QH-482 WELDING PROCEDURE SPECIFICATION (WPS) soto Boiler and Press Company Name _____moco Corporation ____ By: ¢ 5 & De Welding Procedure Specification No. 367. Date 12/30/92 Supporting Revision No. _____ Date__PQR No(s) SE Welding Process(es) Shielded Metal-Are (SMAW) ‘Types (Manual, Automatic, Semi-Auto) JOINTS (QW-402) S040" ae Joint Dest shes eT A Backing (Yes/No) _____Yes/No Backing Material (Type) __ Metal a i SAE E METALS (QW~403 PNo, Group No. 1 to Poo. 6 Group No. 1 OR Specification type and grade SA~387, Grade 11, Class 1, ete.* to Specification type and grade SA-240, Type 410, ete oR Chem. Analysis and Mech. Prop. 1 1/4Gr-1/2Mo Stee! to Chem. Analysis and Mech. Prop. Martensitic Stainless Base Metal Thickness Range: Groove 1/6 = 3/6" Fillet ALL Pipe Diameter Range: Groove ALL. Fillet A Other: ‘than 1/2" 6 AUNS Number: K11789 (SA-387), $4100 (SA=240) FILLER METALS (QW-404 & QW-432) SFA Specification 5.11 AWS Classification _ BNICrFe-2* Filler Metal F-No. 43 Filler Metal A-o. Size of Filler Metale 3/32" — 5/32" Weld Metal Thickness Range Groove __1/16" = 3/4" Ho et i CCC CCC CCC Fillet WPS 367: 1 of &QU-482 (Back) POSITIONS (Qv-405)_ Position(s) of Groove ALL Welding Progression Uphill, Downhill Position(s) of Fillet Al POSTWELD HEAT TREATMENT (QW-407) ‘Temperature NA Time Cooling Rate PREHEAT (Qy~406) Preheat Temp. Min. ee ee F Interpass Teup. Max. ‘GAS_(QW-408) Shielding Gas(es) ___Na ‘% Composition (mixtures) _NA Preheat Maintenance 50°F (Continuous or special heating where ‘applicable should be recorded) Flow Rate NA Gas Backing NA Flow Rate NA ELECTRICAL CHARACTERISTICS (OW-409). Current: AC or DC pe ‘Amps (Range) Polertey __Reverse Volts (Range) 15-30 45-140 ‘Tungsten Electrode Size and Type NA Mode of Metal Transfer for GMAW "NA Electrode Wire Feed Speed Range NA ‘TECHNTOUE (QW-410), String or Weave Bead Both: Weave shal) not exceed 4X's core vire diameter, Orifice or Gas Cup Size _NA Initial and Interpass Cleaning (Brushing, Grinding, ete.) Ae per General WPS_000 Wethod of Back Gouging Air Are and/or Grinding Oscillation NA Contact Tube to Work Distance _NA Multiple or Single Pass (per side) Multiple Multiple or Single Electrodes _NA Travel Speed (Range) 2-12 ion. Peening _Not_Alloved other WELDING PARAMETERS AND SPECTAL NOTESQW-483 PROCEDURE QUALIFICATION RECORD (PQR) lor and Pressuy Company Name Procedure Qualification Record No. Welding Procedure Specification No. Welding Process(es) ded Metal~/ ‘Types (Nanual, Automatic, Semi-Auto) Amoco Corporation Date 12/26/92 JOINTS (OW-402) ee fare a an Groove Design Used BASE METALS (QW-403 & QW-422) Material Spec. sa~387 Type or Grade Grade Class 1* to Material spec, $A=240 Type or Gra: Tre 41058 PNo. 4, Group 1 to P No. _6, Group 1 Thickness a/a" Dianeter Place UNS. Number: AKIIZ69; **S41000 LER SFA Specification 5.11 ANS Classification ENiGrFe-2 Filler Metal F-No, 43, ‘TREATMEN 1407) ‘Temperature NA Time SEES SESEEEEEeeetaaoin GAS _(QW-408) Shielding Gas NA Flow Rate WA Backing 6 WA Flow Rate WA Trailing Cas A Flow rate NA, ELEGIRIGAL CHARACTERISTICS (QW~409)_ Filler Motal A-No. == Filler Size 3732", 178" current Direct Deposited Weld Metal fais geen Polarity Reverse UNS Number; W30913 ‘Amps 50 — 90 Volts 21 = 24 POSITION (QH-405) Position of Groove 1g Weld Progression NA Electrode Type NA Electrode Size NA Gas Cup Size Na -BOHNIC i Travel Speed 3.00 = 6.60 ipn String or Weave Bead Both Oscillation NA Single or Multiple Pass _ Multiple Single or Multiple Electrodes __NA WPS 367: 3 of &QW-483 (Back) ( Tensile Test (OW=150) Uieimate Ultimate Character of Specimen Thickness, Total Load Unit Stress lure & No, Widthin, __in. area.int 1b, pat. Location. s1l6TL 0.754 0.363 0.2737 21,000 76,726 Ductile: 410 ss sil6r2 0.753 0.372 0.2801 21,050 75,151 Duceile: 410 85 Guided Bend Tests (OW-160) specimen No. ‘Type and Figure Nunber Result $116S1 Side Bend per QW-462,2 Passed sités2 Side Bend per QW-462.2 Passed Si16s3 Side Bend per QU-462.2 Passed si16s4 Side Bend per QU-462.2 Passed Hardness Survey, HRA (1183000 Kg) ( ——_Atea__ ———Ramgs___ Average Base Metal: 1 1/4Cr-1/2M0 457-485 (139-144) 47.0 (139) 40's 4316-46.6 (123-137) 45.2 (130) Haz: 1 1/4Cr-1/2Mo 56.8-64.1 (200-271) 59.7 (215) 410 8 63,2-71,4 (258-390) 67.4 (313) Weld 33,7-49,2 ( * -150) ‘46.6 (137) ‘Wot in the range of BHN scale Welder's Name __Mark R, Gloudenan ___$5/¢look No, __352-58-9908 Stamp No. Tests Condueted by: ___Gharles ¢. Kavin Company Laboratory No. _1228014-01 3686 We certify that the statements in this record are correct and that’ the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASHE Gode or ANSI 831.3, Manufacturer Amoco Corporation __ Date ___1zy30/og_ » anni hago ( D. Bede WPS 367: 4 of &(Qu-482 WELDING PROCEDURE SPECIFICATION (WPS) ‘Section IX, A Me Company Nare Amoco Corporation By: _¢. Beges Welding Procedure Specification No. 368 Date 12/30/92 Supporting Revision No. Date PQR No. (s) SZ Welding Process (es) _shie Types (Manual, Automatic, Semi-Auto) JOINTS (O-402) Bo 4 Joint Design Single Yee Groove ox as A iuctio Backing (Wee/o) Yes/No Backing Material (Type) Metal Nos aH A Be -__— —_— Z oe BASE METALS (OW-403 & QW-422) P-No. SA Group No. __1 to P-No. 6 Group No L ‘oR Specification type and grade _SA-387, Grade 22, Glass L. etc.* to Specification type and grade _SA-240, Type 410, ete. 0R Chem, Analysis and Mech. Prop. 2 1/4¢r-1Mo Steel sto Chem. Analysis and Hech. Prop. Martenistic Stainless Base Metal Thickness Range: Groove fe" = 3/40 Fillet ALL Pipe Diameter Range: Groove Al. Fillet al) Other: _No one pass shall be greater than 1/2" thick, || HONS Nunber: K21590 (SA~387), 841000 (SA-240 B 21 z 2 IBA epee Ce iomt don tests 9 aerate eE CEES SERIE EE EE AWS Classification _ ENiGrFe-2® Filler Metal F-No. 43 Filler Metal A-No. Size of Filler Metals 3/32" = 5/32" re Weld Metal Thickness Range: Groove ___1/16" = 3/4" PAD ae eect gg eee Consumable Insert iA Other _#UNS Number: w86133 WPS 368: 1 of &QW-482 (Back) iS (QW-40: ELD EAT -407 Position(s) of Groove A ‘Temperature 1375°R + 25° Welding Progression Uphill, Downhill ‘Time 1 tei Position(s) of Fillee ALL Cooling Rate See Special Notes PREHEAT (QW-406) GAS _(QW-408) Proheat Temp. Min. 350°F shielding Gas(os) Na Interpass Teap. Max. ‘008F X Composition (alxturesy NA ————— Preheat Naintenance Flow Rate NA (Continuous or special heating where Gas Backing NA applicable should be recorded) Flow Rate