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WWW.IBISWORLD.

COM Household Furniture Manufacturing in the USMay 2013   1

Room to improve: Despite positive housing


trends, rising imports will constrain revenue

IBISWorld Industry Report 33712


Household Furniture
Manufacturing in the US
May 2013 Brandon Ruiz

2 About this Industry 16 International Trade 32 Key Statistics


2 Industry Definition 18 Business Locations 32 Industry Data
2 Main Activities 32 Annual Change
2 Similar Industries 20 Competitive Landscape 32 Key Ratios
3 Additional Resources 20 Market Share Concentration
20 Key Success Factors 33 Jargon & Glossary
4 Industry at a Glance 21 Cost Structure Benchmarks
22 Basis of Competition
5 Industry Performance 23 Barriers to Entry
5 Executive Summary 23 Industry Globalization
5 Key External Drivers
6 Current Performance 25 Major Companies
8 Industry Outlook 25 Ashley Furniture Industries Inc.
10 Industry Life Cycle
28 Operating Conditions
12 Products & Markets 28 Capital Intensity
12 Supply Chain 29 Technology & Systems
12 Products & Services 29 Revenue Volatility
14 Demand Determinants 30 Regulation & Policy
15 Major Markets 30 Industry Assistance

www.ibisworld.com | 1-800-330-3772 | info @ibisworld.com


WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   2

About this Industry

Industry Definition This industry manufactures a range of and other facilities. Furniture may be
furniture for personal, household and made on a stock or custom basis and
public use. Public furniture is used for may be sold assembled or
hospitals, theaters, cafeterias, schools unassembled.

Main Activities The primary activities of this industry are


Upholstered household furniture manufacturing
Nonupholstered wood household furniture manufacturing
Metal household furniture manufacturing
Household furniture (except wood and metal) manufacturing
Institutional furniture manufacturing
Wood television, radio, and sewing machine cabinet manufacturing

The major products and services in this industry are


Household furniture (except wood and metal)
Institutional furniture
Metal household furniture
Non-upholstered household furniture
Upholstered household furniture
Wood TV, radio and sewing machine cabinets

Similar Industries 23551 Carpenters in the US


This segment includes contractors that specialize in the installation of institutional furniture.

33711 Cabinet & Vanity Manufacturing in the US


This industry manufactures wood or plastics laminated on wood kitchen cabinets, bathroom vanities and
countertops.

33721 Office Furniture Manufacturing in the US


This industry manufactures office-type furniture and office or store fixtures.

33911a Medical Instrument & Supply Manufacturing in the US


This industry manufactures laboratory and hospital furniture.

42321 Furniture Wholesaling in the US


This segment consists of establishments that wholesale furniture.

44211 Furniture Stores in the US


Furniture stores retail a range of household furniture, home electronics, home furnishings and floor
coverings.

81142 Furniture Repair & Reupholstery in the US


This industry repairs or refinishes furniture.
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   3

About this Industry

Additional Resources For additional information on this industry


www.cfma.com
California Furniture Manufacturers Association
www.furnituretoday.com
Furniture Today
www.nam.org
National Association of Manufacturers

IBISWorld writes over 700 US


industry reports, which are updated
up to four times a year. To see all
reports, go towww.ibisworld.com
WWW.IBISWORLD.COM Household Furniture Manufacturing in the US May 2013   4

Industry at a Glance
Household Furniture Manufacturing in 2013

Key Statistics Revenue Annual Growth 08-13 Annual Growth 13-18


Snapshot
$24.5bn -4.9% -1.1%
Profit Exports Businesses

$318.6m $2.7bn 4,870


Revenue vs. employment growth Import penetration into the manufacturing
Market Share sector
Ashley Furniture 10 32
Industries Inc. 31
13.4% 0
30
% change

29
−10

%
28

27
−20
26

−30 25
Year 05 07 09 11 13 15 17 19 Year 04 06 08 10 12 14 16 18
Revenue Employment
SOURCE: WWW.IBISWORLD.COM
p. 25
Products and services segmentation (2013)
4.6%
Key External Drivers Household furniture
(except wood and metal)
2%
Import penetration into 5.8% Wood TV, radio and
sewing machine cabinets
Metal household
the manufacturing sector furniture
Per capita disposable
income
38%
Trade-weighted index 18.4% Non-upholstered
household furniture
Institutional furniture
Price of sawmilled lumber
Housing starts

p. 5
31.2%
Upholstered household furniture SOURCE:
SOURCE: WWW.IBISWORLD.COM
WWW.IBISWORLD.COM

Industry Structure Life Cycle Stage Decline Regulation Level Light


Revenue Volatility High Technology Change Medium
Capital Intensity Low Barriers to Entry Medium
Industry Assistance Medium Industry Globalization High
Concentration Level Low Competition Level High

FOR ADDITIONAL STATISTICS AND TIME SERIES SEE THE APPENDIX ON PAGE 32
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   5

Industry Performance
Executive Summary   |   Key External Drivers   |   Current Performance
Industry Outlook   |   Life Cycle Stage

Executive The Household Furniture Manufacturing products, effectively eroding domestic


Summary industry is expected to make marginal demand for US-made products. As a
improvements in 2013, following dismal result, revenue is estimated to decline at
returns during the recession. Revenue is an annualized rate of 4.9% in the five
estimated to increase 6.3% to $24.5 years to 2013. With revenue tightening,
billion over the year, thanks to growth in household furniture manufacturers have
per capita disposable income. In either consolidated to minimize overhead
addition, improvements in housing starts costs or exited the industry by offshoring
are expected to fuel demand as home production as well. Consequently, the
number of establishments within the
industry is estimated to decrease at an
Demandfor furniture will rise, but import annualized rate of 4.6% over the five-year
period.
competition will hamper revenue growth Household furniture manufacturers
will continue to face challenges over the
furniture is often purchased when next five years, despite anticipated
consumers relocate. Nonetheless, these growth early on. With disposable income
expected gains will not be enough to and housing starts expected to rise,
offset revenue lost by foreign demand for household furniture will
manufacturers going forward. grow in the short-term, however,
The influx of low-cost imports competition with imports will ultimately
continues to adversely affect the thwart long-term growth prospects. In
industry. Since countries like China have the five years to 2018, industry revenue is
lower labor and overhead costs, they can forecast to fall at an annualized rate of
offer lower prices on comparable 1.1% to $23.1 billion.

Key External Drivers Import penetration into the demand for furniture items at the
manufacturing sector manufacturing level. Per capita
Growth in the volume of imported disposable income is expected to increase
household furniture has created an slowly over 2013.
intense trading environment for domestic
furniture manufacturers. While their Trade-weighted index
quality is often lower, these furnishings The trade-weighted index measures the
have become increasingly popular over strength of the US dollar relative to the
domestic goods because of their lower currencies of its trading partners. As the
prices and extensive varieties. Import value of the dollar falls, it leads to lower
penetration into the manufacturing relative export prices and higher relative
sector is expected to increase over 2013, import prices, benefiting industry
posing a potential threat to the industry. revenue. Conversely, when the trade-
weighted index rises, there is greater
Per capita disposable income import competition and industry exports
Changes in household disposable income are relatively less competitive in the
affect the industry. During periods of low global market. The trade-weighted index
disposable income, consumers generally is expected to increase during 2013.
delay purchases of new furniture or opt
to repair existing furniture. As a result, Price of sawmilled lumber
retail demand declines, leading to lower Changes in raw-material prices affect
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   6

Industry Performance

Key External Drivers the prices of household furniture items. Housing starts
continued When the prices of wood and other The number of housing starts measures
input materials increase, the cost of new privately owned housing units in a
producing furniture items rises. If given year. Similar to existing home
manufacturers choose to pass on these sales, a rise in housing starts reflects a
higher costs in the form of high prices, higher level of households relocating,
it could effectively reduce demand for leading to increased household furniture
household furniture. The price of demand. Housing starts is expected to
sawmilled lumber is expected to increase over 2013 and is a potential
increase over 2013. opportunity for the industry.

