Professional Documents
Culture Documents
CONTENTS
1 GENERAL ....................................................................................................................... 3
1.1 Drawings ........................................................................................................................... 3
1.2 Equipment Identification and Color Codes ....................................................................... 3
2 TECHNICAL DESCRIPTION ...................................................................................... 4
2.1 Towers............................................................................................................................... 4
2.1.1 General .............................................................................................................................. 4
2.1.2 Proven Tower Designs ...................................................................................................... 4
2.1.3 Material ............................................................................................................................. 4
2.1.4 Design................................................................................................................................ 4
2.1.5 Construction ...................................................................................................................... 6
2.1.6 Nuts and Bolts ................................................................................................................... 6
2.1.7 Anti-Climbing Devices, Step Bolts and Bird Guards........................................................ 7
2.1.8 Conductor and Earthwire Attachments ............................................................................. 8
2.1.9 Tower Grounding and Earth-Clamping Bolts ................................................................... 8
2.1.10 Solar Powered Aviation Hazard Lighting ......................................................................... 8
2.1.11 Workmanship .................................................................................................................... 9
2.1.12 Identification Plates......................................................................................................... 10
2.1.13 Tower Maintenance Safety Systems ............................................................................... 11
2.1.14 Marking, Packing and Handling...................................................................................... 11
2.1.15 Tower Locations.............................................................................................................. 12
2.1.16 Design Spans ................................................................................................................... 12
2.1.17 Design Loads................................................................................................................... 13
2.1.18 Full Scale Tower Load Test ............................................................................................ 15
2.1.19 Gantry and Gantry area ................................................................................................... 17
2.2 Erection of Towers .......................................................................................................... 18
2.2.1 General ............................................................................................................................ 18
2.2.2 Handling and Storage ...................................................................................................... 18
2.2.3 Erection ........................................................................................................................... 19
3 SCHEDULES OF OVER HEAD LINES .................................................................... 21
3.1 Schedule A ...................................................................................................................... 21
3.2 Schedule B1..................................................................................................................... 21
3.3 Schedule B2..................................................................................................................... 23
3.4 Schedule C1..................................................................................................................... 24
3.5 Schedule C2..................................................................................................................... 26
3.6 Schedule C3..................................................................................................................... 27
3.7 Schedule D ...................................................................................................................... 29
3.8 Schedule E ....................................................................................................................... 32
1 GENERAL
This part of the specification covers design, manufacture, testing, erection and commissioning of
HV overhead line towers of steel lattice design.
For applicable technical standards, tests and general requirements please refer to:
S-TR-OHL-GEN - General Requirements (Applicable Technical Standards, Tests,
etc.)
1.1 Drawings
Typical Drawings for HV/MV Towers of Lattice Steel Design provided in the Drawings Section
are as follows:
Drawing No. Title
DWG TR OHL 02 01 Outline of 400 kV Suspension Tower (Type S0)
DWG TR OHL 02 02 Outline of 400 kV Tension Tower (Type 0)
DWG TR OHL 02 03 Outline of 220 kV Suspension Tower (Type S0)
DWG TR OHL 02 04 Outline of 220 kV Tension Tower (Type 0)
DWG TR OHL 02 05 Outline of 132 kV Suspension Tower (Type S0)
DWG TR OHL 02 06 Outline of 132 kV Tension Tower (Type 0)
DWG TR OHL 02 10-1 Tower Plates (400,000 V)
DWG TR OHL 02 10-2 Tower Plates (220,000 V)
DWG TR OHL 02 10-3 Tower Plates (132,000 V)
DWG TR OHL 02 11 Outline of 400 kV Suspension Tower (Type 0) Alternative
DWG TR OHL 02 12 Outline of 400 kV Tension Tower (Type 0) Alternative
DWG TR OHL 02 15 Airborne Observation Plate
2 TECHNICAL DESCRIPTION
2.1 Towers
2.1.1 General
Double circuit tower structures shall be of the self-supporting lattice type steel frame. The
general outlines of the towers, shall be as shown on the Drawing(s).
The members of the latticed structures shall be of hot rolled steel angle sections. All tower
material shall be factory made and entirely galvanized by the hot-dip process. The main data for
the overhead line is given in Schedule A. Basic tower types shall be as indicated in Schedule B.
