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Cold Regions Science and Technology 95 (2013) 67–73

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Cold Regions Science and Technology


journal homepage: www.elsevier.com/locate/coldregions

Laboratory investigation of the heat transfer characteristics of a


two-phase closed thermosyphon
Mingyi Zhang a,c,⁎, Yuanming Lai a, Yuanhong Dong b, Long Jin a,b, Wansheng Pei a, Jon Harbor c
a
State Key Laboratory of Frozen Soil Engineering, Cold and Arid Regions Environmental and Engineering Research Institute, Chinese Academy of Sciences, Lanzhou, Gansu 730000, China
b
Key Laboratory of Highway Construction & Maintenance Technology in Permafrost Regions, Ministry of Transport, CCCC First Highway Consultants Co., LTD, Xi'an, Shaanxi 710065, China
c
Department of Earth, Atmospheric, and Planetary Sciences, Purdue University, West Lafayette, IN 47907, USA

a r t i c l e i n f o a b s t r a c t

Article history: Two-phase closed thermosyphons (TPCTs) are widely used as heat transfer devices in engineering structures in
Received 10 January 2013 permafrost regions to prevent freeze–thaw damage. In this paper, we reported on a laboratory experiment to
Accepted 8 August 2013 study the heat transfer characteristics and working state of a TPCT installed in the soil based on the typical
temperature conditions in the permafrost regions of the Qinghai–Tibet Plateau. The results indicated that
Keywords:
when the temperature of the condenser section was lower than that of the evaporator section, and the
Laboratory investigation
Heat transfer characteristic
negative temperature difference between the condenser and evaporator sections was beyond a critical temper-
Thermal semi-conduction effect ature difference, the TPCT was active; otherwise, the TPCT was inactive. The critical temperature difference
Two-phase closed thermosyphon between the condenser and evaporator sections that was required for the TPCT to begin to work was defined
Permafrost region as the “startup temperature difference”. Furthermore, we found that the efficiency of the TPCT improved linearly
with the negative temperature difference between the condenser and evaporator sections when the TPCT was
working. In this study, the startup temperature difference of the TPCT was about −0.20 °C and the total thermal
resistance was about 0.31 °C/W. These results provide a basis for future work evaluating and improving the per-
formance of TPCTs used for embankment design in permafrost regions.
© 2013 Elsevier B.V. All rights reserved.

1. Introduction the open air. When the temperature of the condenser section is lower
than that of the evaporator section, and the negative temperature differ-
Two-phase closed thermosyphons (TPCTs) are used as heat transfer ence between the condenser and evaporator sections is beyond a critical
devices in many engineering applications, including heat exchangers, temperature difference, the working fluid in the evaporator section
solar energy conversion systems, and civil engineering projects, because absorbs external heat energy and vaporizes. The vapor rises to the con-
they are simple devices that have easy operation and maintenance denser section because of the vapor pressure gradient. In the condenser
(Noie, 2005). TPCTs are used in engineering projects in permafrost re- section, the vapor is condensed on the wall, releasing latent heat, and
gions in the USA, Canada and Russia (Yang et al., 2005); in China this the liquid returns down along the wall to the evaporator section
technology has been widely applied to protect permafrost below em- under the influence of gravity. Otherwise, the heat transfer process
bankments in cold regions, including the Qinghai–Tibet Railway and stops. Thus, in a cycle of increasing and decreasing air temperature,
Highway. Field studies of embankments indicate that TPCT can effec- when the TPCT is in a working state, heat energy from soil can be
tively reduce underlying ground temperature and improve embank- released through the TPCT; however when the TPCT stops working,
ment stability in permafrost regions (Cheng et al., 2008; Li et al., 2003; no heat energy is transferred by the TPCT mechanism. Besides, a small
Pan et al., 2003; Sun, 2005; Wang et al., 2005; Wu et al., 2010; Yang amount of heat can only be exchanged between soil and air through
et al., 2005). conduction along the TPCT wall during the whole temperature
The cooling effect of the TPCT results from a “thermal semi- change cycle.
conduction effect” caused by vaporization and condensation of a fluid Previous studies have focused on the cooling effect of the TPCT and
in a closed device that has an evaporator and a condenser. In an em- its applications in cold regions engineering. Wu et al. (1996) tested con-
bankment application, the evaporator section is buried in the soil that vection heat transfer between a TPCT and air in a laboratory setting and
makes up the subgrade, and the condenser section is above ground in showed that the heat transfer coefficient of a TPCT was related to the
air temperature and outside wind speed. Pan and Wu (2002) studied
how soil freezing expansion was restrained by TPCTs using numerical
⁎ Corresponding author at: State Key Laboratory of Frozen Soil Engineering, Cold and
Arid Regions Environmental and Engineering Research Institute, Chinese Academy of
modeling, and Pan et al. (2003)'s study of the cooling radius and the
Sciences, Lanzhou, Gansu 730000, China. Tel.: +86 931 4967296. temperature distribution of TPCT embankment in the Qinghai–Tibet
E-mail address: myzhang@lzb.ac.cn (M. Zhang). Plateau concluded that the TPCT was effective in protecting permafrost