Import penetration into the manufacturing Trade-weighted index


sector
32 88

31
84
30

29 80

Index
%

28 76
27
72
26

25 68
Year 04 06 08 10 12 14 16 18 Year 04 06 08 10 12 14 16 18

SOURCE: WWW.IBISWORLD.COM

Current The Household Furniture


Manufacturing industry has dealt with
causing consumers to delay purchasing
big-ticket items, such as furniture.
Performance tough conditions over the five years to However since the recession has ended,
2013. Rising import penetration of disposable income and housing starts
cheap Chinese substitutes has adversely are on the rise, propelling an expected
affected demand. Furthermore, since 6.3% revenue increase in 2013.
household furniture is often purchased Meanwhile, rising import penetration
when consumers buy new houses or and high input prices further hampered
relocate, the collapse of the housing industry revenue, as well as profit.
market was a major blow to industry Consequently, revenue is estimated to
operators. The subsequent recession decline at an average annual rate of
exacerbated the decline in demand, with 4.9% to $24.5 billion over the five years
shrinking household disposable income to 2013.

Competition from In the five years to 2013, competition average annual rate of 0.3% from 2008
abroad from imports has increasingly threatened to 2013. With lower labor and overhead
domestic furniture manufacturers. As costs, manufacturers in those countries
such, imports are expected to rise at an can offer lower prices for their home
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   7

Industry Performance

Competition from furniture goods, effectively eroding


abroad demand for US manufactured products. Fierce
competition from
A significant chuck of domestic demand
continued
is satisfied by China, which will account
imports has been the
for about 64.0% of industry imports in biggest threat for domestic
2013. Chinese manufacturers enjoy more furniture firms
relaxed labor and environmental
regulations, and can therefore produce
comparable products at a much lower less. This has stimulated competition
cost. Ultimately, these cost savings get from abroad and placed significant
passed on to the consumer in the form of pressure on household furniture
cheaper goods. In 2013, imports of manufacturers in the United States. To
household furniture are expected to total remain competitive, domestic
$20.0 billion, accounting for 47.9% of companies have either lowered prices or
domestic demand. differentiated themselves by offering
Furthermore, China’s weaker high-quality products and superior
currency has increased purchasing customer service. For example, Ashley
power for domestic buyers. In other Furniture Industries, the largest
words, since China’s currency is weaker furniture manufacturer in the nation,
relative to other currencies, domestic focuses on quality while still
buyers can purchase more products for maintaining affordability.

Downstream demand Furniture wholesalers and retailers make an average of 1.2% and 1.1% per year over
dives up the largest buying markets for the five-year period, respectively. The
household furniture manufacturers, result is fewer locations for
accounting for nearly three-quarters of manufacturers to supply, which led to
the industry’s total revenue combined. As less demand. This hurt the Household
such, the decline of these downstream Furniture Manufacturing industry
industries has adversely affected significantly, causing revenue to plunge
household furniture manufacturers in the by 27.9% in 2009.
five years to 2013. As consumer demand During the recession, the housing
for home furniture subsided with the crash adversely affected demand for
tanking economy, many underperforming industry products. Since industry
wholesalers and retailers were forced to products are often purchased when
shut down. To this end, the number of individuals and families move to new
establishments in the Furniture homes, the poor housing market reduced
Wholesaling industry (IBISWorld report sales during the downturn. Nevertheless,
42321) and Furniture Stores industry IBISWorld estimates housing starts to
(report 44211) are estimated to decrease remain stable from 2008 to 2013.

Participation declines Faced with declining demand from either merged or exited the industry.
downstream buying markets and lower Industry mergers and acquisitions have
profit due to intense price competition been a more common trend among the
with foreign importers, many domestic larger and more established operators.
household furniture manufacturers have In the five years to 2013, the number of
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   8

Industry Performance

Participation declines industry enterprises expected to decrease annual rate of 6.0% during the same
continued at an average annual rate of 4.6% to total period, as businesses outsource
4,870. With operators exiting the operations abroad and shift toward
industry, industry employment is higher automation in their
expected to contract at an average manufacturing processes.

Industry IBISWorld projects the Household


Furniture Manufacturing will sustain Revenue vs. exports
Outlook recent growth through 2013, but growth
20
prospects look bleak in the long term.
Revenue is expected to grow 4.0% in 10
2014, fueled by the increase in housing
starts and disposable income but is 0

% change
forecast to decline onward since imports
will continue to eat up domestic −10

demand. Furthermore, as more


−20
manufacturers exit the industry or
relocate overseas to better compete with −30
lower-priced imports, industry Year 05 07 09 11 13 15 17 19
participation will also decrease. In the Revenue Exports
five years to 2018, industry revenue is SOURCE: WWW.IBISWORLD.COM

expected to decline at an average annual


rate of 1.1% to $23.1 billion. wholesale furniture stores will increase
Although industry revenue is expected their volume of inventory purchased
to decline in the five years to 2018, from industry operators, boosting
several factors are supporting industry demand at the manufacturing level.
revenue from plummeting further such Additionally, as families take advantage
as per capita disposable income and of historically low housing prices,
housing starts. Per capita disposable housing starts are expected to soar at an
income is forecast to grow at an average annual rate of 14.8% from 2013
annualized rate of 2.1% over the same to 2018. The growth in housing starts
period. With more money in consumer will boost demand for new home
wallets, households will likely increase furniture items, as consumers tend to
spending on big-ticket items, such as purchase furniture when they buy a new
furniture. In response, retail and house or move.

Foreign competition While improving economic conditions protections for intellectual property
and high input costs will bolster downstream demand for rights overseas; therefore foreign
the industry, a significant amount of producers can replicate popular
that demand will be swallowed by furniture designs and innovations
imports. Lower production costs in established through the research and
countries like China allow importers to development of American companies.
consistently offer lower priced In the five years to 2018, imports are
furniture to consumers. Adding to the forecast to grow at an average annual
dismay is the fact that there are limited rate of 7.1% to $28.3 billion.
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   9

Industry Performance

Foreign competition Along with competition from imports,


and high input costs industry operators will face stable costs Risingcommodity prices
for raw-material inputs, particularly for
continued
lumber, which are used for industry
will increase operating
products. IBISWorld estimates lumber costs for manufacturers
prices are expected to rise at an average and limit profit
annual rate of 0.1% through 2018.
Although prices are expected to remain
relatively stable, they are still high industry participation will decrease.
compared to previous years. As a result of Consequently, the number of enterprises
price pressures from foreign imports and is expected to decline at an annualized
high raw material costs, industry profit is rate of 1.8% in the five years to 2018 to
expected to remain low, falling from 1.3% total 4,436 businesses. In turn, the
in 2013 to an estimated 1.0% in 2018. number of employees is also projected to
As more companies produce abroad to fall an average of 2.0% per year over the
capitalize on lower overhead costs, same period to 120,463.
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   10

Industry Performance
Life Cycle Stage The industry is expected to grow at a
slower rate than the economy
Consumption of domestically
manufactured furniture is decreasing
The number of enterprises is declining
as a result of consolidation

Maturity Quality Growth


% Growth in share of economy

20
Company High growth in economic Key Features of a Decline Industry
consolidation; importance; weaker companies
level of economic close down; developed Revenue grows slower than economy
importance stable technology and markets Falling company numbers; large firms dominate
Little technology & process change
15 Declining per capita consumption of good
Stable & clearly segmented products & brands

10

Quantity Growth
Many new companies;
minor growth in economic
importance; substantial
5 technology change

Wood Paneling Manufacturing


Department Stores
Cabinet & Vanity Manufacturing
Carpenters
–5
Decline
Household Furniture Manufacturing Shrinking economic
Textile Mills importance

–10
–10 –5 0 5 10 15 20
% Growth in number of establishments
SOURCE: WWW.IBISWORLD.COM
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   11

Industry Performance

Industry Life Cycle The Household Furniture Manufacturing which enjoy more relaxed labor and
industry in the United States is in the environmental regulation. Consequently,
decline stage of its life cycle. Over the 10 producers in these countries can
This industry years to 2018, industry value added manufacture comparable industry goods
is D
 eclining (IVA), which measures the industry’s at a much cheaper cost, and pass the cost
contribution to GDP, is projected to fall savings on to US consumers in the form
at an average annual rate of 4.0%. This of lower prices. The intense competition
falling rate indicates that the industry from imported household furniture items
will perform below the domestic economy is largely to blame for this industry’s
overall, as GDP is projected to increase declining life cycle status. In 2013,
an average of 2.1% per year over the same imports are expected to account for
period. Decreasing demand for 46.1% of domestic demand, with that
domestically manufactured furniture, a figure forecast to rise to 52.4% in 2018.
shrinking number of enterprises and Furthermore, the lure of low production
slowing changes in technology also costs has led many operators to exit the
indicate a declining industry. industry and offshore production
With respect to imports, domestic overseas. In the ten years to 2018, the
household furniture manufacturers face number of industry enterprises is
increasing competition from foreign expected to drop at an annualized rate of
producers in countries such as China, 3.2% to 4,436 companies.
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   12

Products & Markets


Supply Chain  |   Products & Services  |   Demand Determinants
Major Markets  |   International Trade  |   Business Locations

Supply Chain KEY BUYING INDUSTRIES


23551 Carpenters in the US
Contractors that specialize in the installation of institutional furniture items such as restaurant
furniture, work benches and seating for theaters, stadiums and park seats demand products
from this industry.
42321 Furniture Wholesaling in the US
Wholesalers demand finished goods from household furniture manufacturers.
44211 Furniture Stores in the US
Home furniture retailers demand finished goods from this industry.
45211 Department Stores in the US
Department stores demand finished products from household furniture manufacturers, as they
stock and sell a wide variety of household furniture and other home furnishings.
9901 Consumers in the US
Consumers in the US demand finished good from this industry.

