MH-500 (I) 0i-MC Machine Instruction Manual

MH-500(i)
FANUC 0i-MC
VER:IM-Z073600
NO:P20ABEZ50I
LEADWELL MH-500i INSTRUCTION MANUAL P20ABEZ50I
PREFACE
Thank you for purchasing the CNC MACHINE TOOL CENTER. We at

Leadwell are confident your purchase will greatly expand your work
capacity and efficiency. This issue has been prepared to assist you on
ordering replacement, servicing parts, technical problem for the type of
MH-500i. Due to constant improvement in design, you may find slight
variations from the machine delivered to you. This merely indicates that
equipment improvements have been made to better meet your
requirements. If you have any question on your machine or this
publication, please contact your Leadwell dealer or local agent.
BRIEF INTRODUCTION OF LEADWELL
Founded in 1980, Leadwell CNC Machines Mfg., Corp., is now the

largest CNC machine tool maker in Taiwan. Leadwell is constantly
searching for perfection by upgrading the performance, product quality
and reliability of its products which range from CNC Vertical /Horizontal
Machining Centers, Turning Centers, Plastic Injection Molding Machines,
Grinders, Tapping/Drilling Machines to Laser Cutting Machines, 5-face
Machining Centers and Flexible Manufacturing Systems (FMS).
In 1993 Leadwell received the Outstanding Product Award --SYMBOL

OF EXCELLENCE and its quality passed ISO recognition. Hence,
Leadwell products are recognized as highly reliable. In October, 1997
Leadwell has received the National Quality Award by the Executive Yuan,
R.O.C. We have developed our products total quality management with
outstanding result. January of 1999, the grate month, Leadwell passed a
certification of ISO-14001 from the Bureau of Commodity Inspection
And Quarantine (BCIQ) Ministry of Economic Affairs Taiwan.
CHANGES AND COPYING
Leadwell reserves the right to make any change or modification to this

manual without giving previous notice and without incurring any
obligation. You may not reproduce or transmit in any form or by any
means without the written permission of Leadwell.
◎Copyright 2007 LEADWELL CNC Machines Mfg., Corp. All rights
reserved.
Contents
1. SAFETY PRECAUTIONS
1-1 SAFETY RULES ..…………………………………………………………... …… 1-1
1-2 GENERAL SAFETY INSTRUCTIONS .………………………………………… 1-3
1-3 THE DIAGRAMS AND DRAWINGS OF SAFETY…………………………… 1-11
1-4 DANGER AREAS..…………………………………………………………... …… 1-17
1-5 SAFETY DEVICES..…………………………………………………………... … 1-19
2. MACHINE VIEWING
2-1 BASIC INTRODUCTION ……………………………………………………….. 2-1
2-2 MACHINE COMPONENT ………………………………………………………. 2-2
2-3 MACHINE FEATURE ..…………………………………………………………... 2-3
2-4 SPECIFICATION OF MACHINE .……………………………………………… 2-5
2-5 TABLE PLATE DIMENSION DRAWING… ……………………………………. 2-7
2-6 TOOL SYSTEM …………………………………………………………………… 2-8
3. PREPARATION
3-1 ENVIRONMENTAL ………………………………………………………………. 3-1
3-2 POWER SUPPLY ……………….…………………………………………………. 3-2
3-3 TRANSPORTATION ………………………………………………………………. 3-3
4. INSTALLATION
4-1 PRECAUTION …………………………………………………………………….. 4-2
4-2 THE PROCEDURE OF INSTALLATION ………………………………………. 4-3
4-3 POSITION AND PREPARATION ……………………..…………………………. 4-4
4-4 REMOVE THE FIXED BLOCKS ………………………………………………... 4-5
4-5 THE PROCEDURES OF REMOUNT OPERATION UNIT …………………… 4-6
4-6 POWER ON ………………………………………………………………………... 4-7
4-7 LEVELING ……………………………………..………………………………….. 4-8
5. KEY PARTS FEATURES
5-1 PNEUMATIC SYSTEM …………………………………………………………… 5-1
5-2 COOLANT SYSTEM ……………………………………………………………… 5-6
5-3 SPINDLE OIL CHILLER SYSTEM …………………………………………….. 5-10
5-4 LUBRICATION SYSTEM ………………………………………………………… 5-14
5-5 HEAT EXCHANGER SYSTEM ………………………………………………….. 5-18
5-6 HYDRAULIC SYSTEM …………………………………………………………… 5-20
6. OPERATION
6-1 COORDINATION SYSTEM…….………………………………………………… 6-1
6-2 OPERATION PANEL …………………………………………. …….…………… 6-2
6-3 OPERATION FUNCTION…….………………………………………………… 6-11
7. CLEAN AND MAINTENANCE

7-1 DAILY MAINTENANCE ……………………….………………………………… 7-1
7-2 WEEKLY MAINTENANCE ………………………………………………………. 7-2
7-3 SEMIANNUAL MAINTENANCE ………………………………………………... 7-2
7-4 ANNUAL MAINTENANCE ……………………………………………………… 7-3
7-5 ENVIRONMENTAL CLAIMS …………………………………………………… 7-3
7-6 OUR GOAL ………………………………………………………………………… 7-4
7-7 WASTE TREATMENT ……………………………………………………………. 7-4
Remark : Operate Instruction

Please see 【Electric Instruction Manual】
【APPENDIX】Caution：Spindle operation
SAFETY
PRECAUTIONS
Contents
1. SAFETY PRECAUTIONS
1-1 SAFETY RULES
1-1-1 The basic conditions given below must always be strictly followed …………… 1-1
1-2 GENERAL SAFETY INSTRUCTIONS
1-2-1 Cautions of operating machine …………………………………………………. 1-3
1-2-2 Routine inspections ……………………………………………………………... 1-8
1-2-3 Warm up and preparation ……………………………………………………….. 1-10
1-3 THE DIAGRAMS AND DRAWINGS OF SAFETY
1-3-1 Warning signs and labels …………………………………………………….…. 1-11
1-4 DANGER AREAS
1-4-1 Area with moving parts ………………………………………………………..... 1-17
1-4-2 Components of high voltage ……………………………………………………. 1-18
1-5 SAFETY DEVICES
1-5-1 Safety devices …………………………………………………………………... 1-19
1-5-1 Self diagnosis …………………………………………………………………... 1-21
1 SAFETY PRECAUTIONS Instruction Manual
1 SAFETY PRECAUTIONS
This machine is provided with a number of safety devices to protect personnel and
equipment from injury and damage. Operators should not, however, rely solely upon
these safety devices but should operate the machine after fully understanding what
special precautions to take by reading the following statements thoroughly.
1-1 SAFETY RULES
However, safe operation cannot be ensured if operators use a CNC Machine Center
improperly or do not follow safety rules properly. Failure to comply with these rules
may result in death, injury, or damage to the machine and/or products. In addition to the
safety information in this manual, common sense tells us there are many "Don'ts" when
operating a machine. Unless an operation is specifically stated in this instruction manual,
consider that operation a "Don't".
1-1-1 The basic conditions given below must always be strictly followed.
‧ Only qualified personnel are permitted to maintain and/or operate this machine.
‧ Read the instruction manual thoroughly and make sure the contents are completely
understood in order to operate a machine efficiently and safely.
‧ Always keep this safety paragraph and the instruction manual at a designated place
near the machine so that they can be easily accessed whenever required.
‧ Use safety shoes which are not damaged by oil, safety goggles with side covers, safety
clothes and other safety protection.
‧ Keys must be kept by a senior qualified person.
‧ Be sure there are no articles around the machine.
‧ Turn off the power source before leaving, checking and daily work.
‧ All persons concerned with operation and maintenance of this machine must be aware
of the emergency stop buttons and switches' location, functions and operation.
‧ In the event of power failure, turn off the main circuit breaker immediately.
1-1
‧ Use the recommended hydraulic oils, lubricants and grease or acceptable equivalents.
‧ Replacement fuses should have the proper current ratings.
‧ Protect the NC unit, operating panel, electric control panel, etc., from shocks, since
this could cause a failure or malfunction.
‧ Do not change parameters, volumes and other electrical settings unnecessarily. If such
changes are unavoidable, record the values prior the change so that they can be
returned to their original settings if necessary.
‧ Do not soil, scratch or remove the caution plate. Should it become illegible or be
missing, order another caution plate from the supplier.
‧ Whenever operating a forklift truck, over-crane similar equipment, special care should
be taken to prevent collisions and damage to surroundings.
1-2
1.2 GENERAL SAFETY INSTRUCTIONS
1.2.1 CAUTIONS OF OPERATING MACHINE

