This training is proudly accredited by

Back by popular demand! !

Process Hazard Assessment using the

HAZOP Technique
Develop your competency in the basic mechanics of the Hazard and Operability (HAZOP)
technique to positively contribute to a HAZOP study team.
19 – 21 October 2020 | Kuala Lumpur, Malaysia

HAZOP Team Leader Training

Examine, learn and develop the required competence of a HAZOP Team Leader to
successfully lead a HAZOP study team.
22 – 23 October 2020 | Kuala Lumpur, Malaysia

Conducted by Expert Course Director:

Alan Borrowman
Alan Borrowman has 20 years of experience in chemical process design and project engineering, followed by 10 years in
offshore safety design management and 15 years running safety engineering consultancies in the Oil & Gas industry. He
has gained experience at a senior level in process design, operations, safety and environmental engineering, and risk
management and has managed the efficient implementation of capital projects. He is a Fellow of the UK Institution of
Chemical Engineers; he served on the Scottish Branch committee, and was elected chairman for a two-year term in 1991.
He has also been a committee member of the Safety and Reliability Society and has served as chairman for the North of
Scotland Branch.
PROCESS HAZARD ASSESSMENT USING THE HAZOP TECHNIQUE

19 – 21 October 2020 | Kuala Lumpur, Malaysia

About the course What past participants have said

The Process Hazard Assessment using the HAZOP Technique is an intensely participative 3-day about the course:

training course that will both explain the key facets of the HAZOP technique as well as provide ample "A lot of hands-on opportunity with
opportunities for delegates to practice and become familiar with the technique using generic and constructive feedback and exchange
real-life examples. of ideas and styles in facilitating
technical discussions"
Senior Safety & Risk Engineer,
Course learning outcomes: Lloyd's Register
 Enable participants to understand the basic HAZOP Technique
 Enable participants to fulfil roles as competent HAZOP Team Members “Great insights on practical
applications. Definitely a must for
 Competently use a Risk Ranking Matrix risk or engineering practitioners"
 Understand how Hazard Identification can predict accidents and incidents Engineer, Sime Darby
 Understand how HAZOP complements other hazard identification tools
“This training gave me a good
understanding of the HAZOP
Who should attend? technique”
All key persons in the organisation, who by their discipline and/or position, are likely to be called on Process Control Engineer,
to initiate, participate or review a HAZOP study. Brunei LNG

“Excellent course, excellent training

All who have responsibility for the management and supervision of process & safety including but with real-life scenarios”
not limited to Senior Management, Plant Managers, Process and Maintenance Engineers (all Director, Regional HSSE, Agility
disciplines), Line Supervisors, Team Leaders, Safety Specialists, and Process Training Instructors.
“Good instructor. He conducted the
course with positive interactions with
Course agenda in summary: the trainees throughout the course.
 The forseeability of process accidents  Risk ranking methods He is experienced too”
Operation Engineer,
 Overview of hazard identification  The HAZOP team and its members, team
Talisman Energy
techniques selection
 Background to HAZOP  Setting up a HAZOP study, planning, “Great training, very useful”
 HAZOP guidewords and parameters resources and duration Project Engineer, Uzma Engineering
 The basic HAZOP methodology  Additional features of batch processes “The training is well organised”
 Selection of the study node  Other forms of the HAZOP study, Process Engineer, Aiden Refinery
 Recording the study Procedural, Control System
“Valuable training, good for
 HAZOP recommendations follow up and
improvement of skills. This training
sign off
provided a lot of valuable exercises”
Engineer,
Course methodology PT Inti Karya Persada Tehnik
From an early stage in the course, participants will have the opportunity to work as a HAZOP team
member undertaking a HAZOP assessment of part of a generic process plant. Successive exercises
will expand the technique to more complex examples beyond individual delegates’ experiences.