KEY SELLING INDUSTRIES


31310 Textile Mills in the US
The Household Furniture Manufacturing industry demands a selection of durable fabrics for
the manufacture of upholstered furniture items, such as chairs and lounge suites.
32121 Wood Paneling Manufacturing in the US
The Household Furniture Manufacturing industry demands various timber cuts from this
industry for the production of wooden furniture items, such as tables, chairs and dressers.
32721 Glass Product Manufacturing in the US
The Household Furniture Manufacturing industry demands glass as an input for various
furniture items, such as glass-top tables, glass cabinet doors and outdoor furniture.
33321 Woodworking Machinery Manufacturing in the US
The Household Furniture Manufacturing industry uses machinery from this industry for the
manufacture of furniture products.
33322 Plastics & Rubber Machinery Manufacturing in the US
This industry supplies furniture manufacturers with plastic components and materials, such as
plastic furniture and foam for upholstery filling.
42351 Metal Wholesaling in the US
The Household Furniture Manufacturing industry demands metal as an input for the
manufacture of its metal furniture pieces.

Products & Services Products and Services manufacturers, accounting for an


This industry is responsible for producing estimated 69.2% of industry revenue in
a range of household and institutional 2013. Upholstered products (31.2%)
furniture items. IBISWorld categorizes include couches, recliners, chairs and
industry products four groups: ottomans, while case goods (38.0%)
upholstered furniture and case goods, include items bed frames, bookcases,
institutional furniture, metal furniture desks and dining tables. Since this
and other. product segment accounts for the largest
share of the market, it has also faced the
Nonupholstered furniture (case most competition from imports in the
goods) and upholstered five years to 2013. Overseas
Upholstered furniture and case goods manufacturers can leverage lower labor
collectively make up the largest product and overhead costs to produce furniture
segment for household furniture at more competitive prices than domestic
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   13

Products & Markets

Products & Services Products and services segmentation (2013)


continued 4.6%
Household furniture
2%
5.8% (except wood and metal)
Wood TV, radio and sewing
Metal household machine cabinets
furniture

18.4%
Institutional furniture
38%
Non-upholstered
household furniture

31.2%
Total $24.5bn Upholstered household furniture
SOURCE: WWW.IBISWORLD.COM

manufacturers. Therefore, retailers and Metal household furniture


wholesalers that have traditionally This product segment includes furniture
purchased domestic goods are made of metal, such as wrought iron
increasingly turning to imports as a way furniture, outdoor metal furniture, bed
to save money. Unfortunately for the frames, stools, TV stands, tables and
industry, import competition is expected wardrobes. In the five years to 2013,
to increase in the same period, which will revenue from this product segment has
cause demand from this product segment declined significantly, primarily the
to decline. result of steep rises in steel prices.
Attempts to pass the higher raw-
Institutional furniture material costs on to consumers resulted
Institutional furniture, which includes in weaker industry demand during the
furniture for libraries, schools, theaters, current period. Additionally, the
churches and other public decreased value of the US dollar has
establishments, is expected to account for greatly increased the value of imports in
18.4% of industry revenue in 2013. the last few years for this sector. As a
Examples of products in this group result, metal household furniture is
include desks, chairs, food wagons, carts, expected to account for 5.8% of industry
chairs, cafeteria tables, cubicles, seating revenue in 2013.
for stadiums and theaters, and
bookshelves for schools and libraries. Other
Revenue derived from public furniture Other products manufactured in this
has enjoyed relative stability over the industry include nonwood, nonmetal
past five years, fueled by consistent household furniture, which is made of
demand for furniture for public spaces, materials such as plastics, reed, rattan,
and a steady stream of federal aid for wicker and fiberglass. This product
local and state governments. However, segment is estimated to account for 4.6%
demand for institutional furniture is of industry revenue in 2013 and has
expected to decrease over the next five gained popularity over the past five years,
years as federal aid dries up, and state as it is often cheaper and more stylish
and local municipalities deal with than traditional wood and metal
looming budget deficits. furniture. In addition, some
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   14

Products & Markets

Products & Services manufacturers also produce wooden


continued television, radio and sewing cabinets,
which are expected to account for 2.0% of
industry revenue in 2013.

Demand The Household Furniture Manufacturing which typically involve purchasing a


Determinants industry receives the bulk of its demand number of new furniture items.
from wholesalers and retailers, such as Not surprisingly, demand from the
furniture stores, department stores and housing market was dismal over the past
mass merchandisers such as IKEA, five years in the wake of the subprime
Walmart and Costco. Since wholesalers mortgage crisis and recession. From
and retailers adjust their inventory 2008 to 2013, housing starts, a key
purchases according to their own measurement of the health of the
demand, changes in retail and wholesale housing market, fell 54.4% and 55.3% in
demand directly affect industry demand. 2008 and 2009 respectively. Fortunately
In turn, demand at the retail and for the industry, housing starts stabilized
wholesale level is directly affected by and are beginning to trend upwards.
general economic conditions, such as When these factors increase, demand for
disposable income. household furniture increases.
Most products offered in the industry
are expensive and discretionary in Price and import demand
nature. Therefore, consumers typically Industry demand is also affected by
delay purchasing industry products price, as consumers are generally
during times of economic uncertainty cost-sensitive. Given the fact that
and low disposable income. This trend furniture products are regarded as ‘big
has been the case since the economic ticket’ or discretionary items, consumers
downturn, as high unemployment forced will shop around for the best available
many Americans to cut spending on price. More and more households are
big-ticket furniture items. As a result, finding that the best deals are with
retail and wholesale demand have fallen imported furniture, which is cheaper to
significantly, which has slashed the produce and more affordable for cost-
demand for manufactured household conscious consumers still nervous about
furniture items. spending money in uncertain economic
times. Although prices for domestically
Housing market and homeownership produced furniture items have fallen
Because a significant amount of furniture over the past five years, it has not been
is purchased when individuals or families enough to slow demand for imports,
move into a new home, the housing which have virtually swallowed up
market is a significant source of demand domestic demand. In 2013, IBISWorld
for industry operators. Relocation spurs expects imports will account for 47.9% of
re-decorating and remodeling projects, total domestic demand.
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   15

Products & Markets

Major Markets Major market segmentation (2013)

2.3%
11% End users
Exports

13.1%
Contract outfitters 42.7%
Retailers

30.9%
Wholesalers
Total $24.5bn SOURCE: WWW.IBISWORLD.COM

Retailers distribution chain has strengthened.


