system and the be greater than 16x consequentdrop in | 10 exp-6 pressure noted ~ 8 | Earthing ‘Measurement of The measured value resistance fest | earthing resistance —_—| shall be less than between link box’s 30. earthing terminal to earth, Page N2-6 ‘Approved by TTC; March 2011 No ‘Test Details: T Timit | [Cable insulation | The test stall be "The value shalnot | / resistance test .. | conducted for the bolessthan1Ga. | ¢ 5ea Testing ii, Transition Joint 8 Required cone [No] _——Test Details Tink { | Cabieinsulation |The test shall be ‘The value shall not resistance test | conducted for the be fess than 1 Ga. i conductor using a5 KV | Consistent values insulation tester. between phases. 2 | Sheath insulation | The test shall be Leakage current i test conducted forthe shal be less than 4 ‘sheath using @ 10KV DC | mA (measured per high voltage test set. | span) ‘The test shall be done u for every span before ! jointing and to be - ‘repeated for the a completed circuit. ) 3 [OW Flow test | Measurement of ‘Value compared to pressure drop the theoretical value A 4 |Checkongas | Measurement of felue compared to Q constantfor | pressure drop at PT _the theoretical value pressurefank | cells 5 [Oiltest To be done before > B0KV (Dielectric Jointing Breakdown) BDV S| Olltest ( Moisture | To be done before = 30pm 4 Content) Jointing _ a 7 {AG voltage test _| Cable onscakfor24 [No failure hours iv, -XLPE Cable (132kV) = Test “Details Limit 1. | Cable insulation | The test shall be The value shail not resistance test | conducted for the be jess than 1 G9. ‘conductor using a 10 KV-| Consistent values Insulation tester: The | between phases. ‘test shall be done for every span before jointing Works and to be repeated for the i ‘completed circuit 2- | Sheath insulation |The test shall be Leakage current test conducted for the shall be Jess than 1 sheath using @ 10kV DC | mA (measured per as C8 ee co 3 a high vollage test set. span) SB ‘The test shall be cone for every span before and to be : 8 ‘repeated for the completed circuit, i ry re ee ni ‘Approved by TTC; March 2011 a3 cross bonding | Three phase current of [+ The sheath | test 100 A applied to the ‘current value conductor. The shall not exceed | 32 resulting sheath current | the declared i Testing pe ‘and voltages to earth at | value by> 3% Required ~ I the cross bonding + Themeasured (Cont 3) - | positions ere measured | voltage shall not exceed 66V 4 [Sheath Vollage [ADC voltage applied [IR between SVL and Limiter test (Gepend on the type of casing shall be > SVL) between the Home, terminals and earth The leakage current [sna be compared laganet the Imanufacture’s data : [sheet and shall not lexceed + 10% TAG volage test —| Gable on soak for 24 [No feliure f 5 hours 3 | Earting Measurement of "The measured value ) resistance test | earthingresistance | shall be less then between Ink boxes to |30. | earth. 4 {. XLPE Cable (33kV and below, single core cable for transformer cable tails) 4 ‘No Test Details Limit ss 1 | Cable insulation | The test shall be _| The value shall not a resistance test | conducted for the ‘be less than 1 GQ. i conductor using 25 kV | Consistent values i EB o> =. | insulation tester_ between phases. . [2 . | Sheath Thetestshalibe _ ‘Leakage current Insulation test -|-conducted for the sheath | shall be less than 10 using 10KV DC high mA test set. STG vai tat | Cable of woak for hours ‘SAT Document Version 2 Page N2-8 . ‘Approved by TTC; March 2011 g- pa ca CA ea G3 Ce oo Co C3 te os [aon] oo Testing 9.’ Supervisory Telophono Type Pilot Cable. Required (Cont 4) No. Test] Details Limit 1 | Gable insulation | The insulation "The value shall not be resistence test | resistance shall be less than 1G. measured between ‘eich conductor and the remainder connected ‘ogethe’ and to the aluminium screen and armour wires. The ‘measurement shall be carried out at 600 volls DC foratleast 1 minute. Z| Conductor | The conductor ‘As per declared value. resistance resistance of each core measurement. | shall be measured and fC recorded. [High voltage _ | Each core shall be The Teakage current test. tested for # minute with | value shall be tess the following DC test | than mA. voltages: ‘* Between the conductors of each ‘win twisted pair — ABKV. ‘+ Between each ‘conductor and the fecilities in the junction ‘SAT Document Version 2 7 Pige N2-9 ‘Approved by TTC; March 2011 :32 fh. Optical Fibre Cable laid with Power Cable. Testing Required (Cont 5) ‘No Test Details Limit 4. | Total ‘Alaser source and "The value shall be ‘Attenuation Test| power meter shall be.” . | less than Calculated Used for these ate Value. |. ‘nuation measurements. End to end teat to check | Formula: ‘the continuity of each” | Value < Cxd + Sxn + fibre. The measurement | Kxk shall be done from both ends endithe averags | C=Fibre Cable Lost computed. Test shall be | (constant) done with two ceFbre Cable Length / wavelength, 1310nm and | S=Splice Loss in dB +1850nm. (constant) n=Number of splices KeConnector Loss in iB (constant) k-Number of Connector G=0:40dBvkm at 4a10nm wavelength (0.25dB/km at 1660nm | ~~ wavelength 801008 & K=0.504B for both ‘wavelength Z| Splice Loss| An opficaltime domain | The value shall not be Test Tefiectometer(OTDR) | more then 0.10dB. shall be used forthese attenuation measurements. The measurements shall be recorded by a printer. ‘The optoal loss measured shall not ‘exceed the specified allenuation for the per unit oss. Test shall be done with to wavelength, 1310nm and 1660nm. ‘SAT Document Version 2 “Approved by TTC: March 2011 Page N2-10o a f 8 g a a td GES SAT Appendix 0: SAT for Primary Injection Tests for CT Circuit 10 20 30 40 50 1.0 ‘The purpose of primary injection for the CT cirouits is to: = Ensure that the secondary wirings of the CT are correcty connected to its Intended protection scheme. Ensure thet the connected CT ratio is as per design requirement. ‘* Detect any mistakes In the CT potariy termination. SEH eee eee eee b Ceeoeco cece eee eee eee 20 This test should only be started after the following activites have been Requirement successfully completed: Primary ‘a. Allwiring ectivities in the bay under test. Injection . b. Wiring check 2s required in Appendix G ©. CT tests as per Appendix | .. Secondary Injection of all instruments and relays at both relay end contre! panels. e.- The required CT ratio connection (for muitiratio CT's) have been decided and conriected. 4. Test procedure as per Appendix B shall be available. 30 “The following conditions shall be adhered to during jhe, fst." 2. 3s Testing Condition & ‘@.. The minimum primary injection current should be at least 10% of the rated Restrictions CT ratio connected. b. Phase fo ground primary Injections shal be conducted fret ol phase to phase primary injections. ¢. When primary injection tests are being carried out in a live substation all necessary isolation shall be documented in the testing procedure. d. Primary injection test shall be performed on all CT's. @. Test form as required in Appendix A shall be prepared with the following ‘additional Information: CT Ratio i. CT Function i, Phase Injected iv. Primary Injection value v._ Secondary Measurement Result ‘SAT Document Verslon 2 Page 0-1 Approved by TTC; March 2011 by the‘SAT Document Version 2 eee “The folowing primary injection tests shall be conducted: a. Phasé to ground primary injections: 1. Only the particular core” of the phase being tested should bo connected to lis intended function with all other cores of the phase shorted. For example, in diagram Figure 01 below, during pr injection of CT core Ri the other cores in the phase Le. R2. R3 and shall be kept shorted. ji, Measurement of the secondary current shall be taken for all phases neutral at point A (MI).and at point B (instrumentielay) as indicated Figure O1. fi All cores of a phase shall be tasted similarly. b. Phase to phase primary injections: i. The secondary current shall be méasured for all phases and neutral at the instrumentfrelay. For example during a R-Y phase to phase primary injection measurements are to be taken from points A, B, C and D as Indicated in Figure 02 - 7 2895 se c. Atleast the following tests shall be carried out for (a) and (b) above. |. For Phase to ground —Y-N i, For Phase to Phase ~R-Y and BR d. For CT's used for multiple functions, measurements shall be taken at all ‘components as indicated in Figure 03 below. Page 0-2 ‘Approved by TTC; March 2011 J iApproved re arch 2011 Figure 02 : PRIMARY INJECTION FOR CURRENT - Page 0-350 Specific Requirement Figure 03: MEASUREMENT POINT FOR MULTIFUNCTION ‘CURRENT TRANSFORMER Following are the specific requirements, to be checked during primary injection for a. High impedance busbar protection current circuit i, Busbar Isolator auxiliary contact timing shall be set and tested and marked permanently as required before the primaty Injection. Timing diagram shall be plotted for all Isolators eurxlary contacts, ii, For busbar protection current circuit which checks through the busbar isolator auxiliary contacts, the following shell be confrmed during primary Injection as in Figure 04 ‘+ Short-circuiting of the CT when both busbar isolators are open (A). Each circult that checks through isolator auxiliary contact (B) & (C). b. Inaotessible CT ~ For CT's positioned such that primary Injection Is not possible e.g transformer bushing CT, all circuits involved would then have to be proved using load current after energizing. c. For protection scheme with paralleled CT, ey distance prdidictic on 1% Trash echame ung 2 oot of CT for cet peso cach CT shal be fstod Independently first and then as a composite. The following exemple illustrates this requirement as in Figure O8. SAT Document Version 2 Page 0-4 Approved by TTC; March 2011co Co co oe ae om an C) oe om Fig 051 Primary Injection on CT for 14/2 Breaker Configuration ae SAT Docurnet Version 3 ‘Approved by TTC; March 2011 Page 0-5SAT Appendix P: SAT for Secondary Injection Tests for Voltage Circuit 4.0 20 30 40 4.0 ‘The purpose of secondery injection test for the voltage circuits are to: Purpose «Ensure that the secondary cores of the CVTIPT are correctly connected to its intended protection relay, Instrument and recorders. «To ensure