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[CONTENTS]

❍ SECTION 1.GENERAL
• SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
• ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

❍ SECTION 2.ELECTRICAL SECTION


• TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
• INTERNAL BLOCK DIAGRAM of ICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
• BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
• SCHEMATIC DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
• WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41
• PRINTED CIRCUIT BOARD DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43

❍ SECTION 3. EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1


❍ SECTION 4. SPEAKER PART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
❍ SECTION 5. REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

- 1-1 -
SECTION 1. GENERAL
❏ SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag Drop impact

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and don’t let


contact fingers or other exposed skin.

5) Cleaning the lens surface


If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton
swab should be used, taking care not to distort this.

Pressure
Magnet
Pressure

How to hold the pick-up

Cotton swab

Conductive Sheet

6) Never attempt to disassemble the pick-up.


Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do
not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of
this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

- 1-2 -
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong magnet-
ism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1M Ω)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent sta-
tic electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband

Resistor
(1 Mohm)
Resistor
Conductive
(1 Mohm)
Sheet

CLEARING MALFUNCTION
You can reset your unit to initial status if malfunction occur(button malfunction, display, etc.).
Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside of
the volume knob for more than 3 seconds.
If you reset your unit, you must reenter all its settings(stations, clock, timer)

NOTE: 1. To operate the RESET jump wire, pull the volume rotary knob and release it.
2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.

VOLUME
UP RESET jump wire

VOLUME KNOB

DOWN

- 1-3 -
❏ ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive sur-
face such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL
OTHER SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can gen-
erate static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS


INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED “DAN-
GEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE


SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

- 1-4 -
SECTION 2. ELECTRICAL
❏ TROUBLESHOOTING GUIDE
■ CD PART
TURN ON CD

YES
NO
OPEN CLOSE CHECK

CONNECTOR CHECK ( PN808,PN807 )

YES
CHECK POWER SUPPLY CIRCUIT( PN808 )

CHECK MICOM INTERFACE CIRCUIT( PN807 )


NO
“ READING ”
DISPLAY CHECK
CONNECTOR CHECK
( PN808,PN807,PN802,PN801 )

YES
CHECK MICOM INTERFACE CIRCUIT( PN807 )

NO
READING OK CHECK

CONNECTOR CHECK(PN801,PN802)

CHECK PICKUP MOVEMENT

YES CHECK BA5810FP (IC803)

CHECK MN6627933CG (IC801)

CHECK AN22004 (IC802)

IF PLAY, AUDIO NO
OUTPUT CHECK

YES CONNECTOR CHECK (PN808)

OK

- 2-1 -
• OPEN CLOSE NG

CONNECTOR LOCKING CHECK ( PN808,PN807 )

YES

CHECK POWER SUPPLY CIRCUIT( PN808 ,PN807) NO


DEFECTIVE MAIN
PN808 PIN 5 = 6.2V, PIN 7 = 5V
POEWR SUPPLY
PN807 PIN 1 = 5V

YES

NO
DEFECTIVE MICOM
CHECK VOLTAGE CHANGE OF OPEN CLOSE ,
AND BTLMUTE VOLTAGE(= 5V)
(PN807 PIN 20:OPEN, 19:CLOSE, 4:BTLMUTE)

YES

NO
CHECK VOLTAGE CHANGE LO+, LO- OF IC803
(PN807, PIN OPEN:20, CLOSE:19) DEFECTIVE IC803

NO DEFECTIVE
MECHANISM

- 2-2 -
• “ READING ” DISPLAY CHECK (= ONLY “CD “DISPLAY)

CONNECTOR LOCKING CHECK


(PN808,PN807,PN802,PN801 )

YES

CHECK POWER SUPPLY NO


PORT( PN808 ,PN807) DEFECTIVE CONNECTOR OR
PN808 PIN 5 = 6.2V, PIN 7 = 5V MAIN POWER SUPPLAY
PN807 PIN 1 = 5V

YES

CHECK VOLTAGE THE PIN 2 OF IC805 NO


IC805 PIN2 : 3.3V DEFECTIVE IC805

YES

CHECK RESET SIGNAL OF PN807 NO


PN807 PIN12 : 5V DEFECTIVE MICOM OR
CONNECTOR

YES

CHECK MICOM INTERFACE


CIRCUIT( PN807 )
PN807 PIN 11,13,14,15 SIGNAL CHECK NO
DEFECTIVE MICOM OR
(11: STAT, 13: MDATA, 14:MCLK, 15:MLD)
CONNECTOR
CHECK THE WAVE FORM #1

YES

NO
DEFECTIVE IC801

- 2-3 -
• READING OK CHECK (= “NO DISC” DISPLAY)

CONNECTOR LOCKING
CHECK(PN801,PN802)

YES
NO
DOES SLED MOVE ?

