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Expert Key 1
1 Different devices ............................................................................ 2
Constructions .......................................................................... 3
Types .......................................................................... 6
2 First steps ............................................................................ 7
System requirements .......................................................................... 8
Software installation
.......................................................................... 9
Power supply / Switching
..........................................................................
device on 10
Connecting .......................................................................... 11
3 Construction L ............................................................................ 16
Safety advice .......................................................................... 17
Displays / LEDs .......................................................................... 18
Connections .......................................................................... 19
Connection schematic
.......................................................................... 20
4 Construction C ............................................................................ 22
Safety advice .......................................................................... 23
Displays / LEDs .......................................................................... 24
Connections .......................................................................... 25
Connection schematic
.......................................................................... 26
5 Construction P ............................................................................ 28
Safety advice .......................................................................... 29
Connection schematic
.......................................................................... 30
6 Construction T ............................................................................ 32
Safety advice .......................................................................... 33
Connection schematic
.......................................................................... 34
7 Function and Operation
............................................................................ 35
Dialogue option / ..........................................................................
General 37
Device .......................................................................... 41
Analog input .......................................................................... 44
Dialogue option.........................................................................
/ Voltage sensor type 45
Dialogue option.........................................................................
/ Current sensor type 48
Dialogue option.........................................................................
/ Resistor senor type 52
Dialogue option.........................................................................
/ Thermocouple sensor type 54
Dialogue option.........................................................................
/ RTD sensor type 56
Sample rates and
.........................................................................
measurement accuracy 58
Digital input with counter
..........................................................................
function 59
Dialogue option.........................................................................
/ Level detector 60
Dialogue option.........................................................................
/ Counter 61
Dialogue option.........................................................................
/ Frequency measurement 63
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© 2003-2012 Delphin Technology AG 07. May 2012
Analog output .......................................................................... 64
Dialogue option......................................................................... 65
Digital output .......................................................................... 67
Dialogue option......................................................................... 68
Digital output with..........................................................................
PWM function 70
Dialogue option......................................................................... 72
Device settings save
..........................................................................
and load 74
Configuration reset.......................................................................... 76
Device information .......................................................................... 77
Device firmware .......................................................................... 78
8 Connection information
............................................................................ 79
Connecting sensors
.......................................................................... 79
Connecting actuators
.......................................................................... 85
9 Measurement technology
............................................................................ 89
Galvanic isolation.......................................................................... 89
Grounding .......................................................................... 90
Ground Loop .......................................................................... 92
Shielding .......................................................................... 93
ESD-Protection .......................................................................... 95
Potential differences
.......................................................................... 96
10 Device synchronization
............................................................................ 97
11 Technical specifications
............................................................................ 100
Analog input .......................................................................... 101
Digital input with..........................................................................
counter function up to 1 MHz 106
Digital input with..........................................................................
counter function up to 10 kHz 108
Analog output .......................................................................... 110
Digital output .......................................................................... 111
Digital output with
..........................................................................
PWM function 112
Synchronization .......................................................................... 113
Device specification
.......................................................................... 114
12 FAQ ............................................................................ 117
13 EC declaration of ............................................................................
conformity 118
14 Revision history ............................................................................ 119
Expert Key II
07. May 2012 © 2003-2012 Delphin Technology AG
Expert Key
The devices are supplied with ProfiSignal Go software for the quick-start of
measurement and automation procedures. Functions range form data storage, both
in record and continuous database format, right through to online and offline
analyses and monitoring in trends. There are also functions for monitoring, alarm-
management and data-export.
1 Expert Key
© 2003-2012 Delphin Technology AG 07. May 2012
1 Different devices
Expert Key 2
07. May 2012 © 2003-2012 Delphin Technology AG
1.1 Constructions
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© 2003-2012 Delphin Technology AG 07. May 2012
Expert Key P – the laboratory device with 4 mm plugs
The Expert Key 100P and 200P have a console design that uses plugs. They are
intended for use in testing and laboratory environments. Signals are connected to
4 mm safety lab plugs. Measurement data from sensors can be transmitted to a PC
via USB or LAN interfaces. RTD sensors, voltage and current signals can be directly
connected to any of the analog inputs.
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07. May 2012 © 2003-2012 Delphin Technology AG
Expert Key T – for multi-channel temperature measurement and more
Expert Key 100T and Expert Key 200T devices have console-type housings. They
are intended for use in laboratories and test stands as tabletop or wall-mounted
devices. The analog and digital inputs and outputs are easy to access and signals
and actuators are quick to connect requiring no tools. Universal analog inputs
permit the direct connection of RTDs, thermocouples and mVolt/mA signals. Each
analog input is equipped with BNC and thermo mini connectors to connect any type
of thermocouple.
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1.2 Types
Analog inputs
Number of 14 28
Analog outputs
Number of 2 2
Digital inputs
Number of 12 to 8 1
Digital outputs
Number of 4 to 8 1
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07. May 2012 © 2003-2012 Delphin Technology AG
2 First steps
Standard delivery
Construction L :
Device. Wall bracket. Power supply. USB cable. Shunt resistors 50 .
Thermocouple. Screwdriver. Introduction manuals (hard copy).
Construction C :
Device. USB cable. Shunt resistors 50 . Thermocouple. Screwdriver. Introduction
manuals (hard copy).
Construction P and T :
Device. Power cable. USB cable.
Bauform M :
Device. Wall bracket. Power supply. USB cable. Shunt resistors 50 .
Thermocouple. Screwdriver. Introduction manuals (hard copy).
Tablet computer - dependent on order and agreement.
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2.1 System requirements
Main memory
At least 1024 MB*
Recommended: 2 ... 3 GB for 32-bit systems, 4 ... 8 GB for 64-bit-systems
Monitor
At least 1024 x 768 pixel, 96 dpi resolution
CPU
A PC with at least 1.6-GHz*
Recommended: Systems with dual or 4-core processors from 2.5 GHz or
greater
Hard disk
for P ro fiS ig na l-Go at least 70 MB of free hard disk space
for P ro fiS ig na l-V ie we r at least 70 MB of free hard disk space
for P ro fiS ig na l-Klic k s at least 500 MB of free hard disk space
for other P ro fiS ig na l-- versions at least 200 MB of free hard disk space
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2.2 Software installation
Install the CD ProfiSignal Go. Please ensure that the DataService Configurator is
installed as a Progra m (and not as a Se rv ic e ).
Following installation from the CD of the program ProfiSignal Go the following icons
will be displayed:
The DataService Configurator is a device driver and tool for configuring the
Expert device (settings for sensor / actuator connections).
The ProfiSignal program provides evaluation and visualisation functions for
measurement data.
USB connection
To connect the Expert Key via the USB, the USB driver needs to be installed via
Setup. Select Setup USB driv e r for Expe rt de v ic e s. Connect the Expert Key
device only after USB driver installation has been performed at a PC.
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2.3 Power supply / Switching device on
Construction L and M :
The device operates with an external supply voltage in the range of 9...24 VDC .
Use the AC/DC power supply as delivered!
Construction C :
The device operates with an external supply voltage in the range of 9...24 VDC .
Use an external AC/DC power supply or the supply voltage of cabinet (typ. 24 VDC
).
Construction P and T :
The device operates with an external supply voltage of 230 VAC or 110 VAC.
Use the power line cable as diliverd.
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2.4 Connecting
Cable connections to PC
Use the DataService Configurator program to create a data link to the device.
Select Conne c t ions.
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1. USB connection
Info:
Ensure that the USB driver is installed before connecting device for the first time
with a USB cable. The USB driver is installed during installation from the
ProfiSignal CD.
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2. LAN connection
Info:
DHCP enables the automatic set up for a network participant. The new
participant is then automatically assigned an available IP address.
Connect the device to the PC using a network cable (crossover cable) or via a
network hub / switch (1:1 cable).
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Se le c t t he de v ic e from Found devices
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A successful LAN connection will then appear as follows:
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3 Construction L
Handling
The use of this device is easy. All connections for the power supply , for interface
to the computer and for the sensors and actuator are directly accessible and
marked. These connections are described further below.
This power supply unit is suitable for power lines of either 230V/50Hz or
110V/60Hz.
The standard unit covers the European region. Versions are also available for other
regions with different connecting plugs.
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3.1 Safety advice
Only the external power supply has a 230 VAC or 110 VAC connection. Use only the
delivered power supply connector with protective insulation.
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3.2 Displays / LEDs
At the front:
Special situations:
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3.3 Connections
When the lid is opened, the following screw terminals are then accessible:
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3.4 Connection schematic
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Expert Key 200L
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4 Construction C
Handling
The use of this device is easy. All connections for the power supply , for interface
to the computer and for the sensors and actuator are directly accessible and
marked. These connections are described further below.
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4.1 Safety advice
Only the external power supply has a 230 VAC or 110 VAC connection.
Guide lines for grounding of device and power supply you will find here : Grounding
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4.2 Displays / LEDs
Special situations:
The LED flashes at ca. 5 Hz during a firmware download / update.
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4.3 Connections
Front/Top/Bottom connections
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4.4 Connection schematic
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Expert Key 200C
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© 2003-2012 Delphin Technology AG 07. May 2012
5 Construction P
Handling
The use of this device is easy. All connections for the power supply , for interface
to the computer and for the sensors and actuator are directly accessible and
marked. These connections are described further below.
The handling is supported by the unique inscription. The naming of all inputs/
outputs corresponds to the construction form L and C. See previous sections.
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5.1 Safety advice
Attention:
The device has front-sided a direct connection to the power line 230 VA C (or 110
VA C ). Use the power line cable as delivered. The connector includes an ON/OFF
switch. A safety fuse is integrated and accessible.
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5.2 Connection schematic
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Expert Key 200P
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© 2003-2012 Delphin Technology AG 07. May 2012
6 Construction T
Handling
The use of this device is easy. All connections for the power supply , for interface
to the computer and for the sensors and actuator are directly accessible and
marked. These connections are described further below.
The handling is supported by the unique inscription. The naming of all inputs/
outputs corresponds to the construction form L and C. See previous sections.
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07. May 2012 © 2003-2012 Delphin Technology AG
6.1 Safety advice
Attention:
The device has front-sided a direct connection to the power line 230 VA C (or 110
VA C ). Use the power line cable as delivered. The connector includes an ON/OFF
switch. A safety fuse is integrated and accessible.
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6.2 Connection schematic
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7 Function and Operation
Operating, general
Configuration of all connections and sensors takes place via the program
Da t a Se rv ic e Configura t or.
Se le c t t he t a b Channels
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View of all channels
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7.1 Dialogue option / General
The operating elements are the same for all dialogues and are described here
using Ana log Input as an example.
Se le c t t he t a b M a in se t t ings
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Operating elements from the upper dialogue area:
Activates this channel. Transmission of measurement data from the device is now
possible.
Accepts all the new settings and transmits these to the device.
Closes the dialogue.
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Se le c t t he t a b Adv a nc e d se t t ings
For inputs:
In the event of an input failure, the default value (instead of the measured value)
is transmitted from the device to the PC.
For outputs:
In the event of an output failure, the default value (instead of the measured
value) is transmitted from the device to the PC.
For PC-based data recording, this element is used for setting tolerance levels for
recording. In the example shown, a new measurement value is recorded only when
there is a change of more than 0.5 N over the previously recorded value.
For setting the required accuracy for the measurement or output value.
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Se le c t t he t a b Se nsor c om pe nsa t ion
Enter the calibration point (with Corre c t v a lue and M e a sure d v a lue . The example
shown concerns temperature measurement with calibration at 0°C and 100°C.
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7.2 Device
Properties
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This dialogue enables users to make the required network settings. The default
setting is DHCP. The Expert Key connection then takes place automatically. If a
DHCP server is not being used, it is possible to manually input the IP address, net
mask, gateway, host name and domain settings.
Info:
When possible, use a fixed IP address for the device because, depending on the
DHCP being used, the IP address is only assigned for limited time periods.
This dialogue enables users to make the required settings to filter noise. Enter the
network frequency to activate the filter. The signals being measured by the analog
inputs are filtered by various methods depending on the sampling rate. Filtering is
automatically deactivated when dynamic signals (e.g. jump or fast oscillating sine)
are detected at the analog input.
Set filtering to Off for unfiltered signals .
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This dialogue enables users to set the reference potential for differential inputs.
This is required when multiple sensors are connected and there is the possibility of
significant potential differences occurring between the reference masses of the
sensor signals. Refer also to the section on Measurement Technology\Potential
differences.
"Off" setting
This is the recommended, factory setting. Select this option when there are no or
very low potential differences. This setting still has benefits for measurement. Low
noise and low crosstalk.
"On" setting
For significant potential differences that are known to occur or that are expected
to occur. Compensation then takes place for such potential differences. This
applies to all analog inputs.
Refer also to the section on Technical specifications\Analog inputs\Channel-to-
channel separation.
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7.3 Analog input
Block diagram
The analog inputs are galvanically isolated as a group from the rest of the system
as well as from the PC.
Four dialogue options are available for the sensor type or electrical interface:
Voltage, e.g. 0...10 V
Info:
For information on connections refer to Connecting sensors.
Technical data is available under Analog inputs.
