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Presently, to enhance the thermal e±ciency of a gas turbine power plant, turbine inlet air cooling
(TIAC) is the widely used technique. The conventional refrigeration methods like vapor com-
pression refrigeration and evaporative cooling need electric power, hence absorption and ad-
sorption refrigeration systems are attractive options as they can be powered using the waste heat
energy of the exhaust gases. Adsorption system has advantages over absorption system like
scalability, requirement of lower heat source temperature, absence of corrosion and crystalliza-
tion. This paper focuses on the thermodynamic analysis of waste heat powered adsorption chiller
used for the cooling of intake air to enhance the net power output of the gas turbine power plant.
This paper also presents a comparative analysis of the vapor-adsorption cycle-based TIAC system
for four di®erent refrigerants viz. HFC-134a, carbon dioxide, ethanol and ammonia with the
motive of ¯nding a substitute refrigerant for HFC-134a which has a high global warming potential
(GWP). The adsorption chiller is mathematically modeled in MATLAB with activated carbon as
the adsorbent and each one of carbon dioxide, ethanol and ammonia as the adsorbate. The
variation of the coe±cient of performance (COP) and speci¯c cooling e®ect (SCE) with varying
adsorption temperatures is presented for each pair. The net power output and primary energy rate
(PER) improvement of the gas turbine power plant at di®erent ambient temperatures are also
discussed. It is observed that ammonia can improve the power plant performance signi¯cantly
better compared to the other three refrigerants at ambient temperatures less than 40 C.
Keywords: Adsorption refrigeration; turbine intake air cooling; HFC-134a; carbon dioxide; am-
monia; ethanol.
**Corresponding author.
1850002-1
V. R. Panyam et al.
Nomenclature T : Turbine
TI : Turbine inlet
A : Adsorption potential (J/mol) TO : Turbine outlet
b : Adsorption a±nity (Pa 1 )
bo : A±nity at in¯nite temperature (Pa 1 )
C : Speci¯c adsorbance
Co : Saturated amount adsorbed
Cp : Speci¯c heat at constant pressure (kJ/kg K) 1. Introduction
D : Isosteric heat of adsorption (kJ/mol)
The predicaments of the present day energy sector,
E : Characteristic energy of the adsorption system (kJ/mol)
h : Speci¯c enthalpy (kJ/kg) like exhaust gases released from gas turbine power
m_ : Mass °ow rate (kg/s) plants exacerbating global warming and unprece-
m : Mass (kg) dented levels of energy consumption by humans,
n : Structural heterogeneity parameter make it imperative to focus research e®orts on im-
P : Pressure (Pa) proving the e±ciency of gas turbine power plants by
Q : Heat (kJ)
q : Heat °ow rate (kW)
utilizing the heat of the exhaust gases. In the past
qf : Heat energy rate given by fuel combustion two to three decades, various researchers have
SCE : Speci¯c cooling e®ect shown that gas turbine intake air cooling is an ef-
T : Temperature ( C) fective method to enhance the net power output of
W : Power (kW) the plant.1 To cool the intake air, many techniques
Z : Adsorbed volume (m 3 /kg) can be used such as evaporative cooling, vapor
Zo : Limiting volume of adsorption (m 3 /kg)
compression refrigeration system (VCRS) and vapor
absorption refrigeration system.1,2 Although evap-
orative cooling and VCRS are simple and compact
Greek symbols systems, they require electric power, whereas vapor
: E±ciency absorption refrigeration generates cooling using heat
: Time (s) energy. It seems prudent to use the absorption cycle
: Speci¯c volume (m 3 /kg) for intake air cooling due to ease of the availability
of waste heat from exhaust gases. But recently,
Panyam and Banker3 have reported that the ad-
Subscripts sorption cooling cycle can be more energy e±cient
with respect to the overall energy utilization as
a : Point `a' on adsorption cycle
ac : Activated carbon compared to the absorption cooling cycle. Also the
ad : Adsorbent other advantages of the adsorption cycle like scal-
ads : Adsorption ability of cooling capacity, availability of wide range
al : Aluminium of working pairs emphasize the need to explore ad-
air : Air sorption cooling for application in turbine inlet air
b : Point `b' on adsorption cycle
bo : Boiling
cooling (TIAC).4
c : Point `c' on adsorption cycle Numerous research works have reported on the
com : Compressor use of vapor adsorption refrigeration systems driven
CI : Compressor inlet by waste energy or solar energy to generate cooling.