A
YES
CHECK PN802 PIN 3,4( SL+,SL-) DEFECTIVE PICKUP OR
IC803 OR IC801 OR IC802
NO
DOES LENSE MOVE ?
(= UP & DOWN)
B
CHECK PN801 PIN 13,16 DEFECTIVE PICKUP OR
YES ( FA-, FA+) IC803 OR IC801

NO
DOES LASER LIGHT ?
C
CHECK PN802 PIN 10( LD ) DEFECTIVE PICKUP OR
YES
IC802

NO
DOES SPINDLE ROTATE ?
D
YES CHECK PN802 PIN DEFECTIVE PICKUP OR
5,6( SP+,SP-) IC803

NO
IS READING OK ?

E
CHECK PN801 PIN 14,15 DEFECTIVE PICKUP OR
(TA- ,TA+) IC803 OR IC801 OR IC802

- 2-4 -
• READING OK CHECK #A (= “NO DISC” DISPLAY)

DOES SL+ WAVEFORM APPEAR AT


( IC803 PIN14 AND PN802 PIN3)
NO
WAVEFORM #2
SLED MOTOR WAVE

DOES SLIN WAVEFORM NO


APPEAR AT
( IC803 PIN 5) DEFECTIVE IC801
WAVEFORM #2
SLED DRIVE WAVE
YES

NO
DEFECTIVE IC803

NO
DEFECTIVE PN802
CHECK PN802 CONNECTOR LINE CONNECTOR

YES
NO DEFECTIVE PICKUP
SLED MOTOR

- 2-5 -
• READING OK CHECK #B (= “NO DISC” DISPLAY)

DOES FA+ WAVEFORM APPEAR AT


( IC803 PIN15 AND PN801 PIN16)
NO
WAVEFORM #3
FOCUS COIL DRIVE WAVE

DOES FAIN- WAVEFORM NO


APPEAR AT
( IC803 PIN 26) DEFECTIVE IC801
WAVEFORM #3
FOCUS DRIVE WAVE
YES

NO
DEFECTIVE IC803

NO
DEFECTIVE PN801
CHECK PN801 CONNECTOR LINE
CONNECTOR

YES
NO
DEFECTIVE PICKUP
FOCUS ACTUATOR

- 2-6 -
• READING OK CHECK #C (= “NO DISC” DISPLAY)

IS ?V APPLIED TO PIN10 OF NO
PN801
LASER SUPPLY VOLTAGE CHECK

IS 3.3 V APPLIED TO
PIN3 OF IC802 NO
RF IC SUPPLY VOLTAGE DEFECTIVE IC805
CHECK

YES

IS 2.0 V PIN2 OF IC802 NO


LASER CONTROL DEFECTIVE IC802
VOLTAGE CHECK

NO DEFECTIVE Q801 OR
D811

NO DEFECTIVE PN801
CHECK PN801 CONNECTOR LINE
CONNECTOR

YES

NO DEFECTIVE PICKUP
LASER PART

- 2-7 -
• READING OK CHECK #D (= “NO DISC” DISPLAY)

DOES SP+ WAVEFORM APPEAR AT


( IC803 PIN12 AND PN802
NO
PIN6)WAVEFORM #4
SPINDLE MOTOR DRIVE WAVE

DOES SPIN WAVEFORM NO


APPEAR AT( IC803 PIN 6) DEFECTIVE IC801
WAVEFORM #4
SPINDLE DRIVE WAVE

YES

DEFECTIVE IC803
NO

CHECK PN802 CONNECTOR LINE DEFECTIVE PN802


CONNECTOR
NO
YES

DEFECTIVE PICKUP
SPINDLE MOTOR

- 2-8 -
• READING OK CHECK #E (= “NO DISC” DISPLAY)

DOES TA+ WAVEFORM APPEAR AT


( IC803 PIN17 AND PN801 PIN15) NO
WAVEFORM #5
TRACKING COIL DRIVE WAVE

DOES TAIN- WAVEFORM


NO
APPEAR AT
( IC803 PIN 23) DEFECTIVE IC801
WAVEFORM #5
TRACKING DRIVE WAVE

YES
NO
DEFECTIVE IC803

NO DEFECTIVE PN802
CHECK PN802 CONNECTOR LINE
CONNECTOR
YES

DOES ARF SIGNAL APPEAR?


