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200000

400000
600000
800000
1000000
1200000
1400000
1600000
1800000

0
Heat duty, Kcal/h
fluid I/L temp
fluid O /L temp
air ambient temp
P ressure
U,BTU/hrft2 o F
U Kcal/hm2oC
number of rows
R
(T1-T2 )/(T1 -t1 )
Y
delta T air
exit air temp

delta tm
RESULTS
bare Tube suface area m2
Fa (Surface of single row) m2
tube length
Tube dia ,inch
no of tubes per row
cooler width
Fan power
Fan Dia. M ****
Number of Fan
No of fan
power per fan KW
Total P ower
NO TE**** for A pproximate calculation of no. of fan (LxW idth)/((3.14 X Fan Dia)+ sme margin aea))
STAGE-II
STAGE-III
DESIGN OF AIR COOLED HEAT EXCANGER SAGE-I
DESIGN OF AIR COOLED HEAT EXCANGE

SAGE-I STAGE-II STAGE-III


Heat duty, Kcal/h 1700000
fluid I/L temp 120
fluid O/L temp 55
air ambient temp 33
Pressure 58
U,BTU/hrft2 o F 88.8386
U Kcal/hm2oC 433.976561
number of rows 3
R 0.8
(T1-T2)/(T1-t1) 0.747126436781609
Y 0.35
delta T air 17
exit air temp 50

delta tm 21.25
RESULTS
2
bare Tube suface area m 900.509463228821
2
Fa (Surface of single row) m 300.169821076274
tube length 7.5

Tube dia ,inch 1


no of tubes per row 501.813566504963
cooler width 31.8651614730652
Fan power 238.635007755638
Fan Dia. M**** 4.6
Number of Fan 16.5458814073656
No of fan 2
power per fan KW 119.317503877819
Total Power 238.635007755638

NOTE**** for Approximate calculation of no. of fan


(LxWidth)/((3.14 X Fan Dia)+ sme margin aea))

Data Required to be put


Output Results
Varies wih U

ARP Compressor
Stae 1 Stage-2 Stage-3
Power KW 18.14 20 29
Aea
Total Power Requiement 68
GN OF AIR COOLED HEAT EXCANGER

CALCULATION OF U FOR AIR COOLER

PR IN kg/

T1-T2 65

T1-t1 87 3.4
6.803
no of Rows R values Y values 20.4
10 1.1 0.54 34.01
9 0.93 0.51 51.02
8 0.82 0.46 68
6 0.6 0.36
7 0.8 0.35

If outlet air temp. is available


then No need to put the valur of R and Y 100

90
U, BTU/hrft2 o F

f(x) = 0.0003533782254 x³ − 0.0430431439199 x² + 2.26012557


80

70

60

50

40

30

20

10

0
0 10 20 30 40 50 60 70
PR IN kg/cm2g
CALCULATION OF U FOR AIR COOLER

U, BTU/hrft2 o F U, Kcal/hm2oC X: Pressue

1 4.885 X

30 146.55 x2
40 195.4 X3
55 268.675
65 317.525
75 366.375 U
90 439.65
Calculation for ARP Com

x
100 U, Kcal/hm2oC

90
) = 0.0003533782254 x³ − 0.0430431439199 x² + 2.2601255700141 x + 24.359886442218 Heat Flow [kcal/h]
80

70

60

50

40

30

20

10

0
0 10 20 30 40 50 60 70 80
PR IN kg/cm2g
X: Pressue

58

7225
614125

U, BTU/hrft2 o F U, Kcal/hm2oC
90.4208 441.705608

Calculation for ARP Compressore


SAGE-I STAGE-II STAGE-III

13 30 85
232 314 740

900000 1000000 1700000

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