CO : Compressor outlet Banker et al.5 carried out a thermodynamic analysis
cr : Critical
of an adsorption refrigeration system working with
d : Point `d' on adsorption cycle
des : Desorption the refrigerant HFC-134a and activated carbon as
e® : E®ective an adsorbent. The performance of the system was
eva : Evaporator compared with three types of the activated carbon,
fa : Fuel and air mixture Maxsorb, Chemviron and Fluka. They have built a
H : Higher laboratory model of an adsorption refrigeration
L : Lower
N : Net
system with Maxsorb as the adsorbent and HFC-
N 1 : Net with TIAC active 134a as the refrigerant for thermal management of
re : Refrigerant electronics.4 Jribi et al.6 have developed a mathe-
ref : Refrigeration matical model of carbon dioxide and activated car-
s : Saturation bon-based adsorption cooling system. With 80 kg of
1850002-2
Performance Comparison of Vapor-Adsorption Cycle-Based Gas TIAC System
Critical Critical
Refrigerant temperature ( C) pressure (bar) ODP GWP Flammability and toxicity
activated carbon, the system was able to achieve a concerns to environmental harmony due to their
cooling capacity of 2 kW and a coe±cient of per- tendency to aggravate global warming as well as
formance (COP) of 0.1. Vinod and Anil7 carried out ozone layer depletion. The ¯rst major step to curb
the thermodynamic analysis of activated carbon and the use of these refrigerants came through the
carbon dioxide-based adsorption cooling system and Montreal protocol implemented in 1989. Accord-
achieved maximum speci¯c cooling e®ect (SCE) ingly, CFCs have been phased out in a gradual
and COP of 25.87 kJ/kg and 0.09. El-Sharkawy manner.16 Consequently, production and usage of
et al.8 have experimentally investigated activated HCFCs have been restrained. Though HFCs do not
carbon–ethanol pair used in an adsorption cooling harm the ozone layer, they contribute to global
system. They reported that a SCE of 420 kJ/kg is warming. Hence, their use should be discontinued
possible using that pair which is very high compared according to the newer Kyoto protocol.17 With
to many other pairs.6,9–11 Fadar et al.12 performed HFCs set to be completely replaced by the end of
the theoretical modeling of the activated carbon– this decade, alternatives to HFC refrigerants must
ammonia pair powered by a solar parabolic trough be explored. Since CO2, ethanol and ammonia have
and attained a COP of 0.18. negligible global warming potential (GWP) and
Very few adsorption chillers were also integrated ozone depleting potential (ODP), HFC-134a can be
with power plants before. An optical company in potentially replaced by these refrigerants. The var-
Japan developed a waste heat powered tri-genera- ious properties of these refrigerants are given in
tion system with an adsorption chiller using Silica Table 1. Activated carbon seems to have good ad-
gel-water as working pair in 2003. 185 kW of exhaust sorption dynamics with the above mentioned
heat from a diesel engine was tapped to power the refrigerants.3,6,8,18 It also has a very high surface
system. This system was able to reduce the energy area and density allowing high quantity of adsor-
consumption by 10% and carbon dioxide emissions bate in less amount of volume and hence it has been
by 12%.13 A laboratory prototype of an adsorption considered for the present analysis.
air-conditioning system with Zeolite-water as With the objective to choose the best replace-
working pair, powered by the exhaust heat of the ment refrigerant for the adsorption system, this
diesel locomotive was designed by Lu et al.14 They paper presents a performance comparison of etha-
reported a mean cooling power of 3.3 kW at an nol, carbon dioxide and ammonia with that of
evaporator temperature of 7 C and a condenser R-134a when used in the vapor-adsorption cycle to
temperature of 40 C. Christy and Toossi15 evalu- cool the inlet air of a gas turbine using a set of
ated the performance of R-134a and ammonia when performance parameters.