NO DEFECTIVE PICKUP OR
(IC802 PORT 8)
IC802
WAVEFORM #6

YES

DOES FE, TE SIGNAL APPEAR? NO DEFECTIVE PICKUP OR


(IC802 PORT FE:23, TE:21) IC802
WAVEFORM #6

NO
DEFECTIVE IC801

- 2-9 -
■ AUDIO PART

P-SENS PART CHECK

ZD 701(+) Voltage check

Half-wave rectification wave form check

IC301 26PIN PATTERN Check D713 Replacement

R746 check, then ZD701 replacement

VKK CHECK

CN305 4pin DC -33V check

ZD 700 -33V check

IC301 51PIN check ZD700 replacement

ZD 754 turn on check

Pattern disconnection check

C763 -33V and less check

D707, D708 replacement


Refer to power
Q754 replacement supply check

normal

- 2-10 -
POWER CHECK

Every kinds of Fuse check

Fuse replace

C720(+), C770(-) DC power output check

CN704 1, 2, 3, 4, 5, 6, 7, 9, 10 AC voltage output check


Power supply Ass’y check
and transformer replacent
C725(+), C729(-) DC power output check D713(PBU604) check

CN704, 11, 12 pin AC power output check

Power supply Ass’y check


IC704, IC705, IC705 power output check
and transformer replacent

IC704, IC705 , IC710 check and replacement

IC704, IC705, IC710 power output check (12V)

IC301 78PIN 5V check

IC301 5V Power output


IC709 DC5V check PN304/CN304 15 PIN check

IC709 replacement

CN513 7PIN 5V check (at CD Function)

Q904(A1273) Base Low check Check

normal operation IC501(BU2090) 14PIN HIGH check


IC5019BU2090 check & replace
Check and replace defective
Q904, CD Ass’y check replacement

- 2-11 -
Muting circuit Troubleshooting (if MUTE)

Q752(A102) Base “LOW”

c-COM operation status check

c-COM 2PIN(A-MUTE)
LINE check

Q702(A102) operation status check

C720(+), C770(-) DC power output check Q702(A102) Replace if defective

Each appropriate TR replacement

MUTE

No sound

Input check (AUX➞29,36 TUNER➞30,35


TAPE➞28/37 CD➞31/34 PIN)

Check each function input and operation


status check
IC 601 24/25 PIN Output check

Refer to IC601(TDA7429D) IC specification

IC601 input check (22/21PIN)

c-COM check (and CLK/DATA check)

IC601 output check (14PIN)

IC601 39PIN (over 8V) check and power


supply circuit check
normal

IC705 7812 operation status check (DC12V)

PN701/CN701 connection status check

ZD601 9.1V check

- 2-12 -
Specific FUNCTION MODE has no sound (TDA7468D)

TAPE Refer to IC202 Troubleshooting

IC202 input check (HEAD input) "A"DECK


1,24 "B"DECK 23,2

DECK HEAD WIRE connection status check

IC202 output check (5,20 PIN)

IC501 10 PIN(PB MUTE) operation status check

IC601 36,29 PIN signal input check

AUX

JK102 signal input check

IC601 36,29 PIN signal input check c-COM 301 10,8 PIN CLK/DATA operation status check

CD

CN603 1,3 PIN signal check and refer to CD Troubleshooting

IC601 34,31 PIN signal input check

TUNER

Refer to TUNERMODULE

IC601 35,30 PIN signal input check

- 2-13 -
MIC

IC601 function input check

Refer to IC404 Troubleshooting

IC301 Troubleshooting

C301 17, 46, 72, 90 power applied check

Refer to power supply check

IC301 15PIN 5V applied check

P-SENS terminal check

X301 oscilates or not

X301 replace

When IC301 11Pin voltage input. High➞Low➞High

RESET circuit check

IC301 replace

- 2-14 -
IC501,502,302(BU2029) Troubleshooting

IC501 16PIN power applied check

Refer to power supply check

IC501 2, 3 PIN CLK Data check


IC301 3,4 PIN data check
(When switched to CD, TAPE Function)

Refer to IC301 Troubleshooting


CONTROL function check

IC501 replace Pattern check between IC301 and IC501

normal

IC601(TDA7468D) Troubleshooting

IC601 1PIN power applied check

Refer to power supply check

IC601 21,22 Pulse waveform check


(with tunning VOL DIAL)
IC301 10,8Pin check

IC601 35,30 Pin waveform output check IC301 Troubleshooting

IC601 replace MICOM(10,8) - IC601(21,22) Pattern check

IC601 36,29Pin waveform input check

IC601 34,31Pin waveform output check

IC601 replace

normal

- 2-15 -
IC701(AMP MODULE) Troubleshooting

AMP ON/OFF check

IC502 6PIN operation status check

10,13Pin signal input check -9V(IC706) +9(IC710) operation status check


(9,14PIN check)