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7.3.1 Dialogue option / Voltage sensor type
Descriptions for the general elements are available in the previous section.
The dialogue for the V olt a ge sensor type contains the following fields:
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Select the sensor type or the relevant electrical interface as well as the subtype.
The options here are:
unipolar, i.e. positive signal only
bipolar, i. e. positive or negative signal
Select here the smallest (most negative) and largest (most positive) measurement
range appropriate to the sensor signal.
The options here are:
Measurement range 100 mV, 200 mV, 500 mV, ... up to 10,000 mV
Enter here the lower and upper reference points for the sensor's linear
characteristics.
The example shown means that 0 mV corresponds to 0 N, and 1000 mV to 50 N.
The output range (in the example 0 to 50 N) serves also as the default settings for
graphic portrayals in ProfiSignal.
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Select the sampling rate for this measuring point.
The options here are:
sampling frequency 0.2 Hz, 0.5 Hz, 1 Hz, ... up to 100,000 Hz
For slow-changing sensor signals, a low sample rate should be selected. This
enhances evening-out/filtering.
For periodic sensor signals that change very frequently, the sample rate should be
10 times higher than the sensor signals. This enhances signal form and signal
fidelity.
For all active analog inputs, it is recommended that you select sampling rates that
do not differ by more than 100:1 from one another. This will give consistent
measurement accuracy.
The sample rate shown here is the product of the highest sample rate set and the
number of active analog inputs.
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7.3.2 Dialogue option / Current sensor type
Descriptions for the general elements are available in the previous section.
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The dialogue for the Curre nt sensor type contains the following fields:
Select here the smallest (most negative) and largest (most positive) measurement
range appropriate to the sensor signal. The options here are:
For unipolar: 0...20 mA, 4...20 mA, or an available range
For bipolar: ± 20 mA, or an available range
Enter here the lower and upper reference points for the sensor's linear
characteristics.
The example shown means that 4 mA corresponds to 0 N, and 20 mA to 50 N.
The output range (in the example 0 to 50 N) serves also as the default settings for
graphic portrayals in ProfiSignal.
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Select the sampling rate for this measuring point.
The options here are:
sampling frequency 0.2 Hz, 0.5 Hz, 1 Hz, ... up to 10,000 Hz
For slow-changing sensor signals, a low sample rate should be selected. This
enhances evening-out/filtering.
For periodic sensor signals that change very frequently, the sample rate should be
10 times higher than the sensor signals. This enhances signal form and signal
fidelity.
For all active analog inputs, it is recommended that you select sampling rates that
do not differ by more than 100:1 from one another. This will give consistent
measurement accuracy.
The sum of set sample rates for all active analog inputs is shown here as a guide.
Example:
The motor current of a DC motor is to be measured in the 0...5 A range. A shunt
resistor of 0.2 W is available.
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7.3.3 Dialogue option / Resistor senor type
Descriptions for the general elements are available in the previous section.
The dialogue for the Re sist or sensor type contains the following fields:
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07. May 2012 © 2003-2012 Delphin Technology AG
Select here the magnitude of resistance.
Enter here the lower and upper reference points for the sensor's linear
characteristics.
The example shown means that 0 sorresponds to 0 grad, and 1000 to 360
grad.
The output range (in the example 0...360 grad) serves also as the default settings
for graphic portrayals in ProfiSignal.
For slow-changing sensor signals, a low sample rate should be selected. This
enhances evening-out/filtering.
For periodic sensor signals that change very frequently, the sample rate should be
10 times higher than the sensor signals. This enhances signal form and signal
fidelity.
For all active analog inputs, it is recommended that you select sampling rates that
do not differ by more than 100:1 from one another. This will give consistent
measurement accuracy.
The sum of set sample rates for all active analog inputs is shown here as a guide.
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7.3.4 Dialogue option / Thermocouple sensor type
Descriptions for the general elements are available in the previous section.
The dialogue for the T he rm oc ouple sensor type contains the following fields:
Select the sensor type or the relevant electrical interface. Select also the
subtype. The options here are:
Thermocouple type: B, C, E, J, K, L, N, R, S, T, U.
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By selecting the thermocouple type, the measurement range is set. Only the
physical temperature unit can be selected here. The options are:
Celsius (°C), Fahrenheit (°F) or Kelvin (K)
For slow-changing sensor signals, a low sample rate should be selected. This
enhances evening-out/filtering.
For all active analog inputs, it is recommended that you select sampling rates that
do not differ by more than 100:1 from one another. This will give consistent
measurement accuracy.