correct phase connections from CVT/PT to its intended protection relay, Instrument and recorders. | HEEL Pee ee eeeeee eee eee 20 This test should only be started afler the following aciviies have been — ( Requirement, _ successfully completed: 3 f Priorto Voltage ‘a. Allwiring activities in the bay under test, Ctreuit Socondary b. Wiring cheok as required in-Appendix G Injection o. CVTIPT tests as per Appendix J & Appendix N 13.0, d. Secondary injection of all instruments end relays at both relay and control panels, ©. Test procedure as per Appendix B shall be made available, Seer ce eee 30 ‘The following conditions shall be adhered to during the test: Testing Condition & All precaution to avoid back energizing of the CVT/PT shall be taken. Restrictions i . b, Three phase voltage source, with different voltage magnitudes for each R, Y, and B e.g. 63.6, 60, 87 respectively shall be used to prove all VT circuits. | c. Whon this test ie performed in a ive substation all necessary isolation shal 2)! | bbe documented in the testing procedure. d. Each voltage circuit ftom the CVT/PT shall.be tested separately up’ to the protection relay, instrument and recorders. e. All voltage circuits In the plant shall be tested eg, voltage selection, =. : | ‘Synchronising circuits eto. Test form as required in Appendix A shall be prepared with the following additional information: a! i, VT circuit function ; 1 jection value at source 7 7 ii, Voltage measurement at protection relays, instruments and recorders. t SAT Document Version 2 PageP-1 e “Approved by TTC; March 2011C2 Gy 6 as 3 68 ee oak se (2) 6 ce o2 6) co os @ Ge © =e Ge ew cE 40 Secondary Voltage Injection Tests, ‘The following exemple as ilustrated in Figure P1 shows the method of secondary voltage Injection tests: ‘a. Inject thites phase test voltage at polnt X for ciroult 1 and measure at points A,B,CendD. ’b. Repeat the test for injection at point Y for circuit 2. ‘Measurements shall be made for all voltage circuits, SSA Document Version 2 Page P-2 ‘Approved by TTC; March 2011SAT Appendix Q: SAT for Protection and Control Scheme 40 20 30 40 6.0 — Annunciator/ Alarm Test.. 80 General Requirement for: 61 SCADATest... 7.0 Disturbanée/ Faull8C, 8.0 —Aulo-Reclose Scheme... 9,0 High impedance Busber Protection 10.0 Low Impedance Busbar Protection Scheme 44.0 High Impedance Pretection 420 Pilot Wire Protection Scheme 13.0 _Line/Cable Differential Protection... 140 Blas Differential Protection Scher 150 Breaker Fallure Scheme... 160 170 f 180 190 200 210 220 ‘To provide general SAT requirements on conventtonel or SCS substations 1.0 when carrying test on protection and control schemes such as: Purpose ‘© Inerlocking scheme + Live transfer scheme + Voltage selection scheme + Synchronising scheme + Busbar Seperation Schome + Load Shedding Scheme Tripping Test + Annuncletoriaam test eee ( + SCADA test a 5 + Disturbance Recorder we + Auto-reciose schema + Inter-tipping : + Pole Discordance scheme ‘© Trip coll supervision scheme © Counter scheme EEE eerie ee ieee at cee reece eee iL Switehing device : Croult Breaker, Busbar Isolator, Line leolator & Earth 20 Switen, Definitions |i. Positive check =A test performed to check the successful operation of the Intended function ill. Negative check: An opposite fest of the positive chack. SAT Document Version 2 ‘Approved by TTC; March 2011cB fi 8 p a a fi 2 (23 Gy Sp ep am (2 am os 3.0 General Requirement General requirement for Protection and Control scheme test: a. All schematic / detail wiring drawings shall be as per TNB approved ‘conceptual / scheme drawing. Testing shall only be carried out based on the ‘schematic drawings and not based on an individual's past experience. All ‘schemes evallable in the plant as indicated in the schematic drawing shall be tested. 7 b. Schematic drawings of a scheme being tested shall be highlighted with a ‘fluorescent marker. c. For, all protection schemes eg. distance protection, auto-reclose etc. a conjunctive test report shall be made available, Failure to do so would require those tests to be performed at site on a typical bay. 4. For protection scheme using communication finks e.g. line current differential using fiber optic, all time synchronising faci provided for the Installation shall be checked and verified, : . For installation with Global Positioning System (GPS) faciy, it shall also be tested. i 4. Both the positive and negative checks of a logic circuit shall be checked and documented. For example, as per figure Q1 to test the operation of relay X. all the following tests shall be performed: mt 72 ep ar Fig. Qt ~ Positive And Negative Checks of a Logic Circuit. ‘With contacts A, B,C and D closed relay shall operate - Positive check (Open contact D and the relay shall reset ~ Negative check Cloae contact D andl open contsetC an the olay cha reset Negative oh Close contact C and the relay shall operate again ~ Negative cheok (Open contact B, retay should remain energized ~ Negative check j. Open contact A (with B stil open) relay shall reset - Negative check vil. Close B and relay shail energize once again ~ Negative check S<3 BRE SAT Document Version 2 Page Q-2 ‘Approved by TTC; March 20113.0 General Requirement (Cont. 1) EEE + SAT Document Version 2 ‘The above test should be documented as per the table below. ‘Status off No. x B c D Relay X 4 Close Close. Close Close. ‘Operate 2 Close ‘Close: Close Open. Reset 3 ‘Glose - Close ‘Close Close 4 Close Close Open Close Reset 5 Close. Close. Close Close | Operate | Gloss | Open | ~Giose | ~“Ciose — | Operate 7 Open. Open. Close Close. Reset 8 Open Close Close Close | Operate ‘Once the above test on relay X Is completed, the rest of the test to check the trip (E) and atarm (F) signal from the relay can be performed by activating the relay X by glving a direct positive to point D. Only afterall the above tests, the circuits proven to be in order. This concept shall be applied for any logic test especially for control circuit and interlock circutts in particular. For SCS plants, software based control and Interlocking logic shall be tested using the similar concept as the above example. Detailed test procedure with relevant diagrams, test combinations shall be provided for all scheme tests. For the following protaction scheme test, secondary injection shall be carried out from the terminal blocks instead of test blocks: Protection tp test.” Auto-reclose test, ‘Signaling check fo control panel facia Indication/counter ‘Signaling check to SCADA panel ‘Signaling check to disturbance/fauit recorder For switching devioas - (solator & “CB) opening operation tests (local/remote/supervisory), all switching devices in the plant shail be kept in ‘the closed position, only the intended switching device shall Open. For switching devices (eolact"“é*'CB)"“cosing "opration tests (local/remote/supervisory), all switching devices in the plant shail be kept in ‘the opened position, only the intended ‘switching device shail Close. Jeolator postion indication shal be tested wich hal Clase datus Bindloated ‘when isolator is fully closed and Open status is indicated when isolator is fully opened. odooe 1. For interlock chack involving Isolators position, test shall be made to prove Intertock is permitted only when the isolator is fully open or close, ‘Test the DC supply segregation of each scheme. Each individual scheme shall be tested with only its scheme DC supply kept ‘ON. For example: i. During interiock test, only the DC supply for the control scheme shall be kept ‘ON’ and all other DC supply e.g. protection DC kept ‘OFF’. it During voltage selection test, only the DC supply of the voltage selection scheme shall be kept ‘ON’ and all other DC of ell bays shall be ‘OFF’. Page Q-3 ‘Approved by TTC; March 2011 ya EB 2 6 & fo ) cS Ge @oas t3 e 8 3.0 General Requirement (Cont. 2) SAT Document Version 2 ‘Allscheme tests shall be documented in detal. Test condifons and its results shall be easily understood. ‘Non-protection trip test @.g. SFs stage’? tripping of CB or GIS busbar shall algo be performed and recorded. For switchgear position indication check, test that the position indication e.g. at control panel or NLDC, is only given when the switchgear is fully closed or even: ; oe For all interlock tests, test that the interlock operation is permitted when the ‘switchgears Is fully open or fully closed. ‘Any. modification on a. scheme that has been tested shail subject thet particular scheme to a complete retest ‘Scheme tests for protection trip, alam, disturbance recorder and SCADA ‘shall be carried out by actual simulation of the signal. Contact shorting to ‘simulate a test signal Is to be avoided unless there are no other means of simulating the test signal. For each test, the signal simulation method and the result of the simuletion shall be stated in the test form. AIISCS schemes shall be tested at site and all the above requirements shall For signal shmuletion by shorting, the shorting shall be carried out at the point nearest fo the component under test and ‘the terminal shall be stated in’ the test form: Check ell relay, flag, facia, and SCS description are in order, accurate and early explaining the intended purpose. Pagea-4 ‘Approved by TTC; March 2011Protection trip test shall be performed with the following arrangement: Protection Trip a. Tests b ‘SAT Décument Version 2 ‘All breakers inthe plant should be kept in closed postion during the trip test. Only intended breaker(s) to tip. ‘Tip test shall be performed using the actual CB (not dummy breaker), ‘To test the DC supply segregation of the tripping scheme, only the protection DC supply of the trip coll under test Is kept on. All other DC supply ¢.9. annunciator, control, Indication, shall be switched off. During each trip test the performance of CB, all associated indication, records, and events shall be recorded e.g. counter, relay flag and facia. ‘Trp link isolation function shall bs tested during trip test. Direct tripping and tripping via master trip shell be tested. For trip scheme with two tip coil, the tripping shall be repeated for each coll with the other coll isolated. Following Is the example of a busbar protection trip test performed for a double busbar configuration