Job No P&ID:

Client: Engineer:

Service: Chilled Water

Line No. Schedule 40 Pipe
Fluid_Characteristics
Note : must be in alphabetical order Nominal Size Actual ID Nominal Size Actual ID
INPUTS (see requirements below) Service Sp Gr Viscosity Temp (oC) (Inches) (Inches) (Inches) (Inches)
Flow (liters/minute) 0.00 Acid (CIP 220) 1.105 3.9 15 0.125 0.269 6 6.065
Flow (gallons/minute) 1,400.00 AWFI 0.995 0.7975 30 0.25 0.364 8 7.981
Specific Gravity 1.00 Caustic (CIP 100) 1.26 4.6 15 0.375 0.493 10 10.02
Viscosity (centipoise) 1.73 Chilled Water 1 1.728 1 (1-2) 0.5 0.622 12 12
Roughness (ft) 0.00015 City Water 0.9998 1.366 5-11 (8.5) 0.75 0.824 14 13.124
Steel Stainless Cooling Water 0.996 0.8148 29 (29-31) 1 1.049 16 15
HWFI 0.972 0.35 80 (80-85) 1.25 1.38 18 16.876
RO Water 0.99913 1.139 15 (15-20) 1.5 1.61 20 18.812
Tower Water 0.99679 0.87 26 (26-28) 2 2.067 24 22.624
OUTPUTS 3 3.068 32 30.624
4 4.026 34 32.624
Nominal Actual ID Reynolds DP Velocity Velocity Friction 5 5.047 36 34.5
Size (in) (inches) Number (psi/100ft) (ft/sec) (m/sec) Factor
0.500 0.62 4112719 736,464.2965 1478.22 450.86 0.0260 Stainless Steel Carbon Steel
1.000 1.05 2438619 47,041.0485 519.72 158.51 0.0226 Nominal Size Actual ID Actual ID Actual ID Actual ID
1.500 1.61 1588889 4,986.8560 220.63 67.29 0.0204 (mm) (inches) (mm) (inches) (mm)
2.000 2.07 1237596 1,354.3104 133.86 40.83 0.0193 15 0.713 18.1 0.634 16.1
3.000 3.07 833804 174.4673 60.76 18.53 0.0180 20 0.933 23.7 0.854 21.7
4.000 4.03 635398 43.0358 35.28 10.76 0.0172 25 1.169 29.7 1.075 27.3
6.000 6.07 421783 5.3294 15.55 4.74 0.0166 40 1.744 44.3 1.650 41.9
>>>> 8.000 7.98 320525 1.3383 8.98 2.74 0.0164 50 2.169 55.1 2.091 53.1
10.000 10.02 255301 0.4307 5.70 1.74 0.0165 65 2.791 70.9 2.768 70.3
12.000 12.00 213176 0.1766 3.97 1.21 0.0166 80 3.295 83.7 3.248 82.5
note : Schedule 40 Pipe 100 4.295 109.1 4.217 107.1
125 5.295 134.5 5.185 131.7
150 6.421 163.1 6.272 159.3
Input requirements: • Select Service (from pulldown menu - sp. gr & viscosity will automatically fill in) -or- 200 8.394 213.2 8.272 210.1
Fill in the Yellow Cells • Input Specific Gravity 250 10.496 266.6 10.354 263
• Input Viscosity 300 12.311 312.7
• Input Flow GPM or LPM (the other should be zero) 350 13.504 343
• Input Steel Type 400 15.504 393.8

Outputs: • DP (psi / 100 ft)

• Velocity (ft/sec)
• >>>> Notes Suggested Line Size from Calculation (smallest pipe size where DP<2 psi/100 ft.)
Refer to Line Sizing Design Guide for explanation and additional information

04/07/2020
 Job No P&ID:
Client: Engineer:

Service: Chilled Water

Line No. Tubing Schedule 40 Pipe
Fluid_Characteristics Nominal Size Actual ID Nominal Size Actual ID
Note : must be in alphabetical order (inches) (Inches) (inches) (Inches)
INPUTS (see requirements below) Service Sp Gr Viscosity Temp (C) 0.125 0.125 0.269
Flow (GPM) 20.00 AWFI 0.995 0.7975 30 0.25 0.152 0.25 0.364
Pipe Length (feet) 100.00 Chilled Water 1 1.728 1 (1-2) 0.375 0.277 0.375 0.493
Specific Gravity 1.00 City Water 0.9998 1.366 5-11 (8.5) 0.5 0.37 0.5 0.622
Viscosity (centipoise) 1.73 Cooling Water 0.996 0.8148 29 (29-31) 0.75 0.62 0.75 0.824
Roughness (ft) 5E-05 HWFI 0.972 0.35 80 (80-85) 1 0.87 1 1.049
RO Water 0.99913 1.139 15 (15-20) 1.5 1.37 1.25 1.38
Tower Water 0.99679 0.87 26(26-28) 2 1.87 1.5 1.61
OUTPUTS USP Purified Water 0.98059 0.4335 65 3 2.87 2 2.067
4 3.834 3 3.068
Nominal Actual ID Reynolds DP Velocity Velocity Friction 6 5.782 4 4.026
Size (in) (inches) Number (psi/100ft) (ft/sec) (m/sec) Factor 8 5 5.047
0.500 0.37 98769 1,890.8817 59.68 18.20 0.0243 10 6 6.065
0.750 0.62 58943 138.7676 21.25 6.48 0.0236 Nominal Size Actual ID Actual ID 8 7.981
1.000 0.87 42005 25.8622 10.79 3.29 0.0239 (mm) (Inches) (mm) 10 10.02
>>>> 1.500 1.37 26675 2.8243 4.35 1.33 0.0253 15 0.713 18.1 12 12
2.000 1.87 19542 0.6311 2.34 0.71 0.0268 20 0.933 23.7 14 13.124
3.000 2.87 12733 0.0816 0.99 0.30 0.0295 25 1.169 29.7 16 15
4.000 3.83 9532 0.0206 0.56 0.17 0.0317 40 1.744 44.3 18 16.876
6.000 5.78 6320 0.0030 0.24 0.07 0.0355 50 2.169 55.1 20 18.812
8.000 7.98 4579 0.0006 0.13 0.04 0.0390 65 2.791 70.9 24 22.624
10.000 10.02 3647 0.0002 0.08 0.02 0.0419 80 3.295 83.7 32 30.624
note : Clean Tubing 100 4.295 109.1 34 32.624
125 5.295 134.5 36 34.5
Input requirements: • Select Service (from pulldown menu - sp. gr & viscosity will automatically fill in) -or- 150 6.421 163.1
Fill in the Yellow Cells • Input Specific Gravity 200 8.394 213.2
• Input Viscosity 250 10.496 266.6
• Input Flow and choose GPM or LPM
• Input Pipe Length
• Input Roughness

Outputs: • DP (psi / 100 ft)

• Velocity (ft/sec)
• >>>> Notes Suggested Line Size from Calculation
Refer to Line Sizing Design Guide for explanation and additional information

04/07/2020
 Job No P&ID:
Client: Engineer:

Service: Plant Steam Fluid_Characteristics -

Line No. Tubing Schedule 40 Pipe
Density (lb/cu
Pressure (psig) ft) Nominal Size Actual ID Actual ID Nominal Size Actual ID
INPUTS (see requirements below) 15 0.072 (mm) (inches) (mm) (Inches) (Inches) fT
Flow (kg/hr) 0.00 0.00 20 0.084 15 0.713 18.1 0.125 0.269
Flow (lb/hr) 905.00 30 0.106 20 0.933 23.7 0.25 0.364
Pressure (psig) 100.00 45 0.139 25 1.169 29.7 0.375 0.493
Density (lb/cu ft) 0.26 50 0.15 40 1.744 44.3 0.5 0.622 0.027
60 0.172 50 2.169 55.1 0.75 0.824 0.025
OUTPUTS 100 0.257 65 2.791 70.9 1 1.049 0.023
125 0.279 80 3.295 83.7 1.25 1.38 0.022
100 4.295 109.1 1.5 1.61 0.021
Nominal Actual ID DP Velocity Velocity Friction 125 5.295 134.5 2 2.067 0.019
Size (in) (inches) (psi/100ft) (ft/sec) (m/sec) Factor 150 6.421 163.1 3 3.068 0.018
1.000 0.87 23.8468 236.94 72.27 0.0111 Clean Steam 200 8.394 213.2 4 4.026 0.017
1.500 1.37 2.2853 95.55 29.14 0.0103 250 10.496 266.6 5 5.047 0.016
>>>> 2.000 1.87 0.4589 51.29 15.64 0.0098 Nominal Size Actual ID 6 6.065 0.015
3.000 2.87 0.0500 21.77 6.64 0.0091 (Inches) (Inches) fT 8 7.981 0.014
4.000 3.87 0.0107 11.97 3.65 0.0087 0.125 10 10.02 0.014
0.500 0.62 310.5383 463.56 141.39 0.0270 Plant Steam 0.25 0.152 12 12 0.013
1.000 1.05 19.3889 162.98 49.71 0.0230 0.375 0.277 14 13.124 0.013
1.500 1.61 2.0787 69.19 21.10 0.0210 0.5 0.37 0.0125 16 15 0.013
>>>> 2.000 2.07 0.5392 41.98 12.80 0.0190 0.75 0.62 0.0116 18 16.876 0.012
3.000 3.07 0.0709 19.05 5.81 0.0180 1 0.87 0.0111 20 18.812 0.012
4.000 4.03 0.0172 11.06 3.37 0.0170 1.5 1.37 0.0103 24 22.624 0.012
6.000 6.07 0.0020 4.88 1.49 0.0150 2 1.87 0.0098 32 30.624
note : 3 2.87 0.0091 34 32.624
4 3.87 0.0087 36 34.5
Input requirements: • Flow lb/hr or kg/hr (the other should be zero) 6
(Fill in the Yellow Cells) • Pressure (Density will change with pressure) 8
10
Outputs: • DP (psi / 100 ft)
• Velocity (ft/sec)
• >>>> Notes Suggested Line Size from Calculation (smallest pipe size where DP <1)
Refer to Line Sizing Design Guide for explanation and additional information

04/07/2020
 PIPE SIZING Job No
Client:
P&ID:
Service: HWFI Engineer: J. Weiss
Line No.

INPUT
Flow (liters/minute) 0.00
Flow (gallons/minute) 585.00
Specific Gravity 0.97
Viscosity (centipoise) 0.35
Roughness (ft) 0.00015

Nominal Actual ID Reynolds DP Velocity Velocity Friction

Size (mm) (inches) Number (psi/100ft) (ft/sec) (m/sec) Factor
15.000 0.71 7198523 60,943.0881 470.60 143.53 0.0250
25.000 1.17 4388081 4,507.7924 174.87 53.34 0.0219
40.000 1.74 2941323 553.8988 78.57 23.96 0.0199
50.000 2.17 2364992 177.2314 50.80 15.49 0.0190
65.000 2.79 1837932 47.6412 30.68 9.36 0.0180
80.000 3.30 1556709 20.1050 22.01 6.71 0.0174
100.000 4.30 1194279 5.1006 12.95 3.95 0.0166
>>>> 150.000 6.42 798864 0.6469 5.80 1.77 0.0158
200.000 8.39 611133 0.1658 3.39 1.03 0.0154
250.000 10.50 488726 0.0538 2.17 0.66 0.0153
note : Schedule 40

The above program (Non-compressible flow pressure drop) was created on Excel.
Input requirements: • Flow GPM or LPM (the other should be zero)
• Specific Gravity
• Viscosity
• Roughness

Output •DP (psi / 100 ft)

• Velocity (ft/sec)
• >>>> Suggested Line Size
04/07/2020