0165-232X/$ – see front matter © 2013 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.coldregions.2013.08.006
68 M. Zhang et al. / Cold Regions Science and Technology 95 (2013) 67–73

Speeding fan Wind velocity-controlling facility


Passage for wind circulation Auto temperature
controller
Wind Temperature sensor
Model box
Cooling fan
TPCT

2.7 m Wind
Model Soil

Insulation wall Double-head


Temperature sensor
compressor
or heat flux sensor
Data logger
Desk top computer
8.0 m

Fig. 1. Schematic of the experimental equipment.

and enhancing embankment stability. Wang et al. (2005) also drew the understood are the heat transfer processes and performance character-
same conclusion by analyzing the working state and cooling effect of istics for a TPCT used to reduce ground temperatures in cold regions. In
TPCT embankments of the Qinghai–Tibet Highway. Wu et al. (2010) the work reported here, we studied the heat exchange characteristics of
found that combining a TPCT with insulation was a more effective a TPCT by analyzing the temperature and heat transfer rate changes of a
way to decrease ground temperatures, based on the data collected on TPCT model in a laboratory setting. Better understanding of the perfor-
an embankment along the Qinghai–Tibet Railway. mance of TPCTs will be helpful in the future design of TPCT embank-
Recently, numerical studies have been performed to predict and ments in permafrost regions.
evaluate the long-term thermal stability of TPCT-protected embank-
ments in permafrost regions. Liu et al. (2004) analyzed the cooling effect 2. Experimental design
of a TPCT system on a permafrost roadbed using an approach that
modeled the TPCT as a line with an approximate heat flow. Wen et al. The experimental work took advantage of a custom-designed cold
(2005) analyzed the temperature characteristics of the embankment regions engineering laboratory that was set up for scale model simula-
protected by the combination of both insulation and TPCTs in perma- tions. The experimental equipment consisted of four parts: a model box,
frost regions by utilizing the same simplification of the TPCT. Similarly, a temperature controlling system, a ventilation system and a data acqui-
based on the heat flow characteristics of TPCTs derived from field obser- sition system (Fig. 1). The model box was insulated and has inner di-
vations, Yang et al. (2006) used a numerical approach to study the mensions of 8.0 m × 1.84 m × 2.7 m (length, width and height). The
cooling effect of TPCTs with different inclination angles for embank- temperature control system was composed of a double-head compres-
ments along the Qinghai–Tibet Railway. Using a more complex model- sor and an automatic temperature controller with a temperature sensor.
ing approach, Zhang et al. (2011) studied the thermal characteristics of The ventilation system was composed of cooling fans, speeding fans,
a TPCT-protected embankment along the Qinghai–Tibet Railway using wind velocity-controlling facilities and a passage for wind circulation.
a coupled heat transfer model of air–TPCT–soil for the TPCT embank- The wind direction was parallel to the longitudinal direction of the
ment based on heat transfer theories. model box. The data acquisition system included temperature sensors,
Generally speaking, the cooling capacity of a TPCT and its general ap- heat flux sensors, a data logger and a desk top computer.
plication as an approach to enhance embankment stability have been The experimental model for the TPCT is shown in Fig. 2. The cross-
the primary foci of research to date. However what is less well section of the model was 2.5 m × 1.0 m along the longitudinal direction

TPCT

Condenser section

1
0.06 m

2
0.253 m

9 Temperature sensor

Insulation board I
3 8 10 15 16
Evaporator section
1.0 m

4 II
0.267 m

Temperature sensor 7 11 14 17
and heat flux sensor
III
5 6 12 13 18

0.2 m 0.15 m
0.1 m 2.5 m

Fig. 2. Schematic of the experimental model for TPCT.