as per Figure Q2 The method used in this ‘example shall be the guiding principle when performing any trip test for other {types of protection scheme: aah peepee tebe oss oe See Record all associated indication, records, and events for each trip test. Record counter operation for each tip test Test trp link isolation functionality Check all relay indications are in order so that a faulted busbar phase and its zone can be easily identified. Perform trip.test for each trip coil independently. When performing trip test on trip coil 1, trip coll 2 ofall breaker shall be Isolated and vice versa. vil. For mein and: duplicate busbar protection scheme each main and duplicate scheme shall be tested Indeperdently. When performing trip ‘est for the main, the DC supply of the duplicate scheme shall be switched off: vill, All the above tests shall be documented SE8F s Pagea-5 Approved by TTC; March 2011aS ca Ere) A ie Protection Trip me Tests (Cont. 1) it ‘ig. Q2: Busbar Protection Trip Test For'a Double Busbarr (Configuration “The following table lists examples of busbar protection trip test results No “Test Condition “Trip Test simulated Result 1 ‘All feeder - on Main busbar (Mf & M2) and all CB closed initiate check zone followed by resewve busbar trip BIG tip ‘A feeder -on Main busbar (M1 & M2) and. all CB closed - Initiate ‘check zone fers 'y Yet Bunda Feeder 1, 2, BIS and ‘BIC Eee ‘All feeder “on Main busbar (M1 & M2) and all CB closed. Feeder 3, 4 and BIS tip ‘All feeder on Reserve busbar and all CB closed trip 7 qc ‘All feeder on Reserve busbar and all CB closed Initiate check ~ zone followed by Main 2 busbar trip ‘BIC trip ‘All feeder on Reserve busbar and all CB closed iniiate check zone followed by Reserve busbar tip Featier 72,34 and BIC trip ‘Switch off Main.1. All feeders on Main 1 Inlate check zone followed by Main 1 ‘No trip. ‘SAT Document Version 2 Approved by TTG; March 2011 Page a-640 ‘The following table lists examples of protection trip test resutts. Tests (Cont. 2) Protection Trip test ‘Function ‘No tested ‘Simulation Method GB tripped, Facia, SCS, Counter, ‘Overcurrent protection ‘Secondary injection of phase to phase fault. (RY) Wain 1 Busbar protection ‘Secondary injection of busbar protection SAT Document Version 2 ‘Approved by TTC; March 2011 PageQ-7 t2 = a Co oc ee es om @2@ ep €2 sa C3 oa ee 5.0 Alarm Test Jn adefion to complete alam and annuncisior tests, the follwing shall leo be carried out and recorded: ‘i ‘a. Test the DC supply segregation from the annunciator scheme. Test the fnnunceor DC supply independet of al ther DC sooo 09, protection, contral eto. b, Ensure lamp test function is workirig properly ‘c.- Test functions such as “AGCEPT” and “RESET” are functioning properly for ail bays. d._ Test functionality of the annunciator scheme when the annunciator DC supply fall or ts DC-DC converter fails. fe. Test fucionality ofall discrepancy indloaion and its alarm operation. {. -Test*ATTEND/ UNATTENDIALARM OFF" functon is operating properly. g. Allalarm signals to facia, ‘SCS and flag relay shall be tested. ‘The following table lists come examples of ‘annunciator signal tests, ‘Annuncfator alarm fest No | Function ‘Simulation Method ResulRemark tested ___- T | Buchok Alam” | Press fest bfon of Bucholz | Buchholz Alarm chery . Z| Winding Temp | Turning test handle at winding | Winding temp trip. Trip ‘temperature indicator Master ‘ip operated. ‘Overcurrent | Secondary injection of phase-| Overcurrent op. protection fo-phaée fault, Master trip op. ‘Overcurrent | Secondary injection of earth | Overcurrent op. protection fut, Master trip op. ‘Overcurrent | Isolate DC supply to relay | Overcurrent relay relay faulty faulty ‘CB SFs stage | Short X1 and X2 terminal at] SF, stage 7 alarm tala pressure gauge a] ay =| ol ‘SAT Document Version 2 + Page -8 ‘Approved by TTC; March 201160 . General SCADA Test we a et ‘SCADA Test B. 64 SCADA Test (Cont. 1) EEE EEE PEPE ECE eee eee Sree 'SAT Document Version 2 ‘SCADA test shall include RTU or SCS facilities. AIL SCADA facliies shall be tested up to the regional or national control center (NLDC), The tests shall be coordinated and initiated by PM vith relevant parties. For substations equipped iwith RTUs, the SAT shall be carried out in the following sequence:- L. “SCADA functionality test between SCADA Interface Panel(s) and Plant i, SCADA ftinctionalily test between RTU and SCADA Interface Panel(s) (Local Test & Physical Inspection) ik SCADA funetionallly est between SIP and Control Centre iv. ‘SCADA functionality test between Control Center and Plant v. Conjunctive test: Protection Scheme Test ‘The tests shall-be carried out strictly in the sequence as indicated above. ‘The test shall not proceed to the next level until tests under the previous evel have been successfully completed. The tests shall be carried in strict accordance with the test procedures defined in the document ‘Telecontrol Test Pian for New Substations with Remote Terminal Units (RTU) (Doo. Ref: TH-RTU-P-T1) For substations equipped with SCS system , the SAT shall bs carried out in.the following sequence:- i. Verify all SCS components are in working order. (Stage 2) i Local Point o point test from plant to HMI. (Stage 3) ii. Functionality test e.g. Interlock, voltage selection, synchronizing, live ‘transfer, alarms and sequence of events. (Stage 3) Iv. SCADA functionality test between Control Center and Plant (Stage 3) vv. Conjunetive test during Stage 4: Protection Scheme Test “The tests shall be carried out strictly in the sequence as indicated above, “The test shall not proceed to the next level until tests under the previous. Jevel have been successfully completed. The teste shail be carried in strict accordance with the test procedures as recommended by the manufacturer and approved by TNB. " sph aapri sO: Bee |... For SCS substation, test by secondary injection from Control panel and measure at:- *. Human Machine Interface 7 * Control Centre Verify that the measurement readings at meter, HMI and control ‘center are consistent. Easy ii, For substation with RTU facility, test by secondary injection from control panel and measure at SCADA interface panel and verified at relevant control center Verify that the measurement readings at meter, RTU and control center are consistent. Ii, Record the secondary injection value and any measurement or reading made, ‘SCADA operation and conirol crcult 1. Test all switchgear operation from NLDC both under supervisory (positive check’) and remote (‘negative check”) conditions, Page Q-9 ‘Approved by TTC; March 201 1 {res 3 Ge fa co C3 Ne 2 & ap ap i. -For switchgear opening tests it shall be conducted under the following conditions:- * All switchgear shall be Kept in the closed position. Only the Intended switchgear shall open. «All other switchgear shall be kept.in the open Position. No ‘switchgear shall close during this open test. li For switchgear closing tests it shall be conducted under the following conditions:- + ~All switchgear shall be kept in: the open position. Only the Intended switchgear shall.close. © All other switchgear shall be kept in the closed position, No ‘switchgear shall open during this closing test. For CB with synchronising facility, all combination of synchronized closing ‘eg. livedine live-bus, dead-line-dead-bus, lve-line dead-bus, dead- fine live bus, Including the synch bypass scheme shall be tested. For SCS substation, all the above operation tests shall be tested from back-up panel, HMI and control center, For transformers and tap changers, all supervisory controt shall be tested. eg, raise, lower, Set reference point, over-ride AVR etc. c. SCADA signal polntto point fest i. Allsignels to NLDC shall be tested. i. Allalarms and indications shall be initiated from the source by actual ‘operation or injection. Shorting of contacts Is not allowed. iil. For SCS eubstation, all signals shall be tested up to the HMI and control center. Facia Indication avallable-at the back-up panel shall also be tested : d. SCADA switching devices position indication. 4, All switchgear position indication shall be tested. ji. For positon indication check involving isolators position, test shall be made to prove correct position indication is given’ only when the Isolator is fully open of fully close. Testing to be carried out by actual operation of switchgear. 7 |. For SCS substation, all switching devices positon indications shall be tested up to the back-up control panel, HMI and control: center. ‘e. Sequence of event validation test shall be performed fo validate correct ‘events, correct sequence, and time tagging accuracy of events reported by SCSIRTU. This test is to be conducted together with all the scheme tests 2s listed in this appendix (Appendix Q). snc nn aE ‘SAT Document Version 2 PageQ-10 “Approved by TTC; March 2011 .70. Disturbance! FaultfSCADAI RTU Event Recorder ‘The recorder shall be set and configured preferably by the supplier and this information should be documented and made avallable, For recorder, test form as required in Appendix A shall be prepared with tthe following additional information: ‘ Ling parameters Le. length and impedance i CT and VT ratio i. Password, station number etc. . Telephone number and any other information required to communicate with the recorder remotely. v. Recorder setting details, For recorders, the following tests shall be carried out in addition to the ~ tests performed by the supplier of the equipment. 1. Secondary injection as per Appendix M. Tl - Test all analog inputs for pick-up and threshold values il, Test fault location accuracy for faults at 20%, 60% and 90% of the fine length for all ype of faults ly, Directional test ‘Test ail digital signal inputs to the recorder by short-crcuiting at the signal ‘source point. For each digital signal, check and record signals that: 1, Trigger on pick-up Ml, Trigger on drop-off Ii, Trigger to store event ‘Test ail alarm signals from the recorder check. “The Global Positioning System (GPS) facility shall aiso be tested. ‘Scheme test: 1, - Atleast the following tests shall be performed. fi, The accuracy of recorder, SCADA and facia shall be checked and verified during auto-reclose with the actual circuit breaker (See Section 8.0 - Auto-reciose). 