Retailers are expected to make up the Wholesalers are expected to continue
largest market for household furniture expanding as imports increasingly gain
manufacturers in 2013, accounting for popularity in the domestic market.
42.7% of total revenue. From 2008 to
2013, this market segment has grown Contract outfitters
thanks to the rising trend of wholesale The contract outfitters segment is
bypass. By purchasing directly from characterized by sales of industrial
manufacturers, retailers can avoid furniture to corporations and various
wholesale markups and control their facilities. Contract outfitters are
costs. Manufacturers also benefit from independent distributors that work with
wholesale bypass, as it allows them to household furniture manufacturers to
maintain direct contact with retailers. customize their furniture selections to
meet specific tasks and functions. In this
Wholesalers segment, furniture is generally
The second largest market segment for purchased through dealers that prepare
the Household Furniture Manufacturing a custom-designed layout emphasizing
industry is furniture wholesalers, which image and design. Over the past five
are estimated to represent 30.9% of total years, this segment has slowly declined
revenue. Wholesalers buy furniture as buyers increasingly favor dealing
items in bulk from producers to resell to directly with manufacturers and
furniture galleries, department stores, retailers to save money. In 2013, this
mass merchandisers and other retailers. segment is expected to represent 13.1%
Some wholesalers also resell stock to of revenue.
foreign countries, actively participating
in international trade. In addition, the Exports
rising prevalence of imports has helped Exports represent 11.0% of revenue in
offset some of the adverse affects of 2013. The majority of US household
wholesale bypass on this market furniture manufacturers’ exports are the
segment. With such a huge influx of result of foreign wholesalers that
lower-cost, foreign-made furniture purchase stock from the US and resell it
coming in, wholesalers’ role in the to foreign retailers and end users. Also,
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   16

Products & Markets

Major Markets there are independent importers in consumers and other buyers who
continued foreign countries that purchase stock purchase furniture items directly from
from US manufacturers and resell this industry manufacturers. This often
stock to smaller furniture chains abroad. includes corporations and other large,
As the value of imports increases, more private buyers who have the capacity to
furniture manufacturers are expected to purchase furniture items in bulk. While
export surplus. the recession hindered growth from this
market segment, it is expected to grow
End users over the long run as buyers increasingly
Accounting for an estimated 2.3% of favor bypassing wholesalers to avoid
revenue in 2013, end users are price markups.

International Trade Imports


The influx of imported household Industry trade balance

Level & Trend furniture into the United States has


10,000
significantly altered the domestic market
 xports in the
E over the past five years. In particular, the
industry are cost of production has largely been 0

Mediumand S teady affected by low overhead costs across $ million

China and Vietnam, since these and other −10,000


Imports in the developing countries are able to produce
industry are H igh goods at a fraction of the cost of −20,000
and S
 teady developed nations. As such, they have
evolved into key manufacturing sources −30,000
of home furniture. In response, domestic Year 05 07 09 11 13 15 17 19
firms have offshored or outsourced their Exports Imports Balance
production overseas to take advantage SOURCE: WWW.IBISWORLD.COM

lower production costs. This has led to an


explosion of imports, which has caused offshoring and outsourcing has changed
the average price of home furniture to the competitive landscape for the
fall. As a share of domestic demand, industry by reducing manufacturer’s
imported furniture has increased from overhead costs, thus making it more
40.5% in 2008 to 47.9% in 2013. On a attractive and necessary for competitors
per country basis, China is estimated to to follow suit. Imports are expected to
account for the largest share of imported continue to jump 7.1% in the five years to
furniture in 2013 at 64.0% of total 2018 based on these factors.
industry imports. Vietnam ranks second
at 10.2% of total imported furniture, Exports
followed by Canada at 4.2% and Mexico In the five years to 2013, exports of home
at 3.6%. furniture are estimated to grow at an
The value of imported household average annual rate of 2.5% to $2.7
furniture is expected to rise at an average billion. Exports as a percentage of
annual rate of 0.2% in the five years to revenue have increased considerably over
2013, to $20.0 billion. This has primarily the past five years from 7.5% in 2008 to
been a result of the economic recovery as an estimated 10.9% in 2013, fueled by a
consumers are expected to increase depreciated dollar. Canada and Mexico,
expenditures. Additionally, the rise in which border the United States and
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   17

Products & Markets

International Trade benefit from favorable trade conditions which account for 2.9% and 1.5% of
continued under the North American Free Trade industry exports, respectively.
Alliance, account for the largest share of With the value of the US dollar falling,
industry exports at 56.8% and 7.9%, countries are expected to take advantage
respectively. However, while Canada and of cheaper high quality US imports.
Mexico are the most common export IBISWorld anticipates exports will grow
destinations, export growth has also been at an average annual rate of 7.3% to $3.8
driven by United Kingdom and China, billion from 2013 to 2018.

Exports To... Imports From...


4%
4% Mexico
Canada

10%
Vietnam
2%
3% China
8%
United Kingdom
Mexico

18%
64%
China
31% All Other
All Other

57%
Canada

Year: 2013 Total $2.7bn Total $20.0bn


SIZE OF CHARTS DOES NOT REPRESENT ACTUAL DATA SOURCE: USITC
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   18

Products & Markets

Business Locations 2013

West
AK
0.1 New
England
ME
Mid- 1.0

Great Atlantic 1 2
Lakes NY 3
WA MT ND 7.6
5 4
2.2 0.3 MN
Rocky
0.6 1.8
WI
OR Mountains SD
0.2
Plains 2.6 MI
2.8
PA
4.5
6
7
1.5 ID IA OH 9 8
0.9 WY 4.3
0.3
NE
1.1
IL IN WV VA
3.3 2.8 2.4

West NV
0.3 0.2
KY
UT MO
1.1 NC
0.3
1.5 CO KS 1.8 7.4
1.5 0.5 TN
SC
Southeast
2.0
CA 1.0
13.2
OK AR GA
0.6 1.0 AL 2.5
AZ MS 1.1
2.1 NM
0.9 Southwest 2.0

TX LA
0.5 FL
5.5 5.3

West
HI
0.2 Additional States (as marked on map) Establishments (%)

1 VT 2 NH 3 MA 4 RI Less than 3%
0.8 0.6 1.9 0.2 3% to less than 10%
10% to less than 20%
5 CT 6 NJ 7 DE 8 MD 9 DC
0.9 2.0 0.1 1.1 0.0
20% or more

SOURCE: WWW.IBISWORLD.COM
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   19

Products & Markets

Business Locations Proximity to downstream markets is an


Establishments vs. population
important competitive strategy in this
industry, as it allows manufacturers to
30
increase the speed of delivery while
reducing transportation costs. Not
surprisingly, the regions accounting for 20
the largest number of establishments also
have the highest population distributions.

%
At 26.4% of industry establishments 10
and accounting for more than a quarter
of the US population, the Southeast
region of the United States houses the 0
largest number of industry facilities. The

West

Great Lakes

Mid-Atlantic

New England

Plains

Rocky Mountains

Southeast

Southwest
region also accounts for the highest
number of furniture wholesalers and
retailers, making it an ideal location for
household furniture manufacturers that
want to be in close proximity to Establishments
downstream buyers. Population
The Western region of the United SOURCE: WWW.IBISWORLD.COM

States accounts for the second largest


share of industry establishments at and 15.3% of industry establishments,
17.5%. This figure is in line with the respectively. In addition to high
region’s 17.1% share of the US population distributions, these two
population. The Western region also regions contain some of the largest
benefits from California, which is the seaports in the US, making them
densest state in terms of total attractive locations for manufacturing
establishment and population share at industries to receive raw materials and
13.2% and 12.1%, respectively. ship exports. The Great Lakes region in
Rounding out the remaining top four particular is an ideal region for
regions are the Great Lakes and Mid- shipments to and from Canada, a major
Atlantic regions, which account for 15.8% importer and exporter of industry goods.
WWW.IBISWORLD.COM Household Furniture Manufacturing in the US May 2013   20

Competitive Landscape
Market Share Concentration  |   Key Success Factors  |   Cost Structure Benchmarks
Basis of Competition  |   Barriers to Entry  |   Industry Globalization

Market Share The Household Furniture Manufacturing


Concentration industry exhibits a low market share Enterprises by employment size (2013)
concentration. Although the industry’s No. of employees Share (%)
four top players account for nearly a 1 to 4 51.6
Level
quarter of total industry revenue, the 5 to 9 16.5
Concentration in majority of firms are small and privately 10 to 19 11.4
this industry is L ow owned manufacturers. In fact, 20 to 99 12.6
IBISWorld anticipates more than 79.5% 100 to 499 4.7
of industry firms will employee fewer 500+ 3.2
than 20 workers in 2013, while only
7.9% of household furniture SOURCE: US CENSUS BUREAU AND IBISWORLD

manufacturers will employ more than


100 workers. many underperforming operators were
Over the past five years, industry forced to exit the industry. To remain
concentration has increased slightly as a competitive, some manufacturers have
result of operators being driven out of moved their production facilities to
business by the recession and lower- China and other overseas locations
priced furniture imports. Imports have where production costs are cheaper. As a
created an intensely price competitive result, establishments in the industry are
environment for existing players. Faced expected to decrease at average annual
with eroding profit and loss of demand, rate of 1.8% in the five years to 2018.

Key Success Factors Contacts within key markets determined by fashion trends, so the
Manufacturers need to establish links ability to alter designs to suit trends can
with a number of customers, including increase sales and earnings. This is
IBISWorld identifies wholesalers, contractors and retail particularly true because furniture is
250 Key Success outlets. They should deal with a variety of often made to measure.
Factors for a customers rather than have one or two
business. The most that account for the majority of their Production of goods currently
business. favored by the market
important for this If the products are premium goods, then
industry are: Guaranteed supply of key inputs they should be of high quality; otherwise,
Established links with key suppliers the products should be perceived as
assists a steady flow of key inputs and offering value for money.
may provide cost savings for bulk
purchases. This includes a steady flow of Highly trained workforce
high-quality, low-priced raw materials Staff are required to assemble wooden
used in the production process. cabinets and counter tops efficiently and
provide quality workmanship. Strong
Ability to alter goods and services product quality will ensure repeat
produced in favor of market conditions purchases; therefore, a highly skilled and
Household furniture production is trained staff is essential.
WWW.IBISWORLD.COM Household Furniture Manufacturing in the US May 2013   21

Competitive Landscape

Cost Structure Profit Purchases


Benchmarks Profit varies depending on the size of the Purchases are the largest expense for the
firm’s operations, the market segment it Household Furniture Manufacturing
operates in and the firm’s location. industry, accounting for an estimated
Generally, larger companies can achieve 53.0% of industry revenue in 2013. This
higher profit, as they are better equipped is typical of manufacturing industries, as
to spread their fixed costs among a larger operators purchase large amounts of raw
number of facilities. In addition, larger materials to manufacture their products.
businesses can also achieve cost savings Input materials used for home furniture
by purchasing raw materials in bulk. manufacturing include wood, metal,
Profit within the Household plastics, leather, textiles and oil. During
Furniture Manufacturing industry is at the five years to 2013, purchase costs as a
a low level and has been declining over share of revenue increased due to the
the past five years. IBISWorld rising prices of commodities. For
estimates that the industry will example, the price of sawmilled lumber
generate profit equivalent to 1.3% of has risen at an average annual rate of
revenue in 2013, down from 2.1% in 1.9% in the five years to 2013.
2008. This decline in profitability has
been primarily due to falling demand Wages and Depreciation
during the recession, coupled with Wages represent an estimated 19.1% of
rising input costs and intense price industry revenue. The relatively large
competition with imports. share of wage expenses is a reflection of

Sector vs. Industry Costs

Average Costs of
all Industries in Industry Costs
sector (2013) (2013)
100 1.3 ■ Profit
8.6 ■ Wages
10.4 19.1 ■ Purchases
80 ■ Depreciation
■ Marketing
■ Rent & Utilities
■ Other
Percentage of revenue

60

60.1 53.0

40

1.5 0.7
2.4
20 2.7
2.9 1.6
22.0
13.8
0
SOURCE: WWW.IBISWORLD.COM
WWW.IBISWORLD.COM Household Furniture Manufacturing in the US May 2013   22

Competitive Landscape

Cost Structure the skilled design and craftsmanship over the past five years and are expected
Benchmarks involved in the production of furniture to account for 0.7% of industry revenue
items, especially classic designs that in 2013. Manufacturers such as Ashley
continued
involve woodworking skills. Furthermore, Furniture spend more on marketing and
labor is also needed to manage furniture advertising because it also retails its
assembly lines. products in showrooms and through
The manufacturing industry is faced websites. Many US manufacturers also
with growing depreciation expenses. distribute their products.
Manufacturing is capital intensive
because of its use of various machinery, Other costs
equipment and tools to produce Rent and utilities are expected to account
furniture. These assets will endure a lot for 2.4% of industry revenue in 2013.
of wear and tear and will eventually have Other expenses include research and
to be replaced, adding to the overall costs development, insurance, freight and
for the manufacturer. Depreciation for administrative costs, which collectively
the Household Furniture Manufacturing are expected to amount to 22.0% of
industry is estimated to be 1.5% of industry revenue for the same period.
revenue in 2013. Unfortunately for the industry, insurance
costs have increased and increasing oil
Marketing prices have caused freight prices to rise in
Marketing costs have steadily declined the five years to 2013.

Basis of Competition Internal competition stocked, which runs the risk of


The industry is highly competitive, as decreasing revenue.
there are a large number of
Level & Trend
companies offering similar types of External competition
 ompetition
C in this products. Firms in the Household Industry operators are facing
industry is H
 ighand Furniture Manufacturing industry increasing competition from imports,
the trend is S teady compete mainly on price within each particularly from China and Vietnam,
market segment. Industry operators which together account for more than
also compete on product design, three-quarters of all imported
including ergonomic and esthetic household furniture. These countries
features that offer extra value to have much lower labor and production
consumers. Manufacturers can also costs than US operators, enabling them
gain an edge through excellent service to import cheaper products into the US
provided by employees. Industry market. This has created a significant
operators must ensure that staff has amount of price competition for
the relevant expertise to address domestic operators that must deal with
customer queries. higher labor and production costs,
Timeliness of deliveries is another while at the same time maintaining
important consideration for competitive pricing. While some US
manufacturers that compete on product manufacturers can charge a premium
availability and punctuality of delivery. for products with superior quality or
In an industry where tastes and fashion innovative designs, price competition
trends change consistently, industry with foreign manufacturers has
firms must calculate inventory carefully resulted in a significant decline in
so as not to be overstocked or under- profit for domestic players.
WWW.IBISWORLD.COM Household Furniture Manufacturing in the US May 2013   23

Competitive Landscape

Barriers to Entry Barriers to entry outline factors that


prevent new companies from entering Barriers to Entry checklist Level
Level & Trend the industry. Key factors used to assess Competition High
these barriers include the industry’s Concentration Low
 arriers to Entry
B buying and selling markets, the industry’s Life Cycle Stage Decline
in this industry are level of market dominance and entry Capital Intensity Low
Mediumand S  teady costs. Technology Change Medium
Existing and well-established Regulation & Policy Light
distribution networks among operators Industry Assistance Medium
and suppliers may deter potential
operators from entering this industry. SOURCE: WWW.IBISWORLD.COM

For new entrants to be successful, they


need to establish upstream supply market share concentration over the next
relationships with manufacturers and five years from the industry’s top
wholesalers in order to secure high operators creates pressure on new
quality, low-priced inputs. Lastly, a entrants that must invest more in
disruption to the supply of raw materials, advertising to develop brand and market
component parts or labor in the awareness. Marketing and promotional
production process could adversely affect activity must exceed that of current
an industry operator by slowing down players in order to build customer
furniture production. awareness and overcome retailer
Despite a low level of market share resistance.
concentration, the industry’s top four The initial outlay and cost of
players account for an estimated 22.9% equipment is also a significant barrier for
of industry revenue in 2013. Market new entrants. The establishment of a new
share among the top four players has manufacturing plant will be costly and
been growing over the past five years as a entrants must consider both the initial
result of industry mergers and firms cost of machinery and equipment, and
closing due to heightened competition the ongoing costs of maintenance, labor,
with imports. The projected rise in rent and utilities.

Industry The industry currently has a high level progressively shifted its focus from
Globalization of globalization. Most of the major domestic production to overseas
players operating in the industry have operations. The company maintains
manufacturing and retail facilities company-owned manufacturing
Level & Trend overseas and also supply household and facilities in China, the Philippines and
 lobalization
G in institutional furniture to establishments Indonesia.
this industry is based overseas. Major industry player In addition, the industry’s global
Highand the trend Ashley Furniture operates several footprint has increased with the rising
factories, including its largest, in China share of exports. As a share of revenue,
is I ncreasing and other Pacific Rim countries. Another exports have risen from 7.5% in 2008 to
major player, Furniture Brands, has 10.9% in 2013.
WWW.IBISWORLD.COM Household Furniture Manufacturing in the US May 2013   24

Competitive Landscape

Industry
Globalization
continued

International trade is a Trade Globalization Going Global: Household Furniture


major determinant of Manufacturing 1998-2013
an industry’s level of
200 Export Global 200 Export Global
globalization.
Exports offer growth
opportunities for firms. 150 150

Exports/Revenue
Exports/Revenue

However there are legal,


economic and political risks 100 100
associated with dealing in
foreign countries. Household
50 50
Import competition can Furniture Manufacturing
bring a greater risk for 1998
2013
companies as foreign 0 Local Import 0 Local Import
producers satisfy domestic 0 40 80 120 160 0 40 80 120 160
demand that local firms Imports/Domestic Demand Imports/Domestic Demand
would otherwise supply.
SOURCE: WWW.IBISWORLD.COM
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   25

Major Companies
Ashley Furniture Industries Inc.   |   Other Companies

Major players
(Market share)

86.6%
Other

Ashley Furniture Industries Inc.


13.4% SOURCE: WWW.IBISWORLD.COM

Player Performance Founded in 1945, Ashley Furniture production facilities in 2008. However,
Industries is based in Wisconsin and is the company started to recover in 2010
the largest furniture producer in the and opened its first low-cost franchise
Ashley Furniture nation. The company manufacturers and store during the year. Since then, the
Industries Inc. imports upholstered, leather and number of low-cost Ashley Furniture
Market share: 13.4% hardwood furniture through its retail stores has jumped to more than
manufacturing plants and distribution 300, offering furniture, such as sofas and
Industry Brand Names
centers located in the United States and couches, at a set price. The new stores are
Ashley Furniture
abroad. Ashley Furniture also licenses its designed to compete with the low prices
Industries
name to more than 400 Ashley Furniture offered by mass-merchandiser
Home Stores in the United States, competitors like IKEA.
Canada, Mexico and Japan. The company Ashley Furniture Industries has not
specializes in living room, dining room, acquired any companies in the five years
bedroom, entertainment, home office and to 2013; however, the company has
other furnishings. expanded production capacity. For
The reduction in per capita disposable example, the company purchased a
income and housing starts weakened manufacturing complex in North
demand for household furniture during Carolina for $10.4 million in 2012.
the recession. As a result, Ashley Although Ashley Furniture does import
Furniture employed cost-cutting some of its products from foreign
measures, one of which resulted in countries, the company continues to
shedding 200 jobs from its Mississippi increase production capacity in the US.

Ashley Furniture Industries Inc. (US household furniture


manufacturing segment) – financial performance*
Revenue
Year ($ million) (% change) Employees (% change)
2008 1,834.0 -6.1 13,500 N/C
2009 2,062 12.4 12,000 -11.1
2010 2,317 12.4 11,800 -1.7
2011 2,600 12.2 13,000 10.2
2012 2,920 12.3 13,500 3.8
2013* 3,277 12.2 13,700 1.5

*Estimates
SOURCE: IBISWORLD
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   26

Major Companies

Player Performance Financial performance company is expected to have 13.4% of


continued Due to being a private company, financial total industry-relevant market share.
information for Ashley Furniture is not Also, since Ashley Furniture is the largest
made public. Despite growing concerns manufacturer of industry products in
from foreign competition impeding on North America, the company has
market share, IBISWorld expects the purchasing power over suppliers that the
company’s revenue to increase at an competition does not have. This allows
average annual rate of 12.3% to $3.3 the company to save money on major
billion in the five years to 2013, fueled by inputs, which it passes on to its
higher disposable income and resurgence customers in the form of lower prices,
in housing starts. Additionally, the thus attracting more demand.

Other Companies La-Z-Boy in revenue can be attributed to falling


Estimated market share: 4.0% demand during the recession. As
Synonymous with reclining chairs, consumers refrained from buying
La-Z-Boy is the third-largest furniture household furniture during tough
manufacturer in the United States by economic times, total company revenue
revenue, the largest reclining chair fell 11.1% and 17.0% in fiscal 2008 and
manufacturer in the world and North 2009, respectively. Nonetheless, the firm
America’s largest manufacturer of attempted to minimize its losses by
upholstered furniture. The company consolidating its manufacturing facilities,
manufactures and imports wood reducing its workforce and outsourcing
furniture products from outside the its fabric cutting and sewing operations
United States for resale in North to Mexico.
America. Today, the firm operates two
manufacturing divisions: the upholstery Furniture Brands International Inc.
group, which produces and distributes Estimated market share: 3.0%
upholstered furniture; and the case goods Furniture Brands International is one of
group, which primarily manufactures and the largest manufacturers of residential
distributes wood furniture. The company furniture in the United States. The
distributes its products through a company produces an assortment of
network of nearly 300 La-Z-Boy furniture through its nine brands:
Furniture Galleries, as well as more than Broyhill, Lane, Thomasville, Drexel
300 in-store galleries at furniture Heritage, Henredon, Hickory Chair,
dealers, department stores and other Pearson, Laneventure and Maitland-
outlets. In addition to recliners, chairs Smith. Each of the firm’s brands are
and sofas, the company also makes desks targeted toward specific customers in
and other business furniture. In the five relation to style and price points; for
years to fiscal 2013, industry-relevant example, Broyhill has collections of
revenue derived from La-Z-Boy’s mid-priced furniture primarily made of
upholstery and case goods groups is wood, while Maitland-Smith
expected to decline at an average annual manufactures premium handcrafted
rate of 5.6% to $964.2 million. This furniture that are antique-inspired. The
represents a total industry market share company’s goods are typically
of 4.0%. distributed to a network of
Similar to other players in the independently owned, full-line furniture
industry, much of the company’s decline retailers for resale.
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   27

Major Companies

Other Companies Furniture Brands operates nine operations through its 136 company-
continued upholstery facilities, three case goods owned retail stores. However, while it
facilities, one component manufacturing manufactures and assembles its home
facility and one multifunctional facility in furnishing products, the firm out-sources
the United States, which accounts for a significant portion of its upholstery
about three-quarters of the company’s production to Mexico. The remainder of
sales. In 2013, Furniture Brands the company’s production is outsourced
International is expected to generate to third-party suppliers, most of which
$741.8 million in US industry-specific are located outside the United States.
revenue, giving it a 3.0% industry market Since the Great Recession, Ethan
share. Allen’s revenue has declined significantly.
As poor demand conditions plagued the
Ethan Allen Interiors Inc. industry, revenue fell 34.5% in fiscal
Estimated market share: 2.0% 2008 and 10.1% in fiscal 2009 (year-end
Founded in 1932, Ethan Allen Interiors, August). The housing market and the
Inc. is a high-quality furniture and home economy started to recover in 2011, and
furnishing manufacturer and retailer. Ethan Allen’s total revenue increased
The company is well known for its 15.1% over the year, totaling $679.0
vertically integrated operations – in million. IBISWorld estimates that Ethan
addition to producing its own furniture, Allen will generate $484.5 million in US
the firm also wholesales its products via industry-relevant revenue in 2013,
two distribution and fulfillment centers. representing 2.0% of the industry’s total
Ethan Allen also maintains retail market share.
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   28

Operating Conditions
Capital Intensity   |   Technology & Systems   |   Revenue Volatility
Regulation & Policy   |   Industry Assistance

Capital Intensity The level of capital intensity for this


industry indicates that for every dollar Capital intensity
Capital units per labor unit
spent on wages, firms in the industry
Level
spend $0.08 on machinery and 0.5
The levelof capital equipment. This figure is considered a
intensity is L ow low level of capital intensity, which 0.4

reflects the importance of manual labor 0.3


for the assembly of furniture, as well as
the need for qualified personnel for the 0.2

architectural and design components of 0.1


the production process. The industry also
consists of many small- to- medium-sized 0.0
Economy Manufacturing Household
firms. Generally, the smaller the Furniture
Manufacturing
establishment, the higher the labor Dotted line shows a high level of capital intensity
intensity, as smaller companies usually SOURCE: WWW.IBISWORLD.COM

cannot afford to put up large amounts of


capital. However, over the past five years, implementation of computerized
the industry cut labor costs through the inventory management systems and

Tools of the Trade: Growth Strategies for Success

New Age Economy Investment Economy


Recreation, Personal Services, Information, Communications,
Health and Education. Firms Mining, Finance and Real
benefit from personal wealth so Estate. To increase revenue
stable macroeconomic conditions firms need superior debt
are imperative. Brand awareness management, a stable
and niche labor skills are key to macroeconomic environment
product differentiation. and a sound investment plan.

Capital Intensive
Labor Intensive

Household Furniture Manufacturing


Cabinet & Vanity Manufacturing
Traditional Service Economy Department Stores Old Economy
Wholesale and Retail. Reliant Carpenters Wood Paneling Manufacturing Agriculture and Manufacturing.
on labor rather than capital to Textile Mills Traded goods can be produced
sell goods. Functions cannot using cheap labor abroad.
be outsourced therefore firms To expand firms must merge
must use new technology or acquire others to exploit
or improve staff training to economies of scale, or specialize
increase revenue growth. in niche, high-value products.

Change in Share of the Economy SOURCE: WWW.IBISWORLD.COM


WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   29

Operating Conditions

Capital Intensity electronic processing technology. A small of equipment. However, once the
continued but significant proportion of industry machinery is purchased, running costs
costs are allocated toward the purchase are relatively low.