-9V(IC706) +9(IC710) replace if defective

Refer to Muting circuit

18,5Pin(-), 20, 3Pin(+) Power check


Refer to power supply check
6,17 Pin signal output check
RELAY operation status check (RY703,701)

OK

IC701(AMP MODULE) Troubleshooting

AMP ON/OFF check

IC502 6PIN operation status check

-9V(IC706) +9(IC710) operation status check


(11,7 PIN check)

-9V(IC706) +9(IC710) replace if defective

9Pin signal input check

Refer to Muting circuit

12Pin(-), 15Pin(+) voltage check

Refer to power supply check

12 Pin signal output check

RELAY operation status check (RY702)

OK

- 2-16 -
PLAY check (KIA6289N)

IC202 18Pin VCC power applied

Refer to power supply check

IC202 5,20 Pin signal output check

Deck Mecha operation performance check

Muting circuit check Deck Mecha replace

IC202 replace

Rec check (Q252, Q202 ON : R273, R223 High)

IC601 33,32 OUT check

Q253, Q203 Base "Low" check

IC202 11,14 Pin signal input check Refer to IC203 Troubleshooting

Q253,Q203 replace

IC202 9,16 Pin output check

IC202 18Pin VCC voltage check

IC201 6(12V), 4 Pin High check

Voltage check, IC203 Troubleshooting check

L203 2,3PIN oscilation check

C236(+) power supply check

Refer to power supply check


Deck replace
Q208 Base 0.6V supplied check

IC203 Troubleshooting check

Q208 Collector Low


Q208 replace

Q207 replace
L203 replace

normal

- 2-17 -
Dubbing check ("NORMAL or REC"//"HIGH")

Q252,202 "OFF"//"ON" : R273,223 "Low"//"HIGH"

Q253,203 "ON"//"OFF" IC203 Troubleshooting check

Refer to REC Check

USB IC802(PCM2702) LM-W5040,3140 applied, LM-W4040,2340 not applied

2, 17, 27 5V voltage check

IC705 +5V operation check

1.28 12MHz operation status check

- 2-18 -
• CD PART WAVEFORMS OF MAJOR CHECK POINT

- 2-19 -
- 2-20 -
❏ INTERNAL BLOCK DIAGRAM of ICs
• NJM2706 (IC401)
BLOCK DIAGRAM

PIN CONFIGURATION

- 2-21 -
• NJM2172 (IC603)
BLOCK DIAGRAM

PIN CONFIGURATION

- 2-22 -
• AF310W20CM (IC701)
BLOCK DIAGRAM

PIN CONFIGURATION

PIN DESCRIPTION

Pin Number Symbol Type Description


1 N_DO O NMOS Drain Output
2 VSS G Negative supply Voltage
3 N_CS P NMOS Current Sense Input
4 P_CS P PMOS Current Sense Input
5 AM_F2 O AM Mode control Input 2
6 AM_F1 G AM Mode control Input 1
7 VEE I Negative supply Voltage
8 STANDBY I ON/OFF control
9 IN P Audio Input
10 P_STATE I Protection State
11 VCC I Positive supply Voltage
12 OUT O Audio Output
13 GND I Signal Ground
14 SUBGND P Sub Ground
15 VDD I Positive supply Voltage
16 P_DO O PMOS Drain Output

- 2-23 -
• AF310W01CM (IC702)
BLOCK DIAGRAM

Pin Configuration

Pin Description

Pin Number Symbol Type Description


1 N_DO O NMOS Drain Output
2 VSS G Negative supply Voltage
3 N_CS P NMOS Current Sense Input
4 P_CS P PMOS Current Sense Input
5 AM_F2 O AM Mode control Input 2
6 AM_F1 G AM Mode control Input 1
7 VEE I Negative supply Voltage
8 STANDBY I ON/OFF control
9 IN P Audio Input
10 P_STATE I Protection State
11 VCC I Positive supply Voltage
12 OUT O Audio Output
13 GND I Signal Ground
14 SUBGND P Sub Ground
15 VDD I Positive supply Voltage
16 P_DO O PMOS Drain Output