5 Iii, During this fest at least the seoondary ig} be connected to the recorder in parallel. Wv. For line differential protections, which do not have voltage inputs, the ‘secondary current injection to the relay shall be wired in series to the recorder, . : ‘y. The printout from the recorder shill be obtained for the atité-feclose tests and shall be part of the test report VL. Confirm fom the recorder printout that pick-up and drop-off delay of all signals are in order. For recorders installed on transformers and power cables without auto- reclose faolity, the above fest shall be carried out with appropriate modifications. ‘Test the remote communication functions of the recorder e.g. directory view, event file retiaval and manual triggering. SAT Document Version 2 PageQ-11 Approved by TTC; March 2011GS 8 Oe Be 8 ee os 6 c3 |” Omload tests shall be performed by carrying out manual triggering during 70 oad condition fo check for direction and analog values of which a printout Disturbance! shall be documented. FaultlSCADAI 7 RTU Event k. For equipments dedicated for fault location function only e.g. TWS, all Recorder above tests shall be performed wherever applicable, (Cont 1) 1, For SCS event recorders, test and verify logging of all events and alarms. ene ae Check DC system for the auto-reclose scheme Is wired as per design, ‘Auto- Reclose b. Any blocking signal to the auto-reclose scheme e.g. from CB, O/C relay, ‘Scheme shall be tested by elmulating the signal at the source point ofthe signal. c. Ailtests shall be carried out using dummy breaker. d. Auto-eclose test shall: be performed with all relays e.g. distance, ‘synchronising and euto-reciose being setwith the final settings. fe. During the auto-teciose ‘simulation test, the synch condition shall be ‘achieved by actual injection of voltage to the synch relay. f. Where main’and duplicate protection, is used, the whole test shall be repeated for both protections. 9. During all auto-reclose tests, the following signals shall be monitored and recorded. Auto-reclose initiate signal from the main protection relay Block auto-reciose signal from the main protection relay Counter operation Aam initiated Alltrip signals f. All indication at protection relay h.. Auitoreclose test for selected fauts shall be performed under the following conditions (if the functions are available): EE sez {Auto reclose switch OFF se pr es Auto reciose switch ON ~ DAR onlf With syno‘OK without extemal AIR blocking signal cI i, crepeernioert ‘ON = DAR only with sync fail without external locking signal ee a eas Wy. AND recloge sich ON — SPAR & DAR viv SHAB'OK vlthout ‘extemal AVR blocking signal ¥. Autto reclose switch ON - SPAR & DAR with sync fall without extemal AJR blocking signal vi. Auto reciose switch ON + SPAR & DAR with syne OK and with ‘external A/R blocking signal i. Test the A/R scheme Is not initiated if the CB is initially open, ‘Test the AR scheme with CB closing circuit isotated. ‘SAT Document Version 2 Page Q=12 ‘Npproved by TTC; March 2011 vik. Test the “Sync. Fall timer scheme". Reolose |. For distance protection at least the following secondary injection tests shall ‘Scheme (Cont, be performed irrespective of whether the function Is used or switched off to y check the A/R scheme: KM RSSE5 FEET ‘Starting Zone ¢-N, 4 & 4-4-6 faults Zone 1 GN, 6-4 & 64-9 faults Zone 1 + CR- GN, $9 & $-4-> faults Zone 2- GN, $4 & ddr faults Zone 2 +CR- ¢-N, 4 & ¢-4-} faults Zone 3 ¢-N, $$ & 4-4-4 faults Zone 3 Rev.- 6-N, 4-4 & é-4- faults |. DEF — POR ¢-N DEF — Back-up, ¢-N Distanos Prot. SOTF DEF SOTF m. For unit protection at least the following secondary injection tests shall be performed irrespective of whether the function is used or switched off: L i it. All GN faults All. 6-4 faults: 4-4 faults 1. During the auto-reclose test, timing of the following signals shall be monitored and documented for selected faults: i i. as38 vil ‘Measure fength of AIR close pulse to the CB closing coll i. Measure AR prime time (the duration the AIR wait for a sync OK condition) Measure reclaim time Measure SPAR dead time Measure DAR dead time ‘Measure evolving fault window period - ¢-N (for condition where the AR operation fs uncertain) Measure duration of A/R scheme being blocked for manual close of CB vi: Measure CB blocking signal duration after CB trip x a reer EE ‘SAT Document Version 2 ‘Approved by TTC; March 2011 For unit protection scheme je. current differential and current comparison, all above tesis which are applicable shall be performed. Page a -13cs a a G a a a fa ES 62 a eo fo t2 Ge ‘2. Upon successful completion of ail above tests, tests as per the Table below 80 Auto. shall be repeated with the actual CB and disturbance recorder connected. Recloso ‘Scheme (Cont. Distance Protection 2) ‘No | Fault Injected ‘Scheme condition fo be tested [REN Zone 1) ‘Successful single pole AR (SPAR) 2 | BN (Zone 1) Successful SPAR followed by second fauit in 1 sec of rectaim time 3 | RN followed by B-N | R-N fault followed by evolving fault on Y- (Zone 2 + CR - evolving | N fault at 650 ms_ fault) ‘4 [RY (Zone 1) ‘Successful delay A/R (DAR) | ¥-B (Zone 1) ‘Successful DAR followed by second fault in 20" sec of reciaim time 6_| BR Zone 2) ‘SOTF, 7 | RN (Zone 1) @N, Zi fault immediately after Manual Close Of CB ’ @ [BN Zone 1) -N, 21 fault with CB inital open Unit Protection ‘No | Fauit injected Scheme condition to be tested 4 | RN ‘Succeseful single pole A/R (SPAR) 2 [BN ‘Successful SPAR followed by second faultin 1 sec of rectaim time, | RN tolowed by B-N | RAN fault followed by evolving fault on ¥- N fault at 660 ms. aT RY. ‘Successful delayed AIR (DAR) 5 YB ‘Successful DAR followed by second fault in 20" sec of rectaim time 6 | RN ‘@-N, fault immediately afier Manual Close OfCB. 7 {BN +N, fault with CB initially open Pp. Printout from the disturbance recorder. shall be included as part of the test report forall the above tests, q. For 1% breaker system, all tests, which are eppicable, shall be carried out in ‘addition to the manufacturer recommended testing. At least the following combinations shall be tested © Each CB individually using dummy breaker ‘© Both CB's simultaneously using actual breaker SAT Document Version 2 ‘Approved by TTC; March 2011 Page Q-14‘The following test shall be performed to commission a busbar protection scheme: 9.0 High Impedance a Busbar Protection ‘Scheme t 9. ‘Secondary injection as per Appendix M to test the following relays: 1. Checkezone high Impedance relays jl. All discriminative zone high impedance relay fl, CT supervision Relay ‘Secondary injection ae per Appendix M to test alarm, SCADA and counter ‘operation. For CT supervision operation test: Calculation of setting, setting of relay and operation test. 4, Alarm operation fi, Current circuit shorting il, Busbar trip blocking ‘Test the busbar protection ‘in-service’ & ‘out of service’ facility. ‘The following shail be done before testing: Measurement of pilot loop resistance. ‘This reading should be recorded in the resistive diagram. Calculation of stabilizing rasistor ‘Setting of stabilizing resistor. Perform stability test as per Appendix R Perform busbar protection tip test as per section 4.0. FRET ese {All tests as recommended by the manufacturer to commission the scheme: 10.0 Low Impedance a Busbar Protection b Secondary injection as per Appendix Mito test the relay ‘Secondary injection as: pet Appendix M to iest alarm, SADA and counter -operation.. 1 eystem ofthe protection sohems: Eg, SBEPDE siply alate fom the respective Traneformer LV relay panels. (not B/S LV pane), a Primary injection test as per Appendix 0, Perform stabilty lest as per Appendix R. Perform protection trp test es per section 4.0 pee eee SAT Document Version 2 Page Q-15, ‘Approved by TIC; March 2011a se Ga bo oa as ta a. a a q § 5 44.0. High Protection 12.0 Pilot Wire Protection Scheme ‘The following test shall be performed to commission the protection scheme: '@. Secondary injection as per Appendix M. b. The following shall be done before tesiing:- 1, Measurement of pilot loop resistance. li, This reading should be recorded in the resistive diagram. {il Galoulation of stabilizing resistor IW. Setting of stabilizing resistor c. Secondary injection as per Appendix M to test alarm, SCADA and counter ‘operation. d. Perform primary injection as per Appendix 0 2. Perform stabilty test as per Appendix R Perform protection trip test as per section 4.0. ‘The following test shall be performed to commission pilot wire protection scheme: a, Secondary injection as per Appendix M to test the following relays: 1, Pllotwire protection relay H. Overcurrent check retay b. Secondary injection as per Appendix M fo test alarm, SCADA and counter operation. fi c. For pllotwire the following test shall be performed on every core: 1... Continuity test Ti, Insulation resistarice ii, Pilot resistance measurement For pilotwire supervision scheme, the folbjving test shall mete i, Short-circuit at remote end fi. Open-circuit at remote end Ti, Wire.crossing at remote end. For ail the above conditions, the relay shall be ‘appropriate alarm. ©. Test the functionally of the Overcurrent check scheme f. Primary injection test es per Appendix O g. Perform stability test as per Appendix R fh. Perform trip test as per Section 4.0 . ‘SAT Document Version 2 : Page a-16 “Approved by TTC; March 2011130 Differential Protection 149 Bias Differential Protection Scheme. 18.0 Breaker Failure Scheme: The following test shall be performed to commission the differential protection scheme: @. Secondary injection as per Appendix M. b. Secondary injection as per Appendix M to test alarm, SCADA and counter ‘operation. ©, Primary injection test as per Appendix 0 d. Perform stabilly fest as per Appendix R. If induced voltage is ebove 1 KV, stability shall be proven during on load tests. e. Perform trip test as per Section 4.0 ‘The’ following fest.