M. Zhang et al. / Cold Regions Science and Technology 95 (2013) 67–73 69

12 30 18
Condenser section Heat transfer rate Temperature difference

Temperature difference Δ T (°C)


8
Surface temperature T (°C)

Heat transfer rate Q (W)


20 12
4

0 10 6

-4
0 0

-8

Evaporator section -10 -6


-12 0 216 432 648 864 1080
0 216 432 648 864 1080
Time(h) Time(h)

Fig. 5. Heat transfer rate of the TCPT vs. temperature difference between the condenser
Fig. 3. Surface temperature change of the TPCT with time.
and evaporator sections.

of the model box. The length of the TPCT was 1.525 m, the outer diam-
after the first temperature cycle. The condenser section reached a
eter was 0.051 m, and the working fluid was ammonia. In this study, the
highest temperature of 8 °C, which was the highest air temperature
evaporator section was taken as half of the TPCT, and buried in the soil
in the model box, and the condenser section had a lowest tempera-
layer. The condenser section was exposed to the air. The soil layer was
ture that did not get lower than − 12 °C (Fig. 3), even though the
enclosed by insulation boards. To study the heat transfer characteristics
lowest air temperature in the model box was − 16 °C. This differ-
of the TPCT, the temperature and heat flux were tested in the TPCT
ence is due to the heat flux from the evaporator to the condenser.
model. The model dimensions and the locations of the temperature sen-
In the last three cycles the lowest temperature reached in the con-
sors and heat flux sensors are shown in Fig. 2.
denser section was dropping slowly, and we predicted that this
Prior to the starting of the experiment, the installed model was kept
would continue as the model slowly trended towards an equilibri-
at indoor temperature (at approximately 16 °C) for 72 h to reach a ther-
um condition.
mally stable state. Experimental conditions were then applied. Based on
In the evaporator section, we defined the surface temperature as the
air temperature records on the Qinghai–Tibet Plateau and related data
mean temperature value of sensors 3 and 4 (Fig. 2). The surface temper-
(Cheng et al., 2003; Lai et al., 2009), the ambient temperature in the
ature of the evaporator also changed over time in phase with the surface
model box was controlled by a sinusoidal function:
temperature of the condenser section, and the time pattern of the tem-
perature change became relatively stable after the fourth cycle. In this
T ¼ −4:0−12:0 sinð2πt=216Þ ð1Þ stable mode the surface temperature of the evaporator section stayed
below 0 °C throughout the entire temperature change cycle (Fig. 3).
where t is time in hour; the mean periodic temperature was −4.0 °C, The mean periodic surface temperature of the evaporator section
the temperature amplitude every cycle was 12.0 °C, and cycle period was higher than that of the condenser in the first two cycles (Fig. 4)
was 216 h (9 days). The wind velocity was 2.8 m/s across the top because of the influence of the initial temperature of the soil around
of the model. The test conditions were repeated periodically and five the evaporator (the soil temperature at the start of the experiment
cycles were completed with test data collected at intervals of 20 min. was about 16 °C); however, from the third cycle, the mean periodic
surface temperature of the evaporator section was lower than that
3. Experimental results and analysis of the condenser section. By the fifth cycle, the mean periodic surface
temperature of the evaporator section was − 2.75 °C, which was
During the experiment the surface temperature of the condens- 0.74 °C lower than that of the condenser section, and 4.85 °C lower
er section of the TPCT (sensor 1; Fig. 2) changed periodically with
the ambient air temperature, and had a relatively stable pattern
20

3
Mean periodic surface temperature Tp (°C)

Q = -3.24Δ T - 0.66
Heat transfer rate Q(W)