a. Before operation
★Always make sure no one is in the machine ★Confirm that the switches and lamps are
aisle。 working properly。
★Carry out trial operations to make sure nothing ★Always secord equipment condition on the
is wrong with machine。 “ Pre- operation lnspection Chart ”。
1-3
b. During operation
★Never try to enter the machine aisle while it is ★Make certain that the dimensions of the load
operating。 are within the specified size limits。
★Arrange the load to prevent it from shifting or ★Do not overload。 Keep the load weight
collapsing。 within the rated load capacity。
1-4
★ Do not use a pallet that is damged or ★ Do not allow unauthorized personnel to

deformed。 operate the machine。
c. After operation
★Be sureto remove the key at times when the ★ Store the key in a safe place to prevent
machine should not be opeated。 unauthorized personnel from
operating the machine。
1-5
d. Other precautions
★ When entering the aisle, take the key with

you to avoid accidental start up of the
machine。
★Be caust antly alert to unusual noise during ★ Never rise on the carriage。
operation of the machine。
1-6
‧ Only well-trained personnel may operate this machine.
‧ Always wear helmet, protecting glasses, safety shoes and other protecting equipment as
required while operating this machine.
‧ Do not wear loose clothing or jewelry that can be caught by moving parts of machine.
‧ Do not touch the chip and blade tip of the cutter with naked hands or the moving parts
with gloves.
‧ During operating, do not take the chip away or touch the rotating portion parts with
naked hands and other tools.
‧ When performing heavy-duty machining, carefully prevent chips from being

accumulated since hot chips can catch fire.
‧ Do not touch any switches with wet fingers.
‧ Always remember the position of the emergency stop button, so that you can press the
button immediately if accident occurred.
‧ Never operate the machine, unless everything is completely set down.
‧ Do not use fuses other than those are specified.
‧ Pay attention to the high voltage devices and keep away from them as possible as you
can.
‧ When the machine is operating, do not put your hands into the rotating and moving
objects.
‧ Stop the machine before adjusting the position of coolant nozzle or disposing the chips.
‧ Always turn off the power before performing maintenance or inspection.
‧ Cables, cords or electric wires whose insulation is damaged can produce current leaks
and electric shocks. Before using, please check their condition.
‧ Do not operate switches with gloves. This could cause malfunctions, damage, etc..
1-7
‧ Do not cut the kind of material which are easy to cause fire on this machine, such as
magnesium alloy or other material with lower melting point.
‧ During automatic operating, never open the machine door occasionally.
‧ During the time of worming, do not touch or operate the machine parts.
1.2.2 ROUTINE INSPECTIONS
‧ Check pressure gauges for proper reading
‧ Check motors and other parts for abnormal noises.
‧ Check the motor lubrication, sliding parts for evidence of proper lubrication.
‧ Check safety covers and safety devices for proper operation.
1-8
‧ Before the first time to use, each sliding parts must be freshly lubricated after
unpacking or keeping the machine idle for a period. For the lubricant and so on, keep
the lubricating oil pump working until oil oozes out from wiper. Contact our service
station or agents in connection with what procedure should be taken since it depends on
the type of machine.
‧ Clean the tank so that any abnormalities can be found easily.
‧ Make sure that the gauges for hydraulic pressure, air pressure, lubricating oil pressure
indicated the correct values.
‧ Make sure that lubricating oil and hydraulic oil are properly supplied to the correct
places.
‧ Oil reservoirs should be filled to indicated levels. Check and fill it up, if necessary.
‧ Check the coolant level on the tank, and fill it with coolant, if necessary.
‧ All parts and waste oils should be removed by the operator and placed far enough away
from the machine set.
1-9
1-2-3 WARM UP AND PREPARATION :
‧ The power cable from the factory feeder switch to the machine main circuit breaker
must check if there is a sufficient sectional area to handle the electric power usage.
‧ Warm up the machine, especially the spindle and feed shaft by running them for ten to
twenty minutes with about half or one-third the maximum speed in the automatic
operation mode.
‧ Wire ropes or slings should be strong enough to handle the loads and should conform
to the mandatory provisions.
‧ Tools should conform to the machine specifications, dimensions and type.
‧ After installing a tool, make a trial run.
1-10
1-3 THE DIAGRAMS AND DRAWINGS OF SAFETY

1-3-1 WARNING SIGNS AND LABELS :
There are several specific signs and labels on the machine. These signs and labels are
attached to the machine at easy-to-see locations. Please take the time to familiarize yourself
with these safety signs.
Safety classification Definition

DANGER Indicated an imminently hazardous situation which,
if not avoided, could result in death or serious
injury。
WARNING Indicated a potentially hazardous situation which, if
not avoided, could result in death or serious
injury。
CAUTION Indicated a potentially hazardous situation which, if
not avoided, might result moderate danger to the
machine and death or serious injury。
LABELS Indicated some special purpose or production
examined by Q.C.dep。
Make sure that you can read all warning and instruction labels. Clean or replace these
labels if they are too dirty to read or see the label signs. By using a cloth, water and soap to
clean them. Do not use solvent, gasoline or unknown solution. You must replace the new
labels if they are broke, missing or the words cannot be recognized. In addition to the
information given on safety labels, there is a variety of other cautionary information which
must be observed by operators during machine installation, operating and maintenance.
Read all safety-related informations carefully. Failure to observe the danger of caution
information can lead operators to serious injury or damage to the machine. Always observe
this information during machine installation, operation and maintenance.
These warning signs and labels as shown as following pages.
1-11
a. The front of machine b. The rear of machine
1-12
c. The right side of machine
1-13
d. The top of machine
1-14
1-15
e. The left side of machine
1-16
1-4 DANGER AREAS

1-4-1 AREA WITH MOVING PARTS :
When no safety guarding, the inside of machine is an extremely dangerous area due to
High-speed spindle‘s rotation, tool X, Y and Z axes movements, tool magazine
rotation, tool arm rotation, swivel arm of pallet rotation and quill motions. In
addition to chips and coolant are constantly bouncing and splashing in a wet, very hot
environment. In electric controlling cabinet, it is touched, can produce current leak
and electric shock without protection or insulation acrylics. So we had not stuck
labels on the cabinet but also warning statements in the instruction manual. (Refer to
the following drawings)
Axis stroke and reference point
1-17
1-4-2 COMPONENTS OF HIGH VOLTAGE :
1-18
1-5 SAFETY DEVICES :

Although the machine is equipped with various safety devices to protect operators from
injury and the machine from damage, machine operators must comply with the
following safety precautions without excessive reliance on these safety devices. Read
the instruction manual thoroughly to completely understand the location of each safety
device and its function before starting any operation.
1-5-1 SAFETY DEVICES :
(1) EMERGENCY STOP push buttons

(2) Overload relay protection device
(3) Tool clamp/release detect micro switches

(4) Proximity switches on ATC magazine
(5) Alarm warning lights
(6) Over travel and axes stroke end detect micro switches
(7) Pressure switch for detecting abnormal pneumatic pressure

(8) Float switch for detecting oil level of lubricant unit
(9) Float switch for detecting abnormal liquid volume of coolant unit
(10) Float switch and pressure switch for detecting abnormal hydraulic unit
(11) Self-diagnose function (within software)
(12) Full enclosure guards and three axes telescopic covers

(13) AC motor overload relay (build in AC motor Amp.)
(14) ATC sequence detect micro switches and proximity switches
(15) Proximity switches for detecting pallet changing action of APC unit
(16) Safety switches for controlling power cabinet and door opening/closing
Please refer to the following drawings on next pages :
1-19
★Electric controlling assembly
★MATC switch on ATC operation box ★Electric controlling cabinet
1-20
★Tool changer arm ★Over travel micro switches
★Hydraulic tank ★Coolant tank
1-5-2 Self- diagnosis:

If an abormality is generated in the machine, the alarm buzzer sounds with
appropriate alarm alarm message displayed on the CRT of the operation
panel. For the details of the alarms, see the self diagnose function statements.
1-21
MACHINE VIEWING
Contents
2. MACHINE VIEWING
2-1 BASIC INTRODUCTION ……………………………………………………….. 2-1
2-2 MACHINE COMPONENT ………………………………………………………. 2-2
2-3 MACHINE FEATURE ..…………………………………………………………... 2-3
2-3-1 Nomenclature …………………………………………………………………… 2-3
2-3-2 Machine outline and major dimension ………………………………………….. 2-4
2-4 SPECIFICATION OF MACHINE .……………………………………………… 2-5
2-5 TABLE PLATE DIMENSION DRAWING… ……………………………………. 2-7
2-6 TOOL SYSTEM …………………………………………………………………… 2-8
2 MACHINE VIEWING Instruction Manual
2 MACHINE VIEWING
2-1 BASIC INTRODUCTION:
‧ For the safety concern, it is designed with full guarding to protect the people from the moving
elements while operation. The door of the guards is interlocked with NC controller to stop the
spindle revolution and the axes movement while the door opened in operating mode.
‧ It is designed that only a skilled person is allowed to operate this machine, otherwise he must be
trained until he know how to operate it safely.
‧ It is designed having automatic mode and handle mode, any settings and adjusting only can be
done under handle mode or shut off the power source.
‧ Well-ribbed base, saddle and column can achieve the maximum rigidity in this class of machine.
‧ Thermal deformations are minimized for its symmetric structure designed.
‧ Extremely rigid spindle headstock construction achieve heavy duty cutting and high precision
machining.
‧ Each set of linear guide ways are finely adjusted to ensure smooth travel and high precision
after a long period of machining.
‧ Specially designed G.T. (POLY CHAIN BELT) pulleys mean both non-slip transmission and
lower noise level.
‧ Cam mechanism, arm type ATC and High speed A.P.C. can save more time during machining
work.
‧ Movable column designed can promote the precision of work piece and efficiency of
machining.
‧ The ergonomically designed controls are easily accessible to the operator.
‧ All parts are made of reuse material for protecting environment and extending machine life.
‧ Under normal operating condition and with well maintenance, it will not necessary to renew
many components except those are consumable.
The intended life of this machine is counted by:
8 hrs X 6 days X 4 weeks X 12 months X 10 years = 23040 hrs
2-1
2-2 MACHINE COMPONENT:
The MH-500i machines basically consists of base, column, saddle, table pallet, tool
exchanger arm, tool magazine, transmission system of tool magazine and three axes, operation
cabinet, headstock with spindle, chip tank, coolant tank, electric controlling cabinet, heat
exchanger, hydraulic system, pneumatic system, lubrication system, CTS unit, 5th axis device,
other option accessories, etc..
2-2
2-3 MACHINE FEATURE:
2-3-1 NOMENCLATURE:
Parts name
1 Left door
2 Right door
3 Right side door
4 Left door of electric controlling
5 Right door of electric controlling
6 Side door of cabinet
7 Left door of rear fence
8 Right door of rear fence
9 Fixed plate of fence
10 Water tank
2-3
2-3-2 MACHINE OUTLINE AND MAJOR DIMENSION:
2-4
2-4 SPECIFICATION OF MACHINE:

工作範圍 Capacity MH-500i
．X 軸行程 X-axis travel mm(in) 750(29.5)
．Y 軸行程 Y-axis travel mm(in) 650(25.5)
．Z 軸行程 Z-axis travel mm(in) 700(27.5)
．工作台面至主軸中心 Distance from table top to spindle center mm(in) 75-725(3-28.5)
．工作台中心至主軸端面 Distance from table center to spindle end mm(in) 150-850(5.9-33.4)
工作台 Table (pallet)

．工作台尺寸 Table size mm(in) 500x500(19.6x19.6)
．加工面積 (高＊寬) Working surface (height x width) mm(in) 700x600(27.5x23.6)
．工件最大旋徑及高度 Max. workpiece swing diameter & height mm(in) 710(27.9)x800(31.5)
．可承載的重量 Permissible mass of workpiece kg(lb) 500(1100)
．工作台面的樣式 Table surface configuration M12xP100x24
．最小分割角度 Min. table indexing angle deg 0.001
．工作台每轉 90°的時間 Table indexing time per 90° sec 2
．工作台離地面的高度 Height from floor to table top mm(in) 1195 (47)
主軸 Spindle
．主軸轉速 Spindle speeds min-1 6000(o.p.t 8000)
．換擋段數 Number of spindle speed ranges 1
．最大扭力 Max. spindle torque N.M 286.4/375 min-1
．鼻端型式 Spindle nose (nominal size, NO.) 7/24 Taper,NO50
．主軸軸承內徑 Spindle bearing inner diameter mm(in) 90(3.5)
進給率 Feedrate
．快速位移 Rapid traverse m/min 30(98.42)
(ft/min)
．切削進給率 Feedrate mm/min(in/ 1-8000(0.04-315)
min)
．寸動進給率 Jog feedrate mm/min(in/ 1260(49.6)
min)
自動換刀系統 A.T.C
．刀柄型式 Tool shank BT-50
．刀柄拉桿 Retention knob MAS-P50T-Ι
．刀具數 Tool storage capacity 40(o.p.t 60)
．刀具最大外徑(相鄰刀) Max. tool diameter (with adjacent tools) mm(in) 125(5)
．刀具最大外徑(非相鄰刀) Max. tool diameter (without adjacent tools) mm(in) 250(9.8)
．刀具最大長度 Max. tool length mm(in) 350(13.7)
2-5
．刀具最大重量 Max. tool mass kg(lb) 15(33)
．換刀時間(tool to tool) Tool change time (tool to tool) sec 10.5
．換刀時間(chip to chip) Tool change time (chip to chip) sec 15
自動托板交換系統 A.P.C
．托板數 Number of pallets 2
．托板交換方式 Method of pallet change Turn-type
．托板交換時間 Pallet changing time sec 16
馬達 Motors MH-500i
．主軸馬達 Spindle motor (30min/cont) FANUC kw(HP) αP22i/8000
15/11 (20.1/14.7)
．三軸伺服馬達 X,Y,Z-axis feed motors kw(HP) α12i,α22Bi,α22i
3.0(4.0), 4.0(5.4) 4.0(5.4)
第四軸伺服馬達 4-axis feed motor kw(HP) α12i
3.0(4.0)
．油壓箱馬達 Hydraulic pump motor kw(HP) 3.75(5)
．潤滑油箱馬達 Lubricant pump motor w 4
．切削水箱馬達 Coolant pump motor kw(HP) 1+1(1.3+1.3)
所需動力源 Power sources
．電力需求 Electrical power supply KVA 50
．空壓壓力 Compressed air pressure MPa (psi) 0.6(87)
．空壓流量 Compressed air flow rate L/min (gpm) 300(184.8)
各箱體容量 Tank capacity

．油壓箱容量 Hydraulic oil tank L 140
．潤滑油箱容量 Lubricant tank L 1.8
．切削水箱容量 Coolant tank L 500
機台尺寸 Machine size

．機台總高 Height of machine mm(in) 2820(111)
．佔地空間 (長＊寬) Floor space mm(in) 5650(222.5)x3600(141.7)
．機台重量 Mass of machine 15000(33000)
其它 Miscellaneous
．三軸定位精度 Positioning accuracy mm 0.01/1000
．三軸重覆定位精度 Repeatability mm 0.007/1000
．工作台定位精度 Table indexing accuracy arc sec 20
．工作台重覆定位精度 Table indexing repeatability arc sec 10
2-6
2-5 TABLE PLATE DIMENSION DRAWING
DIM. TOL
a 100 (4“) ±0.2 (±0.02“)
b M12×P1.75 -
2-7
2-6 TOOL SYSTEM :
★PULL STUD
BT-50
CAT-50
★TOOL SHANK
BT-50
CAT-50
Torque all tool holder retention studs to 150 ft- lbs。 For type used on machine, check
warning plate on the guard of spindle headstock。
WARNING:
Use only tool holder retention studs manufactured or approved by Cincinnati Milacron。
Non- approved studs may be of inferior quality resulting in a failure which could cause the tool
holder to be prematurely discharged from the spindle。 Failure to follow this instruction may
result in serious personal injury。
2-8
PREPARATION
Contents
3. PREPARATION
3-1 ENVIRONMENTAL ………………………………………………………………. 3-1
3-2 POWER SUPPLY ……………….…………………………………………………. 3-2
3-2-1 Power requirements ……………………………………………………………… 3-2
3-2-2 Wiring ……………………………………………………………………………. 3-2
3-2-3 Power capacity …………………………………………………………………… 3-3
3-3 TRANSPORTATION ………………………………………………………………. 3-3
3-3-1 Precaution ……………………………………………………………………….. 3-3
3-3-2 Transportation …………………………………………………………………… 3-4
3. PREPARATION Instruction Manual
3. PREPARATION
(1) Only trained, qualified workers should operate forklift trucks, cranes or similar equipment and
apply slings.
(2) Use only wires of dimensions specified in the manual. They must be strong enough to support
the weight of the machine.
(3) Before hoisting the machine, make sure that each of the units is fixed securely.
(4) Be careful during remove the machine to proper site and install it.
(5) Keep clean around the machine and floor.
(6) Be sure electrical cables and wire will not be damaged during installing machine.
(7) After installation and clean, connect the wire to the power source and ensure the requirement
of power capacity is proper.
(8) Before using, remove the anti-rusty oil by rags with paraffin or fuel oil. Toluene compounds
must not be used.
3-1. ENVIRONMENTAL REQUIREMENT:
(1) Where the machine avoid exposing to the direct sunlight and/or near to a heat source, etc..
Ambient temperature during operation should be 0 thru 40℃.
(2) Avoid a location where the humidity is considerable fluctuating and/or it is highly humid,
normally30﹪to 75﹪ and below in relative humidity.
(3) Avoid using the machine under such environments as to be especially dust full and or to have
a vaporous organic corrosive gas highly concentrated.
(4) Where there is no vibration source in the surroundings.
(5) Flat and smooth ground without dust or other particles. The required bearing pressure of the
floor is at least 5000kg/㎡.
(6) The machine must be protected from electrical noise sources, such as electric welders and an
electric discharge machines.
(7) Always ground machine independently, the ground resistance is 100 ohms or less and the
length of ground cable is as short as possible.
(8) The sound pressure level at the operator‘s position is under 85 db A.
3-1
(9) Foundation should be constructed of either, reinforced or non-reinforced concrete with

thickness and consistency compatible to industry standards for machine weight.
（10）protect the machine from exposing to the source of electromagnetic interfering or radiated
emission. All signal cable and wire have been connected to ground and protected by cabinet
or isolate conduit.
3-2 POWER SUPPLY:

The current standard voltage in the republic of china is 220V of power system. It is
recommended that the electrical equipment of a machine only has one power supply
connection. When other voltage is required within the machine, then these should be
supplied by equipment which is part of machine such as transformer, motor generator.
3-2-1 POWER REQUIREMENTS:

General voltage supply : ±10％
Frequency deviations : ±2％
Voltage loss: up to 10ms

Voltage peaks : up to 200％ of the rate r.m.s. supply voltage
3-2-2 WIRING:
The connecting cable to main power source specified as following table:
3-2
3-2-3 POWER CAPACITY :
Description Specification
MH-500i
Power capacity 50 KVA
Frequency 50 / 60 hz
Spindle motor power 11 / 15 kw
X axis servo motor 3.0kw
Y axis servo motor 4.0 kw
Z axis servo motor 4.0kw
B axis servo motor 3.0kw
NC switch power 700 w
Lubricating pump power 0.003 kw
Coolant pump power 1.1 kw
200 w
Coil chip conveyor×2
Hydraulic motor power 3.7 kw

Chip conveyor (OPT.) 400 w
3-3 TRANSPORTATION
3-3-1 PRECAUTION:
1. Only trained, qualified workers should operate forklift trucks, cranes or similar equipment and
apply slings.
2. Only an authorized technician should perform work with the machine hoisting.
3. Use only wires of dimensions specified in the manual. They must be strong enough to
support the weight of the machine.
4. Before hoisting the machine, make sure that each of the units is fixed securely.
3-3
3-3-2 TRANSPORTATION:
The OVERCRANG is the drawings of hoisting machine and equipments.
15 噸 15 噸
15 TONS 15 TONS
6.5米鋼繩
6.5M STEEL ROPE
Rope
Rope
L Q‘TY
Right 9M 1
Left 5M 1
3-4
Diagram for lifting and assembling :
★The rotary tables ★ The pallet
★ The spindle motor
3-5
★ The chip conveyor
★ The electric controlling cabinet
3-6
Moving the machine with a forklift :
20 TON
20 噸
3-7
INSTALLATION
Contents
4. INSTALLATION
4-1 PRECAUTION …………………………………………………………………….. 4-2
4-2 THE PROCEDURE OF INSTALLATION ………………………………………. 4-3
4-3 POSITION AND PREPARATION ……………………..…………………………. 4-4
4-4 REMOVE THE FIXED BLOCKS ………………………………………………... 4-5
4-5 THE PROCEDURES OF REMOUNT OPERATION UNIT …………………… 4-6
4-6 POWER ON ………………………………………………………………………... 4-7
4-7 LEVELING ……………………………………..………………………………….. 4-8
4 INSTALLATION Instruction Manual
4 INSTALLATION
Remove the wooden package :
Before transport or install machine properly refer to the following remarked on the
wooden cage。
This side up
Be careful fragile inside
4-1
Sling here
Center of balance
4-1 PRECAUTION:
1. Always the authorized personnel can remove the wooden cage.
2. Be careful during remove the wooden cage or vacuum package and keep away from damage
onto the machine inside or people around will get injured.
3. Keep clean around the machine and floor, especially pay attention to the nails and other
particles before install.
4. Check the rope used to lift the machine, if it is both strong enough and in good condition for
the weight of machine.
5. Ensure that there is a little clearance between the back panel of machine and forklift apron.
6. Be sure electrical cables and wire will not be damaged during lifting the machine from the
skid.
4-2
4-2 THE PROCEDURE OF INSTALLATION:

1. Take off the plate around the wooden cage and volatile corrosion inhibiting film, vanes, until
the machine left on the shipping pallet.
2. Remove the other accessories on the machine such as coolant tank, chip tank, chip guard, etc..
Then take off the packing bag.
3. Release the bolts and nuts fixed on the wooden skid.
4. Make sure that the wooden block for supporting is fixed securely. (Refer to the following
sketch)
5. Install the machine to the proper site by using forklift or crane。
6. Whenever move machine in future, it‘s necessary to use those fixed block for supporting the
machine parts。
7. After removing, keep those fixed blocks for next time using。
MACHINE WEIGHT 9000KG
4-3
4-3 POSITION AND PREPARATION:

1. After settle down the machine and accessories ports on the adequate site, put the foundation
pads under the foundation blots and position the machine。( Refer to the foundation
drawing )。
2. All the bare parts of the machine which have been coated with a rust inhibitor for transport
must be carefully cleaned by rages with paraffin or fuel oil and wrung out。Toluene
compounds must not be used。
3. After installation and cleaning, connect the wire to the power source and ensure the
requirement of power capacity is proper。
4. Power on the main power＆switch on the machine then check it if any unusual things
occurred。
4-4
4-4 REMOVE THE FIXED BLOCKS:

1. Remove the bolts of the fixed plate from the transmission bracket。
2. Remove the dryer。
3. Unless power on, do not move away the supporting block of spindle headstock。 That is the
last step to remove。
4. Except authorized personnel, do not remove the shipping support from beneath the machine as
you like anytime。 Our service engineer will do with the job, if you need。
4-5
4-5 THE PROCEDURES OF REMOUNT OPERATION UNIT :
1. Loosen the M6 set screw from the pendant arm。(Refer to the assembly drawing of operation
cabinet on the next page。)
2. Put the longer side of pendant arm into the bracket which is fixed on the right side of base
tighten with both two M6 screw and M8 set screw。
3. Put the operation cabinet with bush into the top of pendant arm completely。
4-6
4-6 POWER ON:

1. Make sure the main supplier switch is turned off before the power cable connected to the
power source。
2. Connect the wire of hydraulic system and chip conveyor with the socket of the left side of
electrical controlling cabinet。(Refer to the drawing)
3. Connect the main cable of machine with the terminal in power source box of factory。
4. Check if the voltage capacity is matched with the power source and machine system
requirement or not。
5. Check if the phases of motors, pump are correct or not by phase- meter。
6. After everything settled down, power on and turn on the main switches of machine which are
on the top of power cabinet door and the side of operation panel。 Then check there are any
abnormal signal or alarm appeared on the CRT or operation panel。
7. By using MPG, let the spindle headstock upward and take the support block away。
8. Let the spindle headstock downward a little and ensure the upward wind is from the cool fan of
spindle motor。
9. If there is no displacement on the screen after power on, please refer to the parameter tables of
electric manual to input them and restart again。
10. So far, everything is all right, then operator could operate the machine or you‘d better not
touch anything till the authorized, well- trained personnel to figure out。
4-7
4-7 LEVELING:
1. After the processes of installation, the machine level may undergo minor changes with the
elapse of time. Make it a point to check the level periodically.
2. Move the table pallet and saddle to the center position of machine by programming or manual
operation.
3. Place the levels on the table pallet and column to adjust the foundation bolts and nuts by the
bubbles of level gauges which are located in the center of levels, that is, machine reach the
static level.
4. Then tighten those bolts and nuts.
5. After static level, move the table along Y-axis direction with three points during the moving of
full travel. The bubbles of levels should be indicated the movement within one grid of levels
and adjust bolts and nuts.
6. Tighten the foundation nuts after leveling along the Y direction.
7. Follow the same steps as step 5 and step 6 but along X-axis direction to measure the dynamic
level of X axis and the movement must be in half grid of the levels bubbles.
8. Tighten all of the foundation bolts and nuts to level dynamically.
4-8
KEY PARTS
FEATURES
Contents
5. KEY PARTS FEATURES
5-1 PNEUMATIC SYSTEM
5-1-1 Outline dimension ……………………………………………………………… 5-2
5-1-2 Technical data .……………………………………….…………………………. 5-3
5-1-3 Outline dimension ………………………..…………………………………….. 5-4
5-1-4 The route sketch of pneumatic system ………………………………………… 5-5
5-2 COOLANT SYSTEM
5-2-2 Technical data ……..…………………………………………………………… 5-6
5-2-3 Position of terminal box ……………………………………………………….. 5-6
5-2-4 Pipe work ……………………………………………………………………… 5-7
5-2-5 Electrical connections …………………………………………………………. 5-7
5-2-6 Phase of the pump …….……………………………………………………….. 5-7
5-2-7 Troubleshooting ………..………………………………………………………. 5-8
5-2-8 Coolant system sketch ………………………………………………………….. 5-9
5-3 SPINDLE OIL CHILLER SYSTEM
5-3-1 Outline dimension ………………………………………………………………. 5-10
5-3-2 Circuit diagram …………………………………………………………………. 5-10
5-3-3 Wire connection …….………………………………………………………….. 5-11
5-3-4 General caution ………………………………………………………………… 5-11
5-3-5 Maintenance …….……………………………………………………………… 5-12
5-3-6 Trouble shooting ………………………………………………………………... 5-13
5-4 LUBRICATION SYSTEM
5-4-2 Technical data …………………………………………………………………... 5-14
5-4-3 General caution ………………………………………………………………… 5-15
5-4-4 Lubrication recommedation……………………………………………………. 5-16
5-4-5 The route sketch of lubrication system ………………………………………… 5-17
5-5 HEAT EXCHANGER SYSTEM
5-5-1 Outline dimension of heat exchanger ………………………………………….. 5-18
5-5-2 General caution ………………………………………………………………… 5-18
5-5-3 Specification and technical data …………….………………………………….. 5-18
5-5-4 Basic maintenance ……………………………………………………………… 5-19
5-6 HYDRAULIC SYSTEM
5-6-2 The loop sketch of hydraulic system …………………………………………… 5-21
5 KEY PARTS FEATURE Instruction Manual
5 KEY PARTS FEATURE