The Total sample rate displayed here is the product of the highest set sample rate
and the number of active analog inputs.
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7.3.5 Dialogue option / RTD sensor type
Descriptions for the general elements are available in the previous section.
The dialogue for the resistance sensor contains the following fields:
Select the sensor type or the relevant electrical interface. Select also the
subtype.
The options are:
Sensor types: Pt100, Pt200, Pt500, Pt1000
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Selecting the type of sensor sets the measurement range. Only the physical
temperature unit can be selected here. The options here are:
Celsius (°C), Fahrenheit (°F) or Kelvin (K)
For all active analog inputs, it is recommended that you select sampling rates that
do not differ by more than 100:1 from one another. This will give consistent
measurement accuracy.
The Total sample rate displayed here is the product of the highest set sample rate
and the number of active analog inputs.
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7.3.6 Sample rates and measurement accuracy
Due to the Expert Key having a common A/D converter, the sampling rate for all
analog inputs is therefore the analog input with highest sample rate setting.
The total sample rate is the product of the highest set sample rate and the
number of active analog inputs. Increasing sampling rate increases signal
interference with measurements becoming less accurate.
Info:
Set the network frequency in your device's settings.
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7.4 Digital input with counter function
Block diagram
The digital inputs are galvanically isolated, individually or in pairs, from the rest of
the system as well as from the PC. Frequency measuring, as well as counting, can
also be achieved. The counter (1 MHz type, DIN1 and DIN2) is resetable to real
time accuracy.
The digital input with counter function provides the following three measurement
channels:
Important hint:
Info:
For information on connections refer to Connecting sensors.
Technical data is available under Digital input with counter function.
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7.4.1 Dialogue option / Level detector
This option enables input signal inverting, i.e. High-level and Low-level are
interchanged.
This option enables setting of the minimum pulse length (or maximum frequency)
that can be processed from the digital input.
Settings can range from 500 ns to 5 ms. This corresponds to frequencies from 1
MHz to 100 Hz.
Or settings can range from 50 µs to 50 ms. This corresponds to frequencies from
10 kHz to 10 Hz.
The setting then prevents the registering or counting of the very short pulses or
noise that are not required.
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7.4.2 Dialogue option / Counter
Descriptions for the general elements are available in the previous section.
Enter here the lower and upper reference points for the sensor's linear
characteristics. The example shown is for the acquisition from an energy meter.
The 0 impulse setting corresponds to 0 kWh, and 1000 impulses corresponds to
100 kWh.
The output range (in the example 0 to 100 kWh) serves also as the default
settings for graphic portrayals in ProfiSignal.
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This sets a signal source for resetting the counter. The options here are:
None
Application: The source is a channel that is administered by the ProfiSignal
software.
Only the selection of Cha nne l (real-time) offers non-delayed resetting of the
counter.
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7.4.3 Dialogue option / Frequency measurement
Descriptions for the general elements are available in the previous section.
Enter here the lower and upper reference points for the sensor's linear
characteristics. The example shown is for rotation acquisition. The 0 Hz setting
corresponds to 0 U/min, and 50 Hz to 3000 U/min.
The output range (in the example 0...3000 U/min) serves also as the default
settings for graphic portrayals in ProfiSignal.
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7.5 Analog output
Block diagram
The analog outputs are galvanically isolated as a group from the rest of the
system as well as from the PC.
Info:
For information on connections refer to Connecting actuators.
Technical data is available under Analog outputs.
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7.5.1 Dialogue option
Descriptions for the general elements are available in the previous section.
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For voltage: 0...10V or ± 10V
For current: 0...20mA, 4...20mA or ± 20mA
Select here the signal source that controls the output. The options here are:
Application It is a channel that is administered by the ProfiSignal software.
Channel It is a channel that is administered by the DataService software.
Manual value It is a set value (manual value).
The Init ia l v a lue is output as long as no valid output value is available (after
switching on the device).
Enter here the lower and upper reference points for the linear output
characteristics.
The example shown is for monitor output at 4...20 mA. The settings have the
following meaning:
Info:
The displayed value in the DataService Configurator and ProfiSignal is the
conversion input ra nge ! The output range is measurable only at the terminals.
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7.6 Digital output
Block diagram
The digital outputs are galvanically isolated, individually or in pairs, from the rest of
the system as well as from the PC.
Info:
For information on connections refer to Connecting actuators.
Technical data is available under Digital outputs.
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7.6.1 Dialogue option
Descriptions for the general elements are available in the previous section.