-shall be ‘performed to. commission the bias differential protection scheme: a. Secondary injection as per Appendix M to test the relay setting. fy b. Atleast the following test shall be performed for all windings 1. Operation test ji, Bigs Characteristic « fi, 2" Harmonic Restraint Secondary injection as per Appendix M to test alarm, SCADA and counter operation, cd. Primary injection test as pér Appendix O e. Perform stabilty test as per Appendix R “f.” Perform trip testas per Section 4.0 The following test shall be performed fo commission the bias differential protection scheme: ‘a. Secondary injection a8 per Appendix M to test the relay setting had b. Secondary injection as per Appendix M to test dlarm, SCADA and counter operation. c. DC system ofthe breaker failure scheme. 4.” Primary injection test as per Appendix 2. Perform tp test as per section 4.0. f._Allrequirements for busbar protectin trp test shall be folowed. SAT.Document Version 2 PageQ-17 ‘Approved by TTC; March 2017Gs & oS ‘The following test shell be performed to commission the Overioad, Overcurrent 160 and Standby Earth Fault (SBEF) protection scheme: i Overcurrent. @._ Secondary injection as per Appendix M to test the relay . Secondary injection as per Appendix M to fest alarm, SCADA and counter operation. c. DC system of the protection scheme. E.g. SBEF DC ‘supply shall be from the respective Transformer LV relay panels. (not B/S LV panel). d. Primary injection testas per Appendix O- 8. Perform trip test. EcraRn ena eee eae Pee ene Pee eee ec ‘The following teet shall be performed to commission ‘the UnderlOver Frequency & i i a a % 170 Under/Over voltage protection scheme: UnderfOver Frequency & a, Secondary injection as per Appendix M to test the relay Under/Over Voltage Scheme b. Secondary injection as Per Appendix M to test alarm, SCADA and counter operation. c. DC system of the protection scheme, Voltage circult secondary injection test as per Appendix P e. Perform trip test. ; Co fe ‘The following test shall be performed to commission the Voltage selection 18.0 Voltage scheme: Selection ‘Scheme @. Secondary voltage injection as per Appendix M to test all voltage: circuits b. Test form as required in Appendix A shall be prepared. a ce. Test priority echome for each- bay. Whare-bus-section and bus. coupler bays are available, all possible configurations shall be tested. a d._ Any AG interlock, negative DC or postive DC priority scheme provided shall be tested. sige ea co ca fe. CVT MCB tip biocking signal from the priority bay shall be tested forall bays, i f. All necessary tests to prove that any component of relay failure in the scheme shall not cause any of the CVT's to be back energized shall be performed. eee ee eC eee eee reece ee ec Osment a eri aaam ee SeSFSeSsFSFese18.0 g. For example in a double busbar configuration as illustrated In Figure Q3 the priority scheme shall be tested forall possible operating conditions e.g.: I Voltage I ‘Selection | ‘Scheme (Cont. i me ct Ep | BC 7 R , 1d 6 Fig. Q3 : Voltage Selection Primary Test for a Double Busbar Configuration No | Feeder under test ‘Test condition | Result on secondary i voltage selection bus | 1 ‘| Feeder 4 on R Bus Feeder 7, 2, 3 | Voltage for bus Mi, M2. GB open. BIC | and R shall be ‘from | and BIS | feeder 4, | closed. | 2 | Feeder 4 on R Bus Feeder 1, 2, 3 | No voltage on M1 and M2 | f GB open, B/C | bus. Voltage for R shall | open- and B/S | be feeder 4. | _{ closed. ! ‘3 | Feeder 4 on R Bus. | Feeder 1, 2} Voltage for M1, M2 from 4 i Feeder 3 on M2 and B/C’ CB || feeder 3 and voltage for R i} 4 + open and B/S | from feeder 4 - | 4 [Feeder 7 on Mi. il Feeder 3 on M2. : Feeder 2 and 4 on R J. a tes | 5 | Feeder 1, 2nd 4 on] Al'CB closed | Voltage for Mii, M2 and R | R bus, Feeder 3 on bus shall be from feeder | M2. 3. ' fh. The performance of the voltage selection scheme shall also be tested for the Ml following conditions: 7 | i During live transfer condition ii i During any CVT MCB trip condition { 1. All possible conditions tested shall be clearly mentioned in the test report. | J. Testfor any alarm provided for the scheme. ‘SAT Document Version 2 Page Q~19 Approved by TTC; March 2011cs Gg &2 (3 ta i 3 se ae i 19.0 ‘Synchronising Schome ‘The following test shall be performed to commission the synchronising scherne: a. Secondary voltage injection as per Appendix M to test all voltage circuits. b. Secondary injection as per Appendix M on the synchroscope and ‘synchronising relay. @, Testform as required in Appendix A shall be prepared. d, Test any DC interlock priority scheme, Test thet only one bay can be ‘synchronized at a time: fe. Synchronized closing of CB shall be tested from remote and supervisory. For supervisory control, the test shell be carried out first by initiating control (by shorting) from the SCADA Interface Panel, followed by initiation test from the Control Center after communications to the Control Center have been established. g. The following conditions of CB closing shall be tested: 1. Live Line- Live Bus (Synchronized closing) fi, Live Line ~ Deed Bus Ill, Dead Line - Live Bus Iv. Dead Line ~ Dead Bus fh. Any synchronising bypass or override scheme provided shall be tested. i. CVT MCB Bip:blocking signal from the priority bay shall be tested for blocking the synchronising scheme. |. _Allnecessary tests to prove that any component or relay failure in the scheme ‘shall not cause any of the CVT's to be back energized shall be performed. k. The performance of the synchronising scheme shall also be tested for the following conditions: , During live transfer condition. fi, During any CVT MCB tip condition, 1. All possible conditions tested shall be clearly mentioned in.the test report, m. Test for any alarm provided for the scheme EEE ree SAT Document Version 2 : Page a -20 ‘Approved by TTC; March 2011‘The following test shall be performed to commission the Live Transfer scheme: 200 Live ‘Transfer 2, Testform as required in Appendix A shal be prepared. Scheme b. Test llve ‘transfer inferfock scheme for each bay for all the folowing conditions: i. Live traisfer from Main to Reserve Bus il, Live Transfer from Reserve to Main i. Live Transfer with Bus-Coupler andlor Bus-Seotion open. © Bus-coupler and Bus-section ‘tip. blocking shell be checked during live transfer for each bay. “a. Opening of isolator during live transfer Is permitted only when the other Isolators fuly closed. This test shall be carried out fora solators. fe. Allpossible conditions tested shall be cleerly mentioned in thetestreport. ‘Test for any alarm provided for the scheme e.g. live transfer in progress. id a. Section 3.0 shall be strictly followed to perform the operation and interlock no tests. Switchgear Operation & __b,_ Inleriock test shall only be performed after: Intertocking Test i. Alignment test ofall isolators completed _-. th Isolator auxitary contact timing test complatod. ©. Interiooking condition from busbar lsoator, ne Isoletor end earthing switch shall ony be given when he fsoalor’s primary am sly open or close, 4.- Position Indication. of switchgear at remote and supervisory shell only be given when the Isolators primary arm is fuly open or fuly cose, 8. Test form as required in Appendix A shall be prepared. 4. iterlock test for all switchgears shal be isited!fehn the foldilag Béstto 1. Local operation inferiock ad ll, Remote operation interlock li, Supervisory operation interlock ‘9: Both mechanical and electrical interlock shall be tested SAT Document Version 2 PegeQ-21 ‘Approved by TIC; March 2011 eecS = le = oe = op as 2 ow Oe oe SAT Document Version 2 ‘Approved by TTC; March 2011 ‘The following test shall be performed to commission the cartier scheme: a, Test form as required in Appendix A shall be prepared. b. All signsls whichever available shall be tested end shall include but not be limited to the following: 1, _Distahce protsiction Main 1 Carrler Send, iil, Distance protection Main 2 Carrier Send, fil. Distance protection Main 1 Cartier Receive, W. Distance protection Main 2 Carrer Receive, v. DEF Main 4 Cartier Sénd, vi. DEF Main 2 Carrier Send, vil, DEF Maln 1 Carrier Receive, vill, DEF Main 2 Carrer Recelve, bx, Breaker failure Intertrip send x. Breaker failure Intertrip receive c. The following test shall be performed on ail above signals: l- Check all the Send signale reach the remote end relays with correct indication. i I. Check all the Receive“signals teach the local relays with correct indication at the local end. Iii, Record facia operation for Send.and Receive Iv, Record relay operation for Send and Receive Le. flag relays Vv. Timing test for signal transmiesion delay, for all avalable signals. vi. Reset time of the rece signal for at least one signel. vv. Minimum signal window timing of atleast one signal shall be tested. This {sto avoid any transiont/spurious signal being transmitted. d._Allgeneral alarms from communication equipment and 48V DC system. amar Page Q-22SAT Appendix R: SAT Stability Test of Unit/Differential Protection 40 20 30 4.0 Stablity Tests for Unit Protection 5.0 Stabilty Tests for Difterential/ Comparison Pr 6.0 Stability Tests for High Impedance Busber Protection 10 To provide SAT requirements in carrying out stability tesis for all types of Purpose unittferental protection e.9: High Impedance protection for: Transformer HV REF Transformer. LV REF * Buebar protection » _ T-zone protection + Differential protection for = Transformer * Generator Line ~e Cable + Low Impedance busbar protection 20 “The pre-requisites for carying out stabilly tests include: ‘Requirement ; priorto ‘a, Drawing and design vertfication of the particular unitdifferentel protection. ‘Stability Test” | ae b, CT raiio ‘selection of the unitiifferential protection has been finalized. CT Joop resistance measurement shall be completedtand clearly documented. Ratio and vector group ofthe Interposing CT Inthe unlerentl protection hhas been finalized. d. All final settings of the unit/differentel protection have been calculated, Implemented and documented incudngstabising rete Ieny e, Test procedure as per Appendix B shall be avaliabis SAT Document Version 2 « Page RoI ‘Approved by TTC; March 2011€ ee ee ee 20 Requirement ditional information: prior to Stability Test 1. CT Ratios and knee point voltage of all CT's In the unit/diferential (Cont. 4) protection: : ii, ICT ratio and vector group for all ICT'S in the unit/tfferential protection ff any. fi, Relay settings |W. For transformer differential protection, the