Participants will also participate in the analysis of high profile process industry accidents using
material in the public domain as well as case studies from the presenter’s own experience. At the
end of the course, participants will identify the opportunities missed to prevent a major off shore For more testimonials, visit us at
disaster using actual video footage as well as reconstruction sequences. www.petroedgeasia.net

Previous participating companies include: JX Nippon Oil & Gas Exploration, JOB PERTAMINA-
TALISMAN Jambi Merang, TORAY-BASF PBT RESIN ,Hess (Indonesia Pangkah) ,Johnson Matthey This training is accredited by
Inorganics, Det Norske Veritas AS, Sime Darby Energy, Daleel Petroleum, Brunei LNG, Talisman
Malaysia, Stolthaven (Westport), STEAG State Power Inc, Malaysia LNG, Petrokon Utama, Esso
Malaysia, Siemens, Shell Refining Company (Federation of Malaya), Teknik Janakuasa , Agility
Logistics Services, RNZ Group, United Energy Pakistan Limited, Emery Oleochemicals, AECOM,
Carigali Hess Operation Co., Optimus Oil And Gas Engineering Ltd, Lloyd's Register Group, Petrofac,
Aspac Lubricants (Malaysia) Petroliam Nasional Berhad (PETRONAS), SapuraCrest Petroleum, BASF,
Al-Khafji Joint Operation, VietsovPetro, LAMSON Joint Operating Company, Murphy Sarawak Oil,
Malakoff Corporation, Al Gurg Fosroc LLC, Cholamandalam MS Risk Service, Bureau Veritas, PTT
Exploration & Production Public Company, Kertih Terminals, Jimah O&M, uu Long Joint Operating
Company, Roche Singapore Technical Operations, Emery Oleochemicals and others.

Conduct this training course in-house for more effective savings!

Call us at +65 8828 3370 or email to norbie@asiaedge.net. For more information, visit us at www.petroedgeasia.net
PROCESS HAZARD ASSESSMENT USING THE HAZOP TECHNIQUE
19 – 21 October 2020 | Kuala Lumpur, Malaysia

3-Day Course Outline

DAY 1 DAY 2
0900 Welcome & Introductory Materials 0900 Case Study 1
 Process Safety vs Personal Safety How might HAZOP have helped to prevent incidents?
 Baker Report conclusions – BP Texas City Selected from
 Industry Metrics  Flixborough Disaster
 Bhopal
0930 “Spiral to Disaster” – Piper Alpha Disaster  BP Grangemouth Refinery
 Film 6 docu-drama of 1988 Piper Alpha Disaster UK North  BP Texas City Refinery
Sea
 Others
 Class Discussion
1000 The HAZOP Team
1015 HAZOP Background and Terminology  Members and Responsibilities
 Origins of HAZOP  Depth and Breadth of Experience
 Explanation of Terminology – Parameter, Deviation,  Availability and Continuity of the Study
Guideword, Study Node, Design Intent, etc
1045 Syndicate Exercise 2
1100 Mechanics of the HAZOP Process  Selection of Study Nodes
 Application of a Deviation to a Study Node  Application of Deviations
 Examination of all possible clauses  Recording syndicates’ findings
 Evaluation of Consequences of each cause  Debrief of syndicates’ HAZOP Studies
 Evaluation of Safeguards against each consequences
 Conclusions & Recommendations 1245 Lunch

1345 Preparing for a HAZOP Study

1145 Generic HAZOP Example 1 – Class Exercise
 When should a HAZOP be undertaken
1245 Lunch  P & I drawing status
 Identifying the team
1345 Causes, Consequences and Safeguards  Supporting documents
 Brainstorming Causes  Venue, Timing, Duration
 Logical Development and Extension of Consequence
 Critical Assessment of adequacy of existing hard, soft and 1430 Case Study 2
procedural safeguards How might HAZOP have helped to prevent incidents?
To be selected from
1430 Recording of the Study  Flixborough Disaster
 Role of the Recorder  Bhopal
 Recording format  BP Grangemouth Refinery
 Full and Exception Recording  BP Texas City Refinery
 Simultaneous Recording and Team Consensus  Others
 P & I Mark-Up and Sign-Off
1545 Writing HAZOP Recommendations
1530 Syndicate Exercise 1  Type of Recommendation
 Selection of Study Node  Quality of Recommendation: What, Why, Where
 Application of Deviations  Traceability, Follow Up, Sign Off
 Recording Syndicates’ Findings
1615 Risk Ranking
 Debrief of Syndicates’ HAZOP Studies
 Frequency and Consequences Matrices
 Ranking Recommendations: Why, When & Who
1630 Other HAZOP Deviations
 Basic 10 Deviations 1700 Close of Day 2
 Additional commonly used deviations

1700 Close of Day 1

This training is proudly accredited by

Conduct this training course in-house for more effective savings!