- 2-24 -
• TC4052BP (IC801)
BLOCK DIAGRAM

PIN ASSIGNMENT

- 2-25 -
- 2-26 -
❏ BLOCK DIAGRAM

2-27 2-28
❏ SCHEMATIC DIAGRAM
• MAIN SCHEMATIC DIAGRAM

2-29 2-30
• DECK SCHEMATIC DIAGRAM

2-31 2-32
• AUDIO/WOOFER AMP, POWER SCHEMATIC DIAGRAM

2-33 2-34
• FRONT, MIC SCHEMATIC DIAGRAM

2-35 2-36
• USB & AV, WOOFER SCHEMATIC DIAGRAM

2-37 2-38
• CDP SCHEMATIC DIAGRAM

2-39 2-40
❏ WIRING DIAGRAMS

2-41 2-42
❏ PRINTED CIRCUIT DIAGRAMS
• MAIN P.C. BOARD (SOLDER SIDE)

2-43 2-44
• MAIN P.C. BOARD (COMPONENT SIDE)

2-45 2-46
• FRONT P.C. BOARD (SOLDER SIDE)

2-47 2-48
• FRONT P.C. BOARD (COMPONENT SIDE)

2-49 2-50
• POWER, MIC, WOOFER P.C. BOARD (COMPONENT SIDE)

2-51 2-52
• POWER, MIC, WOOFER P.C. BOARD (SOLDER SIDE)

2-53 2-54
• AMP, USB & AV P.C. BOARD (COMPONENT SIDE)

2-55 2-56
• AMP, USB & AV P.C. BOARD (SOLDER SIDE)

2-57 2-58
• CDP P.C. BOARD (SOLDER SIDE) • CDP P.C. BOARD (COMPONENT SIDE)

2-59 2-60
SECTION 3. EXPLODED VIEWS
• CABINET AND MAIN FRAME SECTION A26

NOTE) Refer to “SECTION 5 REPLACEMENT


PARTS LIST” in order to look for the A42
part number of each part.
450

300
302
285

301

290

286
A41

A47
A46
266
271

284
262
451 A48
276 272

261 267
258 452
283
268
277
260 269
305
A49

281
256 259
288 270 282
257 274
255
263 280
254
273 A43
264 285
275
252 265
278

A00
250

251
253

3-1 3-2
• TAPE DECK MECHANISM (A/R & A/S : LEFT A/S DECK)

021

019 505

018 020
007
017
008 016

015 LOCA. NO. LG PART NO. DESCRIPTION SPECIFICATION


003 022 A00 6720AG0002C DECK,AUDIO CWM42FR47 TOKYO PIGEON L-DOUBL
401 003 6768R-PP03A DECK MECHANISM PARTS 33-160-4309 PIGEON PRESS CASSE
023 007 6768R-GP03B DECK MECHANISM PARTS 50-222-4578 PIGEON GEAR IDLER
008 6768R-SP01F DECK MECHANISM PARTS 01-082-4598 PIGEON SPRING CWL4
009 6768R-MP01C DECK MECHANISM PARTS 50-219-4014 PIGEON MOLD CWL44
011 6768R-SP01A DECK MECHANISM PARTS 01-081-4601 PIGEON SPRING CWL4
009
013 6768R-SP03A DECK MECHANISM PARTS 01-082-4686 PIGEON SPRING CRM4
401 015 6768R-AP01A DECK MECHANISM PARTS 50-268-3016 PIGEON ARM CWL44
016 6768R-GP01H DECK MECHANISM PARTS 50-093-4503 PIGEON GEAR CRL442
502 017 6768R-AP01C DECK MECHANISM PARTS 50-239-4072 PIGEON ARM CWL44
501 018 6768R-GP01J DECK MECHANISM PARTS 50-222-4428 PIGEON GEAR CRL442
026 403 025 019 6768R-SP01P DECK MECHANISM PARTS 01-081-4678 PIGEON SPRING CRL4
504 020 6768R-BP01C DECK MECHANISM PARTS 02-083-4188 PIGEON BELT/FELT C
021 6768R-LP01C DECK MECHANISM PARTS 50-223-4429 PIGEON PULLEY/FLYW
022 6768R-VP03A DECK MECHANISM PARTS 50-093-4748 PIGEON SOLENOID AS
009 023 6768R-GP03A DECK MECHANISM PARTS 50-093-4810 PIGEON GEAR ASSY C
401 025 6768R-JP03B DECK MECHANISM PARTS 50-093-31009 PIGEON PULLEY/FLY
026 6768R-SP01D DECK MECHANISM PARTS 01-080-4609 PIGEON SPRING CWL4
030
027 6768R-DP01A DECK MECHANISM PARTS 50-259-3342 PIGEON LEVER CWL44
011
028 6768R-RP01A DECK MECHANISM PARTS 22-027-41054 PIGEON ROLLER CWL
027 029 6768R-MP01A DECK MECHANISM PARTS 50-219-4033 PIGEON MOLD CWL44
401 030 6768R-EP03C DECK MECHANISM PARTS T21V0P PIGEON HEAD CWM42FF30
013
028 401 6768R-CP01B DECK MECHANISM PARTS GSE20A2005 PIGEON SCREW CWL44
029 403 6768R-CP01D DECK MECHANISM PARTS GSL10A1704 PIGEON SCREW CWL44
501 6768R-WP03A DECK MECHANISM PARTS GWN19S035040 PIGEON WASHER CRM
502 6768R-WP03B DECK MECHANISM PARTS 03-000-4532 PIGEON WASHER CRM4
504 6768R-WP01D DECK MECHANISM PARTS GWP21X045020 PIGEON WASHER CWL
505 6768R-WP01E DECK MECHANISM PARTS GWP12X030040S PIGEON WASHER CW

