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PLN Gantry Tower Design
Table of Contents
1. Introduction ................................................................................................................. 3
1.1 Background ................................................................................................................... 3
1.2 Objective ....................................................................................................................... 3
1.3 Scope of Work ............................................................................................................... 3
1.4 Abbreviations................................................................................................................. 4
2. General Information..................................................................................................... 4
2.1 Analysis Conditions ....................................................................................................... 4
2.2 Description .................................................................................................................... 4
2.3 References .................................................................................................................... 6
2.4 Material Information ....................................................................................................... 6
2.5 Design Criteria............................................................................................................... 6
3. Summary of Results .................................................................................................... 8
3.1 Unity Check Summary ................................................................................................... 8
3.2 Reactions Support Summary ......................................................................................... 9
4. Conclusion................................................................................................................. 13
5. Computer Model ........................................................................................................ 15
5.1 Static Model ................................................................................................................ 15
6. Analysis Methodology............................................................................................... 15
7. Loads ......................................................................................................................... 16
7.1 Dead Loads ................................................................................................................. 16
7.2 Live Load (LL) ............................................................................................................. 16
7.3 Wire Load on Gantry.................................................................................................... 16
7.4 Wind load structure (FWS)........................................................................................... 17
7.5 Earthquake Load (EQ) ................................................................................................. 18
7.6 Load Case ................................................................................................................... 20
7.7 Load Combination ....................................................................................................... 20
APPENDIX A : SAP2000 Modeling .................................................................................... 22
APPENDIX B : SAP2000 Input ........................................................................................... 23
APPENDIX C : Selected SAP2000 Output......................................................................... 24
APPENDIX D : Load combination & Miscellaneous Calculation ..................................... 25
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PLN Gantry Tower Design
1. Introduction
1.1 Background
1.2 Objective
The objective of this report is to present the results of Gantry Tower design.
should be sufficent and meet criteria steel structural design such as strength,
service ability, and optimum design.
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1.4 Abbreviations
2. General Information
2.2 Description
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14 meter
28 meter
14 meter
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2.3 References
The following steel grades and yield strengths are used for the analysis.
Table 2.1 Structural Steel Information (New Gantry’s beam and column)
Nominal Yield
Description Material Specification
Strength
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7. For members partially KL/r = 46.2 + 0.615 L/r 120 L/r 200
restrained against rotation and
both ends of the unsupported
panel
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3. Summary of Results
3.1 Unity Check Summary
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Gantry 1
Gantry 2
Gantry 3
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4. Conclusion
All members of steel structure have been code checked to ASCE and SNI 03-1729 2002. The
conclusion this analysis is following below:
1. All steel structure at gantry tower both column and beam are sufficient to withstand
loading which works at gantry tower. All members stress ratio are less than allowable
stress ratio (UC<1).
Displacement
max 0,1178 m
Gantry 3
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5. Computer Model
5.1 Static Model
The static conditions for Gantry Tower are presented as detail below:
1. The model will be run in the static analysis condotion
2. Material property as per as requirement will be input to software.
3. Actual loading will be input to check the integrity of Gantry Tower.
4. The boundary condition at the support will be applied as Pinned support .
Figures 3.1 present SAP2000 V.11 model isometric view for Gantry Tower.
6. Analysis Methodology
Static analysis will be carried out to check stress ratio of the steel structure framing.
The static analysis will be carried out by SAP2000 V.11. The steel support design
should be arcondance with ASCE and SNI 03-1729 2002. The unity check ratio is less
than 1 (one).
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7. Loads
Loading that working at Gantry Tower steel will be presented at section below. All
details loading calculation will be presented at APPENDIX D
Theres is ;
Cf : Wind Load Coeffesien
An : Wind Load Area
Pw : Wind Pressure
Table 7.2 Earthwire & Conductor for Main Crossbar & Busbar Table
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Sagging Design
Base on ASCE Manual and Reports on Engineering Practice no. 74” Guidelines
for Electrical Transmission Line Structural Loading”
Sagging = w*L1/8T
Table 7.4 Earthwire & Conductor for Tower Dead End Table
Sagging Design
Base on ASCE Manual and Reports on Engineering Practice no. 74” Guidelines
for Electrical Transmission Line Structural Loading”
Sagging = w*L1/8T
Wind load is 196 kg/m2. Wind load will be applied as distributed load to the
Gantry Tower’s column and beam.