Call us at +65 8828 3370 or email to norbie@asiaedge.net. For more information, visit us at www.petroedgeasia.net
PROCESS HAZARD ASSESSMENT USING THE HAZOP TECHNIQUE
19 – 21 October 2020 | Kuala Lumpur, Malaysia

DAY 3

0900 Case Study 3

How might HAZOP have helped prevent incidents?
To be selected from
 Flixborough Disaster
 Bhopal
 BP Grangemouth Refinery
 BP Texas City Refinery
 Others

1000 Other Types of HAZOP Study

 Batch Processes
 Procedural HAZOP Study
 Control System Study

1045 Other methods of Hazard Identification

 Checklist
 SWIFT
 Failure Mode and Effects Analysis
 Tasks / Job Analysis
 Generic Failures – Quantitative Risk Assessment

1130 Syndicate Exercise 3

 Selection of Study Nodes
 Application of Deviations
 Recording syndicates’ findings
 Debrief of syndicates’ HAZOP studies

1230 Lunch

1330 Syndicate Exercise 3 (continue)

1500 HAZOP in the life of a Process Plant

 Design Phase
 Operating and standing instructions
 Refresher HAZOP
 Pre-Modification HAZOP

1545 “Spiral to Disaster” – Piper Alpha Disaster

Class exercise 6 Identification of Hazard ID opportunities to have prevented the disaster

1645 Course Review and Q & A

1700 Close of Training

This training is proudly accredited by

Conduct this training course in-house for more effective savings!

Call us at +65 8828 3370 or email to norbie@asiaedge.net. For more information, visit us at www.petroedgeasia.net
HAZOP TEAM LEADER TRAINING
22 – 23 October 2020 | Kuala Lumpur, Malaysia
About the course
What past participants have
The HAZOP Team Leader Training is an intensely participative 2-day training course that will develop
said about this course:
participants already familiar with the HAZOP technique, the skills, knowledge and attributes of a
HAZOP Team Leader. "Great workshop – I attained a
better understanding of HAZOP
process and techniques"
During the 2 days, opportunities will be given to lead a HAZOP team (consisting of other participants) Front-End Engineer, Brunei Shell
and to be observed performing the role for constructive feedback. Generic examples of Continuous,
Batch and Procedural HAZOP studies will provide a variety of study types.
“This training had been very
informative, professionally
Course learning outcomes: presented and managed. It was
 Enable participants to understand the role of the HAZOP Team Leader thoroughly enjoyable"
 Enable participants to practise the role in a classroom environment Control Automation Engineer,
Brunei Shell
 Provide feedback to participants on their performance as HAZOP Team Leaders
 Understand the roles of other team members particularly the HAZOP Recorder
 Be able to plan, organise, manage and successfully undertake a Hazard and Operability study “Good overview of HAZOP”
Process Control Engineer,
Brunei LNG
Who should attend?
All key persons in the organisation, who by their discipline and/or position are likely to be called on
to plan, organise or manage a HAZOP study.

All who have responsibility for the management of process plant safety assessments using the HAZOP
technique including but not limited to Senior Management, Plant Managers, Process and For more testimonials, visit us at
Maintenance engineers (all disciplines), Safety Specialists, and Process Training Instructors. www.petroedgeasia.net

This training is accredited by

Course agenda in summary
 Key features of the HAZOP technique and
its correct application
 Selection of the HAZOP team
- Role of the HAZOP team leader –
preparation, ground rules, planning
 Managing the HAZOP team - team
members, time estimates, data base
 Issues arising in the HAZOP team and Team
Leader’s role in their resolution
 Team Leader practice applying the
technique to Continuous processes
 Team Leader practice applying the
technique to Batch processes and
Procedures
 Individual and class feedback on practice
sessions
 HAZOP Team Leader’s role in the HAZOP
report
 HAZOP Team Leader’s role in follow up and
sign off

Course methodology
Apart from a limited number of essential classroom lecture sessions, the majority of participants’
time will be spent as members of a HAZOP team. Each delegate will be afforded the opportunity to
lead the team as it undertakes assessments of generic process plant. There will be opportunities to
apply the technique Batch processes as well as to Procedures with critical assessment of team and
HAZOP Leader performance.