used in adsorption air-conditioning in buses and
trailers powered by their exhaust heat. More re-
cently, Panyam and Banker3 have proposed an ad- 2. Vapor-Adsorption Cycle
sorption refrigeration system running on HFC-134a Thermal compression cycle in an adsorption com-
and activated carbon driven by the waste heat of a pressor, consisting of four steps is shown in Fig. 1. It
gas turbine. depicts the four processes on a P–C–T graph: ad-
In the current scenario, a key aspect in choosing sorption (a–b), heating (b–c), desorption (c–d) and
the refrigerant for any cooling system is its extent of cooling (d–a). The compressor bed needs to be
negative impact on the environment. It is known cooled (d–a) before adsorption and heated (b–c)
that the refrigerants like HFCs and CFCs are major before desorption. The cycle a–b–c–d–a is however
1850002-3
V. R. Panyam et al.
1850002-4
Performance Comparison of Vapor-Adsorption Cycle-Based Gas TIAC System
and an adsorption cooling system for all the four the characteristic energy of the adsorption system
refrigerants. and n is the structural heterogeneity parameter.
The adsorption potential (A) is the work done
during the isothermal compression of 1 mole of
3.1. Gas turbine power plant vapor from saturation pressure (Ps ) to the pressure
Ambient temperature, compression ratio of com- of interest, with T being the saturation temperature
pressor, type of fuel and its mass °ow rate, volu- at that pressure, and is given by
metric °ow rate of air, gas turbine and compressor
Ps
e±ciencies are considered as the operating variables A ¼ RT ln : ð6Þ
to the simulation model. Compressor power input, P
turbine power output and net power output are The speci¯c adsorbance C (mass of adsorbate per
computed as the performance parameters. mass of adsorbent) is given by
Wcom ¼ m_ air Cpair ðTCO TCI Þ ; ð1Þ Z
C¼ ; ð7Þ
WT ¼ T ðm_ air þ m_ f Þ Cpfa ðTT I TT O Þ ; ð2Þ a
a ¼ b exp½ðT Tb Þ ; ð8Þ
WN ¼ WT Wcom : ð3Þ
b
ln
b
¼ ; ð9Þ
3.2. Vapor adsorption compressor ðTcr Tbo Þ
The pivotal component of an adsorption chiller is where is the speci¯c volume and the subscripts \a"
the compressor. Compressor design depends pri- and \b" refer to the thermodynamic conditions of
marily on the adsorption and desorption tempera- the adsorbate at the adsorbed state (T ; P ) and at its
tures. Evaporator temperature is taken as 0 C and normal boiling point (Tbo ), respectively. Tcr is the
the adsorption/condenser temperature is taken critical temperature of the adsorbate, and b is the
equal to the ambient temperature. Desorption Van der Waals volume. For R-134a,
temperature is assumed to be 90 C.
Tbo ¼ 246:78 K ;
To measure the performance of the adsorption
compressor, SCE is evaluated for each refrigerant Tcr ¼ 374:21 K ;
system. SCE is de¯ned as the cooling power
m3
obtained using 1 kg of the activated carbon (adsor- b ¼ 7:2643 10 4 ;
bent). It allows to directly compare the cooling kg
capabilities of di®erent pairs which have di®erent m3
b ¼ 9:39 10 4 :
cycle times. kg
ðCb Cd Þ ðheva Þ
SCE ¼ : ð4Þ 3.2.2. Carbon dioxide and activated
2 carbon pair
Cb and Cd are evaluated from the isotherm correla- For carbon dioxide-activated carbon pair, the ad-
tions for each di®erent working pair. sorption isotherms correlated using Toth's model
are better matching with the experimental data of
3.2.1. R-134a and activated carbon pair Saha et al.20 when compared to the modi¯ed DA
Adsorption isotherms of activated carbon with model. The equilibrium amount of carbon dioxide
HFC-134a are correlated using the following equa- that can be adsorbed on activated carbon according
tion derived from Dubinin–Astakhov (DA) isotherm to Toth's model is given by the equation
model5,19: bP
n C ¼ C0 ; ð10Þ
ð1 þ ðbP Þ n Þ n
1
A
ln Z ¼ ln Zo ; ð5Þ
E
where
where Z is the adsorbed volume, Zo is the limiting
b ¼ b0 e ð RT Þ :
