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CC Pavement Design 2002
CC Pavement Design 2002
Axle Axle
load % of axle load % of axle
class (t) loads class (t) loads
19-21 0.60 34-38 0.10
17-19 1.20 30-34 0.30
15-17 4.20 26-30 0.60
13-15 6.20 22-26 1.00
11-13 18.40 18-22 1.20
9-11 15.40 14-18 1.80
Less than 9 37.00 Less than 14 2.00
Total = 83.00 Total = 7.00
DESIGN
1 Subgrade & Subbase :
The CBR value of soil subgrade of pavment base (%) = 5
Corresponding Modulus of Subgrade reaction of the sub grade (K) (Table-2, IRC 58) = 4.20 kg/cm2/cm
As the modulus of subgrade reaction is less than 6, so
Provide DLC /PCC sub base layer
Effective k- value (kg/cm2/cm) over 100mm DLC = 16.6 kg/cm2/cm
Axle Axle
load % of axle load % of axle
class (t) loads class (t) loads
20 20549 36 3425
18 41098 32 10274
16 143842 28 20549
14 212338 24 34248
12 630164 20 41098
10 527420 16 61646
Less than 10 1267177 Less than 16 68496
Stress from
Design Westergua Stress Expected
Axle load load rd Eqn. Ratio ripitition Fatigue life
(AL) tonnes (AL x LSF) (kg/cm2) (SR) (n) (N) Fatigue life Consumed = (5) / (6)
1 2 3 4 5 6 7
Single axle
20.00 24.00 18.09 0.580 20549 53937 0.3810
18.00 21.60 16.28 0.530 41098 229127 0.1794
16.00 19.20 14.47 0.470 143842 5202474 0.0276
14.00 16.80 12.66 0.410 212338 Infinite 0.0000 SR<0.45
12.00 14.40 10.85 0.350 630164 Infinite 0.0000 N= Unlimimted
10.00 12.00 9.04 0.290 527420 Infinite 0.0000 0.45 < SR < 0.55
As the Cummulative fatigue life is < 1, the Design is safe from fatugue considerations
Step -4 Temperature stress for edge region :
(a) for Uttar pradesh Region Dt = 15.8 oC
(b) l = [ Eh3 / {12(1-m2)K}]1/4 = 90.15 cms.
for L/l = 3.328
CL = 0.262
for W/l = 3.328
CW = 0.262
C max 0.262
ste = (EaDt /2) . C = 6.21 kg/cm2
Load carried by outer dowel bar (Pt) = 40% of design wheel load/ 2= 1600.00 kg
Check for Bearing Stress
Moment of Inertia of Dowel bar = p b4/64 = 5.15 cm4
Relative stiffnes of dowel bar embedded in concrete, b
L = 2SxA/(BxP)
where,
L=lengthof tie bar, cm
S=allowable working stress in steel, kg/cm2
A=x-sextional area of one tie bar, cm2
P=perimeter of tie bas, cm
B= permissible bond stress of concrete, kg/cm2 (17.5/24.6)
L = 2 x 2000x1.13/(24.6x3.77) 48.74 cm
Increase the length by 10cm for loss of bond due to painting & another 5cm for tolerence in placement
Therefore, the length is
48.74 +10.0 + 5.0 63.74 cm
Provide tie bars of 12mm dia of length 70cm each