15
2 R2 = 0.8997
Condenser section Evaporator section
1
10

0
5
-1

-2 0
0 -1 -2 -3 -4 -5
Temperature difference Δ T(°C)
-3
0 1 2 3 4 5 6
Cycle Fig. 6. Variation of the heat transfer rate of the TCPT with temperature difference between
the condenser and evaporator sections when the TPCT was in working state in the fifth
Fig. 4. Mean periodic surface temperature change of the TPCT. cycle.
70 M. Zhang et al. / Cold Regions Science and Technology 95 (2013) 67–73

than the mean periodic surface temperature of the evaporator in the (Fig. 2). Therefore, The heat transfer rate of the TCPT can be calculated:
first cycle. This shows that the TPCT acted as an effective conduit of
heat out of the soil during the initial two cycles when the soil was ini- Q ¼ qe Ae ð2Þ
tially much warmer than the average air temperature in the model
box. After the third cycle, the TPCT maintained an evaporator section where Q is the heat transfer rate of the TCPT, qe is the mean outside
temperature that did not go above freezing despite air temperature surface heat flux at the evaporator of the TCPT, Ae is the outside surface
in the model box that increased to 8 °C. area of the evaporator of the TCPT.
The mean outside surface heat flux at the evaporator section of the The heat transfer rate of the TCPT and the temperature differ-
TCPT is the mean heat flux value determined from sensors I, II and III ence between the condenser and evaporator sections are shown in

a) First cycle
0 0

-0.1 -0.1

-0.2 -0.2

-0.3 -0.3
Y/m

Y/m
-0.4 -0.4

-0.5 -0.5

-0.6 -0.6

-0.7 -0.7

-0.8 -0.8
0 0.1 0.2 0.3 0.4 0.5 0 0.1 0.2 0.3 0.4 0.5
X/m X/m
Lowest ambient temperature Highest ambient temperature

b) Second cycle
0 0

-0.1 -0.1

-0.2 -0.2

-0.3 -0.3
Y/m

Y/m

-0.4 -0.4

-0.5 -0.5

-0.6 -0.6

-0.7 -0.7

-0.8 -0.8
0 0.1 0.2 0.3 0.4 0.5 0 0.1 0.2 0.3 0.4 0.5
X/m X/m
Lowest ambient temperature Highest ambient temperature

Fig. 7. Temperature distributions of the model at the lowest and highest ambient temperatures in different cycles.
M. Zhang et al. / Cold Regions Science and Technology 95 (2013) 67–73 71

c) Third cycle
0 0

-0.1 -0.1

-0.2 -0.2

-0.3 -0.3
Y/m

Y/m
-0.4 -0.4

-0.5 -0.5

-0.6 -0.6

-0.7 -0.7

-0.8 -0.8
0 0.1 0.2 0.3 0.4 0.5 0 0.1 0.2 0.3 0.4 0.5
X/m X/m
Lowest ambient temperature Highest ambient temperature

d) Fourth cycle
0 0

-0.1 -0.1

-0.2 -0.2

-0.3 -0.3
Y/m

Y/m

-0.4 -0.4

-0.5 -0.5

-0.6 -0.6

-0.7 -0.7

-0.8 -0.8
0 0.1 0.2 0.3 0.4 0.5 0 0.1 0.2 0.3 0.4 0.5
X/m X/m
Lowest ambient temperature Highest ambient temperature
Fig. 7 (continued).

Fig. 5. When the temperature difference was negative (i.e. the sur- the negative temperature difference was far smaller than the positive
face temperature of the condenser section was lower than that of temperature difference.
the evaporator section), the heat transfer rate of the TPCT was The heat transfer rate of the TCPT varied as a linear function of the neg-
taken as positive value, and increased with the negative tempera- ative temperature difference between the condenser and evaporator sec-
ture difference. When the negative temperature difference was at tions (Fig. 6), and in the fifth cycle a regression equation fit to the heat
its maximum, the heat transfer rate was beyond 10 W every cycle. transfer rate as a function of the negative temperature difference is given by
However when the temperature difference was positive (i.e. the
temperature of the condenser section was higher than that of the evap-
2
orator section), the heat transfer rate was close to zero. Furthermore, Q ¼ −3:24ΔT−0:66 R ¼ 0:8997 ð3Þ
72 M. Zhang et al. / Cold Regions Science and Technology 95 (2013) 67–73

e) Fifth cycle
0 0

-0.1 -0.1

-0.2 -0.2

-0.3 -0.3
Y/m

Y/m
-0.4 -0.4

-0.5 -0.5

-0.6 -0.6

-0.7 -0.7

-0.8 -0.8
0 0.1 0.2 0.3 0.4 0.5 0 0.1 0.2 0.3 0.4 0.5
X/m X/m
Lowest ambient temperature Highest ambient temperature
Fig. 7 (continued).

