«1» sheet of calculation (explanatory note) see file

1116CO 625193RR_01.dwg
 Contents
Sheet
Introduction 2
1 Main data 3
2 Design description 3
3 Norms and materials 4
4 Check of design strength 6
5 Anchor bolts 13
Literature 13

Introduction

The present calculation is fulfilled on the basis of a letter – task of NARIME №

0110/NCCK – TMT d.d. 14.11.2011 and a Contract № 02/12 d.d. 02.02.2012 with NARIME
institute.
Suspended frame of hydraulic cylinder is installed at deep-water culvert of HPP Lai Chui in
Socialist Republic of Viet Nam and is intended for installation on it of a hydraulic cylinder servicing
a radial gate and transmission of loads on concrete of the facility.

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 1 Main data

Lifting capacity of hydraulic cylinder, t (MN) 200 (1,962)

Load on the frame, P, MN
2,593

2 Design description

Suspended frame of hydraulic cylinder is fulfilled in a form of beam-type cage to which are
fastened bearings of rotary support of hydraulic cylinder, providing rotation of servomotor during
maneuvering of radial gate.
Suspended frame of hydraulic cylinder is a welded structure consisting of two transversal, in
relation to span axis, supporting girders connected between each other above the span by two
longitudinal supporting girders, and in places of resting on the concrete by two longitudinal girders –
for structure rigidity.
In upper zones of longitudinal supporting girders are provided mounting faces with threaded
orifices for installation of bearings of rotary support of hydraulic cylinder which is fastened to the
frame by means of studs.
In lower zones of transversal supporting girders are provided orifices for fastening of the
frame to concrete of the facility be means of anchor bolts.
For perception of horizontal loads from frame of hydraulic cylinder in concrete of the
facility are installed tie-plates. Horizontal displacements of the frame are avoided by tight abutment
of frame to tie-plates, possible clearances are eliminated by mans of a set of steel gaskets.

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 3 Norms and materials
Calculation of metallic structure of suspended frame of hydraulic cylinder is fulfilled in
accordance with СТП 00117794-2-11-95 Mechanical equipment and special steel structures of
hydromechanical facilities. Main design regulations. [Л.1]

The following materials are used in the structure of suspended frame of hydraulic cylinder
(of China made):

– metallic structure – steel Q345B GB/T 1591 - 94;

– tie-plates – steel Q345B GB/T 1591 - 94;

– anchor bolts – steel 20 GB-699-88;

– welding seams – welding wire ER70S-6 AWS A5.18-93.

Materials were accepted on the basis of NARIME letter Ref. № 0712/NCCK-TMT d.d.
23.04.2012.

Admissible stresses were defined by the formulas:

   R n  c   c ;    R n  c   c ,
 m  n m  n

where Rn – material resistance specification equal to yield point;

с  coefficient of transition from main to derivative material resistances;
[Л.1, sheet 34; 36]
с  works conditions coefficient; [Л.1, sheet 39]
m  material reliability coefficient; [Л.1, sheet 38]
n  purpose reliability coefficient. [Л.1, sheet 40]

Admissible stresses for main metal are indicated in Table 1.

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 Table 1 – Admissible stresses for main metal

Sheet Resistance Coefficients

thickness specification, Admissible
Structure
Steel grade Type of stress or stresses,  и
element
diameter,
Rn = σт, c с m n , МПа
mm MPа
Normal
stresses
1,05 250
during Over
bending 16
Рама Q345B Shear to 35 325 1,0 1,05 1,3
0,6 142
stresses includi
ng
Reduced
1,15 273
stresses

Anchor 0,65
20 Tension to 80 245 1,0* 1,1* 1,0* 145
bolt *

* - coefficients were taken according to Л.3, sheet 16.

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 4 Check of design strength

4.1 Loads
Design load on the frame:
P = Q  nс + GG  nG = 200  1,25 + 13  1,1 = 250 + 14,3 = 264,3 т = 2,593 MN,
where Q = 200 t – lifting capacity of hydraulic cylinder;
GG = 13 t – weigh of hydraulic cylinder including oil;
nс = 1,25 – reliability coefficient by load from servomotor; [Л. 1, sheet 12]
nG = 1,1 – reliability coefficient by load from weight of hydraulic cylinder [Л. 1, sheet 5]

4.1.1 Maximum loads on transversal supporting girder

4.1.1.1 Vertical loads
RBy = 854,37 kN (see Picture 3).
4.1.1.2 Horizontal loads:
Horizontal constituent of design load:
PГ  P  sinα  2,593  0,34202014  0,887 MN = 887 kN

Horizontal load per one transversal supporting girder:

PГ 0,887
PГ/    0,22175 MN = 221,75 kN.
4 4

4.1.2 Loads on longitudinal supporting girder.

Vertical constituent of design load:
PВ  P  cosα  2,593  0,93969262  2,4366 MN = 2436,6 kN;

where α  20 - angle of deviation of design load from vertical (see Picture 2);
Vertical load on one longitudinal supporting girder:
Р В 2,4366
PВ/    1,218 MN = 1218 kN
2 2
Deflection moment in one longitudinal supporting girder:
PГ  a 0,887  0,96
M   0,21288 MH  м ,
4 4
where а = 960 mm = 0,96 m – distance from center of rotation of support of hydraulic
cylinder to the center of gravity of girder transversal section (see Picture 2).