following additional information Is to be included: ». Transformer MVA * “Transformer Ratio = Transformer Vector Group v. Faultsimulated e.g. R-N, Y-N, in-zone, outzone etc. vi. Primary current values ~ at least 10% of rated CT ratio vil, Secondary current readings: : » AtcT After ICT's Relay operating current Pee eee eee eee eee eee cee 30 a. Allstablity tests ofthe plant shall be carried out as the last SAT activity prior Testing to the plant being commissioned: This may Include stabllty tests for busbar Conditions protection, transformer differential protection and trensformer high Impedance and protection, Restrictions: : b. Any modification on a unitidifferentia! protection scheme that has been ‘tested shall subject that particular scheme to a complete rotest. cc. When stabiliy tests ere being cared out in a live substation all necessary {golation and precautions shall be documented in the testing procedure, SAT Document Version 2 Page R-2 Test form as required in Appendix A shall be prepered with the following ‘Approved by TTC; March 201140 Stability Tests for Unit Protection Fig Ra :Unit Protection Stability Test a. Based on Figure Rt stability tests shall be carried out for all unit protection e.g, transformer HV REF, LV REF ete. as follows: A ‘Tests shail be carried out for in-zone fault at point XX and out-zone faultat point YY. i, |” The test shall be performed for al phases, R-N, Y-N and B-N. During the test, record the following readings: ; | = Primary currents at both points A and 8. * CT secondary currents at the MK (points C and D) » - Relay operating current (point E) f = Voltage’ measurement at relay (point F) for high impedance protection. c Fig R2 1 Stability Test for T Zone stub Protection b. For unit protection using three CT's as illustrated in Figure R2, e.g. T-zone ‘of 1% breaker system, stability test shall be proven between points A& Cand points A & B or points B& C. ee eee eee ee Eee Ee ‘SAT Document Version 2 Page R-3 ‘Approved by TTC; March 2011Fig, R3 s Stability Test For Differential Protection a. Based on Figure R3, stability tests shall b& carried out for ell differential’ comparison protection e.g. ‘transformer differential protection, line/cable diferential protection eto, a8 follows: J, Tests shall be carried out for *” In-zone three-phase fault at point XX. » |n-zone single phase fault at point XX (If and when possible for one phase only) . ‘Out-zone three phase fault at point YY. . Out-zone single phase fault at point YY (if and when possible for one phase only) fi, During the test, record the following readings: ' = Primary currents of all phases at both points A and B. 2 CT secondary currents of all phases at the NIK (points C and D) + Secondary current after ICT (point E and F)~ where possible, = Relay operating current ofall phases: : Page R-# Co C2 Ge om mp oe fu ae oe oe oo ee ee ee SAT Document Version 2 ‘Approved by TTC; March 2011 a‘Stability, ~ Tests for _ Differential! ‘Comparison Protection (Cont. 1) See. ‘SAT Document Version 2 Fig RA. Stablty Test for 3 Windings Differential Protaction ‘shame For unit protection using three CT's as ilustrated in Figure Ré e.g. 3 winding ‘transformers, stability test shall be proven between points A & C and points A & Bor points B&C. a For cable and line feeder with unit protection complete stabilty test shall be med. Where itis not possible to perform the stabilty test, can be proven during on-toad tests. Page R-S ‘Approved by TTC; March 2011 42 = em (3 et as 2 3 eS le ee a @ @ oe ee GA q 3 60 Stability ‘Tests for High Impedance Busbar Protection Stability tests shall be carried out for both high impedance and low impedance "busbar protection scheme. For low impedance busbar protection. scheme, stability fest shall be carried as recommended in the manufacturer's manual, Fauit simulation and measurement points shall be as per the stability test for "unit protection, ‘Stabiliy test chall be performed both forthe cheek zone and ail discriminative zones. |. Both’ In-zone and out-zone fauit conditions shell be simulated and tested for all phase. The following Is the stabilty test exemple meant for a double busbar configuration with bus-coupler and bus-secton as ilustrated In Figure RS ‘Similar concept shall be used to test other types of busbar configurations, ‘One feeder shall be selectéd and maintained as a reference bay. All tests as listed in the table below shall be carried out to prove the stability. @ ® @ Fig RS 1 Stability Test For Double Busbar Configuration Page RS ‘SAT Document Version 2 Approved by TTC; March 2011SAT Appendix 8: SAT for Final Inspection arid Check | 4.0 Purpose 20 Requirement. 3.0 Panel Inspection: 40 Setting Check. 5.0 Primary Equipment & Switchyerd Inspection 60 70 10 At the end of the SAT, one day before energizing, the folowing final inspection Purpose and check shall be carried out: + Panal inspection Setting check Final operetion and trip test ( Cee ee ee eet eee eee 20 a, The fnal inspection and check shell be carried out by the contractor and Requirement witnessed by TNB, Each check list shall be countersigned by both parties. See ee cE Eee cece cece cece cee cece See ee eee 3.0 Panel’ a. All cubicles and panels as shall be subjected for panel inspection e.g. Inspection SAT Version 2 1. CB, isolator control cubicles {i.. Transformer Local control panel, RTCC panel i, Protection control and relay panels . b. “The Inspection shall be" carried out using a proper check tist. Each cubicle shall have a dedicated check list, Panel Inspection shall be documented as part of the commissioning report. ¢. The following shall be checked for in each panel: |. Heater switched on inl 1. AIMCB's are switched on.” “nea Hebe ( fii, All terminal block links are closed and fight including spares. 7 iv. Allwires are properly terminated except spare wires. vA note (with the purpose, person-in-ch ME oedate tran ea Terminal block links left open intentionally + Wire openvalsconnected Intentionally. = MCB let'OFF. : vl. Cheok that there are no openings e.g. holes, doors not properly closed ‘and door gaskets. vil. Cubiclefpanel Ighting facity shall be functioning, vill, Panel earthing and component earthing is complete, Check cubicle/panel for cleanliness. X. All temporary shorting/looping removed. fi d. Panelsicubicles shall be locked upon completion of the above inspection. and date) shall be eens Page S-1a ao 3 a tt oo 40 Setting Cheok 80 Primary Equipment & Switchyard Inspection 60 Building & Civil 70 Final Operation & Trip Test SAT Version 2 a. All protection relay settings shall be re-checked with the documented ‘final approvediendorsed settings. b. Allother settings e.g. SFs pressure gauge, winding temperature trip eto. shall also ba checked, c Confirm date and time of relays etc are set correctly. d. Clear el tact recordsievents ftom relays and recorder fee ee cee ‘a. Check all valves on transformers are in operations! position. b. Alltemporary earthing in switehyard removed. o. Allfuses ere in and MCB are ON. en a.” Check fire-fighting system is on bs Check AIC and all electrical and mechanical system. c. Check Switchyard lighting : Tn a a ee ‘a. Test operation of all switchgear from substation control room. b. Perform one trip test from each protection relay Le. distance, overourrent, differential protection eto,-by secondary injection. All circuit breakers shall be ‘subjected to this tip test. ee Pages-2SAT Appendix T: On Load / Commissioning Test 4.0 General Requirement. 10 a. On energizing ofa plant, measurements shall be made ail associated VT and General CT ciroults of the plant Requirement b. For votiage circuits the following secondary measurements and tests shall be ‘cartied out at the source e.g. MKC and at the component end @.g. protection relays, instruments, recorders eto. |. Allphase to phese voltage measurement i. All phase fo nautral voltage measurement 1, All phase to ground voltage measurements Iv. Allphase sequence tests. vy. Phasing test (ifa reference bay is avaliable) c. For current circuits the following secondary measurements shall be carried - ‘outat the component end e.g. protection relays, instruments, recorders ete. 1. Allphase current measurement : i. Allneutral current measurement ; i For primary circuits (415V ~ 33KV switche), the following measurements ‘and tests shall be made at the primary side of the component end. Appropiate instruments shall be used for such high voltage measurements H and tests. { i. All phase to phase voltage measurement {All phase to neutral vollage measurement iil, Phasing test (Ifa reference bay Is available) e. For all protection with specific operation direction e.g. distance protection, DEF, directional tests shall be performed. Circulating current method shall be- used te prove’ stably of: diferential protection e.g. transformer, line and cable differential protection. g. Measurement shell'also be made on bfoken delta voltages and residual current clout ee ir h. For all protection relays with builtin Instrument functions, all measurement reading available from the relay shall be recorded. 1. All fauit recorders to be manually triggered and printout of this shall be documented |L Live transfer scherne for all beys shall be tested for both conditions e.9. from main to reserve and from reserve to main. Sanne a 7 SAT Document Version 2 PageT-1 ‘Approved by TTC; March 2017Bo a (Dy 4.0 General Requirement ‘SAT Document Version 2 k. For CB with synchronising facilities ail the folowing closing conditions shall bbe tested from REMOTE and SUPERVISORY. 1. Live Line—| Live Bus Il, Live Line - Dead Bus Ti. Dead Line—Live Bus |.” For transformer, the cn load tap changer facility shall be checked e.g. parallel ‘operation (reactive current), Independent operation, auto tap raising and m. For capacitor bank ~ energisation transient shail be recorded. _n. Alithe above on-(oad tests shall be documented cleaty as pert ofthe ‘commissioning test report. 