This option enables output signal inverting, i.e. High-level and Low-level are
interchanged.
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Select here the signal source that controls the output. The options here are:
Application The source is a channel that is administered by the ProfiSignal
software.
The Init ia l v a lue is output as long as no valid output value is available (after
switching on the device).
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7.7 Digital output with PWM function
Block diagram
The digital outputs are galvanically isolated, individually or in pairs, from the rest of
the system as well as from the PC.
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PWM signal generation functions with a preset base frequency. The duty cycle is
controlled.
Info:
For information on connections refer to Connecting actuators.
Technical data is available under Digital output with PWM function.
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7.7.1 Dialogue option
A description for the general elements are available in the previous section.
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Select here the signal source that controls the output.
The options here are:
None
The Init ia l v a lue is output as long as (after switching on the device) no valid
output value is available.
Enter here the lower and upper reference points for the linear output
characteristics.
The example shown is for the activation of a required luminous power.
The settings have the following meaning:
0 lm corresponds to 0 %, and 500 lm to 100 %.
The input range (in the example 0...500 lm) is also the setting for the graphical
portrayal in ProfiSignal.
Info:
The display value in ProfiSignal and the DataService Configurator is the
conversion input ra nge !
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7.8 Device settings save and load
Saving a configuration
Select Save device settings from the device's c ont e xt m e nu and save the entire
settings for the Expert Key device.
Loading a configuration
Select Load device settings from the device's c ont e xt m e nu and load previously
saved channel settings for the Expert Key device.
The separate channels of the Expert device are identified in ProfiSignal by way of
the unique ID. If you load a saved configuration from device A into device B on the
same PC, the unique IDs will be automatically replaced.
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Possible conflicts
If the same configuration is loaded from different PCs into multiple devices, the
channels of the multiple devices will have the same IDs. When you connect the
devices to the same PC, the channels of the last connected devices will not be
displayed. When connecting additional devices, you will receive a corresponding
message in the Configurator.
If you have no saved configuration data on hand for the second device,
firstly connect the second device to the PC and save the configuration data
from this device.
Now connect both devices to the PC. Both devices are now connected,
error-free, to the PC.
Load the saved configuration into the second device. Unique IDs will then be
assigned automatically.
Info:
Note that only one configuration can be loaded from the same device type (100
or 200). The construction (L, C P, M or T) is irrelevant.
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7.9 Configuration reset
Resetting a configuration
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7.10 Device information
Displaying
This provides an overview of useful information concerning your device. When you
have technical queries concerning your device, you should access this window to
acquire important information, e.g. the serial number or the firmware version.
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7.11 Device firmware
Updating firmware
Se le c t t he t a b Conne c t ions
The following dialogue appears after clicking Update firmware from the context
menu:
Click Se le c t to select the file containing the new firmware. Commence update by
clicking St a rt upda t e .
Important:
The device must NOT be switched off during the update (requires approx. 2
minutes)!
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8 Connection information
8.1 Connecting sensors
Info:
The largest measurement range is ± 10 V.
The smallest measuring range is ± 100 mV.
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2. Sensor at the analog input / Current, 20 mA
For sensors with current signals, a load resistor is intended for the input terminals.
The appropriate resistors can be supplied as accessories.
Info:
Info:
The required reference junction is integrated in the device. Refer to TRJ
measuring point.
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4. Sensor at the analog input / Temperature, RTD
Info:
Constant current is at 0.2 mA.
The IREF1...4 constant current sources are assigned to the AIN1...4 analog
inputs.
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For type 200:
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5. Sensor at the digital input
The digital inputs offer beside the function "level-dectection" also the function
"frequency measurement" and "counting".
a) Level detection
Info:
The input signal should be a square signal.
The input signal must have an High-level in the range 5...50 V.
Maximum frequency is 10 kHz or 1 MHz.
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b) Frequency measuring / counting
Info:
The input signal should be a right-angle signal.
The input signal must have an High-level in the 5...50 V range.
Maximum frequency is 10 kHz or 1 MHz.
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8.2 Connecting actuators
Info:
For a voltage signal, the maximum current is 20 mA.
The output is controlled using an interconnected PC.
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2. Actuator at the digital output / Resistive (ohmic) load
The device contains an electronic switch (FET). There is a defined current flow
direction from terminal "++" to terminal "+".
Info:
For the 100 model, the 3-wire connection must be used for the DOUT5...8
outputs.
Maximum switching capacity is 30W. Maximum switching current is 1 A.
