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    182 views336 pages

    6 Compressor Air System Units & Components PDF

    Uploaded by

    Agus Kurniawan

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 336

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    OPERATING& MAINTENANCE
    MANUAL

    EM COMPRESSED
    AIRSYSTEM

    Contents
    UNITS& COMPONENTS
    6 .1. Mainflowdiagram/ DeviceList tab 1
    StartingAir Unit
    6.2. Operatinginstructions (altunits) tab 2
    6.3. Partslist (allunits) tab 3
    6.4. Instructions and partsDieselEnginetab 4
    lnstructionsElectricMotor tab 5
    6,6. PressureRegulating Valve tab 6
    Timer(dieseldrivenunit) tao I
    6.8. Schematics StartingAir Unit- tab I
    electricaldrivenunit
    6.9. Schematics StartingAir Unit- tab 9
    dioseldrivenunit
    6.10. Certificates tab 10
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    ILECTRIIAL
    TSA902 AIRTOI4PRESSOR
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    IIiSTRUCCIONES
    PASAELII'AIIEJO INSIRUICIONEi
    FOiAIIViNDAI{DE

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    ft STFU96ES
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    PistonCompressors
    LEiLT15,
    -22,-40,-55,-75,-110
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    OWNERSHIP
    DATA
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    Telephmei
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    SAFETY
    PRECATIIoNS
    FoFSTAnONAnY
    Co|IIPRESSORS
    To be Eadanen@lyandacredacordingly
    belorelnstattingj
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    &|ufudr'd 5;tutuE!ry I

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    Foryolr ownsood,alwavsr.menborto ussenuine

    I ttrl|r FL spJre',iom yor roB] *ru'ce pomr'


    h silr be wrllsodh you while

    ro r$d rh.so op.Erins


    to coverpriorto putrinsthe enqinsinloopemtion,
    For rhey tc derign.dro lamiliarizev@ witn
    ensineopedion to help yd mainlainits relia'

    engineconiru.tion, opertrionand contor aE


    de*ribedloi rhit purpos'.
    The nece$ary car€tnd mainienanceksummaiized
    in. maintenrnFchan, the m.inr.nane
    individutl
    op.r.rions b.ins .xplain€d wirh r€f€r4,e to

    The tdlr r.bk n inbnded ro h.lp ve l.@bl6


    hoorrheenqine quicklyandrcliablY

    Th* opeErinsindrucrio...€fe
    sameserieshavingditlechr numb.RoI cvlinde6
    Sincewe .lw.ys lry to qivedu
    rh. e*ilic apDlications of our cunmec, rh€
    illunrationsmav rliqhtlv dilter ,rcm ihe sciud
    englneyou boushl,blr rhesedille4nce! are oi
    minor impoda|e ro pncrac..

    Our sBtoic. peoplewill be happvlo $pplv anv


    orh.r de$lh vou ned In cdn4tion whh thc4

    Z '.j +

    ren.mberlo ussenuine
    For vourown0@d,alwBv5

    @'""'" "o'ss'c.point
    ".. -,,
    i Lqq,.!l,',*!
    CONTENTS

    ' !!,'.rrdr
    ,ll uo,r:xlrfl,F.h
    3"T,i,,'. -................- . 650-too
    ";;;,;.
    - - -,' - -
    !i:i:l*t :':-::::,,..
    : iriniiionpn*m,mu.
    'a5
    220
    - -,,_:'-,: :''
    iiliiiTlili.lil lcimosnon
    I r.iid&Edrith Ftri. oEl
    -:_: o,2

    : wjai4 md.. r..'cb,, 20


    q.*e l5
    ir!trfiq oc.,
    &:llilr - - -....... ::::.-.
    :..:::......,...
    ..-......'...'.... ]lJ3uoem'4omFddr
    Eihiijn@ umPr.or' mr '
    bNnn
    I iimoiiltun drrr.'.n@
    d'
    3ij,liJ'.',;;:,-- ' - --r '' cvrrnd.n.
    li+qdrYtdqr
    , ltgP:F' 26
    ::, r::-_:_
    pfi H'f"llLi;";,;;*--''-,:,
    tpir1iffi**-:--_ t: ::,._* 7,2!t

    ''qdnn''||M'di.flkrnnr|'

    tlq,* lv"h.a 210


    "v ",,"-,
    13;31
    :

    illunrarionrwnh exieriorPans

    9
    t5

    D 302
    20

    19

    1a
    11

    3
    3_ | nreimr EnemeConjru.rm
    J.' Eng'neside s*uof,d v,ew D 3021 3.1 I En$ne EndSed'onalvi.t o 302 I

