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Instruction Control System PDF
Instruction Control System PDF
1. Summary
3.1.Principle
Controlling signals of speed and power shall be input to electro-hydraulic
control system (DEH system), then the synthetic signal shall be output
Instruction of Control and Safety System
Manual Operation
Instruction of Control and Safety System
3.3.6 After synchronizing with grid, DEH control system shall take (2~
3)% initial load in order to avoid the running of reverse power.
3.3.7 DEH system can adjust electric load automatically according to
target value and load change rate confirmed by operator.
3.3.8 Control and limit of main steam pressure
DEH system has main steam pressure control function which can
compensate and control main steam pressure, namely control main
steam pressure through losing power.
3.3.9. Low vacuum protection
3.3.10. System can cooperate with CCS system and accept controlling
instruction from AGC.
3.3.11. Failure diagnosis and alarm
Failure diagnosis of DEH system can achieve channel level, for each
failure point DEH system shall give an alarm show on CRT.
3.3.12. The communication with DCS can be realized. The information
required by DCS can be supplied.
DEH system shall communicate with DCS by serial ports. The
communication agreement shall be coordinated between DEH system
and DCS system.
3.3.13. The modification and configuration of parameters can be done at
working station.
3.3.14. Function of monitoring on operation
4. Safety system
4.1. Under the following condition, safety system shall cut off initial steam
supplying.
Instruction of Control and Safety System
Emergency governor
The shell of governor shall be connected with front end of rotor directly.
Under condition of rated speed, the centrifugal force on fly-ball is smaller
than the stress of spring, and the fly-ball can not fly out. When speed is
111%~112% of rated sped, the centrifugal force on fly-ball is larger than
the stress of spring, the fly-ball shall fly out suddenly and the travel is
6mm. The fly-ball shall strike the lever of emergency governor to make
safety system act, and main stop valve and regulating valve shall be shut
off promptly; When speed drops to near 3000r/min, the stress of spring is
larger than the centrifugal force again, and the fly-ball shall draw back into
the shell and be reset due to the stress of spring.
The action speed of each fly-ball of emergency governor can be adjusted
by adjusting nuts separately. When adjusting nuts clockwise rotate 30°,
the action speed of fly-balls shall raise about 105r/min.
Under condition of normal speed(3000r/min), the two fly-balls can act
separately through oil ejector. The oil from ejector nozzle shall enter into
the bottom of the fly-balls through oil chamber (K), the fly-balls shall be
pushed out by centrifugal force produced from the bottom rotating oil.
After oil ejecting stops, the oil shall flow out from the little holes at the
bottom of the shell. The fly-balls shall back to the initial position.
The unit mainly consists of sliding valve, sleeve, heart shaft, shell and
spring, etc.
During operating, emergency governor sliding valve is at the position of
Instruction of Control and Safety System
Safety and control box mainly consists of trip sliding valve, overspeed test
sliding valve, pilot valve, sliding valve of oil ejecting test of №1, №2
fly-balls and small valves.
Besides that, electromagnetic trip device shall be adopted in system.
When the shutdown button is pressed in manual or the electromagnet is
power on, the sliding valve shall move down and annex safety oil shall
connect to discharge oil, then the oil pressure drops and main stop valve,
regulating valve and rotating diaphragm shall be shut off immediately by
emergency governor sliding valve.
The method of oil ejecting test of the two fly-balls shall be the same. Now
give an example of oil ejecting test of №1 fly-ball. First rotate the pilot
valve from normal position to №1 position (anticlockwise rotating), then
the oil mouth F1 shall open to D1, the pressure oil in chamber M1 shall
enter into oil chamber D1 of emergency governor lever passing by F1 and
connecting oil pipe to make the piston 12 move towards the right together
with the lever. At that time, №1 fly-ball shall move away the working
position and №2 fly-ball shall still be at the working position due to the
eccentricity of the lever. When the piston moves near the travel end, the
oil mouth E shall open and the pressure oil in chamber D1 shall enter into
the lower chamber under the oil ejecting valve through connecting pipe to
jack up the oil ejecting valve and small valve. Being shut off by the small
valve, the pressure oil can not enter into chamber K1. After the small
valve is pressed in manual, the pressure oil can enter into chamber K1
and eject towards the oil inlet of emergency governor through oil nozzle.
Instruction of Control and Safety System
Then №1 fly-ball shall be pushed out, the signal lamp on safety and
control box shall be bright. At that time the lever has moved away from
the upper of №1 fly-ball, so main stop valve and regulating valve shall not
be shut off when №1 fly-ball acting. After the button is released in manual,
the small valve shall reset and oil ejecting shall stop, the fly-ball shall
draw back into the shell. Then rotate the pilot valve to normal position, the
oil supplying for chamber F1 shall be shut off and the pressure oil in pipe
shall be discharged through φ2 throttle hole. The oil ejecting valve and
small valve shall be at the lower limited position and the emergency
governor lever shall be back to the working position.
When test №2 fly-ball, the handle shall be clockwise rotated and the
pressure oil shall enter into another oil chamber D2 of emergency
governor lever, the action and reset process shall be the same with the
above.
When test one fly-ball, another fly-ball shall be in working state to ensure
safety of unit.
Safety system test shall be done according to the following principle:
Before or after overhaul, after accident shutdown or unit shutdown for a
long period, the test shall be done according to the complete criterion.
When operating normally, the test shall be done one time per 2000 hours
according to the standard criterion.
The complete criterion of safety system test:
Manually operate safety system for two times;
Do overspeed test of each fly-ball separately;
Raise speed and do combining test of two fly-balls;
position to №1 position, the rest steps shall be the same with the above
Instruction of Control and Safety System
High pressure oil-relay receives hydraulic pressure signals from DEH and
converts them into displacement of the piston, then controls regulating
valve through steam distribution lever and cam steam distribution device.
High pressure oil-relay consists of sliding valve and piston, etc. When
working normally, the oil sliding valve shall be at middle position and oil
piston shall be at balance position. When speed rises, the impulse oil
pressure shall drop and oil sliding valve shall move down. The chamber
upon oil piston shall open to pressure oil and the lower chamber shall
open to oil inlet of main oil pump, then the piston shall move down. When
speed drops, the process shall be opposite to the above.
The piston of high pressure oil-relay can balance at any position within
travel of 0~250mm.The piston travel shall be indicated by indicator on
scale board. The travel of sliding valve can be measured by measuring
lever of sliding valve.
The LVDT displacement sensor shall be installed on piston bar of
oil- relay to feed back the displacement of piston to DEH control system.
Instruction of Control and Safety System
shall shut off fully. There is signal device installed on automatic shutoff
Instruction of Control and Safety System
device. When main stop valve is nearly shut off fully, the inclined plate b
installed on bar shall press the end switch 7 to switch on the circuit, a light
signal shall be given to show complete shutoff of main stop valve.
The function of oil relief valve is to keep the oil pressure in lubricating
system (after oil cooler) to be a constant.
Structure of oil relief valve
The shell of oil relief valve shall be installed in pipeline directly. The valve
sleeve of the shell shall be located by shoulder “K” and a special clip 3;
sliding valve 4 shall be in balance under action of spring force and oil
pressure.
When oil pressure of lubricating system changes, the sliding valve shall
move up/down to change the open degree of the oil mouth on valve 2,
thus the discharge oil entering into oil tank shall change.
The oil pressure of lubricating system can be maintained by rotating bolt 8
and adjusting tightening fore of spring 6. The final tightening fore of spring
shall be adjusted at power station.
A buffer device shall be installed on oil relief valve to reduce fluctuation
and ensure stability when working. It consists of two throttle orifice plates.
The diameter of oil inlet hole of throttle orifice plate 5 is φ1.8, the hole
diameter of oil outlet of throttle orifice plate 7 is φ3.2.
The pressure in buffer chamber shall change together with the change of
flow quantity passing the valve
The buffer oil pressure shall disappear when the hole of throttle orifice
plate 5 is blocked up, and then the oil pressure of lubricating system shall
Instruction of Control and Safety System
drop. When the hole of throttle orifice plate 7 is blocked up, the buffer oil
pressure and oil pressure of lubricating system shall rise. Under condition
of the above two, the valve shall be assembled again.
The nut locating throttle orifice plate shall be installed on sliding valve
reliably and caulked firmly.
The relevant manual shall be attached in the case packed with the
purchased instruments of the monitoring and protecting system. After
inspection and acceptance, the manual shall be submitted to relevant
functionary of power plant for preservation to avoid confusion in the
following installation.
The speed measuring instrument, protecting instrument for emergency
overspeed trip and monitoring instrument for axial displacement shall be