The output is controlled using an interconnected PC.
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3. Actuator at the digital output / Inductive load
The device contains an electronic switch (FET). There is a defined current flow
direction from terminal "++" to terminal "+".
a. 2-wire connection
Info:
An integrated inverse diode, external to the actuator (e.g. relay), is intended
here.
The output is controlled using an interconnected PC.
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b. 3-wire connection
Info:
An integrated inverse diode is used here (not shown in illustration).
A 3-wire connection is now also required.
The output is controlled using an interconnected PC.
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9 Measurement technology
9.1 Galvanic isolation
All inputs/outputs are organized into groups. The groups are galvanically isolated
from each other, from the system and from the PC.
The table below shows which inputs/outputs are galvanically isolated from each
other :
Each line of the Table marks a galvanic isolated area.
AIN 1..14
AIN 15..28
Analog inputs + AIN 1..14
IREF 1..4
Constant current sources IREF 1..4
IREF 15..18
DIN 3
DIN 4
DIN 5
DIN 6
DIN 7
DIN 8
DIN 9..10 /
Digital inputs or outputs
DOUT 8..7
DIN 11..12 /
DOUT 6..5
DOUT 2..1
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9.2 Grounding
Construction L :
The device is equipped with an earth clamp, labelled as PE, and has contact to
the aluminium cover plate.
This connector has no direct link to the 0VD C of the voltage supply.
The supplied power supply connector has protective insulation and therefore no
earthing.
Construction P and T :
The device is equipped with an earth plug, labelled with a earthing smbol, and has
contact to the aluminium front panel.
This connector has no direct link to the 0VDC of the voltage supply. An earth
connection (=2.5 mm²) is required to create protective earthing (PE)
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Construction form C :
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9.3 Ground Loop
Unwanted equalising currents occur when there are differing earth potentials in the
cable connections between sensor, measurement device and computer. These are
known as earth (or ground) loops and are shown as red in the graphic below.
Galvanic isolation of the "anlog input" part of the circuit prevents earth loops
occurring in Expert Key devices – as long as no additional earth connection has been
made at the device. Refer to the section: ESD protection
Shielded cabling is always used for USB connections. This is the default for the
standard high-speed USB 2.0.
To avoid earth loops, only one of the two cable connections are permitted. The LAN
connection is recommended in environments where there is interference.
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9.4 Shielding
The local environment may cause interference to measurement signals (e.g. through
electromagnetic fields, radio waves, etc.).
In such environments, shielded cabling should be used between the sensor and
measurement device. This is necessary to improve measurement precision and to
obtain low-noise signals.
The shielding should have single-sided earthing to prevent equalising currents from
occurring.
Normal cases: The shielding has single-sided earthing directly prior the device.
Special cases: Single-sided earthing at the device via the "IREF-" terminal.
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b) Sensors with earth
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9.5 ESD-Protection
To obtain ESD protection for the analog inputs, earth the "IREF-" terminal. This
terminal is connected to the internal analog earth point.
Note:
With construction form L earthing is performed with
2 terminals (35/38) for device type 100, or with
4 terminals (35/38/75/78) for device type 200.
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9.6 Potential differences
All analog inputs (differential inputs) have a common but floating analog mass. In
this way, the device can adjust to differing sensor-signal reference masses (when
changing channels).
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10 Device synchronization
Multiple devices can be time-synchronized for the transmission of measurement
data. Also devices of different type (100 or 200).
A digital reference signal is output from one of the devices and simultaneously
received by all participating devices. The time-synchronization of the measurement
data then takes place at a PC.
Wiring
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Wiring example for two devices Expert Key 200L :
Configuration
For device-to-device synchronization, one digital output and one digital input are
used. These connections are then no longer available for general use.
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Refer also to the Synchronization section under technical data.
Info:
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11 Technical specifications
Power supply
Voltage range:
9...24 VD C +-15%
6W
± 500 mV or 0...500 mV
± 200 mV or 0...200 mV
± 100 mV or 0...100 mV
18 bit
Measurement Resolution
range
± 10 V 76 µV
±5 V 38 µV
±2 V 19 µV
±1 V 9.5 µV
± 500 mV 4.7 µV
± 200 mV 2.4 µV
± 100 mV 1.2 µV
Input impedance:
2M
Channel-to-channel separation
Permitted potential differences between the reference masses of different sensors
for total sampling rate < 1000 Hz
ESD-input protection:
Yes
Max. sensor-impedance:
1k
All analog inputs (including constant current sources) are galvanically isolated as
group.