    I I
    2
    3

    23

    9
    20
    l9 ll
    2l
    la 20

    I l6
    l5
    la
    17

    l5
    t3

    io aqu x s ,
    ' o r, & o 0 b
    23 s@d ijunm€d r@s
    rods)
    3.1.3 EnsinaSide.Secrional
    3.r.2 cnqineEndsed,onat
    Vier D J{)22

    26
    2S
    5

    22 21
    20
    2\ a
    l8
    t8 '17
    l7
    lo
    l5
    lo ll
    14 l5

    l3
    t3
    12

    3rcllhepiF knd d:Dhei'

    13 spEddjunm€orr.w{ioidodJ

    20 sped idjunm€dr4d c{flnrl


    (aa5!,eeusonnKhon)
    _-
    3.1,4 Crc$ sectio.1hrcughD3O2 Lonqirudinal!€clion throush D3O2_3
    3 ensine

    26 3
    25

    5
    22 2l
    2l

    la
    la
    17

    lt
    t5
    l5
    t2
    r3
    l3 12 ll

    t1 Fb wan cow (riminqsea

    20 Lerr ror hildi.n asddron


    3.2 i:"'#
    ll;i$,+l**i***+,""til
    ;iiljii"ii'riii"J'"" tr*tv.9t11!91*::1":::ji;
    As in .ll fourslrckeDi*l engin.e,rhs lollc l?ll i,q;1,;ii,'J l,; ua;" ,opd6d cmtd wh!re 't
    wangr.ke! pl.c. in rhe cylindeGwh.n rhe fr"li"iiiili'i; ;on ,r" *.p;€*'d 'n' isnired
    'nd

    Ouring lh. domd nrok. of rhe piltm, rn


    llos i.b ft. cylind.r rhrouqhrhe op.n inlor

    Duin9 th. lub$qu.nr upmd n@ke,lherif B


    compru$.d and heatodrhercby, a
    .lusrb.tom th. pielonreaches rop d6d cenre 7
    (TOC),th. Inl.crionpumpforc.! tu.l rhrough
    rh. inlactorinrorh. hor rn, crusinsiqnlrionand
    combunio.ro rlke pl&e.
    This caus th. 06{r€ in the cmb{nion
    c h a m b . . l o .i g a |d d ri 9 e l h cp kr6 downlor
    rhepowrr {foke. Theconndrng.ddrftnrmn!
    Iherot. ro lhe crenfshatr.
    'oratinq
    As rhe pilron rhes agrin.
    dhcharged thrcushrhe openerhdudv.lveand
    sildnerinrorh. rhosphere. 4
    Dlring th. sub$quonrdownsrroke, .n ltoE
    as€h into lh. cylinde. and Ih. cycle d.$rib.d

    The en.roy norcd in rhe rryslhet eM..t


    conrnuolspd.rdr very,
    ll
    spM flududiol occur wnen rFp peed se io 6
    load rha1gs, htr d,unq rttr
    ceNr.ugd roee rins on rFe goye,no, th.
    ro;a or
    rne sovehor sprng lnur oroduLerdn doj_{,ns
    morio .
    The lrye tnnin[s rh6ndrcn b rhe
    Intecron pump so rhar the dhounr.r
    accordance wth rhe.hrnsed r@d and
    connanrrtrhin prekribedtin,b

    .ll
    t2

    6 oir p,.$ur.3sith (Pr.3!ura

    1'*^, ;iT,T
    ','"''**,'--'*

    j? sdtrs rudddtrsy 5Fm!


    35
    L,6riqr.oo
    rydsb

    ffiyi
    :#rffir
    It
    t2 to
    It
    r?
    E
    ,ffiffi
    J la
    2

    .rifii,'*"
    ,',"ffi#:,
    iff;i#:":?":r:11-,
    'Mw;;":'"
    ;'ffi",,
    ,..idr"

    ."*,#itr ;tr,9,7#;,
    i.

    3.J Eledricarcircun diagr.h

    Enqineshavinq an atectri.atnader needagenerarorro


    chargethe barery. ouing stading,rhe banery poweu
    rhe sarter, rhe drivd pinion ot whjch ften mesheswhh.
    ihe nn9 qearof, rhe flywheet.The etecricatcircuitdia
    necrionsas an exampte.
    4. Punans
    in.o..rk..nd op.dtion
    CAullON: Oo .or initiareri6
    T!(P cr" ro e-.u'e dd"qu.re!.nr

    En5urcrha he sxhaun i3led olr to ihearmospherel


    Plea5ercad rhd lollowins innru
    rheensineinro openrion for rhe nBt time:
    4 .1 fi l l i n g u p w i th o i l
    4.2 Fillingrhelrel r.nk
    4.3 Bleedino tholuelsynem
    4.4 Fi lns rhe balery
    4.6 S.(ing spded
    4.7 shuilinsdownrheensine
    4,3 Bequircm.n$tor POLprodLcs
    c .2 F i tl ngr h.fuerI'nk
    Tfi* ir.mi ar. d*.ibed in mo.ederailin ihelollowihq.
    Pl€aer€lerro rhenaint€nanc€cha(, oaGq.aph 5 2,lor