INSPECTION BEFORE OPERATION
1. Make sure the power cabinet is well closed。
2. Make sure the lubrication oil is full in pipe。
3. Check the hydraulic tank and coolant tank are already filled with suitable liquid。
4. Check if all of pipes are fitted tight and no loosen。
5. Ensure the doors of safety guard are closed。
6. Make sure all power force fit on requirement and sufficient performance。
7. Make sure the emergency stop button is at release condition。
8. Make sure all buttons have normal functions。(Every button‘s function describe on detail in
the next chapter。)
9. Make sure that there is no alarm message before operating。
5-1 PNEUMATIC SYSTEM:

PNEUMATIC SYSTEM :
a. It is most important that only properly instructed and qualified personnel use this equipment.
b. This equipment should only be used within the limits detailed in the technical specification.
Strict observance of the technical specification should be ensured at all time.
c. Correctly prepared compressed air should be used at all times.When installing the equipment
and thereafter, the customer shall ensure that the environmental conditions at the place of use
are taken into consideration.
d. If the equipment is incorporated in a system or used within safety devices or circuits, the
customer shall ensure that national and local safety laws and regulations are observed.
5-1
5-1-1 Parts and components :
★ Filter Regulator ★ Lubricator
★Filter Regulator ★Lubricator
No. Name No. Name No. Name

1 Body 9 Spring 1 Body
2 Bonnet 10 O ring (Case) 2 Sight dome
3 Valve assembly 11 O ring (Valve) 3 Filter cup
4 Filter element 13 O ring 4 Damper guide
5 Baffle 5 Needle valve
6 Diaphragm 6 Bowl
7 Deflector 7 O ring
8 Bowl w/guard 8 Damper
5-2
5-1-2 TECHNICAL DATA AND OUTLINE DIMENSION:
a. TECHNICAL DATA AND

TYPE SMC AW3010 FILTER REGULATOR LUBRICATOR
Max. operating pressure 9.9 kgf/cm2
Min. operating pressure 1 kgf/cm2
Regulating range 0.5～8.5 kgf/cm2
Ambient and media temperature 5～60℃
Pressure gauge indicated 10 kgf/cm2
Filter accuracy 5 μm
Filter bowl capacity 20 cm3
Max. flow rate 1700 l/min.
lubricator bowl capacity 50 cm3
Recommended oil ISO VG32 (20℃)
Range of lubricator function 5 drops/min, PIN=5kgf/cm2 , 40 L/min
NOTE : 1. Polycarbonate bowls may be damaged and possible fail if exposed to synthetic oils,
thinner solvents, trichloroethylene, kerosene or other aromatic hydrocarbons. When it is
in above atmosphere, please use a metal bowl.
2. Unsuitable for flow is below 700 normal l/min.
3. The drain line should be 8 mm or more and overall line should be less than 5 M.
5-3
b.OUTLINE DIMENSION:
5-1-3 THE SETTING METHOD OF FRL UNIT :

a. Check pressure supply before adjusting pressure.
b. The adjustment knob is a locking type. Pull the knob upward from body till an orange band is
visible. ( Show on the drawing)
c. Adjust as necessary, What with watching the pressure gauge and clockwise rotation of the knob
results in an increasing pressure or counterclockwise turn will reduce the pressure.
d. Then push the knob back into locking position after adjusting.
5-4
5-1-4 THE ROUTE OF PNEUMATIC SYSTEM:
5-5
5-2 COOLANT SYSTEM

5-2-1 OUTLINE DIMENSION :
5-2-2 TECHNICAL DATA:
TYPE GRUNDFOS CH4-20

10 bars (0℃ - +40℃)
Max. operating pressure
6 bars (+41℃ - +90℃)
0.75 bar (20℃/ 50Hz)
Min. inlet pressure
0.68 bar (20℃/ 60Hz)
Liquid temperature range 0℃ - +90℃
Max. ambient temperature +55℃
5-2-3 POSITION OF TERMINAL BOX:

a. The terminal box can be changed to any one of 0°, 90°,180°. It is not allowed to be changed by
user or owner of this machine.
5-6
5-2-4 PIPEWORK:
a. The pipe should be fitted so that any tension caused by variations in temperature does not
affect the pump. A strainer is recommended in cases where solids could enter the suction pipe
and block the pump.
b. The pump suction port must be below the lowest coolant level, for the pump is not
self-priming.
c. If a hose is used as suction pipe, it must be non-collapsible and every joint of the suction pipe
should be completely tight.
d. The discharge pipe should be at least the same diameter as the discharge port of the pump to
minimize pressure drop, high flow velocities and noise.
5-2-5 ELECTRICAL CONNECTIONS:
a. The electrical connections should be carried out in accordance with local regulations.
b. The operating voltage and frequency are marked on the nameplate mounted on pump.
c. The pump must be connected to an external on/off switch.
NOT : Never make any connections in the pump terminal box unless the electricity supply has
been switched off.
5-2-6 PHASE OF THE PUMP:

a. Signal- phase motor (1x110/220V, 60Hz), do not incorporate motor protection and must be
connected to an approved motor starter. The other incorporate a thermal overload switch and
require no additional motor protection.
b. Three-Phases motor must be connected to a motor starter, the set nominal current of which
must correspond to the electrical data on the nameplate.
NOT : 1. Do not start the pump at first time using until it has been filled with coolant.
2. Every connection are made as shown on the inside of the terminal box cover.
3. The pump should rotate counter0clockwise when viewed from the motor end and arrows
on the motor fan‘s cover indicated the correct direction of rotation.
4. To reverse the direction of rotation, switch off the power supply and interchange any two
of in putting supply wire.
5-7
5-2-7 TROUBLESHOOTING:
FAULT CAUSE
Pump does not start. Supply failure.
Control circuit has cut out or is defective.
Motor is defective.
Pump is blocked by impurities.
Pump runs but gives no coolant. Pump is not filled with coolant.
Suction or discharge pipe is blocked by
impurities.
Leakage in suction pipe.
Foot or check valve is blocked.
Pump runs at reduced capacity. Wrong direction of rotation (three-phase).
Suction lift is too great.
Suction or discharge pipe is blocked.
Pump is blocked by impurities.
Foot or check valve is partly blocked.
Pump stops during operation. Thermal overload switch in motor or external
motor protection cuts out.
Control circuit has cut out.
5-8
5-2-8 COOLANT SYSTEM SKETCH:
5-9
5-3 SPINDLE OIL CHILLER SYSTEM:

5-3-1 OUTLINE DIMENSION:
TYPE CO-4PT (L0500R134A)
5-3-2 CIRCUIT DIAGRAM:
5-10
5-3-3 WIRE CONNECTION:

1. Be sure R.S.T are in phase after turning on.
2. Check insulation of compressor and pump before running.
3. 23C temperature meter must set at 25℃.
4. Operation switch should be “ON” position.