2.1.3 Material
Material for the steel towers shall be of the type and grade most suitable for the application
intended and shall conform to the latest applicable standard, specifications and recommended
practices of the industry. Cold-formed steel angles, flat bars and rods shall not be used for tower
members.
Mild steel and/or high strength steel shall be used for the fabrication of towers. The quality of
steel to be used shall correspond to S275 J0 (for mild steel) and S355 J0 (for High Tensile Steel)
according to BS EN 10025 (latest Version). Reference is also made to Schedule B2.
For tower bolts reference shall be made to the relevant Article hereinafter.
All material shall be tested at the steel mill in accordance with the applicable specification and
standards under which they are manufactured. The Bidder/Contractor shall attach all the mill test
certificates with the report. Tests shall be conducted in accordance with approved quality plan.
The tests to be conducted shall include, but are not limited to, uniformity of galvanizing coating,
mechanical and chemical properties of all steel.
2.1.4 Design
This clause describes the basic requirements of the design procedure and its documentation. The
design shall be performed in accordance with VDE 0210 Planning and Design of Overhead
Power Lines with Rated Voltages above 1 kV or ASCE 10-97 Design of Latticed Steel
Transmission Structures.
The design document of each type of tower shall include the following:
Design criteria with grade of steel and minimum size for tower members and connections
and with maximum allowable slenderness ratio for tower members
Calculation of the maximum wind pressure on the overhead line components
Brief description of the software used for the structural analysis including explanation of
the computer model and load assumptions and combinations
Sag and tension calculation for the required range of spans along with data sheets of
conductors and ground-wire, including all installed accessories and fittings. Tensions shall
be calculated using change-of-state equation with governing (starting) loading conditions
and tension limitations as specified in Schedules . Loading condition with quartering wind
shall be included in calculation as well. Sags shall be calculated using catenary formula
Loading tables and loading trees prepared for the maximum external forces and for the
maximum tension in conductor and earthwire as per sag and tension calculation
Calculation of the maximum swing angle of insulator strings, jumper loops, jumper strings
and complete conductor catenary span
Calculation of the conductor clearance at mid-span in still air conditions
Calculation of the member-wise wind load and self-weight of tower, including redundant
members
Member design tables including member with size, length, gross area and radius of
gyration, compression and tension member forces, compression curve number, number and
size of bolts, bearing and shear stress, safety factors, including equations for calculation of
slenderness ratio as per relevant standard etc.
Design of redundant members including buckling and bending criteria
Foundation loads in global direction for each leg extension
Design of stubs as per ASCE 10-97. Stub angles shall be at least 2 mm thicker than
attached steel leg angle and shall be fitted with cleats. The stub angle shall be completely
galvanised and shear connectors shall be designed to transfer entire axial and shear force.
Cleat connections shall be checked for shear and moment forces
Design of anchor bolts as per ASCE 10-97. The design shall be supported with proper
figures
Outline drawing and clearance diagram with member and bolt sizes and steel grade used.
The outline drawing shall include the redundant members. Tower height including
maximum sag, ground clearance and insulator length shall be indicated as well
Copy of the computer input for the software used in the structural analysis and design of
tower.
The unit stresses in members and connections for the structural design calculation, based on the
design loading and design unbalanced loading (broken wire conditions) multiplied by safety
factor, indicated in Schedule C1, shall not exceed the yield stresses given in VDE 0210 or
ASCE-Standard 10-97. Connections shall be designed for the same member forces and according
to the above mentioned standards. The towers shall be designed with an overload capacity (factor
of safety) of f1 times the unbalanced design loading stipulated in the Specification. No damage
or permanent distortion of any members, bolts, connections of fittings or elongation of bolt holes
shall be permitted for these design conditions.
The slenderness ratios (L/r) of member given in the following table shall not be exceeded, where,
L is the buckling length of member as per the line diagram of the tower, and r is the
corresponding radius of gyration of the members.
Tower legs, main compression members in l/r<150
cross arms and earth wire peak
Other compression members carrying l/r<200
calculated stresses
Redundant members l/r<250
The slenderness ratio of tension members shall be in accordance with the relevant standard used.