    4Fi|upwithoi.*|iu.|2lhrcugh

    r. ob*rer4undlnsrorPoL

    4.2,1 Op.ninglhenopcock
    4.3 Bleedinqrhe luelrynem

    llc.o1'"o' Fr ' {'''l "d d '|ff.|'h d 'q - q a l <'


    ,o, b4re,es
    l,ll11 :: '- :l.h- ,. 4 ! {h
    D *' r L q ' a 4 .yo r "iLo;o.n.
    ' .2 aL r r .r
    I zrrqlrr ra. Lop.arc.un,.hs).
    '
    cauroN: cr a qd
    " " . o r o sv e . D o n o , r r o ( e d n d
    o p 4 i d m 6 i n d- .r p r r r s J w a y r r o m$ e
    i{p barerv
    7. lndo breedprls4oi inte*bi

    s. riehr.i bbedpb!4on hj.dion

    ium odne unririnj€crioidYe


    ]' B .n ql Fd.oi l ro| bq1l o

    ?. rru{r*rhqqiok2 lrio.2J
    rhe id i.s ip!€d Eo be ddjun€d bv
    udr hjedion ELe an b!

    reYddbrt' rere*ed&o;

    4,6.1 Speedlinr adjustment

    2. Knd;dnrew 2 ror rp.d


    4.5.2Whh.lecrricstarer
    andst3derswirchon

    47 Shur rnqdow nr heens i ne

    4,Tunio.hionkevc|ockwisa
    R.qltement lor eOL Prcdlcs

    c!;mr - norr :d Falvdlw

    Enq@ry . oErrc1 n.mEnm

    rhe vi!6it ch$ or rh! rubri. neoirdepen6oD

    9l&i'1";.'i11:J
    Ir',:1:*:i i'f.isJ:"*tif.i;:.:'T:[:"1'1ll

    ;;;L; ;:i';. 6 . F
    --.' rpn n'! d tt dirnit1:1.!G!sa

    s lt d @ o i ,t-" .x ,' F tM
    - ry
    The ope6rio^ll relirbilnv ol rhe .nqine k reducedah€r a
    d corosaon_ t. ordr ro *oid
    rnsine lail!r€3, @ ro carry @r rh. o4lh&lt tiied
    F.u6!oEEw@indiqlidcy|iAbtdnd' 'ecom@od
    an 16. ,orrowinsrabre. The tiBt op€ratiffi I b€ du..tr.r
    ydrr ll|icne6 ir ea'tier.
    Th€prtredurc3ar. de*ribedin rh. shopDnurl lhich..n o.
    suppried by ou. DJrop'd5 dcpadmenr.

    ch{kins inje.l on nozier 2000


    20ao

    5000
    chckins fined cytind€G 5o0o
    chlq @id oi id r.dd ruuieheon nn
    ' Chdtingconmring rodandmain

    10000
    10000
    r0000
    10@0
    injecron pump
    Overhaulins 10000
    Replacinq
    c.ankihrirssl r0000
    qrcwrd
    Replacinq brlt bearins
    in
    Is, ru.qdrEd(s s2 ot
    10000
    Repl-ing srod.d b.tt beai.g in

    Skill andexpenneare .equnedro cdrry dr rhs mrint.nancc


    rselice ind 06h.ut). r'no qu.t'i.d {afl i! wailbrc,
    'od
    our afte.slesdepailnenr will be qtadro siveanv Infoh.rion
    ondilferenrtyp$ ol setoiceconrac$.

    b armao, rrr.oeh!nEr b! orc*ryrd(!4


    5.2,1.3 Cleahinqoilwened
    5.2,1 cleaninsoi: barhan tiher

    2,T hor c ug| | y nudo| 'w ( €danl i r d

    5 .2 .1 .1Clsaninq
    dr y airr ' r r er

    5.2.1.2 Cledninsliher .adridse


    r. Appryj.' oicomprcldanor normorcrh.n 5.2.2.1 Cylinderheadrishreninq

    orewi' opsdbn rno' ie*y)


    5.2.3.3
    cl€.ninscooljns
    tint ran.nd
    Ginslecylind6,€nsineJ

    5.2.acnerins,nd;dishr6insrhe
    5.2.3.1Cleahinsrh. Piotddive
    Grilre(oirdiD5rickendl

    I
    4. Ch{k v.b.h Ertion by.xdri4p,6ere

    cAUr|oN:u+lr6dd'.vn.[lmn

    .3.2cleanin9
    rhs tuorective
    5.2.5 Chckinq vrtve ct.arance

    4. L.en rct nur 2 .nd idiu{ cLdarce

    i ]|3t"tr.v|lid..hoJ.'"".?''Jl,oh;.'
    5.2.5Ensm.d.n..g€ _ =r.1r
    ! 3nq 4'm b wr'ie tim 1':. .1
    p{{urcidsd otl. t:-i i
    , Phe@r@dnsF^ud.issi^L;.'i
    c4 r.4rq qurnrrry :.':iiil
    'l.I)

    $crbtnr? !od {iehair

    onFEqiPh4'|.|

    5.2.9 Pro€clin9rheensine
    oil fker
    5,2.6.1Replacin9

    wc wsckn,n mu{ b! pro.