NA SCTRIGAL. GI z Current: AG or DC pe Amps (Range) bh Polarity Reverse Volts (Range) 15-30 ‘Tungsten Electrode Size and Type NA Mode of Metal Transfer for GMAW —¥go———————_________———_ Electrode Wire Feed Speed Range NA ‘TECHNIQUE (QW-410) String or Weave Bead Orifice or Gas Cup Size Initial and Interpass Cleaning (Brushing, Grinding, ete.) _As per General WPS_000 Method of Back Gouging Air Arc and/or Grinding AMSEC ee Cees jeave sl od AX! diane Oscillation Contact Tube to Work Distance _NA Multiple or Single Pass (per side) Multiple. Multiple or Single Electrodes WA Travel Speed (Range) _2-12 eee Peening Not Allowed Other YING TAL, 1. Section VIII requires that the heat-up rate for PWHT is Imited to 400°F/hr. above 00°F. Above 800°F, the cool-down rate is Limited to 500°F/hr. WPS 368: 2 of &QU-483 PROCEDURE QUALIFICATION RECORD (PQR) Sectior Jer_and Pi Mi le) Company Name Amoco Corporation _ Procedure Qualification Record No. S117 Date 12/26/92 Welding Procedure Specification No. Welding Process(es) fetal-Are (SMA) ‘Types (Manual, Automatic, Semi-Auto) SOmNTS (oW-402) BASE METALS (QW-403 & oW-422) SIWELD HEAT mt Material Spec. SA-240 Temperature 37598 Type or Grade Grade 22, Claas ‘Time _1 hour at temperature, Gooled at to Material Spec. SA=240 a cate of not exceeding 500°F/hour, — ‘Type or Grade Type _4104% P'No. SA, Group 1 to P No. 6, Group 1 Thickness 3/8" Dianeter Plate iS Number: *521590; *#S41000 FILLER METALS (Qi-404) SFA Specification 5 AWS Classification ENicrFe-2" Filler Metal F-No. 43 Filler Metal A-No. Filler Size 3/32", 1/8" Deposited Weld Metal 3/8" UNS Number: W86133 POSITION (QH-405). Position of Groove G Weld Progression WA PREHEAT (OW-406). Preheat Temp. 3500R Interpass Temp. 15°F nax = Shielding Gas NA Flow Rate Na Backing Gas NA Flow Rate NA Trailing Gas NA Flow rate NA ELECTRICAL CHARACTERISTICS (QW-409) current Direct Polarity Reverse Amps 60 = 90 Volts 21-26 Electrode Type NA Electrode Size NA. Gas Cup Size NA z ‘TRCHNTOUE (QW-410) Travel Speed 3.70 - 8.60 ipo String or Weave Bead Both Oscillation Single or Multiple Pass Multiple Single or Multiple Electrodes __NA WPS 368: 3 of &QW-483 (Back) Tensile Test (o¥-150 ( Uletmate _ Ultimate Character of Specimen Thickness, Total Load Unit Stress Failure & No, Widthin. in areain’ __1b pei SUIT, 0.749 0.370 0.2771 20,900 75,424 sl7T2 0.750 0.358 0.2685 20,100 74,860 Guided Bend Tests (OW-160) Specimen No, ___Type snd Figure Number Regule sii7si Side Bond per QW-462.2 Passed S117S2 Side Bend per QW-462.2 Passed si17s3 Side Bend per QW-462.2 Passed si17se Side Bend per QW-462.2 Passed 3000 ( baits apeguicat etait mange ease Average — Base Metal: 2 1/4Cr-1Mo 42.9-45.2 (119-130) 44.0 (123) 410 ss 46.0-49.9 (132-153) 48.0 (141) uaz: 2 1/4Cr-1Mo 49.2-50.1 (150-153) 49,7 (153) 410 ss 53,0-55,4 (169-185) 54,5 (178) Weld 34.9-51.4 ( * -159) 46.2 (135) ‘Not in the range of BUN scale Welder's Name ___Mark R, Gloudenan $S/Gleek No. ___333-58-9008 Stamp No. Tests Conducted by: Charles ¢, Kavin Company Laboratory No. _1228018-02 3680 We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code or ANSI 331.3. Manufacturer Amoco Corporation. ave 2/20/92 By Ovnnia Khgge miteae WPS 368: 4 of &