7 ‘0. All spare bays shall also be energized and any applicable onload tests above shall be performed. Page T-2 ‘Approved by TTC; March 2011SAT Appendix U: SAT for Post Commissioning Test 10 20 30 40 60 19 20 Genera Requirement To provide SAT requirements / limit when carrying out post commissioning test For all equipmentin the plant. Purpose ‘a. Post commissioning testis cartied out fier the plant is energized. b. Altest conducted shall be dooumented on a propér test forn. G. The details of the testing shall be referred./ specified in the respective test In ‘eartior Appendix for pre-commissioning test. @. All fests shall. be carried out together with those listed in the contract document fe. There are two period of Post Commissioning testing in the plant: i. “Test which Is conducted within 1 week - 3 months as load is connected. i, End of Warranty fest which is conducted 8 months after ‘commissioning. “3 {. Orload: stability shall bé conducted as load is connected for circulating ‘current to the facilities iit is not done during comrtissioning. E.g. transformer using ccuatng of VARS (Tapsoniis pp, line anid table differential protection. 38 conducted within 3.manths, gsioning. hn gent ee gina Physical inspection for all equipment during End of Warranty shall be conducted as per pre-commissioning list. ‘h. General inspection on this equipment’ shall ‘Warrenty: Charger Battery Banks DC Distribution Board Protection Pana Control Panel RTCC/ AVR i. Marshelling Kiosk vil Disturbances Recorder ‘x Battery Alarm Test BASE SAT Document Version 2 Page U-1 ‘Appoved by TTC; March 20113.0 Roles a. For on-oad test (1 week ~ 3 month), test shall be conducted by contractor / tester unless specified. b. For End of Warranty test, test shall be conducted by TNB unless specified in contract. Any deviation on the results, contractor shall be fully responsible. San nnn np enn and Responsibility 5 g a q 40 Primary Equipment =o ts a 0 Circuit ._ | Contact Resistance Test ‘As per pre-commissioning . Breaker / GIS limits Timing test T_| As per pre-commissioning i limits Insulation resistance test v + No Discharge ¢ ‘* Must be consistent for 9 all phases. © IR tobe within 20% difference from pre- | ‘commissioning value ‘Clase open operation V ‘As per pre-commissioning “ Amit § actos operation Taper cormsiig g ‘SFB Pressure Operation [As per pre-commissioning fits a7 ‘SFE Dew Point = V.. [As perpre-commissioning ‘ee | mits" a ‘SFO Purky test T__| SF0> 86% (For used CB) 20 Insulation resistance ‘All values shall exceed ‘Transformer s00Ma. 8 Consistence between phases Polarization Index V__| As per pre-commissioning 8 limits "Tums Ratio v “As per pre-commissioning 5] limits =~ Winding resistance (DC) “| As per pre-commissioning : limits A Excitation Current qv As er pre-commissioning Jimi eo SAT Document Version 2 Page U-2 Approved ky TTC; March 2011 ooVerification of the fan ‘As per pre-commissioning ‘operation, pump operation, limits alarm and trip settings of OT and Wri Winding Power Factor qv ‘Shall not increase more than 20% from pre-com value Bushing Power Factor v ‘Shall not increase more ‘than 20% from pre-com value Tnsulation Resistance Core T As per ‘pre-commissioning | Teakage Reactancs T “As per pre-commissioning i i mits ‘Magnetic Balance v ou ‘pre-commissioning z imi Functional Test Vv “As per pre-commissioning a. Operation Check lirnits. b. Transformer Guard Cheek ‘Moisture Content (ppm) [ Neutralisation Value (ppm) v s sere eee. Interfacial Tension (my 1 __[ Aspe coinsonng im Oil Colour Index: q gape pre-commuastoning im Dielectrio Breakdown 7 Voltage (KY) As per pe-commissoning Test gap 2.5mm pent Oil Power Factor T “As per pre-commissioning BGA : " Hydrogen gas levels v 4 shall not: ne Using Full Gas Extraction 20ppm. and Headspace Methods . | 2 weeks + No detectable amounts of Methane, Ethane, Ethyione and Acetylene gases. + Tolal Furan levels shall not exceed 25 ppb. ‘All values shall exceed ‘SAT Document Version 2 ‘Approved by TTC; March 2011S28 (3 = 6 6 DD & Ge =a 200 6D ep a «) a a3 x Check ‘Moisture Content (ppm) Polarization Index Tv [As or pre-conmiasTong Ji Tums Ratio, as per ‘pré-commissioning its Winding Power Factor ‘Shall not increase more | than 20% from pre-com value Functional Test a ‘As per pre-commissioning a. Transformer Guard limits Smits ‘Neutralisation Value (ppm) ¥- pepe pre-commissioning Interfacial Tension (mNim) Vv "As per pre-commissioning lirnts il Colour Index V “As per pre-commissioning Limits Dielectric Breakdown v i Voltage (kV) ‘As per pre-commissioning Test gap 2.6mm = ‘Oil Power Factor V “As per pre-commissioning * =| iit BGA @ Hydrogen gas levels, v qv shall not exceed Using Full Gas Extraction 20ppm. and Headspace Methods || 2weeks © No detectable amounts of Methane, Ethane, Ethylene afd Aceiylane gases. 40 e Insulation resistance = ——— ‘than 20% from pre-com value Resistance ofthe NER “fF uegRA conto fo resistor the feria ed value a 5.0 Insulation resistance test ‘AS per pre-commissioning v Disconnector Iintts Contact resistance for all “As per pre-commissioning phases limits ‘Auxiliary contact alignment T As por ‘pre-commissioning & timing test Motor MCB Protection 7 As por 0 Current | Insulation Resistance ‘AS par pre-commissioning “Transformer. ‘Power Facior - Dielectric q ‘Shall not increase more Dissipation Factor (ODF) than 20% from pre-com. SAT Document Version 2 ‘Approved by TTC; March 2011 Page UtLimits. ‘Capacitance measurement 7. | As per pre-commissioning limits ‘CVT secondary vollage ‘8.0 Capacttor | Can Measurement ‘To be within 60—70 Volts ( 83.6V) ‘Shall not increase more ‘Leakage Current measurement (Test cone by TNE) Bank ‘tan 20% from pre-com value \- Point of Wave Switching Upon energisation transient z isceee qv 1 shall be performed to verify correct operation of point of qv qv declared wave closing switching device. NB wil assist this test by providing . the disturbance recorder and the printout. Analysis of the printout shall form part of the test report. “Tweek ~ Values less than 8 months - Shall not ‘exceed 2% from eartier value. ‘As per pre-commissioning limits [As per pre-commissioning Polarization index limits ‘Winding Resistance (DC). A sper pre-commissioning ‘Winding Power Factor TT per pre-conmissioning limits ‘Moisture Content (ppm) - ing ‘Neutralization Value (ppm) ‘V_ | As per pre-commissoning Interfacial Tension (mN/m) qv As per ‘pre-commissioning SAT Document Version 2 Approved by TIC; March 2011a 2) &e ca Uw ee ee ee = Gs om oe am dy c=3 € (Dry Typ9) il Color "| As per pre-commissioning ce Bi im Diele own Voltage iy As per pre-commissioning Test gap 2.6mm fits il Power Factor 7s per pre-commissioning limits DEA > Hydrogen gas levels q shal not exceed Using Full Gas Extraction 20ppm. Insulation Resistance . ‘AS per pre-commissioning 14.0 Reactor and Headspace Methods ~| 2 weeks © Nodetectable amounts of Methane, Ethane, Ethylene and Acetylene gases. limits 12.0 Switehyard ‘Thermal Vision Scanning Vv and Ultrasound fo be carried out above 20% * rating of load but less than 3 month, Polarization index ‘As per pre-commissioning limis. Winding Resistance (DC) As per ‘pre-comimissioning its Theulation Power Factor As per pre-commissioning Léss than 10 degree o between phases and less All physical cheok Earthing Test 13.0 Metal | Pressure Test . ‘1 | As per pre-commissioning fits =[ As per pre-commissioning limits Clad limits ‘Switchgear GB Timing Test ‘As per pre-commissioning sinits Tnsulation Resistance test ‘As per pre-commissioning Aiits Gontact Resistance test ‘As per pre-commissioning timits SAT Document Version 2 Page UB ‘Approved by TTC; March 2011‘AS per pre-commissioning limits 7s pai pre-corimissioning limits ‘SFE > 86% (For used CB) ‘SAT Document Version 2 ‘Approve by TTC: March 2011 PageU-7[3 2 ry oo 6 6m GD oO Ge FF oo as os Q u 8 8.0 Secondary Equipment 10 The following inspection shall be performed: Overcurrent Relays Cheok and confirm power supply unitis healthy Check local Alarms & annunciation (Facla & Substation Control System) ‘Measurement of CT input to relay Confirm settings and configuration ‘Operational and timing test. Built in Trp clroult supervision test i in used! Confirm the operation of the tripping circuits Check for lock out operation _ “The following Inspection shall be performed: sergaogp 20 SBEF Relays a. Check and confirm power supply unit is healthy BD. Check Local Alarms & annunciation (Facia & Substation Control System) ©. Confirm settings and configuration d. Operational and timing tost Confirm the operation of the tripping circuits f. Check for lock out operation a pene 3.0 “The following inspection shail bé performed: High Impedance Protection Relays Check and confirm power supply unit is healthy Check Local Afarms & annunciation (Facia & Substation Control System) Confirm settings and configuration Operational and Timing Test for all zones Test on CT Supervision Circuit Check the condition ofthe tripping circuits Isolator auxiliary contact in tripping circuit forall bays ‘Transfer trip to remote end if applicable ‘Check for lock out operation SN rpespas oe 40 ‘The following inspection shall be performed: Check and confirm power supply unitis healthy Check Local Alarms & annunciation (Facia & Substation Control System) ‘Check condition and integrity of pilot wire ‘Measurement of CT inputs to relay Confirm settings end configuration Functional Test Pitot wire supervision End to end injection tests Interripping ciruit ‘Timing test Confira the operation of the tripping circuits ‘Chex for lock out operation oe ‘The following inspection shall be performed: 60 Bias @._Check and confirm power supply unitis healthy. rev osasppe oe SAT Document Version 2 Page U-8 ‘Approved by TTC; March 2011Check Local Alarms & annunciation (Facia & Substation Control System) Measurement of CT Inputto relay Confirm settings and configuration Functional Test ‘Operational test Biased characteristic test Inrush Blocking ‘Over-xcftation / Oversuxing ifn used Timing test Confirm the operation of the tripping circuits Check for lock out operation SS Differential Relays reve senpasg ‘The following inspection shall be performed: Check and confirm power supply unitis healthy Check CB and Isolafor auxiliary contacts to relay Check Local Alarms & annunciation (Facia & Substation Control System) Check Tele-protection signals: Measurement of CT (OrVT if used) inputs to relay ‘Confirm settings and configuration Functional Test ‘Transfer or Inter-tip tripping If available Backup Distance check if used ( Refer