Conduct this training course in-house for more effective savings!

Call us at +65 8828 3370 or email to norbie@asiaedge.net. For more information, visit us at www.petroedgeasia.net
HAZOP TEAM LEADER TRAINING
22 – 23 October 2020 | Kuala Lumpur, Malaysia

2-Day Course Outline

DAY 4 DAY 5

0900 Welcome & Introductory Materials 0900 Feedback on Team Performance in Exercises
 Delegates self-introduction
 Workshop arrangements 0915 Managing the HAZOP Team (2)
 Absences
0930 Correct Application of the HAZOP Technique  Conflict
 Identifying causes  Personalities
 Developing consequences
 Consensus on adequacy of safeguards 0945 Batch HAZOP Exercise (continue)
Syndicate work in HAZOP Teams
1000 Managing the HAZOP Team (1) Delegates will undertake HAZOP Team Leader role
 Team members’ vital roles
 Managing Team, Resources, Data 1030 Morning Refreshment Break
 HAZOP Team issues
 Consensus vs Coercion 1045 Procedural HAZOP
 Motivating the team  Specific Features
 Estimating Duration
1030 Morning Refreshment Break
1100 Procedural HAZOP Exercise
1100 Process HAZOP Exercise Syndicate work in HAZOP Teams
Syndicate work in HAZOP Teams Delegates will undertake HAZOP Team Leader role
Delegates will undertake HAZOP Team Leader role
1230 Lunch
1230 Lunch
1430 Procedural HAZOP Exercise (continue)
1330 Process HAZOP Exercise (continue) Syndicate work in HAZOP Teams
Delegates will undertake HAZOP Team Leader role
1500 HAZOP Team Leader’s Role in Planning the Study
 Selecting the team 1515 Afternoon Refreshment Break
 “Ground Rules”
 Working Arrangements, Duration, Venue 1530 Feedback on Team Performance in Exercises
 Managing the Data
1600 HAZOP Team Leaders role after the study
 Risk Ranking
1530 Afternoon Refreshment Break
 Action Item Assignment
1545 Batch Process HAZOP  The HAZOP Report
 Additional Deviations  Sign Off Arrangement
 Estimating Duration
1630 Workshop Review and Question & Answer
1600 Batch HAZOP Exercise
Syndicate work in HAZOP Teams 1700 Close of Training
Delegates will undertake HAZOP Team Leader role

1700 Close of Day 4

This training is proudly accredited by

Conduct this training course in-house for more effective savings!

Call us at +65 8828 3370 or email to norbie@asiaedge.net. For more information, visit us at www.petroedgeasia.net
PROCESS HAZARD ASSESSMENT USING THE HAZOP TECHNIQUE AND
HAZOP TEAM LEADER TRAINING

About your Expert Course Trainer: Alan Borrowman

Alan Borrowman has 20 years of experience in chemical process design and project engineering, followed by 10 years in offshore
safety design management and 15 years running safety engineering consultancies in the Oil & Gas industry. He has gained
experience at a senior level in process design, operations, safety and environmental engineering, and risk management and has
managed the efficient implementation of capital projects.

Alan is a Fellow of the UK Institution of Chemical Engineers; he served on the Scottish Branch committee, and was elected chairman
for a two-year term in 1991. He has also been a committee member of the Safety and Reliability Society and has served as chairman
for the North of Scotland Branch. He has delivered in-house courses for Shell International and public courses in HAZOP Study for
Team Leaders, and for Engineers and HAZOP Awareness for Managers. He has lectured Failure Mode and Effect Analysis to the
M.Sc. course in Process Safety and Loss Prevention at Sheffield University.