3-3 3-4
• TAPE DECK MECHANISM (A/R & A/S : RIGHT A/R DECK)

006 021
037 505 LOCA. NO. LG PART NO. DESCRIPTION SPECIFICATION
001 506 020 A00 6720AG0002C DECK,AUDIO CWM42FR47 TOKYO PIGEON L-DOUBL
019
018 A01 6768R-UP03D DECK MECHANISM PARTS 50-093-4895 PIGEON PWB UNIT CW
007
001 6768R-BP03D DECK MECHANISM PARTS 02-083-4254 PIGEON BELT/FELT C
016
002 6768R-BP03E DECK MECHANISM PARTS 02-083-4256 PIGEON BELT/FELT C
402 017
003 6768R-PP03A DECK MECHANISM PARTS 33-160-4309 PIGEON PRESS CASSE
008
006 6768R-QP03C DECK MECHANISM PARTS 50-093-4880 PIGEON MOTOR(ASSY)
002 401 007 6768R-GP03B DECK MECHANISM PARTS 50-222-4578 PIGEON GEAR IDLER
008 6768R-SP01F DECK MECHANISM PARTS 01-082-4598 PIGEON SPRING CWL4
A01 009 6768R-MP01C DECK MECHANISM PARTS 50-219-4014 PIGEON MOLD CWL44
003 011 6768R-SP01A DECK MECHANISM PARTS 01-081-4601 PIGEON SPRING CWL4
402 013 6768R-SP03A DECK MECHANISM PARTS 01-082-4686 PIGEON SPRING CRM4
015 6768R-AP01A DECK MECHANISM PARTS 50-268-3016 PIGEON ARM CWL44
016 6768R-GP01H DECK MECHANISM PARTS 50-093-4503 PIGEON GEAR CRL442
017 6768R-AP01C DECK MECHANISM PARTS 50-239-4072 PIGEON ARM CWL44
018 6768R-GP01J DECK MECHANISM PARTS 50-222-4428 PIGEON GEAR CRL442
015 019 6768R-SP01P DECK MECHANISM PARTS 01-081-4678 PIGEON SPRING CRL4
022 020 6768R-BP01C DECK MECHANISM PARTS 02-083-4188 PIGEON BELT/FELT C
502 023
021 6768R-LP01C DECK MECHANISM PARTS 50-223-4429 PIGEON PULLEY/FLYW
507
022 6768R-VP03A DECK MECHANISM PARTS 50-093-4748 PIGEON SOLENOID AS
009 023 6768R-GP03A DECK MECHANISM PARTS 50-093-4810 PIGEON GEAR ASSY C
401 502 025 6768R-JP03B DECK MECHANISM PARTS 50-093-31009 PIGEON PULLEY/FLY
501 026 6768R-SP01D DECK MECHANISM PARTS 01-080-4609 PIGEON SPRING CWL4
027 6768R-DP01A DECK MECHANISM PARTS 50-259-3342 PIGEON LEVER CWL44
026 028 6768R-RP01A DECK MECHANISM PARTS 22-027-41054 PIGEON ROLLER CWL
403
028 029 6768R-MP01A DECK MECHANISM PARTS 50-219-4033 PIGEON MOLD CWL44
032 025 031 6768R-SP04A DECK MECHANISM PARTS 01-082-4731 PIGEON SPRING
504
038 032 6768R-EP04A DECK MECHANISM PARTS 50-093-41007 PIGEON HEAD ASSY
035 6768R-PP04A DECK MECHANISM PARTS 50-119-4915 PIGEON PRESS
036 6768R-SP04B DECK MECHANISM PARTS 01-081-4730 PIGEON SPRING
009 027 037 6768R-JP03A DECK MECHANISM PARTS 50-093-4674 PIGEON PULLEY/FLYW
401 038 6768R-MP01D DECK MECHANISM PARTS 50-219-4034 PIGEON MOLD CWL44
040
031 039 6768R-MP02A DECK MECHANISM PARTS 50-219-3900 PIGEON MOLD
406 040 6768R-SP01M DECK MECHANISM PARTS 01-080-4607 PIGEON SPRING CWL4
028
011 401 6768R-CP01B DECK MECHANISM PARTS GSE20A2005 PIGEON SCREW CWL44
039 402 6768R-CP01A DECK MECHANISM PARTS GSE10A2003 PIGEON SCREW CWL44
409 029 403 6768R-CP01D DECK MECHANISM PARTS GSL10A1704 PIGEON SCREW CWL44
035 406 6768R-CP01G DECK MECHANISM PARTS GSE20A2004 PIGEON SCREW CWL44
036 409 6768R-CP02A DECK MECHANISM PARTS GSD10A2016 PIGEON SCREW
013 501 6768R-WP03A DECK MECHANISM PARTS GWN19S035040 PIGEON WASHER CRM
502 6768R-WP03B DECK MECHANISM PARTS 03-000-4532 PIGEON WASHER CRM4
504 6768R-WP01D DECK MECHANISM PARTS GWP21X045020 PIGEON WASHER CWL
505 6768R-WP01E DECK MECHANISM PARTS GWP12X030040S PIGEON WASHER CW
506 6768R-WP01H DECK MECHANISM PARTS GWP23X040020 PIGEON WASHER CWL
507 6768R-WP01F DECK MECHANISM PARTS GWN21X040040 PIGEON WASHER CWL