Technology Technological change in the Household time inventory management, value


& Systems Furniture Manufacturing industry engineering, business simplification and
impacts the manufacturing and selling 80/20 principles. These techniques have
Level process, the materials used in products helped optimize inventory levels, increase
and the design elements incorporated floor space and lower production costs,
The level
of into furniture. The level of technology in delivery times and set-up times -- all
Technology Change the industry varies by firms depending on while improving quality and improving
is M
 edium their size. However, on average, the workplace safety.
industry experiences a medium level of Technologically advanced equipment
technological change. Generally, larger used by this industry includes electrical
players can afford to buy technologically cutting and sanding machines, and
advanced manufacturing equipment and advanced conveyor belts that move goods
invest more in research and through different stages of production. In
development. addition, advances in materials are
With respect to the production benefiting industry participants. As with
process, companies have focused on other manufacturing industries, new
making manufacturing facilities and glues are becoming popular replacements
processes more flexible, while reducing for nails in the assembly of furniture. In
costs and improving product quality. To turn, this development will be replaced
achieve flexibility and attain efficiency over time with new edgebanding
goals, new production techniques are technology, which utilizes laser to form a
being adopted such as cellular bond between panels and edges without
manufacturing, focused factories, just-in- the need for additional adhesives.

Revenue Volatility The Household Furniture Manufacturing weakens demand, or let profit take a hit.
industry is sensitive to changes in In the five years to 2013, the economic
economic activity. In particular, changes downturn and the housing market
Level
in the level of household disposable collapse adversely impacted industry
The level of income influences demand for household demand and revenue. As household
Volatility is H
 igh furniture, since retail furniture demand disposable income dropped, consumers
ultimately determines production refrained from buying furniture, which
demand. Similarly, housing starts also caused industry revenue to plummet.
drive demand for furniture, as new Furthermore, low housing starts created
furniture is often purchased during a little impetus for home furniture
move. The industry is also sensitive to purchases. Industry revenue has
fluctuations in the value of the US dollar exhibited a high volatility over the five
versus foreign currencies. If the dollar years to 2013, in particular a 27.9%
becomes weaker, raw materials imported revenue drop in 2009. However, in the
from other countries will cost more for five years to 2018 revenue is expected to
US producers to purchase. Consequently, return to low volatility as economic
companies have to increase prices, which conditions slowly stabilize.
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   30

Operating Conditions

Revenue Volatility
A higher level of revenue Volatility vs Growth
continued volatility implies greater
industry risk. Volatility can 1000 Hazardous Rollercoaster
negatively affect long-term

Revenue volatility* (%)


strategic decisions, such as 100
the time frame for capital
investment.
10 Household Furniture
When a firm makes poor
investment decisions it
Manufacturing
may face underutilized 1
capacity if demand
suddenly falls, or capacity 0.1 Stagnant Blue Chip
constraints if it rises –30 –10 10 30 50 70
quickly. Five year annualized revenue growth (%)
* Axis is in logarithmic scale
SOURCE: WWW.IBISWORLD.COM

Regulation & Policy Companies within this industry use federal regulations are contained with
glues, coating and other materials the Federal Water Pollution Control
containing chemicals deemed Act, the Clean Air Act of 1970, the
Level & Trend hazardous under various environmental Resource Conservation and Recovery
 he level of
T laws; therefore industry firms are Act and the Comprehensive
Regulation is subject to a wide range of federal, state Environmental Response,
Lightand the and local laws related to the protection Compensation and Liability Act.
of the environment, worker safety and Along with environmental
trend is S
 teady
the emission, discharge, storage, regulations, the industry is subject to
treatment and disposal of hazardous rules via US Customs and Border Patrol
materials. These include restrictions on for fabrics and other imported raw
discharges into the air and waterways, materials. On top of this, manufacturers
regulations on the storage and disposal must abide by US patent and trademark
of chemicals and limits on the disposal laws that relate to the protection of
of waste and by-products. Specific intellectual property rights.

Industry Assistance Tariffs vary depending on the furniture Anti-dumping


item and the material used to make the As manufacturing activity in China and
good. For example, upholstered chairs other lower-cost production countries
Level & Trend with wooden frames made of teak are not heats up, US household furniture
 he level of Industry
T subject to a tariff for countries under the manufacturers have adopted a blended
Assistance is Normal Trade Relations (NTR) duty rate. strategy of domestic manufacturing and
Mediumand the However, a 40.0% tariff applies to importing. Not surprisingly, as domestic
non-NTR countries. Similarly, furniture production slows down and activity
trend is S
 teady
casings and covers for sewing machines moves overseas, industry employment
are subject to a 2.5% tariff for NTR numbers have fallen. In response, 35
countries, with a 20.0% rate for non-NTR domestic furniture manufacturers and
countries. five unions lodged an anti-dumping
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   31

Operating Conditions

Industry Assistance petition against Chinese wooden


continued bedroom furniture imports in October Key Tariffs
2003. In June 2004, the preliminary
Low High
ruling of this petition saw a 198.0% tariff Goods Rate Rate
duty imposed on 120 Chinese furniture
manufacturers. The tariff has since been Seats 0 1.3
dropped for most of these affected Bedroom furniture 0.8 1.3
companies after it was determined they Cabinets, wardrobes, bookcases 0 1.3
were not government-owned and Tables 0 1.2
operated. The final tariffs were Institutional seats 0.8 1.1
announced in November 2004 when it Metal furniture 0.8 0.8
was found that Chinese bedroom
furniture was materially injuring the SOURCE: USITC

domestic US furniture industry.


However, this anti-dumping strategy has caused furniture manufacturers to
not been effective in limiting imports. relocate to other low-cost countries, such
Regulations for Chinese imports simply as Vietnam, Malaysia and Indonesia.
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   32

Key Statistics
Industry Data Industry Domestic Housing
Revenue Value Added Establish- Employment Exports Imports Wages Demand Starts
($m) ($m) ments Enterprises (People) ($m) ($m) ($m) ($m) (Thousands)
2004 34,237 8,712 7,124 6,731 227,322 1,548 19,660 7,748 52,349 2,070
2005 34,448 8,248 6,884 6,538 219,054 1,701 21,083 7,347 53,830 2,155
2006 32,723 8,149 6,693 6,379 205,342 1,944 21,819 6,896 52,598 1,839
2007 32,457 7,956 6,634 6,364 192,625 2,058 21,668 6,417 52,067 1,398
2008 31,460 7,241 6,433 6,154 181,540 2,375 19,798 6,171 48,883 905
2009 22,682 4,779 5,412 5,227 141,970 1,963 15,894 4,734 36,613 583
2010 22,290 5,227 5,115 4,942 131,210 2,168 18,762 4,536 38,884 605
2011 21,991 4,684 4,983 4,813 127,675 2,333 18,755 4,420 38,413 624
2012 23,051 5,313 5,009 4,824 130,157 2,544 19,035 4,553 39,542 751
2013 24,506 5,369 5,079 4,870 133,410 2,682 20,047 4,689 41,871 906
2014 25,486 5,556 5,130 4,906 135,496 2,867 21,471 4,804 44,090 1,226
2015 24,347 5,224 4,925 4,717 129,053 3,012 22,996 4,557 44,331 1,594
2016 23,366 4,904 4,823 4,622 124,499 3,272 24,629 4,373 44,723 1,765
2017 23,002 4,901 4,693 4,497 121,143 3,538 26,379 4,259 45,843 1,885
2018 23,140 4,813 4,630 4,436 120,463 3,814 28,253 4,247 47,579 1,936
Sector Rank 69/403 72/403 21/403 19/403 18/403 87/373 26/373 43/403 39/373 N/A
Economy Rank 337/1243 405/1243 452/1242 392/1242 269/1243 104/431 28/432 290/1243 46/431 N/A