Selection of Completed Safety Reviews – HAZOP, HAZID, Cause & Effects, SIL Assessment and Design Reviews
CLIENT JOB DETAILS
AgipKCO HAZOP & HAZID reviews for Kashagan Tranche 3 Facilities
KBR/ExxonMobil HAZID of Atlantic Cromarty pipeline installation
SBM/BP HAZOP/HAZID of Greater Plutonio CALM buoy offloading
SBM/Chevron HAZOP of Sanha LPG FPSO refrigeration plant modifications
Total HAZID of Moho Bilondo FPSO FEED design (Bluewater)
IMCO/QP Cause & Effects review of Fahahil Stripping Plant controls upgrade
IMCO/QP SIL Assessment for Fahahil Stripping Plant controls upgrade
Total Moho Bilondo FPSO FEED HAZOP
CSL Gannet Hazard Identification & Risk Assessment
PSN Harding Platform Oil-based Mud HAZOP
SLP Wenlock Platform NUI HAZOP
PSN Captain Pigging Operations HAZOP
SBM Kikeh Gravity Actuated Pipe HAZID
AkerKvaerner HAZOP - Calcium Pantothenate Removal Trial on Bleo Holm FPSO
Nexen HAZOP of Buzzard Pre-Commissioning Procedures
PSN Alba Flare Tip Removal HAZID
AkerKvaerner Affleck SIL Review
Shell Caravel NUI HAZOP
WoodGroup Schiehallion Riser Valve SIL Review
Pearl GTL (Qatar) Project HAZOPs – Offshore Platforms & Pipelines; Onshore
Shell
Pipelines; Tankfarms; Offshore-Onshore Interfaces in Dubai, Abu Dhabi, London
Teekay Petrojarl Foinavon FPSO Hydrocyclone Jetting System HAZOP
Monitor Offshore Power Buoy for Lyell Subsea Wells HAZOP
Shell / partners HAZOP Awareness and Leader Training Courses in Rijswijk, Sarawak, Sakhalin
KOC Process Hazard Analysis Training
BP BP Fiddich SIL Review
Wood Group In Salah Closed Drains HAZOP
Statoil Risk Assessment of Gullfaks BOP during Underbalanced Operation
ENPPI SIL Review of Rosetta and IKPU separator gas blowby protection
MOL Pakistan Manzalai Flash Gas Compression HAZOP
ENPPI West Delta Booster Gas Compression
Shell Pearl GTL (Qatar) Project – Offshore/Onshore Interface HAZOP
BP Schiehallion Marine Systems Re-HAZOP (through Altra)
BP Clair Gas Plant Re-HAZOP (through Woodhill Frontier)
Conoco Judy Platform Re-HAZOP (through Optimus)
Pakistan Petroleum HAZOP of Adam X-1 Early Gas Production Facility
Presson Descon Kandhkot Gas Dehydration / Glycol Regeneration HAZOP
Tullow Oil Early Production Facility HAZOP, HAZID (through Weatherford)
Client confidential MV1A-1 Early Production HAZOP (through Weatherford)
Petrom Oprisenesti Field Development HAZID/HAZOP/SIL
MOL/Ural O & G Kazakhstan gas/condensate development
AMEC/Enquest Knightsbridge Process & Utilities HAZOP
Maersk Chaired Drilling HAZID for Senergy
Aker/Talisman Flyndre/Cawdor Detailed Design HAZID/ENVID
Shell Penguins FPSO Marine Systems FEED HAZOP
BWO / Premier Catcher FPSO Marine and Vendor HAZOPs

Conduct this training course in-house for more effective savings!

Call us at +65 8828 3370 or email to norbie@asiaedge.net. For more information, visit us at www.petroedgeasia.net
 PROCESS HAZARD ASSESSMENT USING THE HAZOP TECHNIQUE AND
HAZOP TEAM LEADER TRAINING

REGISTRATION FORM
EARLY BIRD  NORMAL  TEAM DISCOUNTS
PROCESS HAZARD ASSESSMENT USING THE HAZOP petroEDGE recognises the
TECHNIQUE AND HAZOP TEAM LEADER TRAINING SGD 5,200 SGD 5,400 value of learning in teams.
 19 – 23 October 2020 | Kuala Lumpur, Malaysia
Group bookings at the same
PROCESS HAZARD ASSESSMENT USING THE HAZOP time from the same
TECHNIQUE SGD 3,300 SGD 3,500 company receive the
 19 – 21 October 2020 | Kuala Lumpur, Malaysia following:
3 or more at 5% off
HAZOP TEAM LEADER TRAINING 5 or more at 7% off
SGD 2,800 SGD 3,000
 22 – 23 October 2020 | Kuala Lumpur, Malaysia 8 of more at 10%

petroEDGE In-house Training All other promotions

 Yes, I would like to organise this training on-site and save on total course fees! For further including early bird are
information about On-site Solutions, please call +65 88283370 or email norbie@asiaedge.net exclusive of the group
discount.
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