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 С B D

Picture 1 – Layout of supporting girders of suspended frame of hydraulic cylinder.

α=20º
y
a=960

РГ
e=1460

Ц.Т. РВ
2860
У=3920
N

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 Picture 2 – Calculation diagram of hydraulic cylinder frame

P/B
М
RAy RBy

Эп. М (кН∙м)

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 Эп. Q (kN)

Picture 3 – Calculation diagram of longitudinal supporting girder by oy

RCy RBy RBy RDy

Эп. М (kN∙m)

Эп. Q (kN)

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 Picture 4 – Calculation diagram of transversal supporting girder by oy

P/Г P/Г
RCx RDx

Эп. М (kN∙m)

Эп. Q (kN)
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Picture 5 – Calculation diagram of transversal supporting girder by ox

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 4.2 Determination of stresses
Table 1 – Section of longitudinal supporting girder

Specified girder section Geometrical characteristics

30
A = 475 cm2 = 475∙10-4 m3
c Ix = 737758 cm4 = 737758∙10-8 m4
х х

1000
940
t=25
Wx = 14755 cm3 = 14755∙10-6 m3
Sps = 8581 cm3 = 8581∙10-6 m3
b = 400 Sc = 5820 cm3 = 5820∙10-6 m3
t1= 30

0150

Table 2 – Efforts, acting in longitudinal supporting girder

Vertical load on Support reactions, MN Maximum deflection
longitudinal
moment,
supporting girder, Р/В, RAy RВy М, MN m
MN
1,218 0,36363 0,85437 0,98181

Table 3 – Stresses acting in longitudinal supporting girder, MPа

М R By  Sps R By  Sc
 max  τ max  τc   pr.c   2max  3   c2
Wx Ix  t I x  t1
67 40 22 77

Table 4 – Section of transversal supporting girder

Rated girder section Geometrical characteristics

A = 595 cm2 = 595∙10-4 m3
y
30

Ix = 1020118 cm4 = 1020118∙10-8 m4

Iy = 108122 cm4 = 108122∙10-8 m4
c
х х
1000

Wx = 20402 cm3 = 20402∙10-6 m3

940

t=25 Wy = 3604 cm3 = 3604∙10-6 m3

Spsx = 11491 cm3 = 11491∙10-6 m3
y
t1= 30

b = 600 Spsy = 2700 cm3 = 2700∙10-6 m3

0150 Scx = 8730 cm3 = 8730∙10-6 m3

Table 5 – Loading, acting in transversal supporting girder by oy

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 Vertical load on
transversal Support reactions, MN Maximum deflection
supporting girder, moment,
RВy, MN RСy RDy
Мy, MN m
0,853437 0,85437 0,85437 1,77282

Table 6 – Stresses acting in transversal supporting girder relative ох, MPа

Мy R Cy  Spsx R Cy  Scx
σ1и  τ max  τc  2
σ pr.c  σ и  3  τ c2
Wx Ix  t I x  t1
87 39 24 96

Table 7 – Loadings acting in transversal supporting girder by ox

Horizontal load on Support reactions, MN Maximum deflection
transversal
moment,
supporting girder, P/Г, RСx RDx Мx, MN m
MN
0,22175 0,22175 0,22175 0,46013

Table 8 – Stresses acting in transversal supporting girder relative to оy, MPа

Мx R Cx  Spsy
σ и2  τ max 
Wy Iy  t
128 22

Summing up of bending stresses in transversal girder:

σ и σ1и  σ и2  87  128  215 MPа.

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 5 Anchor bolts

Loading sustained by anchor bolts from impact of effort horizontal constituent РГ:
Мa= РГ  e=0,887  1,46=1,295 MNm,
where РГ = 0,887 MN – horizontal constituent of design load on frame (see item 4.1.1.2);
e=1,46 м – arm of force РГ (see Picture 2)
M a 1,295
N    0,33 MN,
У 3,92

where У = 3,92 m – distance between axis of anchor bolts (see Picture 2)

Stress in anchor bolt:
N 0,33
σ   80 MPа <  σ  , [Л.4, sheet 1]
z  FHT 4  10,34  10  4

where z = 4 – number of bolts, sustaining the load from effort РГ;

FНТ=10,34  10-4 m2 – section area of anchor bolt Ø 42 mm netto. [Л.5, sheet 3]

Literature
1 СТП 00117794-2-11-95. Mechanical equipment and special steel structures of
hydromechanical facilities. Main design regulations.
2 СТП 031000-115-91. Ferrous metals for mechanical equipment and steel structures of
hydrotechnical facilities.
3 И1.06-85. Console grabs. Design instructions.
4 СТП 031000-513-78. Bolted connections. Calculation and design instructions.
5 СТП 031000-256-78. Foundation bolts. Design and dimensions.

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