5. When the negative phase relay is triggered, reconnect two of R.S.T three lines of power wire.
5-3-4 GENERAL CAUTIO :

1. The oil cooler is designed for reducing heat and cooling spindle of CNC machinery. It can not
be used out of the range as following illustration.
2. Oil cooler use mineral hydraulic oil or lubrication oil and the viscosity is 22-32 C.S.T.
Phosphoric ester, chlorinated, hydrocarbon type fluids, cutting oil, grinding oil, medicine or
corrosion liquids, gasoline, kerosene fuel and water-soluble liquid can not use on this unit.
3. Do not fall it flat and strike it as moving and put it on a level and solid floor.
4. Locate the oil cooler at well ventilation place where is free from fire hazard and from direct
sunlight or heat.
5. Be sure the pressure of oil pump is set from 4 to 8 kg/cm2.
6. The pressure loss of outlet pipe should be below 3 kg/cm2.
5-11
7. Be sure the installation place of oil cooler unit where exhausting and air suction can be well
performed.(Refer to the following sketches)
8. Fit a suction strainer to the suction end of oil piping which is of 100 to 150 mesh(10-15mm
metal net), therefore, it will be free from damage of compressor and drop of cooling capacity.
Both suction and discharge pipes outside must be designed that the size larger than the size of
outlet and inlet of oil cooler.
9. Before removing the air filter must wait for more 10 minutes after turning off switch.
10. When the refrigerator once stops, wait for more 3 minutes. If not necessary, do not ON-OFF
of the refrigerator.
5-3-5 MAINTENANCE:
1. Be sure to turn off the main power switch when the oil cooler is checked or maintained.
2. Do not brush or use polishing powder, acid, solvent, benzene and hot water to clean the
surface of case. It is necessary, clean with dry cloths and neutral detergent.
3. Clean the suction strainer at the suction end of the oil cooler, oil pipes after work.
4. Wash the air filter once a week.
5. Clean up the dirt on radiator of oil cooler with compressive air once half year.
5-12
5-3-6 TROUBLESHOOTING:
SITUATION CAUSE REMEDY

Main power turned on, but the Negative phase relay is Reconnect the wiring.
indicate lamp is not lit. triggered Replace the fuse.
Control circuit protector is
blown.
Joint of oil piping is loosened Check the joint of oil pipe at
from suction side. suction side and tighten the
loose joint.
Suction strainer clogged. Clean the suction strainer.
Pump runs but no oil flow and
Change the oil of oil tank if the
lower oil circulation rate of air.
oil is contaminated.
The oil level in tank is too low. Trace and refill up oil.
undue pressure loss in oil pipe Enlarge the oil pipe diameter
cause actuation of relief valve. or trim shortly the piping.
Oil viscosity too high. Choose the appropriate oil.
Pump runs but the refrigerator Thermostat is OFF. Shift the thermostat setting to
does not work. the lower side until the
refrigerator starts.
Both pump and refrigerator Control circuit protector failed. Replace the fuse.
stop. Power failure. Check the power source.
Buzzer comes out while Air filter clogged. Clean the air filter.
refrigerator runs. Obstacle block the suction or Remove the obstacle.
exhausting port.
High pressure switch actuated. Ambient temperature is too Move the machine to the lower
Thermostat is OFF. high. temperature or far from heat
source.
Compressor motor overload Compressor out of order. Replace the compressor.
relay actuated.
NOTE :
1. If alarm does not display, motor still runs but oil is not cool, please record the situation and
ask technical service or local agent right away.
2. Damage from cleaning air filter irregularly is not included quarantine period.
5-13
5-4 LUBRICATION SYSTEM:

CEN03 TYPE
5-4-2 FILL UP LUBRICATION OIL:
a. After opening the cap of oil inlet, fill up the clean, fresh oil till to the top of high level。
b. The oil tank should always preserve clean lubricant。
c. In case of impurity remains in the oil tank, please take the oil away and wash the tank, oil net
immediately。 Then refill up new oil or it will fail the oil feeding。
d. Adjust oil discharge by taking off the plastic cup and three E Type retainers first。
e. Pull the rod up or down till the requirement volume of discharge is up to the scale on rod, then
fix with the three E type retainers。
f. It is necessary to refill up lubricant oil if oil level is below the low line during operating。
Note : 1. The oil quantity will reduce gradually under normal application.
2. Be careful whether the motor is running normally or abnormally, if not contact to the local
agent or Leadwell service department.
3. When assembling the straight adaptor, please use sealing tape.
5-14
5-4-3 THE FILTER OF LUBRICATION SYSTEM:
a. Outline :
Caution : When assembling the straight adapter, please use sealing tape。
Filter character
Filter type Fx-1
Max. using pressure 10 kg / cm 2
Filter accuracy
40 μm
Note : The Fx-1 filter should be changed once year or it will fail application。
5-15
b. About oil :
The oil avoids to direct sunlight。
The oil avoids to humidity。
The oil must be purg, fresh without dirt。
5-4-4 LUBRICATION RECOMMENDATION:
Oil usage recommendation

Brand item Mobil Shell Esso Castrol
Lubricant of Dte light Turbo t32 Teresso 32 Hyspin vg32
pneumatic system Nuto h32 perfecto t32
Automatic lubricator Vactra 2 Tonna t68 Febis k68 Magna bd68
Spindle oil chiller or Ste light Turbo t32 Teresso 32 Hyspin vg32
oil cooler nuto h32 perfecto t32
Hydraulic system Dte 24 Tellus 37 Univis n32 Hyspin aws32
nuto h32
Gear of rotary table Mobil gear 629 Omala 150 Spartan ep150 alpha sp150
5-16
5-4-5 THE DRAWING OF LUBRICATION SYSTEM:
No. Part No. Parts name Specification

1 Atlm air blast
2 Spindle air blast
3 Pallet air blast
4-1 H06AC02110 Solenoide valve Atc door close VFS2110-5D-02
4-2 Atc door open
5-1 Atlm down
5-2 Atlm up
6 H00SMC0107 Five block solenoid valve unit SMC(MH-500)
7 H020030002 Pressure switch Danfoss KP-36
8 H01AH33010 Filter regulator lubricator Ac3010-03DG
5-17
5-5 HEAT EXCHANGER SYSTEM:

5-5-1 OUTLINE DIMENSION OF HEAT EXCHANGER:
5-4-2 GENERAL CAUTION:

1. For using in an ambient with high moisture or oil mist content, calk it with sealing material
around.
2. Keep the air inlet portion of heat exchanger open to fresh air.
3. Every month clean the fan net with clean water and reinstall in after completely dry.
4. Replace the filter once a year.
5-5-3 SPECIFICATION AND TECHNICAL DATA:
TYPE EA-5AR
Cooling Capacity (w/°k) 25
Voltage AC 220V
Current 0.6 A
Ambient temperature 35℃ below
5-18
5-5-4 BASIC MAINTENANCE:

1. Check and ensure that hot air exhausted from the heat exchanger every day.
2. If no hot air exhausted, check top and lower fans on heat exchanger if they can rotate
normally.
3. If one of them did not operate, check if the wire connection is correct.
4. If wire connected correctly, that means, the motor is out of order and contact with our
service person to replace.
5. If both of fans stop to operate, check the circuit breaker if it is short. (CP4)
6. If the circuit breaker is normal condition, check the fans again after resetting.
7. If it still can not operate, please contact our service person to replace.
5-19
5-6 HYDRAULIC SYSTEM

Precaution :
a. Marked “ 1 ”, they are not allowed to touch and adjust by anyone in any circumstances or it
will cayse the adnger of tool crash during tool exchanging。
b. The hydraulic tank must site at least 100mm against wall or other subjects.
c. When lower pressure or pressure leakage occurred on the operation panel, there is an alarm
message through pressure switch, that is, you should stop operating and check oil level or
pipes. If can not find, please ask for local agent or LEADWELL service personnel.
d. Oil tank is installed with oil level gauge.If the oil level is below the limited line, it is
necessary to refill up fresh oil.Also do not fill up over the high line of hydraulic level gauge.
5-20
e. During operating, the oil temperature can not be over 55℃, if it is so, please stop operating
and check pipe condition. The recommend oil is ISO VG32.
f. If the indicate needle of back pressure gauge on hydraulic filter is at the yellow area or red
area, that is, the filter should be changed into a new one。
5-6-2 THE LOOP SKETCH OF HYDRAULIC SYSTEM:
5-21
OPERATION
Contents
6. OPERATION
6-1 COORDINATION SYSTEM
6-1-1 Programming zero point…….…………………………………. ……………… 6-1
6-1-2 Coordination system ……………………………………………………………. 6-1
6-1-3 The flowchart of ATC operation…….……………………………………….….. 6-2
6-1-4 The flowchart of ATC pallet changer unit…….………………………………… 6-2
6-2 OPERATION PANEL
6-2-1 Crt and input panel…….………………………………………………………… 6-3
6-2-2 Operator‘s panel and small panel …….………………………………………… 6-4
6-2-3 Functional buttons description…….…………………………………….……… 6-6
6-3 OPERATION FUNCTION
6-3-1 Power on and power off…….…………………………………………………… 6-11
6-3-2 Manual feed…….……………………………………………………………… 6-11
6-3-3 Return to reference points…….………………………………………………… 6-12
6-3-4 Spindle start…….……………………………………………………………… 6-12
6-3-5 Increasing jog feed…….………………………………………………………… 6-13
6-3-6 Jog feed…….…………………………………………………………………… 6-13
6-3-7 Rapid traverse…….…………………………………………………………… 6-14
6 OPERATION Instruction Manual
6. OPERATION
6-1 COORDINATION SYSTEM:
6-1-1 PROGRAMMING ZERO POINT:
When execute a program, it must be determined a program zero point at first. The
programmer determines the zero point after viewing the machine drawing. The value of
coordination determines a graphic position with 3 perpendicular lines mutually crossing at a
point as shown as following drawing.
6-1-2 COORDINATION SYSTE:

The coordination system contains of 3 axes and 3 swivel axes as following sketch.
6-1
6-1-3 THE FLOWCHART OF ATC OPERATION :

Power on
↓
Return to the reference point on three axes

↓
Prepare the workpiece

↓
Call a proper program

↓
Locate all tools to tool pocket

↓
Mount tool onto the tool magazine

↓
Measure tool length and set tool compensation data

↓
Set work coordination system and zero point

↓
Prepare for automatic operation

↓
Dry run for testing program

↓
Machine program executing
6-1-4 THE FLOWCHART OF AUTOMATIC PALLET CHANGER UNIT :

Three axes go back the reference position. (G30)
↓
Table pallet up (M31)

↓
Table pallet rotate 180°(M33 cw / M34 ccw)
↓
Table pallet down (M32)
6-2
6-2 OPERATION PANEL:
6-2-1 Crt and input panel :

Crt and Input panel which are displayed and input data, shown on the
following drawing :
6-3
6-2-2 Operator‘s panel and small panel :

Refer to the drawing :
6-4
Arm A.T.C small panel
APC small panel :
6-5
Handle mode :
6-2-3 Functional buttons description :
Crt power on
Crt power off
Select buttons of axis traverse
Automatic operation
Program edit
Manual data input
Single block
After executing one block of program
machine will stop
6-6
Block deletion
After executing one block of program machine
will stop.
Optional stop
After executing block machine stops and
include M01 code.
Dry run
Machine will move with jog feed rate in cycle
operation and F value will be neglected.
Program test
The M, S, T and B functions are neglected in
automatic operation.
Axis inhibit
In cycle or manual operation, the position
display as specified and M, S, T, B functions
will be executed.
Manual absolutely.
Cancel the movement of Z axis.
Cycle start
Start automatic operation.
Cycle stop
Stop feed temporarily during automatic
operation.
6-7
Program stop
Axes are locked and M, S, T functions can
not be executed.
Selects mode to the reference point.
Jog feed.
Incremental feed of jog.
Manual pulse generator.
Starts to return to the reference point.
Program teach.
Ofset mesur.
6-8
Incremental feed rate.
Spindle orientation.
Spindle revolution descreasement.
Spindle movement with whole speed.
Spindle revolution increasement.
Spindle rotation clockwise.
Spindle stop.
Spindle rotation counterclockwise.
6-9
Program protection with key.
Coolant A power on.
Coolant A power off.
Automatic operation of coolant A.
Knob of override in traverse feeding.
Emergency stop button.
6-10
6-3 OPERATION FUNCTION :

6-3-1 Power on and power off :
(1) Power on :
Turn on the power source and the switch on the upper part of electric controlling cabinet, then
press the button to power on as well as watch on the CRT and press home mode, axes selection
keys to execute home command for being ready to run。
(2) Power off :

Move X and Y axes to the center position or home position and press power off button also turn
off the main switch of power cabinet.
6-3-2 Manual feed :
Press MPG button as mode selection.
Select the desired axis by pressing axial

movement buttons at one time.
↓
Select feed rate.
↓
Rotate the MPG to start manual feed and
the feed rate is concerned with turning
speed of handle.
6-11
6-3-3 Return to reference points :
Press the “HOME” button as mode

selection.
↓
Select the direction of axis and axis button.

( Built - in lamp will light on )
Press the home start button to start the

movement at rapid traverse.
↓
Indicated lamp will light till the reference
point returned completely.
6-3-4 Spindle start :
Press the one mode buttons of Home, Jog,

Increase jog, Mpg and Teach.
↓
Under Mdi mode, input the revolution of
spindle.
↓
Press either the spindle CW button or CCW
button.
↓
Select the spindle speed and press either the
spindle speed decreased or increase button.
6-12
6-3-5 Increasing jog feed :
Press the increasing jog button as mode

selection.
↓
Select the feed amount.
Press the direction buttons of axes to start

movement. If release the button, the
movement will be stopped.
X1 X10 X100 X1K

Metric 0.001 mm 0.01 mm 0.1 mm 1 mm
input
Inch input 0.001“ 0.001“ 0.01“ 0.1“
6-3-6 Jog feed :
Press the jog button as mode selection.
↓
Select the direction of axis button except
traverse button. If release the button, the
movement will be stopped.
↓
The jog feed is possible to override the
speed rate by rotating the knob.
6-13
6-3-7 Rapid traverse :
Press the jog button as mode selection.
Press the traverse button and the

appointed axis button as the same time. If
release the buttons, the movement will be
stopped.
It is possible to override the speed rate by

rotating the knob of override where is in
small panel.
Rapid traverse (In 100 %)

X axis 15,000 mm/min.
Y axis 15,000 mm/min.
Z axis 15,000 mm/min.
6-14
CLEAN
&
MAINTENANCE
Contents
7. CLEAN AND MAINTENANCE
7-1 DAILY MAINTENANCE ……………………….………………………………… 7-1
7-1-1 Before power on ……...………………………………………………………… 7-1
7-1-2 After power on ………………………………………………………………….. 7-1
7-1-3 After finishing daily work ……………………………………………………… 7-1
7-2 WEEKLY MAINTENANCE ………………………………………………………. 7-2
7-3 SEMIANNUAL MAINTENANCE ………………………………………………... 7-2
7-4 ANNUAL MAINTENANCE ……………………………………………………… 7-3
7-5 ENVIRONMENTAL CLAIMS …………………………………………………… 7-3
7-6 OUR GOAL ………………………………………………………………………… 7-4
7-7 WASTE TREATMENT ……………………………………………………………. 7-4
7-7-1 DURING OPERATION …………………………………………………………. 7-4
7-7-2 AFTER OPERATION …………………………………………………………… 7-4
7 CLEAN AND MAINTENANCE Instruction Manual
7 CLEAN AND MAINTENANCE

CAUTIO : 1. Shut off the power before doing any maintenance or cleaning job and obey the
instruction or you might be hurt.
2. Any clean or maintenance concerned with removing must be careful and only
well-trained personnel can do it.
7-1 DAILY MAINTENANCE:
7-1-1 BEFORE POWER ON:

a. Inspect if the power cable and external cable are normally connected and the voltage capacity
is matched as machine required.
b. Check if there is oil or coolant leakage on the hydraulic or coolant pipes.
c. Check if there are enough oil for the hydraulic unit, lubrication unit and coolant unit.
d. Check if the pressure gauges of hydraulic unit and pneumatic unit were indicated to zero
position.
e. Check if the auto tool changer unit is at the normal position.
7-1-2 AFTER POWER ON:

a. Check if there is alarm message after NC power on.
b. NC should be ready to execute the program.
c. All the running components should be run at normal condition without noise.
d. The pressure gauge for pneumatic system should be at 6 kg/cm2.
e. Auto lubricator should be actuated to pump oil with flow setting to 3-6 c.c./cycle.
f. The lubricant should flow out to the sideways.
g. The wipers on the telescopic covers should be cleaned from the chips.
h. Test tool changing unit and make sure the unit can work smoothly.
7-1-3 AFTER FINISHING DAILY WORK:
a. Inspect the oil level of auto lubricator tank to refill up, if it is necessary and is consumed.
b. If there is water or dirt in the tank, relieve and change fresh oil.
c. Check the level of coolant to refill up and flush the coolant pump through with clean water if
there are impurities after use.
7-1
d. Clean the chips on the chip tank, conveyor, tool tip and tool magazine.
e. Remove and centralize the chips on the chip bucket out side of the shop.
f. The coolant pump which is not being used during period frost should be drained (shown as the
following sketch) or it will be harmful for pipe and pump. Take off the priming plug P and
drain plug V for draining.
g. Turn off working light, power supplier and draw out the connector of power cable whenever
finishing work.
7-2 WEEKLY MAINTENANCE:
a. Clean fan net of heat exchanger on electrical cabinet.
b. Clean fan net of spindle oil cooler.
c. Clean fan net of motor on the hydraulic tank.
d. Clean the motor fan of chip conveyor .
e. Clean the filter net inside of coolant tank.
f. Clean ATC motor fan and the brake of surrounding motor.
g. Fill the grease for the warm gear of ATC transmission unit.
7-3 SEMIANNUAL MAINTENANCE:
a. Check and re-adjust the machine level and static accuracy.
b. Inspect the home position and reset, if necessary.
c. Ensure there is enough of lubricant on the slide way, gear of reducer and change or refill the
fresh oil, such as lubricant, hydraulic oil, oil cooler tank, etc.
d. Inspect the backlash of ball screw on three axes.
7-2
e. Inspect the repetitive accuracy and geometric accuracy of machine.
f. Replace the fan net of heat exchanger on electrical cabinet.
g. Replace the element of filter on hydraulic tank or other accessory parts.
h. Clean the electrical motor outside and turn off the power at first.
i. Before cleaning the chip or dirt on the conduction block of sensor and magnetic switch, turn
off the power.
j. Check the smooth function of all limit switches for axes and clean the dirt or re-adjust the
position, if necessary.
7-4 ANNUAL MAINTENANCE:
a. Follow the same procedures as mentioned above semiannual maintenance.
b. Replace the hydraulic oil and oil filter according to the oil recommendation.
c. Replace the filter for auto lubricator and clean the lubrication tank, coolant tank.
d. Do not pour out the wasting oil or coolant liquid casually. It‘d better remain in oil bucket
periodically and send to the authorities concerned of shop to do with it.
e. Check and correct the geometric accuracy of machine.
7-5 ENVIRONMENTAL CLAIMS:
God creates this world and gives human being the rights to rule over the earth. Leadwell, a part of
this family shall have responsibility and duty to keep the earth away from damage or pollution
during producing. We all obey the laws and regulations through our policy of quality control
management and concept of environmental protection issue. We have been devoted ourselves on
the environmental management system no matter at work or in life. It is our final destination that
to make a sustainable development business and to provide a pure clean environment to the
generations.
7-3
7-6 OUR GOAL:
1. RESOURCES RECOVERY: Not only check devices periodically and save the resources but
reuse the recyclable resources and develop new less-polluted
resources.
2. REDUCING WASTE: Specify and recycle the waste and reduce the quantity of waste.
3. WATER CONTROL: Inspect the water, wastewater drained off to the sewage treatment plant
through our sanitary sewer.
4. AIR CONTROL: Reduce air pollutants; obey the laws about emissions standard of air pollution.
remain a high quality and all devices are in good condition.
7-7 WASTE TREATMENT:
7-7-1. DURING OPERATION:

a. Waste Oil: There is any leakage of oil or liquid during operating machine, stop and check
machine. Meanwhile, report to your supervisor or manager for solve it. The
waste oil, solution or liquid must pour into the stored bucket at plant or follow the
rules and procedures of waste treatment of your own control measures. It can not
be poured out at random and not be allowed draining down through sewer.
b. Cutting Chip: Some of the cutting chips are able to recycle, after machining, the chips must
separate and restore by material. It is must be placed and treat according to
the environmental regulations of local plant.
c. Toxic gas: Check the concentration of exhaust emissions and the emission equipments.
Control the value to standard request every cyclic inspection.
7-7-2. AFTER OPERATION:

Waste Machine: When machine is out of order can not be fixed, do not throw away directly and
separate the machine to pieces by material. Some of the material can be
recycled such as casting iron, steel, metal, etc.. Some of them can not be
reused such as cables, electrical parts, motors, PCB board, etc.. Store the
same parts according to their material to do with local dealer or the
procedures of waste treatment on your own.
7-4
APPENDIX
Caution: Spindle Operation
A. SPINDLE AIR PURGE：
1.Set spindle air purge pressure at 1.2kg/cm2～1.5kg/cm2.
Caution At power on for turning, check spindle air purge is functioning correctly.
Caution Do not turn off spindle air purge or adjust pressure, it will lead to spindle
defected or damage of spindle.
B. SPINDLE OIL COOLER：

1. Spindle shaft and quill with temperature difference may lead to spindle bearing
burns. Spindle oil cooler temperature set up have to 2°C higher than room
temperature.
2. Rotary type of spindle oil cooler temperature is 25°C at initial. Pls. adjust according
to machine site.
3. Digital spindle oil cooler will detect spindle room temperature, no more adjustment
is required.
Caution At power on for turning, check spindle oil cooler is functioning correctly.
C. SPINDLE WARM UP：

To ensure spindle smooth rotation in long term and long lifetime, at machine,
installation or daily turn on, follows spindle warm up operation.
D. SPINDLE TEMPERATURE INCREASE：

1. This machine spindle was build up with high accuracy of spindle angular ball
bearing of which add with high temperature endurable grease lubricator effective for
maintain its accuracy with low temperature increasing at rotation.
2. If spindle temperature increased higher than 20°C of room temperature, this
indicates abnormal of the spindle. Contact machine builder immediately for
authorized engineer delicate for maintenance will be required.
Caution None authorized personnel disassembling spindle is prohibited. In case this
accident happened, any failure to the spindle is subject to customer’s obligation.
E. SPINDLE HIGH SPEED ROTATION TIME MANAGEMENT：Ref. table 1

1. Extreme speed of spindle rotation do not exceeds 1/4 of daily working hours.
2. Spindle speed stay less than normal rotation speed（85% of extreme spindle
speed）for machining.
3. Spindle run at normal continuous rotation speed do not exceed 8 hours a day.
Otherwise, lower normal rotation speed to 70% of spindle speed, or reduce
spindle speed to minimum speed for 1 hour will be required.
1 01
4. Spindle speed less than minimum speed is not allowed.
Table 1
Spindle Extreme speed Normal spindle rotation Minimum
specification of speed at speed
Spindle rotation 85% of Spindle peak
8000rpm 8000rpm 7000rpm -
10000rpm 10000rpm 8500rpm 3000rpm
12000rpm 12000rpm 10000rpm 5000rpm
15000rpm 15000rpm 12000rpm 6000rpm
F. SPINDLE GUARANTEE：
1. Spindle of normal operation, general spare parts will be guaranteed for 1 year.
2. Spindle bearing guaranteed for 2000hrs of rotation.
2 01
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MH-500(i)

Thank you for purchasing the CNC MACHINE TOOL CENTER. We at

Founded in 1980, Leadwell CNC Machines Mfg., Corp., is now the

In 1993 Leadwell received the Outstanding Product Award --SYMBOL

Leadwell reserves the right to make any change or modification to this

◎Copyright 2007 LEADWELL CNC Machines Mfg., Corp. All rights

7. CLEAN AND MAINTENANCE

Remark : Operate Instruction

1-1 SAFETY RULES

‧ Keys must be kept by a senior qualified person.

‧ Be sure there are no articles around the machine.

‧ Replacement fuses should have the proper current ratings.

1.2 GENERAL SAFETY INSTRUCTIONS

1.2.1 CAUTIONS OF OPERATING MACHINE

★ Do not use a pallet that is damged or ★ Do not allow unauthorized personnel to

★ When entering the aisle, take the key with

‧ Only well-trained personnel may operate this machine.

‧ When performing heavy-duty machining, carefully prevent chips from being

‧ Do not touch any switches with wet fingers.

‧ Never operate the machine, unless everything is completely set down.

‧ Do not use fuses other than those are specified.

‧ Always turn off the power before performing maintenance or inspection.

‧ During automatic operating, never open the machine door occasionally.

1.2.2 ROUTINE INSPECTIONS

‧ Check pressure gauges for proper reading

‧ Check motors and other parts for abnormal noises.

‧ Check safety covers and safety devices for proper operation.

‧ Clean the tank so that any abnormalities can be found easily.

1-2-3 WARM UP AND PREPARATION :

‧ Tools should conform to the machine specifications, dimensions and type.

‧ After installing a tool, make a trial run.

1-3 THE DIAGRAMS AND DRAWINGS OF SAFETY

Safety classification Definition

These warning signs and labels as shown as following pages.

a. The front of machine b. The rear of machine

c. The right side of machine

d. The top of machine

e. The left side of machine

1-4 DANGER AREAS

1-4-2 COMPONENTS OF HIGH VOLTAGE :

1-5 SAFETY DEVICES :

1-5-1 SAFETY DEVICES :

(1) EMERGENCY STOP push buttons

(3) Tool clamp/release detect micro switches

(7) Pressure switch for detecting abnormal pneumatic pressure

(12) Full enclosure guards and three axes telescopic covers

Please refer to the following drawings on next pages :

★Electric controlling assembly

★MATC switch on ATC operation box ★Electric controlling cabinet

★Tool changer arm ★Over travel micro switches

★Hydraulic tank ★Coolant tank

1-5-2 Self- diagnosis:

2-1 BASIC INTRODUCTION:

‧ Thermal deformations are minimized for its symmetric structure designed.

The intended life of this machine is counted by:

8 hrs X 6 days X 4 weeks X 12 months X 10 years = 23040 hrs

2-2 MACHINE COMPONENT:

2-3 MACHINE FEATURE:

2-3-2 MACHINE OUTLINE AND MAJOR DIMENSION:

2-4 SPECIFICATION OF MACHINE:

．X 軸行程 X-axis travel mm(in) 750(29.5)

．Y 軸行程 Y-axis travel mm(in) 650(25.5)

．Z 軸行程 Z-axis travel mm(in) 700(27.5)