where Q is the heat transfer rate of the TCPT in W and ΔT is the exchanged between soil and air through conduction along the TPCT
negative temperature difference between condenser and evaporator wall during the whole temperature change cycle. The results of this ex-
sections in °C. periment showed that the heat release by the TPCT in its working state
For the TPCT to begin to work, a critical temperature difference was far larger than the heat absorption (Fig. 5). The net heat energy out-
between the condenser and evaporator sections is required, and put of the TPCT resulted in a cooling of the soil, so that the mean period-
this is defined as the “startup temperature difference”. Therefore, ic surface temperature of the evaporator section became lower than
Eq. (3) can be expressed as (Shiraishi et al., 1981; Tao, 2006; Zhang that of the condenser section from the third cycle onwards (Fig. 4)
et al., 2011): and the negative temperature difference was clearly smaller than the
positive temperature difference (Fig. 5).
1 The cooling effect of the TPCT can be seen from the changing tem-
Q ¼− ðΔT−ΔT 0 Þ ð4Þ
Rt perature distributions of the soil around the TPCT in Fig. 7 (a–e). Soil iso-
therms were almost parallel to the TPCT at the lowest ambient
where Rt is the total thermal resistance of the TCPT, ΔT0 is defined as temperatures in each cycle, reflecting a large heat transfer efficiency
startup temperature difference of the TCPT. and a strong heat flux evenly distributed on the TPCT surface. At the
From Eqs. (3) and (4), the negative temperature difference between highest ambient temperatures in each cycle, the isotherms were not
the condenser and evaporator sections was about −0.20 °C when the parallel to the TPCT surface because the TPCT was in an inactive state.
heat transfer rate of the TCPT was zero, namely, the startup temperature The “U-shape” pattern of the isotherms in the upper part of the evapo-
difference of the TCPT was about −0.20 °C. Fig. 6 and Eq. (3) also show rator indicated that heat conduction along the TPCT wall had a slight
that the heat transfer rate increased with the negative temperature dif- warming effect on the soil near the surface. As expected, over the course
ference, as given by the slope of the regression line: 3.24 W/°C. Based on of the experiment, the area with temperatures below 0 °C progressively
Eq. (4), the total thermal resistance of the TCPT can be taken as 0.31 °C/ increased, and was largest during the time when the TCPT was working
W. The startup temperature difference and total thermal resistance are during the fifth cycle. This illustrated how the TCPT was working to pro-
two key measures of the performance of a TPCT; the startup tempera- gressively bring the temperature of the entire soil volume down to
ture difference is the threshold at which the TPCT starts working, and values below freezing, which is important in view of preventing the
the total thermal resistance can be regarded as a measure of the heat thawing of permafrost below an embankment.
transfer efficiency of a TPCT. The “thermal semi-conduction effect” and the general cooling effect
As described previously, in a cycle of increasing and decreasing tem- of the TPCT observed in this laboratory experiment is consistent with
perature, when the temperature of the condenser section was lower the results of field experiments (Pan et al., 2003; Wu et al., 2010) and
than that of the evaporator section, and the negative temperature dif- numerical simulations (Wen et al., 2005; Zhang et al., 2011). Thereby,
ference between the condenser and evaporator sections was beyond installing TPCTs into embankments in permafrost regions can cool
the startup temperature difference, the TPCT was in a working state down the underlying permafrost. Furthermore, it can keep the embank-
and the heat energy of soil can be released through the TPCT; otherwise, ment soil in a frozen state during the whole freeze–thaw cycle, and this
the TPCT stopped working and no heat energy was transferred by helps to protect the underlying permafrost and ensures the stability of
the TPCT mechanism. Besides, a small amount of heat can only be the embankment.
M. Zhang et al. / Cold Regions Science and Technology 95 (2013) 67–73 73

4. Conclusions References

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