3-5 3-6
• CD MECHANISM

416

151

159

156

422

165 418
419 155 170

173 171 LOCA.NO. PART NO DESCRIPTION SPECIFICATION


164 153 A26 4405RBE004C MECHANISM ASSEMBLY CDM-H1503 3 CD CHANGER
A30 3041RB0002C BASE ASSEMBLY PU(SPRING DAMPER)
163 168 A35 6717RCA001A PICK UP ASSY KSM-213VSCM SONY FRONT LOADING
151 3390RB0002A TRAY DISC(CDM-H1503)
162
153 4470RB0005A GEAR TRAY (CDM-H1503)
155 4681RBA001A MOTOR ASSEMBLY TRAY (CDM-H1503)
417
156 6871RF9211A PWB(PCB) ASSEMBLY,FRONT 1503 T/D SENSOR
169
166 159 3390RB0001A TRAY LOADING(CDM-H1503)
162 4400SB0001A BELT MAIN(CDM-H1303)
417 163 4470SB0003A GEAR PULLEY (CDM-H1303)
164 4470RB0003A GEAR LOADING (CDM-H1503)
167 165 6871RZ7036A PWB(PCB) ASSEMBLY,OTHERS CDM-H1503 UP/DW/OP/CL
166 4470RB0006A GEAR PU UP (CDM-H1503)
167 4470RB0007A GEAR PU DOWN (CDM-H1503)
416 168 4470RB0002A GEAR CAM (CDM-H1503)
169 4860SB0001A CLAMP DISC(CDM-H1303)
170 3550SB0001A COVER MAGNET(CDM-H1303)
171 524-012AAAA COVER CLAMP MAGNET (030X018X5T)
172 3040RB0005A BASE MAIN (CDM-H1503)
173 4510RB0001A LEVER S/W CLOSE
175 4680SBP001A MOTOR(MECH) OTHER . . .
177
177 4470RB0001A GEAR MAIN (CDM-H1503)
184 4900RB0001A DAMPER RUBBER 3CD CHANGER
172
185 3040SB0003A BASE PU(CDM-H1303)
186 4970RB0001A SPRING COIL 3 CD CHANGER
175
187 4970RB0001B SPRING COIL 50 3CD CHANGER
416 88H-0004 CD MECHA PARTS 3X12X12FNM
417 88H-0002 CD MECHA PARTS 3X9X12FZMY
418 353-025BAAA SCREW #NAME?
419 88H-0003 CD MECHA PARTS 3X12X10FZMY
420 353S353F SCREW #NAME?
421 6756SBX001A CD MECHANISM PARTS SCREW 2.6X10X10XFZMY CDM-H813
422 353-028H SCREW #NAME?