D
1850002-5
V. R. Panyam et al.
Here, C is the amount adsorbed, C0 is the saturated Each of the refrigerants has di®erent adsorption/
amount adsorbed, D is the isosteric heat of adsorp- desorption time due to which the cycle time also
tion, n is the heterogeneity factor, P is the equilib- varies. The adsorption/desorption times have been
rium Pressure, R is the universal gas constant taken as 600, 300, 600 and 100 s for CO2,6 R-134a,22
(kJ/mol K). ethanol23 and ammonia,24 respectively.
The values of C0 ; b0 ; D and n are 3.06 kg kg 1 , Void volume is assumed to occupy 50% volume of
106 Pa 1 , 20.37 KJ mol 1 and 0.664, respectively.6,21 the adsorbent which is why the denominator in the
equation in Eq. (15) is 2.25
3.2.3. Ethanol and activated carbon pair Cooling capacity (qref ) will be equal to the prod-
Adsorption isotherms of activated carbon with uct of refrigerant mass °ow rate and speci¯c en-
ethanol can be correlated by the DA equation thalpy change in evaporator.
n
A qref ¼ m_ re heva : ð16Þ
ln C ¼ ln Co ; ð12Þ
E
The COP of the adsorption chiller can be expressed
where C is the equilibrium uptake of the adsorbent– as
refrigerant pair, Co is the maximum adsorption ca-
pacity, A is the adsorption potential given by SCE
COP ¼ : ð17Þ
Eq. (8), E is the adsorption characteristic parameter Qtotal
of the adsorbent–adsorbate pair, which is evaluated
experimentally and n is the structural heterogeneity Qtotal is the amount of heat that has to be added
parameter.8 during heating phase of the compressor for 1 kg of
For the ethanol-activated carbon pair activated carbon.
The amount of heat required to be added during
Co ¼ 1:2 kg/kg, n ¼ 1:75 and E ¼ 5538 J/mol . desorption is equal to the sum of heat required by
activated carbon (Qac ), aluminium casing (Qal ), re-
3.2.4. Ammonia and activated carbon pair frigerant (Qref ) and heat of desorption (Qdes ). It is
The equilibrium adsorption uptake of ammonia on calculated using the following generalized equation:
activated carbon can be computed using the modi-
Q ¼ m h : ð18Þ
¯ed DA equation.18
n
T
C ¼ CO exp k 1 ; ð13Þ
TS 3.4. Primary energy rate
where C is the amount adsorbed, CO is the saturated Primary energy rate (PER), de¯ned as the ratio of
amount adsorbed ¼ 0.4655, k is the 4.282 (Dubinin the primary energy demand to the required output,
coe±cient), n is the 0.81, TS is the saturation tem- is used to evaluate the energy e±ciency of the power
perature of refrigerant, T is the temperature of plant.3
adsorbent. qf
PER ¼ : ð19Þ
Cooling capacity þ WN
3.3. Cooling capacity However, with a TIAC system in place, the cooling
The mass of activated carbon is ¯xed as 20 kg. Mass capacity is removed in the denominator for PER
of refrigerant required to realize the required con- calculations. This is because the net power output is
centration di®erence is arrived at using the following being improved at the expense of the cooling gen-
equations: erated by the system.
mac ðCb Cd Þ
mad ¼ ; ð14Þ
2 4. Results and Discussion
m
m_ re ¼ ad ; ð15Þ The following assumptions were made for the gas
ads
turbine power plant: the pressure ratio is taken as
where ads is the time for adsorption and the sub- 3.8, the compressor e±ciency as 0.92, the turbine
scripts b and d refer to the states shown in Fig. 1. e±ciency as 0.93, evaporator temperature as 0 C,
1850002-6
Performance Comparison of Vapor-Adsorption Cycle-Based Gas TIAC System
1850002-7
V. R. Panyam et al.
1850002-8
Performance Comparison of Vapor-Adsorption Cycle-Based Gas TIAC System
1850002-9
V. R. Panyam et al.
1850002-10