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Zone Area :2
Quake Factor : 0,10g
Ca : 0,15
Cv : 0,23
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According to AISC Code Standard, only the following load combination shall be
investigated when calculating the maximum member stessess and structure
reaction. Additional Combination Loading for Short Circuit Impact.
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SAP2000 4/10/18 23:11:21
SAP2000 v11.0.0 - File:STRUKTUR GANTRY EMBALUT_2 - Joint Loads (LIVE LOAD) (As Defined) - Kgf, m, C Units
SAP2000 4/10/18 22:49:24
SAP2000 v11.0.0 - File:STRUKTUR GANTRY EMBALUT_2 - Joint Loads (AAAC-WIND) (As Defined) - Kgf, m, C Units
SAP2000 4/10/18 22:47:50
SAP2000 v11.0.0 - File:STRUKTUR GANTRY EMBALUT_2 - Joint Loads (AAAC631) (As Defined) - Kgf, m, C Units
SAP2000 4/10/18 22:46:59
SAP2000 v11.0.0 - File:STRUKTUR GANTRY EMBALUT_2 - Joint Loads (ACSR) (As Defined) - Kgf, m, C Units
SAP2000 4/10/18 22:48:36
SAP2000 v11.0.0 - File:STRUKTUR GANTRY EMBALUT_2 - Joint Loads (ACSR-WIND) (As Defined) - Kgf, m, C Units
SAP2000 4/10/18 22:47:26
SAP2000 v11.0.0 - File:STRUKTUR GANTRY EMBALUT_2 - Joint Loads (GSW) (As Defined) - Kgf, m, C Units
SAP2000 4/10/18 22:49:00
SAP2000 v11.0.0 - File:STRUKTUR GANTRY EMBALUT_2 - Joint Loads (INSULATOR) (As Defined) - Kgf, m, C Units
SAP2000 4/10/18 22:46:40
SAP2000 v11.0.0 - File:STRUKTUR GANTRY EMBALUT_2 - Joint Loads (LUPINE) (As Defined) - Kgf, m, C Units
SAP2000 4/10/18 22:48:17
SAP2000 v11.0.0 - File:STRUKTUR GANTRY EMBALUT_2 - Joint Loads (LUPINE-WIND) (As Defined) - Kgf, m, C Units
SAP2000 4/10/18 22:45:45
SAP2000 v11.0.0 - File:STRUKTUR GANTRY EMBALUT_2 - Joint Loads (SAGGINGTENSION) (As Defined) - Kgf, m, C Unit
SAP2000 4/10/18 22:46:08
SAP2000 v11.0.0 - File:STRUKTUR GANTRY EMBALUT_2 - Joint Loads (SHORTCIRCUIT) (As Defined) - Kgf, m, C Units
SAP2000 4/10/18 22:49:46
SAP2000 v11.0.0 - File:STRUKTUR GANTRY EMBALUT_2 - Frame Span Loads (WIND LOAD-X) (As Defined) - Kgf, m, C U
SAP2000 4/10/18 22:51:32
SAP2000 v11.0.0 - File:STRUKTUR GANTRY EMBALUT_2 - Frame Span Loads (WIND LOAD-Y) (As Defined) - Kgf, m, C U
SAP2000 4/10/18 22:44:18
SAP2000 v11.0.0 - File:STRUKTUR GANTRY EMBALUT_2 - Deformed Shape (COMB10) - Kgf, m, C Units
PLN Gantry Tower Design
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LOADING CALCULATION (Wind Perpendicular)
LOADING CALCULATION
Conductor GSW 55
0 deg
I. VERTICAL LOADS
Conductor Weight = 1x 28 x 0,00438 x 1,00 = 0,123 kN
Vertical load = 1 x 1,00 = 1,000 kN
Total = 1,123 kN
LOADING CALCULATION
Conductor GSW 55
0 deg
I. VERTICAL LOADS
Conductor Weight = 1x 28 x 0,00438 x 1,00 = 0,123 kN
Vertical load = 1x 1,00 = 1,000 kN
LOADING CALCULATION
Conductor GSW 55
0 deg
I. VERTICAL LOADS
Conductor Weight = 1x 30 x 0,00438 x 1,00 = 0,131 kN
Vertical load = 1 x 1,00 = 1,000 kN
Total = 1,131 kN
Data specification
Conductor / Groundwire 1 GSW / 55 mm²
Total cross sectional area = A = 54,55 mm²
Overall diameter conductor = D = 9,6 mm
Weight conductor per meter = Wc = 0,444 Kg/m
Maximum working load of conductor = Tu = 6500 Kg
Modulus of elasticity = E = 21000 kg/mm²
Linier coeficient of exspansion = ε = 0,0000115 1/°C
Rulling span / span = Rs/S = 28 / 28 m
Wind pressure = Wp = 53 kg/m²
Conductor temperature max. = TE = 121 °C
Basic temperature = T0 = 20 °C
Conductor temperature min. = TA = 20 °C
Temperature = Tc = T0 = 20 °C
M = (δ².q2².Leq².E)/24
= 45,44651087
To faid F2 using mathematical "Find root" procedure
Cubic Equation Ax³ + Bx² + Cx + D = 0
f2². { f2 - ( K - ( ε . Tc . E)) } = M
= f2² { f2 - ( 8,007 - 4,830 ) } = 45,447
= f2² { f2 - 3,18 } = 45,447
= 24,96914 *( 5 3,18 ) = 45,447 0K
F2 = 4,996913
= ( 348,096 / 2180,7 ) +
( 53799,8 / 8E+09 )
= 0,16 + 0,0000
= 0,16 meter
Citramasjaya Teknikmandiri 1
SPAN 28 m Temperature 20 °C
Data specification
Conductor / Groundwire 1 AAC LUPINE / 1267 mm²
Total cross sectional area = A = 1267 mm²
Overall diameter conductor = D = 46,3 mm
Weight conductor per meter = Wc = 3,523 Kg/m
Maximum working load of conductor = Tu = 18980 Kg
Modulus of elasticity = E = 5500 kg/mm²
Linier coeficient of exspansion = ε = 0,000023 1/°C
Rulling span / span = Rs/S = 28 / 28 m
Wind pressure = Wp = 53 kg/m²
Conductor temperature max. = TE = 121 °C
Basic temperature = T0 = 20 °C
Conductor temperature min. = TA = 20 °C
Temperature = Tc = T0 = 20 °C
M = (δ².q2².Leq².E)/24
= 1,38911937
To faid F2 using mathematical "Find root" procedure
Cubic Equation Ax³ + Bx² + Cx + D = 0
f2². { f2 - ( K - ( ε . Tc . E)) } = M
= f2² { f2 - ( 2,766 - 2,530 ) } = 1,389
= f2² { f2 - 0,24 } = 1,389
= 1,440674 *( 1 0,24 ) = 1,389 0K
F2 = 1,200281
Citramasjaya Teknikmandiri 2
SPAN 30 m Temperature 20 °C
Data specification
Conductor / Groundwire 2 ACSR / 450 mm²
Total cross sectional area = A = 450 mm²
Overall diameter conductor = D = 28,8 mm
Weight conductor per meter = Wc = 1,699 Kg/m
Maximum working load of conductor = Tu = 13914 Kg
Modulus of elasticity = E = 7000 kg/mm²
Linier coeficient of exspansion = ε = 0,000019 1/°C
Rulling span / span = Rs/S = 30 / 30 m
Wind pressure = Wp = 53 kg/m²
Conductor temperature max. = TE = 121 °C
Basic temperature = T0 = 20 °C
Conductor temperature min. = TA = 20 °C
Temperature = Tc = T0 = 20 °C