3-7 3-8
SECTION 4. SPEAKER PART

❏ LMS-W4040
841
829

827 839

821 (LEFT) 828 830


820 (RIGHT)
831
825 (LEFT)
826 (RIGHT)
840
827

836

832
837 (LEFT)
838 (RIGHT)
822
833
823
834

824

LCOA.NO PART NO. DESCRIPTION SPECIFICATION


820 3720RMF095A PANEL,FRONT SPK LMS-W5040 MOLD LEFT LMS-W4
821 3720RMF095B PANEL,FRONT SPK LMS-W5040 MOLD RIGHT LMS-W
822 6400WETK01A SPEAKER,WOOFER 20LD5EHC3500O EAW WOOFER 6OHM
823 353M050N SCREW,DRAWING + 1 D3.5 L14.0 FZMY2 FBK
824 353M051S SCREW,DRAWING H1 D3.5 L18 SWRCH16A/CR LMS-W5
825 5208RM0055A DUCT SPK LMS-W5040 MOLD LMS-W5040/W
826 5208RM0055B DUCT SPK LMS-W5040/W4040/W3140/W234
827 353M051P SCREW,DRAWING + 1 D3.0 L8.0 MSWR3/FZW SILVER
828 6400METC01A SPEAKER,WOOFER 08R60EHC3492D EAW MID-RANGE 12
829 4766RM0099A FELT UNIDENTIFY BLACK 3 INCH WOOFER
830 6400TETA01A SPEAKER,TWEETER 05N45EHC3489B EAW TWEETER(CONE
831 4766RM0100A FELT LMS-W5040 BLACK 2 INCH TWEETER
832 4766RM0098A FELT UNIDENTIFY BLACK 8 INCH WOOFER
833 6871RU0035A PWB(PCB) ASSEMBLY,SUBSET(AUDIO LMS-W5040 STANDARD 1.0MF POSSI
834 353M025Q SCREW,DRAWING WOOD,3X10 FBK
836 3610RM0005A FOOT EVA PHI 20 X 2T FE-986/886E ST
837 4760RM0077A BAFFLE SPK LMS-W5040 MOLD LEFT LMS-W4
838 4760RM0077B BAFFLE SPK LMS-W5040 MOLD RIGHT LMS-W
839 3091RMW129A CABINET ASSEMBLY SPK LMS-W5040 CABINET ASSY PB
840 6871RU0012A PWB(PCB) ASSEMBLY,SUBSET(AUDIO LMS-W5040 NET WORK ASSY STANDA
841 1WZZRM0003A WASHER,DRAWING SPK LMS-W5040 PRESS WASHER 8 X

- 4-1 -
❏ LMS-W4040W

875

870

869
834
876

873 874
877
872
871
865
823
867 868

824 866

LCOA.NO PART NO. DESCRIPTION SPECIFICATION


823 353M050N SCREW,DRAWING + 1 D3.5 L14.0 FZMY2 FBK
824 353M051S SCREW,DRAWING H1 D3.5 L18 SWRCH16A/CR LMS-W5
834 353M025Q SCREW,DRAWING WOOD,3X10 FBK
865 4940RMV002A KNOB SPK LMS-W5040W MOLD SOUND EFFE
866 3720RMF096A PANEL,FRONT SPK LMS-W5040W MOLD SUB WOOFER
867 5208RM0050A DUCT SPK LMS-W5040W MOLD DUCT LEFT
868 5208RM0050B DUCT SPK LMS-W5040W MOLD DUCT RIGHT
869 3680RCA053A LENS SPK LMS-W5040W LED COVER
870 6871R-2347A PWB(PCB) ASSEMBLY,TOTAL LMS-W5040W STANDARD KNOB PCB A
871 6400WETK02A SPEAKER,WOOFER 20LD5EHC3501J EAW WOOFER 6OHM
872 4766RM0098A FELT UNIDENTIFY BLACK 8 INCH WOOFER
873 3091RMW130A CABINET ASSEMBLY SPK LMS-W5040W CABINET ASSY PB
874 3610RM0005A FOOT EVA PHI 20 X 2T FE-986/886E ST
875 6871RU0037A PWB(PCB) ASSEMBLY,SUBSET(AUDIO LMS-W5040W STANDARD PCB SIGNAL
876 6871RU0014A PWB(PCB) ASSEMBLY,SUBSET(AUDIO LMS-W5040W - NET WORK ASSY
877 4760RM0082A BAFFLE SPK LMS-W5040W MOLD INNER BAFF

- 4-2 -

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