to Distsince Relays Tests) ‘Timing test Confirm the operation of the tripping circuits Check for lock out operation Pc 6.0 Line Differential, Phase Comparison, Current Comparison Protection Rolays rercze spp gp ‘The following inspection shall be performed: (Check and confirm power supply unitis healthy ‘Check CB and Isolator auxiliary contacts to relay ‘Check Local Alarmé & annunciation (Facia & Substation Control System) Check Tele-protection signals Measurement of CT and VT input to relay Confirm settings and configuration Functional Test # Distance Reach check Timing test Power Swing Blocking operation ‘Switch On To Fault functions ‘Voltage Transformer Supervision furitic oe Directional Earth Fault if in used (Inchides external DEF } ‘Stub function iFin used (include external Stub reiay) h. Confirm the operation of the tripping circuits H Check for lock out operation 7.0 Protection Relays enpaoge Bs<28e- SEE ‘The following inspection shall be performed: ‘Check and confirm power supply unit is healthy Check Locel Alarms & annunciation (Facia & Substation Control Systern) 8.0 Synchronising =a. b. ‘e. Measurement of VT input to relay 4. e Relays, Confirm settings and configuration Functional Test. SAT Document Version 2 Pageu-9 ‘Approved by TTC; March 20111. Check CB auxiliary and “Sync check input ‘ contacts for to the relay ( Auto Teolose relay) i 9g. Operation Test with actual breaker ( Auto raclose relay) fh. Check out for lock out operation. ( Auto reclose relay) SEE Eee eee eee eee eee errr eeeee eee eeeeeeee “The following inspection shall be performad: ‘Check and oonfirm power supply unitis healthy Check CB and Isolator auxiliary contacts to relay if wired ‘Check Local Alarms & annunciation (Facia & Substation Control System) Measurement of CT input Check protection initiation to breaker fallure relay Confirm setfings and configuration (Operational and timing test Check the condition of the tripping circuits IL Isolator auxliary contact in tripping circuit ii Transfer trip to remote end Check for lock out operation 90 Breaker Failure Relays Gh 68 @2 G8 So ge te a Ferpaoge i ‘The following inspection shall be performed: Check and confirm power supply unitis healthy Check Local Alarms & annunciation (Facia & Substation Control System) ‘Measurement of VT input to relay Confirm settings and configuration Operational and timing test Confirm the operation of all relevant tripping circuits ‘Check for lock out operation 10.0 Under/Over Frequency & UnderfOver Voltage ‘Scheme enppogp ‘The following inspection shell be performed: Choo ace Ams rnuaton (ace 8 Sub Con! yt Cheek Local &annut (Facia-&-Sul ‘Contyol System) Check CB and Isolator auxiliary contacts to relay mney ) 1. Measurement of CT Inputs from all bays Confirm settings and configuration CChack the condition of the tripping erouts( 11.0 Low Inapedance Busbar 3 spapgp ‘The following inspection: shall be performed: ‘Check and confirm power supply unitis healthy Check Local Alarms & annunciation (Facia & Substation Control System) Measurement of VT input to relay ont setings and configuration Operational and timing test Functional test . Confirm the operation of al relevant tripping circults Check for lock out operation es es (3 ca aa c3 42.0 Unbalanced Protection Fespaoop ‘The following Inspection shall be performed: d ‘SAT Document Version 2 Page U-10 Approved by TTC; March 2011 3130 AVR Check and confirm power supply unit is heathy ._ Check Local Alarms & annunciation (Facia & Substation Control System) ©. Measurement of CT and VT inputto relay d, Operational and timing test ‘The following functional tests shail be performed: 440 Pole a. Check and confirm power supply unit is healthy Discrepancy b. Check Local Alarms & annunciation (Facia & Substation Control System) Relays c. Operational and timing test d. Confirm the operation of all relevant tripping circuits @. Check for lock out operation ‘The following inspection shall be performed: 16.0 x Transducers. a. Secondary Injection test c & Meters 7 7 Note: Telecontrol section is responsible to ensure the reading registered (output from transducers) at SCS and NLDC are within allowable range. Work to be assisted by Protection. ed ‘SAT Document Version 2 Page U-11 ‘Approved by TTC; March 2011 .co 9D ce om oe op op @) oe oe oo co Se Ce oe oe eo oe Go ee 6S SAT Appendix V: SAT Process Flowchart 4.0 Overview. 20 Stage 1- 39 Stage 2~ 40 — Stage3- 50 Stago4— 60 Stage 5~ 70 RSV & Plant Energising 8.0 SAT Process Flowchart 10 ‘Multicore Termination Checks and ys ‘Component Level Testing for Primary & Secondary i GTAVT Circuit Check, Switchgear Operation Test & Control sch Protection scheme Tests, Stability Tests and Trip Tests. (On Load and Post Commissioning Test.. ‘The SAT process is Gétegorized into the following five stages: Overview i. Stage 1 — Multicore termination checks and AC/DC system commissioning i. Stage 2 - Component level testing for primary and secondary equipments |. Siage 3 - CTT circuit check, swiichgear operation test end Control ‘scheme test iv. Stage 4—Protection scheine test, stability test and trip test v. Stage 5 On Load test and Post commissioning test These stages shall be carried out as the above-mentioned sequence. For completeness of the commissioning process PIAT (after Stage 2) and RSV (ater stage 4) will be conducted. eee Atthis stage the following activities shall be carried out: 20 Staget = Multicore a. Complete mut-core termination of the plant ‘Termination Checks and -—-~b._Coinplete AC distribution system commissioning AGIDG System fc. Complete DG charger, battery bank and DC distibution board ‘commissioning. aa aap ‘SAT Document Verston 2 PageV-1 ‘Approved by TTC; March 201130 Stago2 ~ Component Level Testing for Primary & Secondary Equipment 40_ Stages =CTNT Circult Check, ‘Switchgear Operation Test & Control ‘schome Tests a. At this‘ stage ell primary and secondary equipments shall be tested at the ‘component level. . Component ievel fast for primary equipment, for example: |. CBtiming tests, contact resistance etc. I. Switchgear operation, Alignment, Torque test for CB, Isolators and earth ‘suitch at local etc. ii, Circuit resistance measurements iv. CT SAT tests v, VTSAT tests vi. Isolator auxiliary contact setting and timing test vii. Electrical end safety clearances vii, Power Transformer, Earthing Transformer, NER equipments Ix. Earth grid test c. Component level test for secondary equipment, for example: i. Secondary injection test forall protection relays Ji, Secondary injection test for ail instruments, transducers and meters ji, Secondary injection test for all disturbance and fault recorders \v. RTU local test v. Verification of SCS Components in working order. 6d. Atthe end of this Stage, all equipment in the plant has been proven to be in ‘good working condition. fe. Any of the primary and secondary equipment component level tests can be canted out simultaneously. ‘With this, SAT of the component level testing completed and now the plant shall be ready for PIAT. EEE ELE eo et ete eee eee Eee ESE a. Atthls stage, the following activities shall be completed first: i. Secondary current cuit test by primary injection iL Secondary voltage circuit test by secondary voltage injection fi Switchgear operation test from LOCAL and REMOTE including position indication verification at REMOTE. aoe Followed by the control scheme test below: ‘Switchgear Interlock test ? Live transfer test sty Voltage selection test ‘Synchronising scheme test All SCADA test except from Control Centre. Upon completion of communication facility test from both SCADA and protection, Full SCADA test from supervisory shail be performed. d. At the end of this stage all control related tests of the plant is completed and ‘now itis ready for final protection scheme test. . <2ERO ‘SAT Document Version 2 PageV-2 ‘Approved by TTC; March 2011 ‘23 & 2 Gs &o Gf ca tl a c3 3 Gl 6 2 im as as « C3 a3 50 Stage 4-Protection scheme Tests, ‘Stability Tests: and Trip Tests ‘Atthis final stage of SAT, following activites shall be completed. ‘a. Firstly, protection scheme test for Auto-reclose Counter Annunciator/Alarm ‘SCADA, SCS End to end Fault/Disturbanee recorder scheme seZHFr b. Secondly, protection trip test for all available protection schemes |. |, Busbar protection: i, Breaker failure fil, Feeder protection Iv. Transformer protection cc. Third, protection stabilty testi.e.: i: - Busber protection stability. i,_Transformer protection stablty d._ Finally, general check of the plant Le.: 1. Settings check J, Panel Inspection fi, Final operation and trip test With this, SAT of the plant is completed and now the plant shall be ready for RSV. SAT Document Version 2 rageV-3 ‘Approved by TC; March 2011This stage will be conducted upon energization of the plant, following activities 60 ‘Stage shall be completed, 8-On Load and Post a. Firstly, On Load Test which is conducted immediately upon energization as Commissioning below’ Test \v. Voltage and current measurement v, Phasing Test vi, Directional & Stability Test vil. Live transfer and Synchronizing test b, Secondly, Post Commissioning Test affer energization within a month period, for example vil, Thermo scanning Test bx, Leakage Current Measurement x. Insulating Oil Test-DGA ©. Finally, Post Commissioning. Test after 8 months of energization shall be done as End of Warranty Test, for example: xi, Component level testing xi. Component operation check ‘Upon successful completion of RSV, the plant is ready for energization. Upon 7.0 RSV& _energisation, live tests shall be carried out. Plant Energising SAT Document Version 2 Pagev-4 ‘Approved by TTC; March 2011aa 3 = @ 6 om ap = 62 03 62 om Ge ep om >) @ ce co m oa 8.0 SAT Process Flowchart SAT Commissioning Process Flowchart ‘SAT Document Version 2 Pagev-5 Approved by TIC; March 2011 .(or, Vr cant entre ‘Tet ChevT sean eat Oren ent ra cir cts. aby Peary Cut oC, ca au nt se Soca Veta UCN eel end ot Prete tame Toot ‘SAT Document Verston 2 ‘Cone Schene Tost og. radon seers Test nA Tes Asa Tet, Coot Sr Ree Scome Ter Eo Ea Gamma Te SCADA ‘Sling Csi, Pn pan, Fit paratin nd TpTast RSV stages stage ‘Approved by TTC; March 2011 sraces Page V~6SO 6 Ge ee ap am CO et ce co os mm Ob oe om em oe oe om