    3. chd firE iq ridif' dsi4

    Dn.nd or iholrd q..uhd .n ro

    l0'c.€g6ri9h'o4nde'trawlhfld'e'ic{@9'

    5.2,7 R.pl.cinq lu.l rih.r

    4. rnbll tu.r lixt rnd t'dtb


    'w
    5'oon n * |f u @r. ,
    PDr4i.qcr (e&npht):
    5
    Molortype4 AP112- 132

    . cd rd hoLdiE.nd.hr.rdt d
    17 - hrnso( $fMrl.
    ^mrnbm
    . sxFq FAG
    b.rrbeni!. vp. z

    . F |l' g . . u d . . if u B ' . 8 1 . ^ .

    - Fod/lkE. md€a t|es 3/85.


    . Fl.ige noudsd dorvr + 6dpy.

    . radrlne rrc 72lDrNasrA

    . r.E.F.c.rc
    01a1(Eosa-qwir *r
    lan(snd,
    nnooornoby.runrirum

    1r trd r'oarq rdtrc u


    1r 6!m! s.arryp.iB 0Pt.4

    llilllliltttuIl

    tr@GOA.6sd.i
    t
    M o r o d yp4e AP112.132

    -J
    t'
    I
    I
    I
    I
    t.
    I
    f'o/-g- ,

    ' La."n* . f/y'e LT lT )c/'E

    '',M-,, . t /A p /3 2 - .,,t P ,:-

    k,., 6t'oa z71t


    -

    )t w t/t. . Lr r - l- 3ok|j
    L. 6J ; LF Roy €at, +.-A

    nf''
    types=fifi'
    bearing
    relubrication
    intervals
    tabel hr slandad
    r0l0rnlosqui el Daqe
    inducli0n
    moto$
    type poes EgIg iype po€s beannsO.E
    beanngo.E q9:'!9!!!
    ar 6200.2zC3 xc225 ?.!.?!9"di Lglgql 63f3,/ej
    4Ap6i ar 62A122C3 XC225 6 3 6313'2ZtC3 6313-22/C3
    14!ll en iai-2 2za7 xF2at .i 63157e- 5313/c3
    .iFEd an 62a4-2zi* xF25o ar 6315/c3 6313/c3
    aFpo-
    AFPO- a[ ] lt2os-2zca
    rt2os-2zca xF2--
    xF2-- !r 63r6/c3
    163r6/c3 6316/c3
    6316/d
    ;- o20b_z c I , a lr . , ir r r ov i- o - 6 v- t
    iiefi oso6iTca ,
    2 lroor)-aanse 63i6 Mic- ff16 M/c3
    ar\F132 "ii
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    d ond ctoses dfi.. 8-E s€conds.
    conp.essor rtarts to puip rrp to +he odJuste.l pr.s.ur€ of the
    toct h th! oressur! 5itch ls .IsconFcted ahd ttt sot"nold vdv.
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    Drurhg dot.'?4-0a-1997Stqrt and Stop
    IJI{UIDEN I
    T1IE IETTIERLAIIDS IL.frci(.ttho
    PHOiE€10)-455-535424
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    '310)-e55-5164,16
    16..U,e-.6ffi lev 0 | ScrleL/

    Cb'AB(fi Autoco,d-LT" A4
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    ( toose deLlvered ) to be fltted ln llrtlne dFter pressure hose

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    PHoNE,31<D-?55-535444 D.drlhq ddte'13-05-97 FroJ.ct' PONIIANA
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    a9/392/EEC, 1. 1n c6!f6r'try rlth !h. r.l,.vant Er€eurar H.arrh !.a
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    F .iscF. ttated 30 g.r(g) 5. !5
    T!:tp.rtod e sl 3 o 8 .. T .st.d a t 1500 .p.
    O t h.r : . t . t e rn o u i rr.e rts
    Grug.i .oqnt.d on HPILP sid.

    S.ttthg r.f!ty v.l v.


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    B.ttlnE p r . 3 gu r. rq i tch

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    of rh . l a s a o r rh e i .n b .E sra r.s r .l.t1ns r o xa.h1n.r y.
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    p F. ! ! u r e 3 t at.d !O sa .(9 )

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