Professional Documents
Culture Documents
Sustainable Manufacturing
By :
Inaki Maulida Hakim
Contents
3. Green Manufacturing
Definition
Benefits and Different Aspects
4. Sustainable Manufacturing
Evolution
Definition
Example
Course Objective
Automation
“F. W. Taylor”
Computer Aided
Manufacturing (CAM)
“M. E. Merchant”
Lean Manufacturing
“Toyota, et al”
Move non-essential
elements outside
productive time
“Ecofacturing*”
or “Ecomanufacturing**” Green Machines
Green
Clean Power Manufacturing
Processes
Green Products
co$t
design
(functionality,
complexity,
life) (energy, consumables,
waste, hazards, end-of-life)
production/distribution
(quality, yield, throughput, flexibility/lean)
Sustainability Frame of Reference
Consumption*
Rate of
Sustainable rate
•Any resource: energy,
material, water,air …
Today Future
How do we achieve this
“slope change”?
Cleaner Production Definition
– precaution principle
– preventive principle
– integration principle
Cleaner Production procedures
The recognized need
to minimise waste
The
Cooling Mass
Balance
Why are material and energy
balances so important?
The material and energy balances are not only used to identify the inputs
and outputs of mass and energy but their economic significance is related
to costs, such as:
• cost of raw material in waste
• cost of final product in waste
• cost of energy losses
• cost of handling waste
• cost of transporting waste
• cost of solid wastes disposal
• cost of pollution charges and penalties
CP assessment practices
Equipment
Modification
Process Technology
Change
On-site Production of
Recovery/ Product
Useful Modification
Reuse By-Product
What have we learned?
CP is
a journey
not a destination
What is green manufacturing?
Method for manufacturing that minimizes
waste and pollution achieved through
product and process design.
End-Of-Life Management
Different Aspects
JIT Manufacturing
JIT Manufacturing
• Aspect of Supply Chain Management
• Emphasis on continuous cost reduction and
quality improvement
What is Zero Emission?
Zero Emission
• “Elimination of all environmentally damaging
by products from the production process.”
• 16% of companies actively pursuing zero
emission.
• 85% of companies are pursuing reduced
emission strategies.
What is ISO 9000 and ISO 14000?
International Quality Standards used by
companies on a voluntary basis.
Motivates changes
Questions:
Lifecycle aspects
Performance,
Quality and Safety
Manufacturing must be sustainable in terms of:
• Performance (resource efficiency, energy efficiency, pollution reduction, …) of
– Products and Processes
• Quality of
– products (including services) and
– processes
• Safety of
– people (workers and other people affected in one or another way by
manufacturing processes or facilities and their products),
– facilities and infrastructure
Maintenance of manufacturing facilities is important to sustain:
• (i) the performance of product and processes
• (ii) the quality of processes
• (iii) safety during product use and process operation
Natural Resources
and Environment
Manufacturing should: