Professional Documents
Culture Documents
MCV-1500i+
MCV-2000i
VER:IM-V060300
NO:P20ABEV60I
LEADWELL V-60i/V-80i/MCV-1500i+/MCV-2000i INSTRUCTION MANUAL P20ABEV60I
CONTENT
PAGES
2. MACHINE FEATURE
2-1 NOMENCLATURE .......................................................................................... 2-1
2-2 SPECIFICATION............................................................................................... 2-2
3. TRANSPORTATION
3-1 PRECAUTION................................................................................................... 3-1
3-2 TRANSPORTATION DRAWING ……………................................................. 3-2
3-3 TRANSPORTATION-FLOOR DRAWING....................................................... 3-3
4. INSTALLATION
4-1 PRECAUTION.................................................................................................. 4-1
4-2 ENVIRONMENTAL REQUIREMENT............................................................ 4-1
4-3 THE PROCEDURE OF INSTALLATION MACHINE .................................... 4-2
4-4 THE PROCEDURE OF ADJUSTING LEVEL………...................................... 4-8
【APPENDIX】Caution:Spindle operation
PREFACE
I
BRIEF INTRODUCTION OF LEADWELL
Founded in 1980, Leadwell CNC Machines Mfg., Corp., is now the largest CNC
machine tool maker in Taiwan. Leadwell is constantly searching for perfection by
upgrading the performance, product quality and reliability of its products which
range from CNC Vertical /Horizontal Machining Centers, Turning Centers, Plastic
Injection Molding Machines, Grinders, Tapping/Drilling Machines to Laser Cutting
Machines, 5-face Machining Centers and Flexible Manufacturing Systems (FMS).
II
CHANGES AND COPYING
Leadwell reserves the right to make any change or modification to this manual
without giving previous notice and without incurring any obligation. You may not
reproduce or transmit in any form or by any means without the written permission
of Leadwell.
◎Copyright 2000 LEADWELL CNC Machines Mfg., Corp. All rights reserved.
III
Safety Precautions
Contents
1. SAFETY PRECAUTIONS
1.1 SAFETY RULES
1.1.1 The basic conditions given below must always be strictly followed …………… 1-1
1.2 GENERAL SAFETY INSTRUCTIONS
1.2.1 Cautions of operating machine …………………………………………………. 1-3
1.2.2 Routine inspections ……………………………………………………………... 1-4
1.2.3 Warm up and preparation ……………………………………………………….. 1-5
1.3 THE DIAGRAMS AND DRAWINGS OF SAFETY
1.3.1 Warning signs and labels ………………………………………………………... 1-5
1.4 DANGER AREAS
1.4.1 The area with moving parts ……………………………………………………... 1-8
1 SAFETY PRECAUTIONS
This machine is provided with a number of safety devices to protect personnel and
equipment from injury and damage. Operators should not, however, rely solely
upon these safety devices but should operate the machine after fully understanding
what special precautions to take by reading the following statements thoroughly.
1-1-1 The basic conditions given below must always be strictly followed.
1-1
‧ Protect the NC unit, operating panel, electric control panel, etc., from shocks,
since this could cause a failure or malfunction.
‧ Do not change parameters, volumes and other electrical settings
unnecessarily. If such changes are unavoidable, record the values prior the
change so that they can be returned to their original settings if necessary.
‧ Do not soil, scratch or remove the caution plate. Should it become illegible or
be missing, order another caution plate from the supplier.
‧ Whenever operating a forklift truck, over-crane similar equipment, special
care should be taken to prevent collisions and damage to surroundings.
1-2
1-2 GENERAL SAFETY INSTRUCTIONS
1-2-1 CAUTIONS OF OPERATING MACHINE:
‧ Only well-trained personnel may operate this machine.
‧ Always wear helmet, protecting glasses, safety shoes and other protecting equipment as
required while operating this machine.
‧ Do not wear loose clothing or jewelry that can be caught by moving parts of machine.