Annual Change Industry Establish- Domestic Housing


Revenue Value Added ments Enterprises Employment Exports Imports Wages Demand Starts
(%) (%) (%) (%) (%) (%) (%) (%) (%) (%)
2005 0.6 -5.3 -3.4 -2.9 -3.6 9.9 7.2 -5.2 2.8 4.1
2006 -5.0 -1.2 -2.8 -2.4 -6.3 14.3 3.5 -6.1 -2.3 -14.7
2007 -0.8 -2.4 -0.9 -0.2 -6.2 5.9 -0.7 -6.9 -1.0 -24.0
2008 -3.1 -9.0 -3.0 -3.3 -5.8 15.4 -8.6 -3.8 -6.1 -35.3
2009 -27.9 -34.0 -15.9 -15.1 -21.8 -17.3 -19.7 -23.3 -25.1 -35.6
2010 -1.7 9.4 -5.5 -5.5 -7.6 10.4 18.0 -4.2 6.2 3.8
2011 -1.3 -10.4 -2.6 -2.6 -2.7 7.6 0.0 -2.6 -1.2 3.1
2012 4.8 13.4 0.5 0.2 1.9 9.0 1.5 3.0 2.9 20.4
2013 6.3 1.1 1.4 1.0 2.5 5.4 5.3 3.0 5.9 20.6
2014 4.0 3.5 1.0 0.7 1.6 6.9 7.1 2.5 5.3 35.3
2015 -4.5 -6.0 -4.0 -3.9 -4.8 5.1 7.1 -5.1 0.5 30.0
2016 -4.0 -6.1 -2.1 -2.0 -3.5 8.6 7.1 -4.0 0.9 10.7
2017 -1.6 -0.1 -2.7 -2.7 -2.7 8.1 7.1 -2.6 2.5 6.8
2018 0.6 -1.8 -1.3 -1.4 -0.6 7.8 7.1 -0.3 3.8 2.7
Sector Rank 59/403 269/403 126/403 132/403 92/403 154/373 159/373 144/403 85/373 N/A
Economy Rank 215/1243 926/1243 566/1242 584/1242 397/1243 176/431 181/432 492/1243 101/431 N/A

Key Ratios Imports/ Revenue per Share of the


IVA/Revenue Demand Exports/Revenue Employee Wages/Revenue Employees Average Wage Economy
(%) (%) (%) ($’000) (%) per Est. ($) (%)
2004 25.45 37.56 4.52 150.61 22.63 31.91 34,083.81 0.07
2005 23.94 39.17 4.94 157.26 21.33 31.82 33,539.68 0.07
2006 24.90 41.48 5.94 159.36 21.07 30.68 33,583.00 0.06
2007 24.51 41.62 6.34 168.50 19.77 29.04 33,313.43 0.06
2008 23.02 40.50 7.55 173.30 19.62 28.22 33,992.51 0.06
2009 21.07 43.41 8.65 159.77 20.87 26.23 33,345.07 0.04
2010 23.45 48.25 9.73 169.88 20.35 25.65 34,570.54 0.04
2011 21.30 48.82 10.61 172.24 20.10 25.62 34,619.15 0.04
2012 23.05 48.14 11.04 177.10 19.75 25.98 34,980.83 0.04
2013 21.91 47.88 10.94 183.69 19.13 26.27 35,147.29 0.04
2014 21.80 48.70 11.25 188.09 18.85 26.41 35,454.92 0.04
2015 21.46 51.87 12.37 188.66 18.72 26.20 35,311.07 0.04
2016 20.99 55.07 14.00 187.68 18.72 25.81 35,124.78 0.03
2017 21.31 57.54 15.38 189.87 18.52 25.81 35,156.80 0.03
2018 20.80 59.38 16.48 192.09 18.35 26.02 35,255.64 0.03
Sector Rank 279/403 74/373 251/373 356/403 96/403 291/403 364/403 72/403
Economy Rank 911/1243 83/431 281/431 791/1243 561/1243 435/1242 886/1243 405/1243
Figures are inflation-adjusted 2013 dollars. Rank refers to 2013 data. SOURCE: WWW.IBISWORLD.COM
IBISWorld Glossary
continued WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   33

Jargon & Glossary

Industry Jargon 80/20 PRINCIPLEAlso known as the Pareto Principle, it EDGEBANDINGVeneer or laminate used to conceal the
states, as a rule of thumb, that 80.0% of a business’s exposed edges of furniture or cabinets and made of the
revenue should come from 20.0% of its customers. same type of material.
CASE GOODSA classification that includes furniture OFFSHOREThe relocation of a company’s business
made of hard materials like wood, metal, glass or plastic. process, such as manufacturing or accounting, from one
CELLULAR MANUFACTURINGA lean method of country to another, whether the work is outsourced or
producing similar products using cells, or groups of team stays within the company.
members, workstations, or equipment, to facilitate VALUE ENGINEERING (VE)VE is a systematic method
operations by eliminating setup and unneeded costs to improve the value of goods or products and services
between operations. by using an examination of function.
CONTRACT OUTFITTERAn independent distributor
that works with office furniture manufacturers to help
clients customize their furniture selections.

IBISWorld Glossary BARRIERS TO ENTRYHigh barriers to entry mean that EXPORTSTotal value of industry goods and services sold
new companies struggle to enter an industry, while low by US companies to customers abroad.
barriers mean it is easy for new companies to enter an IMPORTSTotal value of industry goods and services
industry. brought in from foreign countries to be sold in the
CAPITAL INTENSITYCompares the amount of money United States.
spent on capital (plant, machinery and equipment) with INDUSTRY CONCENTRATIONAn indicator of the
that spent on labor. IBISWorld uses the ratio of dominance of the top four players in an industry.
depreciation to wages as a proxy for capital intensity. Concentration is considered high if the top players
High capital intensity is more than $0.333 of capital to account for more than 70% of industry revenue.
$1 of labor; medium is $0.125 to $0.333 of capital to $1 Medium is 40% to 70% of industry revenue. Low is less
of labor; low is less than $0.125 of capital for every $1 of than 40%.
labor.
INDUSTRY REVENUEThe total sales of industry goods
CONSTANT PRICESThe dollar figures in the Key and services (exclusive of excise and sales tax); subsidies
Statistics table, including forecasts, are adjusted for on production; all other operating income from outside
inflation using the current year (i.e. year published) as the firm (such as commission income, repair and service
the base year. This removes the impact of changes in income, and rent, leasing and hiring income); and
the purchasing power of the dollar, leaving only the capital work done by rental or lease. Receipts from
“real” growth or decline in industry metrics. The inflation interest royalties, dividends and the sale of fixed
adjustments in IBISWorld’s reports are made using the tangible assets are excluded.
US Bureau of Economic Analysis’ implicit GDP price
INDUSTRY VALUE ADDED (IVA)The market value of
deflator.
goods and services produced by the industry minus the
DOMESTIC DEMANDSpending on industry goods and cost of goods and services used in production. IVA is
services within the United States, regardless of their also described as the industry’s contribution to GDP, or
country of origin. It is derived by adding imports to profit plus wages and depreciation.
industry revenue, and then subtracting exports.
INTERNATIONAL TRADEThe level of international
EMPLOYMENTThe number of permanent, part-time, trade is determined by ratios of exports to revenue and
temporary and seasonal employees, working proprietors, imports to domestic demand. For exports/revenue: low is
partners, managers and executives within the industry. less than 5%, medium is 5% to 20%, and high is more
ENTERPRISEA division that is separately managed and than 20%. Imports/domestic demand: low is less than
keeps management accounts. Each enterprise consists 5%, medium is 5% to 35%, and high is more than
of one or more establishments that are under common 35%.
ownership or control. LIFE CYCLEAll industries go through periods of growth,
ESTABLISHMENTThe smallest type of accounting unit maturity and decline. IBISWorld determines an
within an enterprise, an establishment is a single industry’s life cycle by considering its growth rate
physical location where business is conducted or where (measured by IVA) compared with GDP; the growth rate
services or industrial operations are performed. Multiple of the number of establishments; the amount of change
establishments under common control make up an the industry’s products are undergoing; the rate of
enterprise. technological change; and the level of customer
acceptance of industry products and services.
WWW.IBISWORLD.COM Household Furniture Manufacturing in the USMay 2013   34

Jargon & Glossary

IBISWorld Glossary NONEMPLOYING ESTABLISHMENTBusinesses with VOLATILITYThe level of volatility is determined by


no paid employment or payroll, also known as averaging the absolute change in revenue in each of the
continued nonemployers. These are mostly set up by self-employed past five years. Volatility levels: very high is more than
individuals. ±20%; high volatility is ±10% to ±20%; moderate
PROFITIBISWorld uses earnings before interest and tax volatility is ±3% to ±10%; and low volatility is less than
(EBIT) as an indicator of a company’s profitability. It is ±3%.
calculated as revenue minus expenses, excluding WAGESThe gross total wages and salaries of all
interest and tax. employees in the industry. The cost of benefits is also
included in this figure.
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