To the rest of the system as well as to the PC.
With an isolation voltage of up to 1,000 VD C .
± 10 V 0.02 % ± 2 mV
±5 V 0.05 % ± 2.5 mV
±2 V 0.05 % ± 1 mV
±1 V 0.1 % ± 1 mV
Table applies to 14/28 active analog-inputs each with a sample rate of 1Hz/2Hz.
DC -signal. 25°C ambient temperature.
Measurement accuracy in % of positive end value of the measurement range.
Table applies to 14/28 active analog-inputs each with a sample rate of 1Hz/2Hz.
DC signal. Load resistance with 0,05% tolerance. 25°C ambient temperature.
Measurement accuracy in % of the positive end value of measurement range.
to 2,5 K 0,1 % 2
to 5K 0,2 % 5
to 10 K 0,5 % 10
Table applies to 14/28 active analog-inputs each with a sample rate of 1Hz/2Hz.
DC -signal. 25°C ambient temperature.
Measurement accuracy in % of positive end value of the measurement range.
Table applies to 14/28 active analog inputs each with a sampling rate of 1Hz/2Hz.
4-wire connection. 25°C ambient temperature.
Measurement accuracy in % of the positive end value.
Table applies to 14/28 active analog-inputs each with a sample rate of 1Hz/2Hz.
Internal compensation measuring point. 25°C ambient temperature. Warm-up time > 45 min.
Measurement accuracy in % of the positive end value of the measurement range - following
sensor compensation procedure.
Time resolution:
1 µs
Input current:
typ. 1.5 mA, for boards up to UNE100 V1.3 and UNE200 V1.1
typ. 3.5 mA, for boards from UNE100 V1.4 and UNE200 V1.2
Digital debouncing
Range of settings for the minimum pulse length: 500 ns to 5 ms (1 MHz to 100 Hz)
10 kHz
Galvanic isolation:
All digital inputs with counter function are galvanically isolated in pairs - to the
rest of the system and to the PC.
With an isolation voltage of up to 1000 VD C .
Time resolution:
100 µs
Input current:
Type 2.7 mA
Digital debouncing
Range of settings for the minimum pulse length: 50 µs to 50 ms (10 kHz to 10 Hz)
Sum of input frequency for transmitted level-change for all active digital
inputs:
10 kHz
Galvanic isolation:
All digital inputs have separate galvanic isolation - from the rest of the system as
well as from the PC.
With an isolation voltage of up to 1000 VD C .
Mode of operation:
Output values are always managed from the PC. The output returns to ca. 0 V and
0 mA when disconnecting the USB or LAN. The output is undefined for a period of
20s when restarting the device.
50 ... 500
Galvanic isolation:
All analog inputs have galvanic isolation to the rest of the system and to the PC.
With an isolation voltage of up to 1000 VD C .
Accuracy:
Range Accuracy
0...10 V, ± 10 V 0.05 % ± 5 mV
Mode of operation:
Output values are always managed from the PC. The output switches to OFF
(open contact) when disconnecting the USB or LAN.
Inverse diode:
Integrated, max. 2 A
Galvanic isolation:
All digital outputs have separate galvanic isolation - from the rest of the system as
well as from the PC.
10 Hz / 1:500
5 Hz / 1:500
Inverse diode:
Integrated, max. 2 A
Mode of operation:
Output values are always managed from the PC. The output switches to OFF
(open contact) when disconnecting the USB or LAN.
Galvanic isolation:
All digital outputs with PWM function are galvanically isolated in pairs - from the
rest of the system as well as from the PC.
Synchronization signal:
Right-angle, 2 Hz
Synchronization accuracy:
± 10 µs
Microprocessor:
50..80 MHz, 32 bit
FPGA:
Memory:
Volatile: SDRAM, 32 MByte
Non-volatile: Flash-EPROM, 2...8 MByte
USB port
Standard:
USB 2.0
Transmission speed:
High Speed, up to 480MBit/s,
or Full Speed, 12MBit/s, with limited functionality
USB-port:
Typ B, standard
Transmission standard:
10Base-T
Transmission speed:
10 or 100 MBit/s
Physical
Device dimensions:
Construction L : 50 x 185 x 215 mm
Device weight:
Construction L : 750 g
Construction C : 1.5 kg
Construction P and T :
Environment
Environmental compatibility:
Environmental conditions
Permitted humidity
10 ... 80 % relative humidity, not to precipitated
Permissible ambient temperature:
0...50 °C
USB connection
Analog inputs