‧ Do not touch the chip and blade tip of the cutter with naked hands or the moving parts with
gloves.
‧ During operating, do not take the chip away or touch the rotating portion parts with naked
hands and other tools.
‧ When performing heavy-duty machining, carefulley prevent chips from being accumulated
since hot chips can catch fire.
‧ Always remember the position of the emergency stop button, so that you can press the
button immediately if accident occurred.
‧ Pay attention to the high voltage devices and keep away from them as possible as you can.
‧ When the machine is operating, do not put your hands into the rotating and moving objects.
‧ Stop the machine before adjusting the position of coolant nozzle or disposing the chips.
‧ Cables, cords or electric wires whose insulation is damaged can produce current leaks and
electric shocks. Before using, please check their condition.
‧ Do not operate switches with gloves. This could cause malfunctions, damage, etc..
‧ Do not cut the kind of material which are easy to cause fire on this machine, such as
magnesium, magnesian ally or other material with lower melting point.
‧ During the time of worming, do not touch or operate the machine parts.
1-3
1-2-2 ROUTINE INSPECTIONS:
‧ Check pressure gauges for proper reading
‧ Check the motor lubrication, sliding parts for evidence of proper lubrication.
‧ Before the first time to use, each sliding parts must be freshly lubricated after unpacking or
keeping the machine idle for a period. For the lubricant and so on, keep the lubricating oil
pump working until oil oozes out from wiper. Contact our service station or agents in
connection with what procedure should be taken since it depends on the type of machine.
‧ Make sure that the gauges for hydraulic pressure, air pressure, lubricating oil pressure
indicated the correct values.
‧ Make sure that lubricating oil and hydraulic oil are properly supplied to the correct places.
‧ Oil reserviors should be filled to indicated levels. Check and fill it up, if necessary.
‧ Check the coolant level on the tank, and fill it with coolant, if necessary.
‧ All parts and waste oils should be removed by the operator and placed far enough away
from the machine set.
‧ The power cable from the factory feeder switch to the machine main circuit breaker must
check if there is a sufficient sectional area to handle the electric power usage.
‧ Warm up the machine, especially the spindle and feed shaft by running them for ten to
twenty minutes with about half or one-third the maximum speed in the automatic operation
mode.
‧ Wire ropes or slings should be strong enough to handle the loads and should conform to the
mandatory provisions.
1-4
1-3 THE DIAGRAMS AND DRAWINGS OF SAFETY
1-3-1 WARNING SIGNS AND LABELS:
There are several specific safety signs and labels on your machine. These signs and labels are
attached to the machine at easy-to-see locations.
DANGER: Indicated an imminently hazardous situation, which if not avoided, could result in
death or serious injury.
WARNING: Indicated a potentially hazardous situation, which if not avoided, could result in
death or serious injury.
CAUTION: Indicated a potentially hazardous situation, which if not avoided, might result
moderate danger to the machine and death or serious injury.
Make sure that you can read all warning and instruction labels. Clean or replace these labels
if you can not read clearly. By using a cloth, water and soap clean surface of them. Do not
use solvent, gasoline or unknown solution. You must replace new labels if they are broke,
missing or can not be recognized. In addition to the information given on safety labels, there
is a variety of other cautionary information which must be observed by operators during
machine installation, operating and maintenance. Read all safety-related information
carefully.
Failure to observe the danger of caution information can lead operators a serious injury or
damage to the machine. Always observe this information during machine installation,
operation and maintenance.
1-5
1-6
1-7
1-4 DANGER AREAS
1-4-1 THE AREA WITH MOVING PARTS:
When no safety guarding, the inside of machine is an extremely dangerous
area due to High-speed spindle‘s rotation, tool X, Y and Z axes movements,
tool magazine rotation, tool arm rotation, swin arm of pallet rotation and quill
motions. In addition to chips and coolant are constantly bouncing and
splashing in a wet, very hot environment. In electric controlling cabinet, it is
touched, can produce current leak and electric shock without protection or
insulation acrylics. So we had not stuck labels on the cabinet but also
warning statements in the instruction manual.
+Z
-Z
-x +x -Y +Y
1-8
Machine Feature
Contents
2. MACHINE FEATURE
2.1 NOMENCLATURE ……………………………………………………………….. 2-1
2.2 SPECIFICATION OF MACHINE V-60(for Fanuc and Meldas) ………………. 2-2
2 MACHINE FEATURE :
2-1 NOMENCLATURE :
ITEM DESCRIPTION
1 AUTOMATIC TOOL CHANGER UINT
2 BASE UINT
3 SADDLE UNIT
4 TABLE UNIT
5 SPINDLE HEADSTOCK UNIT
6 SPINDLE UNIT
7 SHEET METAL ENCLOSURE GUARDS UNIT
8 OPERATION CABINET UNIT
9 COLUMN AND BALANCE WEIGHT UNIT
10 COLUMN AND BALANCE WEIGHT UINT
11 POWER CABINET UINT
12 COOLANT TANK UINT
13 HORN-COIL TYPE CHIP CONVEYOR
2-1
2-2 SPECIFICATION OF MACHINE V-60i
V-60 i 規 格 表 類別 機型代碼 年份 版本
S P - V 6 0 N 9 4 i 2
項 目 / SPECIFICATIONS 規 格
工作範圍 Capacity
工 作 台 Table
馬達 Motors
2-2
Transportation
Contents
3. TRANSPORTATION
3.1 PRECAUTION……………………………………………………………………… 3-1
3.2 TRANSPORTATION DRAWING…………………………………………………. 3-2
3.3 TRANSPORTATION FLOOR DRAWING………………………………………. 3-3
3. TRANSPORTATION :
3-1. PRECAUTION :
1. Only trained, qualified workers should operate forklift trucks, cranes or similar
equipments and apply slings.
2. The wires used to lift should be checked that they are strong enough for the
weight of machine center and in good condition. The dimensions of wire ropes
specified in manual. (Refer to drawings)
3. Be sure that the wires will not come into contact with any delicate parts of
machine center. Preotect machine by placing cloths or wooden blocks.
4. Before hoisting the machine, make sure all moving units are fixed in place.
5. Be careful and avoid the hoisting wires contacting with any piping, unit, parts,
electric cables.
6. Check around the site of machine and make it clean, proper to be installed,
that is, can keep machine away from jolts during move or transport machine.
7. Always inspect slings, chains, hoists or other lifting devices prior to us and
never work on a component while it is hanging from a crane or other lifting
mechanism.
8. The floor of machine located must be firm, in order to ensure vibration free
and secure fastening. Should the floor not be firm, a concrete foundation is
recommended.
3-1
3-2 TRANSPORTATION DRAWING
12 tons
3-2
3-3 TRANSPORTATION-FLOOR DRAWING
OUTLING DRAWING
3-3
Installation
And
Preparation
Contents
4. INSTALLATION AND PREPARTION
4.1 PRECATION ……………………………………………………………………….. 4-1
4.2 ENVIRONMENTAL REQUIREMENT …………………………………………. 4-1
4.3 THE PRECEDURE OF INSTALLATION MACHINE …………………………. 4-2
4.4 THE PRECEDURE OF ADJUTING LEVEL ………………………... ……... …. 4-8
4 INSTALLATION AND PREPARTION :
4-1 PRECATION :
1. Only trained, qualified workers should operate forklift trucks, cranes or similar equipment
and apply slings.
2. Use only wires of dimensions specified in the manual. They must be strong enough to
support the weight of the machine.
3. Before hoisting the machine, make sure that each of the units is fixed securely.
4. Be careful during remove the machine to proper site and install it.
5. Keep clean around the machine and floor.
6. be sure electrical cables and wire will not be damaged during installing machine.
7. After installation and clean, connect the wire to the power source and ensure the requirement
of power capacity is proper.
8. Before using, remove the anti-rusty oil by rags with paraffin or fueloil. Toluene compounds
must not be used.
4-1
4-3 THE PRECEDURE OF INSTALLATION MACHINE :
1. Position the machine after settling down the machine to the adequate place.
2. Put the foundation pads under the foundation bolts and according to the drawing
of foundation to position machine.
4-2
3. Replace the z-axis motor on transmission housing, if is removed:
a. Tighten the screw S2 on the coupling of z-axis.
b. Tighten the screw S1 on the motor side of z-axis. (Refer to the following drawing)
c. Make 3 axes return to home position after power on.
S2
S1
4-3
4. Correct the tool changing position:
a. Z axis returns to home position by manual.
b. Put a tool into spindle by the switch of clamp or unclamp and make sure the distance
between spindle nose and tool edge is within 0.6-0.8 mm.(As drawing shown)
f. Ensure the movement of tool magazine is smoothly by M21, M22 under manual mode.
g. Adjust the screws of the air cylinders located on top of tool magazine,if the movement is
stagnant.
h. If there is a distance along Z axis between tool magazine and tool in spindle, adjust to match
with tool key of tool magazine by parameter no. 1850 (Z) for 21MB/18MC, Fanuc.
i. If there is an offset between the changing tool pocket of tool magazine and tool key on
spindle, adjust by the orientation pad mounted on orientation wheel of spindle.
4-4
5. Correct the drum type tool changing position (for Fanuc and Mitsubishi):
a. Z axis returns to home position by manual.
b. Put a tool into spindle by the switch of clamp or unclamp and make sure the distance
between spindle nose and tool edge is within 0.6-0.8 mm.(As drawing shown)
4-5
5-1. Correct the arm type tool changing position(for Fanuc):
A
ARM
SPDL
d. Press the button.
ORIEN
DGONS
e. Press the PARAM
i. Press the 1 button. [When (PWO=0 (Can not change date), PWO=1 (can change date)]
DGNOS
k. Press the button
PARTS
4-6
l. (Looking CRT) Press the button below the (DGNOS)
L
l. press the NO. Q button.
P
q. (Make sure the spindle nose higher than arm‘s top) Press the MPG then press the
SPDL buttons.
ORIEN
CYCLE
r. (When you press the button the arm will be move, so take care of you fingers)
START
s. Make sure the distance between spindle nose and arm‘s top is within (BT type 5.90±0.05mm.
(for CAT type is 3.3±0.05mm)
(If you want to arm to reverse, change the D0526 00100000 to D0526 00100001 then press
the CYCLE button .(before you press the “cycle start ” button take care of your fingers.)
START
t. Change the DGNOS “D0525 10000000” and “D0526 00100000” and PARAM “PWO=0”
BACK
4-7
4-4. THE PROCEDURE OF ADJUSTING LEVEL :
1. Let three axes return to the home position.
2. Clean the table surface and put the levels gauge on just as the drawing shown.
3. Adjust the foundation bolts and nuts to make the foundation bolts locate within the slot of
pad.
4. Move X axis to 760mm(for V-60) and Y axis to -380mm(for V-60). Adjust the foundation
bolts and ensure the bubbles of level gauges in the middle position or keep the deviation
within 0.01 mm(A and B).
5. Move Y axis to zero and -760mm(for V-60). The difference value between two points should
be within 0.02 mm(A) and 0.04 mm(B).
6. After returning Y axis to -380mm(for V-60) Move X axis to the zero position and
1520mm(for V-60), by adjusting the bolts and nuts to make the difference between the two
points within 0.04 mm(A) and 0.05 mm(B).
7. Tighten the foundation bolts and nuts.
8. Check again.
4-8
metal plate Joins the place
with the foundation All must
spread guards against leaks
the rubber
metal plate Joins the
place with the foundation
All must spread guards
against leaks the rubber
4
-
9
metal plate Joins the place all
to need Spreads guards
metal plate Joins the place all
against leaks the rubbe
to need Spreads guards
against leaks the rubbe
4
-
1
0
5-1
5-1-2. TECHNICAL DATA AND OUTLINE DIMENSION :
a. TECHNICAL DATA :
Filter rating 5 μm
NOTE : 1. Polycarbonate bowls may be damaged and possibly fail if exposed to synthetic oils,
thinner solvents, trichlorethylene, kerosene or other aromatic hydrocarbons. When
used in above atmosphere, please use a metal bowl.
3. The drain line should be 8 mm or more and overall line should be less than 5 M.
5-2
b. OUTLINE DIMENSION :
b. The adjustment knob is a locking type. Pull the knob upward from the bodyuntil an orange
band is visible. (Show on the drawing)
c. Adjust as necessary, that with watch of the pressure gauge and clockwise rotaton of the knob
results in a increasing pressure or counterclockwise turn will reduce the pressure.
d. Then push the knob back into locking position after adjusting.
e. Adjust oil droplet by turning a knob of needle valve, clockwise turn will increase oil capacity
and counterclockwise turn(fully open) will stop the oil droplet.
5-3
5-1-4. THE LOOP SKETCH OF PNEUMATIC SYSTEM :
5-4
5-2 COOLANT SYSTEM:
5-2-1 OUTLINE DIMENTION OF COOLANT PUMP:
5-2-4 PIPEWORK :
a. The pipe should be fitted so that any tension caused by variations in
temperature does not affect the pump. A strainer is recommended in cases
where solids could enter the suction pipe and block the pump.
b. The pump suction port must be below the lowest coolant level, for the pump is
not self-priming.
c. If a hose is used as suction pipe, it must be non-collapsible and every joint of
the suction pipe should be completely tight.
d. The discharge pipe should be at least the same diameter as the discharge port of
the pump to minimize pressure drop, high flow velocities and noise.
5-5
5-2-5 ELECTRICAL CONNECTIONS :
a. The electrical connections should be carried out in accordance with local
regulations.
b. The operating voltage and frequency are marked on the nameplate mounted on
pump.
c. The pump must be connected to an external on/off switch.
NOTE : Never make any connections in the pump terminal box unless the
electricity supply has been switched off.
5-2-6 PHASE OF THE PUMP :
a. Signal- phase motor (1x110/220V, 60Hz), do not incorprate motor protection
and must be connected to an approved motor starter. The other incorporate a
thermal overload switch and require no additional motor protection.
b. Three-Phases motor must be connected to a motor starter, the set nominal
current of which must correspond to the electrical data on the nameplate.
NOTE : 1. Do not start the pump at first time using until it has been filled with
coolant.
2. Every connection are made as shown on the inside of the terminal box
cover.
3. The pump should rotate counter0clockwise when viewed from the motor
end and arrows on the motor fan‘s cover indicated the correct direction of
rotation.
4. To reverse the direction of rotation, switch off the power supply and
interchange any two of inputing supply wire.
5-2-7 TROUBLE SHOOTING :
FAULT CAUSE
Pump does not start. Supply failure.
Control circuit has cut out or is defective.
Motor is defective.
Pump is blocked by impurities.
Pump runs but gives no coolant. Pump is not filled with coolant.
Suction or discharge pipe is blocked by
impurities.
Leakage in suction pipe.
Foot or check valve is blocked.
Pump runs at reduced capacity. Wrong direction of rotation(three-phase).
Suction lift is too great.
Suction or discharge pipe is blocked.
Pump is blocked by impurities.
Foot or check valve is partly blocked.
Pumpstops during operation. Thermal overload switch in motor or external
motor protection cuts out.
Control circuit has cut out.
5-6
5-3 SPINDLE OIL COOLER SYSTEM
5-3-1 OUTLINE DIMENSION:
TYPE CO-4PT
(L050250t20)
5-7
5-3-3 WIRE CONNECTION:
1. Be sure R.S.T are in phase after turning on.
5. When the negative phase relay is triggered, reconnect two of R.S.T three lines
of power wire.
5-3-4 GENERAL CAUTION:
1. The oil cooler is designed for reducing heat and cooling spindle of CNC
machinery. It can not be used out of the range as following illustration.
2. Oil cooler usse mineral hydraulic oil or lubrication oil and the viscosity is
22-32 Cst. Phosphoric ester, chlorinated, hydrocarbon type fluids, cutting oil,
grinding oil, medicine or corrosion liquids, gasoline, kerosene fuel and
water-soluble liquid can not use on this unit.
3. Do not fall it flat and strike it as moving and put it on a level and solid floor.
4. Locate the oil cooler at well ventilation place where is free from fire hazard
and from direct sunlight or heat.
5-8
7. Be sure the installation place of oil cooler unit where exhausting and air
suction can be well performed. (Refer to the following sketches)
8. Fit a suction strainer to the suction end of oil piping which is of 100 to 150
mesh (10-15mm metal net), therefore, it will be free from damage of
compressor and drop of cooling capacity. Both suction and discharge pipes
outside must be designed that the size larger than the size of outlet and inlet of
oil cooler.
9. Before removing the air filter must wait for more 10 minutes after turning off
switch.
10. When the refrigerator once stops, wait for more 3 minutes. If not necessary,
do not ON-OFF of the refrigerator.
5-3-5 MAINTENANCE :
1. Be sure to turn off the main power switch when the oil cooler is checked or
maintained.
2. Do not brush or use polishing powder, acid, solvent, benzine and hot water to
clean the surface of case. It is necessary, clean with dry cloths and neutral
detergent.
3. Clean the suction strainer at the suction end of the oil cooler, oil pipes after
work.
4. Wash the air filter once a week.
5. Clean up the dirt on radiator of oil cooler with compressive air once half year.
5-9
5-3-6 TROUBLE SHOOTING:
SITUATION CAUSE REMEDY
Main power turned on, but Negative phase relay is Reconnect the wiring.
the indicate lamp is not lit. triggered. Control circuit Replace the fuse.
protector is blown.
Pump runs but no oil flow Joint of oil piping is Check the joint of oil pipe
and lower oil circulation rate loosened from suction side. at suction side and tighten
of air. the loose joint.
5-10
5-4 LUBRICATION SYSTEM
5-4-1. OUTLINE DIMENSION:
5-11
5-4-2-1 OIL RECOMMENDATION :
5-12
5-4-3 THE LUBRICATION SYSTEM SKETCHES OF AXES :
5-13
5-4-4 THE LUBRICATION SYSTEM SKETCHES OF AXES :
5-14
Operation
Contents
6. OPERATION
6.1 MISCELLANEOUS FUNCTION (M FUNCTION/M CODE) …………………. 6-1
6.2 SPECIFYING THE SPINDLE SPEED (S FUNCTION/S CODE) ……………… 6-1
6.3 TOOL NUMBER CODE (T FUNCTION/T CODE) …………………………….. 6-1
6.4 SPECIFYING THE FEED RATE (F FUNCTION) ……………………………… 6-2
6.5 PREPARATORY FUNCTION (G FUNCTION) ………………………………… 6-2
6.6 PROGRAM
6.6.1 Searching or calling programs ………………………………………………….. 6-2
6.6.2 Program editing ………………………………………………………………… 6-3
6.7 COORDINATION SYSTEM
6.7.1 Programming zero point ………………………………………………………… 6-4
6.7.2 Coordination system ……………………………………………………………. 6-4
6.7.3 The flowchart of ATC operation ………………………………………………… 6-5
6 OPERATION:
6-1 MISCELLANEOUS FUNCTION (M FUNCTION/M CODE) :
In operating this machine, specify on/off controls on the operation panel such as spindle
start/stop, coolant on/off, mirror image, table indexing, tool change, etc.. , Within a 2 digits
the address M codes. Two or more M codes other than specially approved combination are
not allowed in the same block.
S45 45 rpm
6-1
6-4 SPECIFYING THE FEED RATE (F FUNCTION) :
a. With a numerical value of 1 to 5000 following the address F, specify a speed at which the
tool moves over a distance between two fixed points by linear or circular interpolation.
NOTE 1 : The unit for F is either mm/min. or inch/min., indicating feed per minute.
NOTE 2 : You may omit “0” in the upper digit of a numerical value.
6-6 PROGRAM
6-6-1 SEARCHING OR CALLING PROGRAMS :
Setting Mode switch Function
Classification Function Key switch Operation
PWE=1 button button
Program
[O]Program No.
number EDIT/AUTO PROGRAM [↓](Cursor)
search
Program No.
Sequence
number AUTO PROGRAM search→[N]→
sequence
search
No.[↓](Cursor)
SEARCH Search address→
Address
EDIT PROGRAM and data input→
word search
[↓](Cursor)
Address Search address→
EDIT PROGRAM
search [↓](Cursor)
Offset [P/Q]→Offset
number - No.→[INPUT]
OFFSET
6-2
6-6-2 PROGRAM EDITING:
Setting Mode switch Function
Classification Function Key switch Operation
PWE=1 button button
Program
memory EDIT PRGRM [P] [ INPUT]
used
Deletion of [O] 9999
0 EDIT PRGRM
all program [DELET]
Deletion of [O] Program
0 EDIT PRGRM
a program No. [DELET]
Deletion of
[N] Sequence
several 0 EDIT PRGRM No. [INPUT]
PROGRAM blocks
EDITING Deletion of
0 EDIT PRGRM [EOB]→[DELET]
a block
Search the word to
Deletion of
0 EDIT PRGRM be deleted→
a word [DELET]
Search the word to
Alternation
0 EDIT PRGRM be altered New
of a word
date [ALTER]
Search the word to
Insertion of EDIT/AUTO PRGRM be inserted New
a word 0
date [insert]
6-3
6-7 COORDINATION SYSTEM :
6-7-1 PROGRAMMING ZERO POINT :
When execute a program, it must be determined a program zero point at first. The
programmer determines the zero point after viewing the machine drawing. The value of
coordination determines a graphic position with 3 perpendicular lines mutually crossing at a
point as shown as following drawing.
6-4
6-7-3 THE FLOWCHART OF ATC OPERATION :
Power on
↓
6-5
Cleaning
Maintenance &
Contents
7. CLEAN AND MAINTENANCE
7.1 DAILY MAINTENANCE
7.1.1 Before power on ………………………………………………………………… 7-1
7.1.2 After power on ………………………………………………………………….. 7-1
7.1.3 After finishing daily work ……………………………………………………… 7-1
7.2 WEEKLY MAINTENCE …………………………………………………………. 7-2
7.3 SEMIANNUAL MAINTENANCE ………………………………………………... 7-2
7.4 ANNUAL MAINTENANCE ……………………………………………………… 7-3
7.5 ENVIRONMENTAL CLAIMS …………………………………………………… 7-3
7.6 OUR GOAL ………………………………………………………………………… 7-3
7.7 WASTE TREATMENT ……………………………………………………………. 7-4
7. CLEAN AND MAINTENANCE
CAUTION : 1. Shut off the power before doing any maintenance or cleaning job and obey the
instruction or you might be hurt.
2. Any clean or maintenance concerned with removing must be careful and only
well-trained personnel can do it.
a. Inspect if the power cable and external cable are normally connected and the voltage
capacity is matched as machine required.
c. Check if there are enough oil for the hydraulic unit, lubrication unit and coolant unit.
d. Check if the pressure gauges of hydraulic unit and pneumatic unit were indicated to zero
position.
c. All the running components should be run at normal condition without noise.
e. Auto lubricator should be actuated to pump oil with flow setting to 3-6 c.c./cycle.
g. The wipers on the telescopic covers should be cleaned from the chips.
h. Test tool changing unit and make sure the unit can work smoothly.
a. Inspect the oil level of auto lubricator tank to refill up, if it is necessary and is consumed.
b. If there is water or dirt in the tank, relieve and change fresh oil.
c. Check the level of coolant to refill up and flush the coolant pump through with clean water
if there is impurities after use.
7-1
d. Clean the chips on the chip tank, conveyor, tool tip and tool magazine.
e. Remove and centralize the chips on the chip bucket out side of the shop.
f. The coolant pump which is not being used during periods frost should be drained (shown as
the following sketch) or it will be harmful for pipe and pump. Take off the priming plug P
and drain plug V for draining.
g. Turn off working light, power supplier and draw out the connector of power cable whenever
finishing work.
g. Fill the grease for the warm gear of ATC transmission unit.
c. Ensure there is enough of lubricant on the line-way, gear of reducer and change or refill the
fresh oil, such as lubricant, hydraulic oil, oil cooler tank, etc.
h. Clean the electrical motor outside and turn off the power at first.
i. Before cleaning the chip or dirt on the conduction block of sensor and magnetic switch, turn
off the power.
j. Check the smooth function of all limit switches for axes and clean the dirt or re-adjust the
position, if necessary.
b. Replace the hydraulic oil and oil filter according to the oil recommendation.
c. Replace the filter for auto lubricator and clean the lubrication tank, coolant tank.
d. Do not pour out the wasting oil or coolant liquid casually. It‘d better remain in oil bucket
periodically and send to the authorities concerned of shop to do with it.
3. WATER CONTROL : Inspec the water, wastewater drained off to the sewage treatment plant
through our sanitary sewer.
4. AIR CONTROL : Reduce air pollutants, obey the laws about emissions standard of air
pollution. remain a high quaility and all devices are in good condition.
7-3
7-7 WASTE TREATMENT :
1. DURING OPERATION :
a. Waste Oil : There is any leakage of oil or liquid during operating machine, stop and check
machine. Meanwhile report to your supervisor or manager to solve. The
waste oil, solution or liquid must pour into the stored bucket at plant or follow
the rules and procedures of waste treatment of your own control measures. It
can not be poured out at random and not be allowed draining down through
sewer.
b. Cutting Chips : Some of the cutting chips are able to recycle, after machining, the chips must
seperate and restore by material. It is must be placed and treat according to
the environmental regulations of local plant.
c. Toxic gas : Check the concentration of exhaust emissions and the emission equipments.
Control the value to standard request every cyclic inspection.
2. AFTER OPERATION :
Waste Machine : When machine is out of order can not be fixed, do not throw away directly
and sepreat the machine to pieces by material. Some of the material can be
recycled such as casting iron, steel, metal, etc.. Some of them can not be
reused such as cables, electrical parts, motors, PCB board, etc.. Store the
same parts according to their material to do with local dealer or the
procedures of waste treatment on your own.
7-4
APPENDIX
Caution: Spindle Operation
A. SPINDLE AIR PURGE:
1.Set spindle air purge pressure at 1.2kg/cm2~1.5kg/cm2.
Caution At power on for turning, check spindle air purge is functioning correctly.
Caution Do not turn off spindle air purge or adjust pressure, it will lead to spindle
defected or damage of spindle.
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4. Spindle speed less than minimum speed is not allowed.
Table 1
Spindle Extreme speed Normal spindle rotation Minimum
specification of speed at speed
Spindle rotation 85% of Spindle peak
8000rpm 8000rpm 7000rpm -
10000rpm 10000rpm 8500rpm 3000rpm
12000rpm 12000rpm 10000rpm 5000rpm
15000rpm 15000rpm 12000rpm 6000rpm
F. SPINDLE GUARANTEE:
1. Spindle of normal operation, general spare parts will be guaranteed for 1 year.
2. Spindle bearing guaranteed for 2000hrs of rotation.
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MEMO