M = (δ².q2².Leq².E)/24
= 3,741890185
To faid F2 using mathematical "Find root" procedure
Cubic Equation Ax³ + Bx² + Cx + D = 0
f2². { f2 - ( K - ( ε . Tc . E)) } = M
= f2² { f2 - ( -15,475 - 2,660 ) } = 3,742
= f2² { f2 - -18,14 } = 3,742
= 0,201365 *( 0 -18,14 ) = 3,742 0K
F2 = 0,448737
= ( 1529,1 / 1615,5 ) +
( 3972511 / 3E+09 )
= 0,95 + 0,0013
= 0,95 meter
Citramasjaya Teknikmandiri 3
SPAN 28 m Temperature 20 °C
Data specification
Conductor / Groundwire 1 AAAC / 631 mm²
Total cross sectional area = A = 631 mm²
Overall diameter conductor = D = 61 mm
Weight conductor per meter = Wc = 1,732 Kg/m
Maximum working load of conductor = Tu = 17900 Kg
Modulus of elasticity = E = 5500 kg/mm²
Linier coeficient of exspansion = ε = 0,000023 1/°C
Rulling span / span = Rs/S = 28 / 28 m
Wind pressure = Wp = 53 kg/m²
Conductor temperature max. = TE = 121 °C
Basic temperature = T0 = 20 °C
Conductor temperature min. = TA = 20 °C
Temperature = Tc = T0 = 20 °C
M = (δ².q2².Leq².E)/24
= 1,35364433
To faid F2 using mathematical "Find root" procedure
Cubic Equation Ax³ + Bx² + Cx + D = 0
f2². { f2 - ( K - ( ε . Tc . E)) } = M
= f2² { f2 - ( 5,485 - 2,530 ) } = 1,354
= f2² { f2 - 2,95 } = 1,354
= 9,586434 *( 3 2,95 ) = 1,354 0K
F2 = 3,096197
Citramasjaya Teknikmandiri 4
Short Circuit Calculation AAAC 631 mm2
Fm = 0.612x10^-8xb^2xIsc^2/(D+4f/3)
Fm = 11,703 kg/m
Wsc = (Wo^2+Fm^2)^0.5
Wsc = 11,83
t0 = T30 = 281,73 kg
t2 = T15 sc
3 2 2 2 2 2 2
T2 + T2 (E x F x a x (t2 - t0) + W 0 x L xExF/(24T0 ) - T0 ) - W sc x L xExF/(24) =0
3 2
T15 SC + T15 SC ( -1371,5 + 4908,10 - 281,73 - 1,8175E+10 =0
3 2
T15 SC + 3254,8920 T15 SC = 1,8175E+10
SAG
2
T15 = Wo x L /(8xf)
f = 0,090 m
Actual Tension
2 2
Tm = T(1+(WscxL /8T ))
= 1881,76 kg
f = 1,4665
Fm = 0.612x10^-8xb^2xIsc^2/(D+4f/3)
Fm = 11,703 kg/m
Wsc = (Wo^2+Fm^2)^0.5
Wsc = 12,215
t0 = T30 = 281,73 kg
t2 = T15 sc
3 2 2 2 2 2 2
T2 + T2 (E x F x a x (t2 - t0) + W 0 x L xExF/(24T0 ) - T0 ) - W sc x L xExF/(24) =0
3 2
T15 SC + T15 SC ( -2753,9 + 40221,42 - 281,73 - 3,8905E+10 =0
3 2
T15 SC + 37185,8353 T15 SC = 3,8905E+10
SAG
2
T15 = Wo x L /(8xf)
f = 0,340 m
Actual Tension
2 2
Tm = T(1+(WscxL /8T ))
= 1010,44 kg
f = 2,7764
Fm = 0.612x10^-8xb^2xIsc^2/(D+4f/3)
Fm = 11,703 kg/m
Wsc = (Wo^2+Fm^2)^0.5
Wsc = 11,809
t0 = T30 = 281,73 kg
t2 = T15 sc
3 2 2 2 2 2 2
T2 + T2 (E x F x a x (t2 - t0) + W 0 x L xExF/(24T0 ) - T0 ) - W sc x L xExF/(24) =0
3 2
T15 SC + T15 SC ( -978,1 + 3335,35 - 281,73 - 1,483E+10 =0
3 2
T15 SC + 2075,5448 T15 SC = 1,4825E+10
SAG
2
T15 = Wo x L /(8xf)
f = 0,092 m
Actual Tension
2 2
Tm = T(1+(WscxL /8T ))
= 1925,72 kg
f = 1,534