Other approved calculation methods may be applied according to the Standards specified or
otherwise approved by TRANSCO. In this case the calculated buckling resistance may not
exceed the VDE 0210 or ASCE-level.
2.1.5 Construction
The towers shall be of standard construction and shall be designed to reduce the number of
different parts to a minimum, thus facilitating transport and erection. No member shall be of
angles with dimensions less than 45 x 45 x 5 mm. The minimum thickness for legs and
compression members in cross arms and in earthwire peaks shall be 6 mm. Gusset plates shall
not be less than 6 mm thick.
The diameter of bolt holes for all types of towers shall not be more than 1.5 mm larger than the
nominal diameter of the bolt. All members of the towers shall be connected by bolts.
Connections of members shall be designed to avoid eccentricity as much as possible.
All members, except redundant members, carrying computed stress shall be connected with at
least two bolts.
All nuts and bolts shall be hot dip galvanized. Threads before galvanizing shall be coarse
threads. There shall be no excess of galvanizing at the root of the thread and nuts shall turn easily
on the completed bolts without excessive looseness. Nut threads shall be tapped after galvanizing
so as to produce a finger-free fit on the galvanizing. Bolts will be rejected if they are considered
by TRANSCO to have an excessively loose or tight fit.
The length of bolts and the length of thread shall be such that bearing is upon the shank and not
upon the threads. When in position all bolts or screwed rods shall project through the
corresponding nut, but such projection shall not exceed 8 mm nor less than 3 threads.
Each tower shall be fitted with an anti-climbing device to prevent unauthorized persons from
climbing the tower. The anti- climbing device shall be of either a spike type or a barbed wire
type of stainless steel and shall be fixed at a height of approx. 3 meters above the foundation. It
shall provide suitable gates adjacent to the step bolt legs to be locked with padlocks to
TRANSCOs approval. Spikes shall be of solid design, have a sharp end, a minimum length of
250 mm and shall be pointed downwards. The maximum distance between spikes shall not be
more than 100 mm. The maximum distance between the strings of barbed wire shall be not more
than 200 mm. The horizontal separation of the strings of barbed wire shall be maintained by the
provision of spacers at a maximum distance of not more than 2 m.
For double circuit type towers step bolts shall be provided on two diagonally opposite tower
legs. They shall begin directly above the foundation and continue to the tower top. They shall be
spaced at a distance of 333 mm from center to center, distributed strictly alternating on the outer
sides of the leg angles. The spacing distance of all step bolts shall be equal on the entire tower.
Spacing tolerances according to VDE 0210/12.85 shall be accepted. Only the step bolts above
the anti climbing device shall be installed permanently on the tower. Bolts below the anti
climbing device shall either be installed, or be delivered to ENDUSERs store.
All step bolts shall be at least 24 mm in diameter, with a free tread width of 20 cm. For
protection against slipping a lateral limit of min. 20 mm above top of step shall be provided. The
tread side of the step bolts shall be uniform for all towers. The fastening side may accommodate
different sizes, to take advantage of holes provided for structural bolts. Step bolts shall be rated
at least for a concentrated load of 1.5 kN, acting vertically at the most unfavourable position. If
applied in place of a structural bolt, its loading has to be considered, too.
Towers above 60 meters height shall be equipped from the appropriate level with inclined step
ladders, at the transversal tower faces or inside the tower shaft. Safe changeover routing from
step bolts to step ladders is to be provided. The ladders shall be fitted with safety cages and
provide passing platforms every 20 meters.
Tower members positioned above insulator strings/solar panels (if applicable) shall be fitted with
stainless steel needle strips, effectively preventing birds from sitting in these locations. The strips
shall extend sufficiently, horizontally beyond the protected location and be applied to all surfaces
a bird can sit on. Where needles are projecting from the crossarm contour towards live parts, the
tower clearance diagram shall consider the height of the needles.
Conductor and earth wire attachments shall be considered as part of the respective basic towers
and shall be supplied as integral parts of them.
All conductor suspension points shall provide 3 brackets for installation of suspension hinges
suitable for the attachment of double and single insulator strings associated with suspension
conductor support assemblies. Both, individual hinges and suspension point assemblies shall be
orientated in line direction, allowing the insulator strings to swing in crossarm direction.
Tension towers shall have brackets suitable for the attachment of tension hinges for double
insulator strings associated with dead-end conductor assemblies. These attachments shall be
provided in a way to maintain all distances between phases/OPGW/EW as on suspension towers
across the whole deflection range of the respective tower type.
The shieldwire shall be connected to the suspension tower peak by one hinge orientated in line
direction, allowing the suspension assembly to swing in crossarm direction. Connection to
tension towers shall be provided by tension assemblies, to be fixed to the tower peak.
For direct connection of overhead shield wire shunts to the towers, 2 sets of two holes, each,
shall be provided on every earth wire peak.
In the tower shaft, at top crossarm level, a steel grating work platform of min. 6 m shall be
provided, suitable for installation of a battery/control unit enclosure with dimensions of min.
BxDxH of 130 cm x 130 cm x 100 cm, and a weight of min. 250 kg. Besides the box, the
platform shall be able to carry, simultaneously, the weight of 3 linesmen with tackle.
At the earthwire peak, two holes shall be provided, for vertical attachment of a warning light
assembly. In case of an earthwire crossarm, a pole shall be provided allowing installation of the
light above the system elevation.
Above facilities are considered integral tower part and shall be provided, regardless whether the
scope of work actually requires supply of warning lights or not.
Towers exceeding 45 m in height shall consider in the design the permanent and installation
loads of two intensity light systems installed a diagonally opposite tower legs, at half tower
height. These shall compromise for each system a photovoltaic module surface of min. 1.2m x
1.2m installed at a inclination of 450, a system enclosure of min. 100 kg with a platform of min
2m x 2m, and three linesmen with tackle.
For such lights, actual installation provision shall be procured only in case of actual requirement,
to be intimated by TRANSCO. These shall be designed in a way allowing installation on the step
bolt legs of the tower without need of drilling additional holes in the tower steel work.
2.1.11 Workmanship
All work shall be equal to the best modern practice in the manufacture and fabrication of
materials covered by this Specification.
The Bidder/Contractor shall be responsible for the correct fitting of all parts. He shall replace,
free of cost, any defective material discovered during erection, and pay all costs of field
corrections for such replacement.
All parts of the structure shall be neatly finished and free from kinks, twists or bends. The
fabrication shall be in strict accordance with the shop drawings prepared by the
Bidder/Contractor and approved by TRANSCO.
Structural material shall be straight and cleaned of all rust and dirt before laid out or worked in
any manner. Shearing and cutting shall be performed carefully. Manually guided cutting torches
shall not be used.
All bolt holes in steel members shall be punched, sub-punched, reamed or drilled before
galvanizing. Holes shall not be punched but only drilled, if the thickness of the metal exceeds the
diameter of the hole, in mild steel sections of > 19 mm thickness, high yield steel sections > 14
mm, and in all crossarm members exposed to permanent tension. All holes shall be cylindrical
and perpendicular to the member, clean cut with sharp tools and without torn or ragged edges.
All members shall be cut to jig and all holes shall be punched or drilled to jig. All parts shall be
carefully cut and holes accurately located so that when the members are in position the holes will
be truly opposite each other before being bolted up. Drifting of holes will not be allowed.
Danger plates shall feature red symbols on a white background. They shall comprise a skull with
crossed bones, as well as lightning arrows conforming to DIN 40006. The text DANGER shall
be boldly written in both, Arabic and English languages. The line voltage shall be shown, as
well.
Tower number plates shall show the tower number in black letters, on a white background. The
height of the letters shall not be less than 150 mm. letters in all ID plates should fit each plate
width identified, in bold fonts.
Circuit number plates shall show the circuit abbreviation and number in black letters, on a white
background. Termination gantries shall be equipped with circuit plates showing the circuit names
in full length.
Phase plates shall show the English letters R, Y, and B, in black color, on red, yellow &
blue backgrounds. The plates arrangement shall be in line with the phases configuration.
The tower number plate shall be installed on the tower base at height 2 m. The number plate
shall face the normal tower access. Fitting positions for all towers shall be submitted for
TRANSCOs approval.
The circuit designation & the danger sign, as well as the phase identification plates shall be
installed under each circuit and shall be placed on the step bolt legs side (not on the leg itself),
directly above the anti climbing device. They shall be positioned to reflect the phase allocation
on the tower and to be easily identifiable from ground level.
Furthermore, on each tension and every tenth suspension tower an airborne observation number
plate shall be provided. The tower number shall be cut from the sheet metal, with a letter height
of min. 700 mm. The plate background shall be black. The plates shall be installed, either on the
top crossarm or on the earthwire peak, in a position that is easily recognizable from the air. It
shall be ensured that legibility of the cut-out number is not impaired by tower steelworks, placed
behind the plate. Orientation of all plates on the line shall be uniform, to TRANSCOs approval.
All plates shall be of corrosion resistant aluminium with embossed letters and painted, with
thickness 3 mm.
On all plates, the colors shall be free from fading. Lettering and size of the plates shall be to
TRANSCOs approval.
Tower members shall be assembled for shipment in bundles of the same size and weight
containing pieces of the same or similar identifications mark and length. All bolts, nuts, washers,
step bolts and minor fittings shall be shipped in wooden cases of suitable size and weight, with
pieces properly separated according to size and type.
To ensure uninterrupted erection, the Bidder/Contractor shall supply a five (5) percent excess of
bolts, nuts, washers, step bolts, and minor fittings.
It is the Bidders/Contractors responsibility to ensure that the packing and handling is made in
such a way that neither the steel nor the galvanizing shall be damaged in transit. Transporting
vehicles shall be clean and free from foreign material, which could in any way injure the steel or
zinc coating.
maximum weight spans. All Angle tower types have to be designed for minimum weight
spans equivalent to half of the maximum span given in schedule C2. At suspension position, the
minimum weight of conductor supported shall not be less than 25 % of the total weight of
conductor in the two adjacent spans.
Terminal towers shall be designed to face the direction of the incoming line, and shall withstand
the load of all conductors and earth wire.
2.1.18.1 Execution
Full scale tower load tests of assembled galvanized towers shall be carried out in accordance
with Standards IEC Publication No. 60652 (latest version).
The following requirements shall be fulfilled in the load tests of the tower:
i. The members in a test tower shall be of the same grade and quality of fabrication as those
to be supplied for the towers under these Tender Documents. The Bidder/Contractor shall
furnish certified test reports of the heats from which the material was rolled and a record
showing the heat from which each member was obtained. In order to differentiate the test
tower material from other tower material, the test tower material must be indented with a
different identification number.
ii. Test towers shall not be specially fitted other than with such fittings as are required on
similar towers to be erected in the field.
iii. Test towers shall be erected on a foundation structure, which shall be of adequate strength
and stiffness to safely withstand the tower reactions under test loading, without noticeable
distortion or displacement. The tower legs shall be connected to the anchorage in the same
manner as to the normal stub angle at site.
iv. While preparing for the tests, the Bidder/Contractor shall supply TRANSCO with a test
program, together with diagrams indicating the proposed methods of applying the various
loads and measurement of deflections. All instruments to be used in the tests such as
dynamometers, gauges and load cells shall be calibrated before the test.
v. The test loads shall be those obtained from the design loads multiplied by the specified
safety factor. Any combination of the test loads shall be applied to prove the capability of
the structure to withstand all required loading. The dead load of the tower will not be
factored.
vi. Each tower shall withstand the test loads for a duration as specified in IEC 60652, without
failure or permanent distortion of any member, fitting, bolt or part and without elongation
of bolt holes. The duration of test load shall start after the all indicators show that the loads
are not less than 100% of the test loads. There shall be no adjustment of loads during the
duration, as specified in IEC 60652. Should it become necessary to adjust the loading, the
duration, as specified in IEC 60652, shall restart after the adjustment is completed.
vii. All test loads shall be removed completely before the loads for the next test are applied.
Test loads corresponding to conductor and earthwire loading shall be applied to the
attachments provided for these loads while test loads equivalent to wind load on the tower
shall be applied in locations approved by TRANSCO. Friction losses in rigging shall be
taken into account in the application of the test loads.
viii. Any conspicuous yielding or any failure, under any of the test loading, shall be considered
as a defect, in which case the Bidder/Contractor shall modify the design and shall repeat
the test case in which a defect developed, at his own expense. Any delays in execution of
contract due to such failures or repetition of test, shall be the sole responsibility of the
Bidder/Contractor.
ix. One tower structure of each type (with maximum height extension) shall be tested. The
tower must be dismantled carefully after it has withstood all the test loads successfully.
The tested tower shall be transported to the project site for erection. The tower shall be
located in line route in such a way that it remains under-utilised compared to the design
loads. The location must be decided with TRANSCOs approval.
x. TRANSCO reserves the right to modify the requirements for performing any or all tests
and the Bidder/Contractor will not be entitled to any compensation by reason of such
modification.
xi. Test samples for mechanical characteristics shall be cut from member of the prototype
tower and standard tensile tests shall be performed at Bidders(Contractors expense. The
results of the tests on these samples shall be considered satisfactory, if:
a. average yield value is equal or smaller than guaranteed minimum value time 1.25 for
steel members having a minimum guaranteed yield point lower or equal to 300 Mpa
b. average yield value of equal or smaller guaranteed minimum value times 1.17 for steel
members having a minimum guaranteed yield point greater than 300 Mpa
c. average ultimate strength value of equal or smaller than guaranteed minimum value
times 1.20.
The average are obtained from eight test specimens taken from different most heavily
loaded members of the tower for each grade of steel.
xii. The Bidder/Contractor shall submit full reports of all tower physical load tests including
clear photograph of the test set-ups and nature of all failures, certified calibration reports,
detailed diagrams showing the manner in which test loads were applied, deflection records,
mill certificate of tower material and material test report.
xiii. Each tower structure shall be assembled with all step bolts/ladders in place. TRANSCOs
representative will test all climbing provisions for strict adherence to the specification and
suitability, by climbing every tower completely. Any modifications found advisable during
this test shall be incorporated into the tower design, without any extra cost.
Notwithstanding prior approval given for tower drawings, design and location of all
2.2.1 General
The Bidder/Contractor shall ascertain that all concrete foundations or rock anchor grouting are
cured and that all back-filled material is compacted to its approved level before placing or
erecting tower steel on the foundations. Concrete in tower foundations shall be allowed to set a
minimum of 7 days before erection of the tower and a minimum of 28 days before conductor and
earth wire installation on the tower.
The Bidder/Contractor shall erect the types of towers specified at the locations indicated on the
Contract Drawings.
Towers shall be assembled in accordance with the approved drawings and erected by a suitable
method, which will not overstrain structural members or their foundations, subject to
TRANSCOs approval.
Larger damages to, or systematic defects of the galvanizing shall be repaired by hot-dip
galvanizing, only.
The attempt to repair shall not bind TRANSCO to accept the repaired part when this is re-offered
for inspection.
Acceptance by TRANSCO of any repaired galvanized steel does not absolve the
Bidder/Contractor from his responsibility of supplying galvanized steel to give satisfactory
service in the prevailing corrosive atmosphere. TRANSCO reserve the right to reject any
galvanized steel found rusty, damaged, bent or other-wise defective, before final acceptance.
The Bidder/Contractor shall note that galvanizing facilities are existing in the U.A.E. and may be
used for re-galvanizing of seriously damaged parts, on the advise of TRANSCO.
2.2.3 Erection
Prior to the commencement of any tower erection activity the Bidder/Contractor shall submit for
approval a Method Statement detailing the proposed erection methods and safety precautions to
be taken during the erection.
The Bidder/Contractor shall erect towers for the transmission line in accordance with the
erection diagrams, construction lists and other drawings and instructions.
The method of assembling and erecting a tower shall be such that during erection no member
shall be subjected to any stress in excess of that for which it was designed.
Misalignment or misfit of adjacent sections or members attributable to the adopted method of
erection shall be corrected by changing erection methods as necessary to eliminate trouble.
Straining of members shall not be permitted for bringing them into position. It may, however, be
necessary to match hole positions at joints and to facilitate this, tommy bars not more than
450mm long may be used.
For ease of checking bolts and nuts shall be generally fitted in such a way that the nuts are placed
outside for horizontal bolts and downside for vertical bolts.
Before starting erection of an upper section, the lower section shall be completely braced and all
bolts provided tightened adequately in accordance with approved drawings to prevent any
mishap during erection.
All plan diagonals relevant to a section of tower shall be placed in position before assembly of
upper section is taken up.
All members shall have their joints cleaned when bolted up.
If erected by assembling in sections, the initial tightening of bolts shall be adequate for dead
load, live load and direction stresses, but shall not be so strong as to prevent aligning and fitting
adjacent sections or members. The assembled sections shall be adequately supported during
erection.
All blank holes, if any left, after complete erection of the tower, are to be filled up by bolts and
nuts of the correct size.
During the erection, no tools shall be taken up to the towers, except structure wrenches and drift
pins. Only such wrenches will be allowed, which do neither deform nor injure the galvanized
coating of the bolts/nuts. Use of drift pins is limited to guiding the different tower members into
position, without enlarging holes or distorting tower members.
Each bolt shall be securely tightened with adequate but non-excessive torque. Proper tightness
shall be spot checked by the Bidder/Contractor, to TRANSCOs satisfaction, with an accurately
calibrated torque wrench. The Bidder/Contractor shall indicate the torque that shall be applied
for each bolt size. All tower bolts shall be completely tightened, immediately after a tower is
erected. After erection, towers shall be left in workmanlike condition, complete and safe in every
respect.
In order to prevent pilfering, all bolts and nuts below a minimum height of 3 m above the
foundation cap shall be secured by suitable means, to be proposed by the Bidder/Contractor, for
TRANSCOs approval.
During assembly punching, reaming or drilling for correction of mismatched holes shall not be
permitted without the authorisation of TRANSCO in writing.
If any shop errors are discovered in the steel, the Bidder/Contractor shall notify TRANSCO who
will decide on site whether the error shall be corrected on site or the members shall be replaced.
All exposed steel surfaces around the holes or on cuts on which corrective work is permitted
shall be given sufficient coats of an authorised zinc rich paint to provide sufficient protection to
the steel and shall be to the approval of TRANSCO.
Earth clamping bolts and tower sign plates shall be installed according to Article 2.1.9.
Towers must be completely erected with all members in place and bolts securely tightened
before any stringing of conductors or earth wires may be started. All towers shall be inspected by
TRANSCO accompanied by the Bidder/Contractor before the stringing operation. Prior to the
erection of towers or parts of towers, which had completely been assembled on ground, the
approval of TRANSCO is required.
In aviation-marking areas, immediately after erection above foundation level, the towers shall be
illuminated, either by the permanent lighting system or by a temporary lighting system, to be
approved by the Department of Civil Aviation.
3.1 Schedule A
LINE DATA (400 KV)
Item Description Details
1 Number of Circuits 2
2 Number of conductors per phase 4
3 Number of OPGW/earthwires 2
3.2 Schedule B1
TOWER TYPES (400/220/132 KV)
Item Tower Position where Used Angle of Deviation Type of
Types up to (Degrees) Insulator String
1 S Straight line 0..2 Suspension
2 AT Angle tension 0..30 Tension
3 BAT Big Angle tension 30..60 Tension
If the Bidder/Contractor deems a combination of different tower types into a single type (still
according to the specification requirements) as economical solution, he is invited to propose so.
Notes:
* DE tower and Gantries shall be designed to face the direction of the incoming line and shall
withstand the load of the conductors and OPGW/earthwire. Both shall be designed to accept at
least 45 degree in the slack span. The gantry width shall be provided as per actual requirements.
Erection Holes to be provided at crossarm tip of all towers. All BAT/DE towers shall have
provision for three earth wires to be connected to substation. All Gantries in substations shall
have provision (holes) on end columns for future extension.
The design of the towers shall cater for leg extensions from +6m to -6m in steps of 1m. The
estimated quantity of leg extensions as per the Bills of Quantities is the cumulated quantity for
all numbers of leg extensions per tower type.
If the Bidder/Contractor deems a combination of different tower types into a single type (still
according to the specification requirements) as economical solution, he is invited to propose so.
Notes:
* BAT Tower shall have same body with different cross-arms for the deviation ranges up to
60/90 degree. Extended or rectangular shape cross-arms may be provided.
** DE (terminal) tower shall face the direction of the incoming line and shall withstand the
load of the conductors and earthwire. The cross arm arrangement and cross arm lengths
shall be designed for down leads to the sealing ends and surge arresters installed on the
provided tower platforms.
The design of the towers shall cater for leg extensions from +6m to 6m in steps of 1m.
The estimated quantity of leg extensions as per the Bills of Quantities is the cumulated
quantity for all numbers of leg extensions per tower type.
3.3 Schedule B2
TOWER STEEL PARTICULARS
Item Description Minimum Values
1 Structural Steel (S275)
1.1 Tensile strength N/mm2 410
1.2 Yield point N/mm2 275
3.4 Schedule C1
FACTORS OF SAFETY
Item Description Minimum Factor of Safety
1 Conductors
1.1 Conductors at final maximum working tension
based on:
- ultimate strength 2.50
1.2 Conductors at still air everyday temperatures
final tension based on:
- ultimate strength 5.55
1.3 Dead end compression clamps and compression
splices based on:
- conductor ultimate strength 0.95
Schedule C1 (continued)
4 OPGW/Earthwires
4.1 OPGW/Earthwire at final maximum
working tension based on:
- ultimate strength 2.50
4.2 OPGW/Earthwire at still air everyday
temperature final tension based on:
- ultimate strength 5.55
Schedule C1 (continued)
3.5 Schedule C2
DESIGN SPANS (400 KV)
Abbr. Tower Type Basic- Wind Max. Weight- Min. Weight-
span Span Span Span
S Suspension 500 550 600 150
AT Angle tension 500 550 600 -
BAT Big angle tension 500 550 600 -
DE Dead-end tension 350 400 550 -
G Substation gantry 120 120 120 -
Schedule C2 (continued)
3.6 Schedule C3
DESIGN DATA
Item Description Data
1 Temperatures
1.1 Maximum temperature of C 80
conductor
1.2 Everyday temperature of C 35
conductor
1.3 Minimum temperature of C 5
conductor
1.4 Maximum temperature of C 60
OPGW
1.5 Everyday temperature of C 35
OPGW
1.6 Minimum temperature of C 5
OPGW
2. Wind Loads
Wind Pressure on Tower and its According to VDE 0210.
attachments shall be calculated for a wind The dynamic wind pressure
speed of 160Kmph combined with the in Table 5 is based on a
3.7 Schedule D
Electrical minimum clearances shall be according to International Standards and shall
correspond to those clearances specified in the Standard Technical Specification, Part: Electrical
Design Fundamentals (S-GEN-EDF).
The following are the minimum clearances between live conductors and other objects, to
correspond with the maximum conductor sag conditions.
MINIMUM CLEARANCES FOR 400 KV OHL
Item Description Minimum clearances
in meters
1. Normal ground for pedestrians only 9
2. Residential areas 9
4. Highways 12
8. Telecommunication lines 5
Schedule D (continued)
2. Residential areas 8
4. Highways 10
8. Telecommunication lines 5
Schedule D (continued)
The following are the minimum clearances between live conductors and other objects, to
correspond with the maximum conductor sag conditions.
4. Highways 10
Schedule D (continued)
For other objects not listed in the Schedule the requirements for minimum clearances shall
comply with DIN VDE 0210.
Minimum clearances to objects shall be kept after final settling of conductors, i.e. including 20
years creep.
Minimum clearances between live metal and earth steelwork shall be calculated in accordance
with DIN VDE 0210. These clearances shall be checked on the assumption that the conductor
may attain a position at any angle between 5 above and 20 below the horizontal for all types of
tower.
Conductor sag shall conform to EDS at 35C 18% UTS.
Earth wire sag shall not be larger then the conductor sag under any circumstances.
3.8 Schedule E
Item Description
1 Ground rods
2 Ground strip
Welded connections
Schedules shall be submitted to TRANSCO for his approval and the same shall form part of the
final records.