A320 Eaton Hydraulic Equipment

Ian Rosewarne.
Aftermarket.
Fuel and Motion Control Division,

© 2016 Eaton. All Rights Reserved.. 2

A320 Products – EDP and AC Motorpump

3031863-001 974540
Engine Driven Pump AC electric Motor pump

© 2016 Eaton. All Rights Reserved..

Agenda

• A320 hydraulic products

• P/N 3031863-001 PV3-240-10D Engine Driven Pump (EDP)

• P/N 974540 MPEV3-032-15 Electric Motorpump (ACMP)

• A320 NEO hydraulic products

• P/N 3031863-002 PV3-240-10F Engine Driven Pump (EDP)

• P/N 3022143-000 MPEV3-032-EA2 Electric Motorpump (ACMP)

© 2016 Eaton. All Rights Reserved.. 4

 A320 NEO Products – EDP and AC Motorpump

• EDP - P/N 3031863-002 – PV3-240-10F

• P/N 3031863-002 is dedicated to the A320NEO and can’t be installed on
the A320 CEO.
REFs: Airbus ISA 29.10.00052 & TFU 29.10.00.047

• ACMP - P/N 3022143-000 - MPEV3-032-EA3

• Change per Airbus specification – Revised connector to suit A/C.

© 2016 Eaton. All Rights Reserved.. 5

 Opportunity summary A320 hydraulic equipment
• Proven Engine Driven Pump (P/N 3031863-001) (Replaces the Parker P/N 42054-01)

• Proven reliability
• Guaranteed reliability (15,000 hour MTBUR)
• Proven field reliability (> 40,000 hour MTBUR)

• Hoses are interchangeable between products

• Proven AC Electric Motorpump (P/N 974540)

• Proven reliability
• Guaranteed reliability (18,000 hour MTBUR)
• Proven field reliability (> 80,000 hour MTBUR)

• Hose exchange is required to convert from other market available pump product to Eaton
product
• Airbus Aircraft SB is required for the operator to convert.

© 2016 Eaton. All Rights Reserved.. 6

 P/N 3031863-001 (Model: PV3-240-10D)
Engine driven hydraulic pump (EDP)

• Integral transfer tube between housing and adapter

• High pressure is controlled across parting line

• Timing optimized to reduce internal wear

• Proven rotating group

© 2016 Eaton. All Rights Reserved.. 7

Eaton PV3-240-10D Improvements
PV3-240-10D

Consists of:
• Improved MTBF
• Reduced component wear
• Yoke / Actuator piston
• Yoke / Pintle bearings
• Yoke / Spring guide
• Reduced control circuit pressure pulsations 9%–
50%
• Reduced yoke moment oscillations/variation
P/N 3031863-001 29%–50%
• Optimized the outlet pressure pulsations

© 2016 Eaton. All Rights Reserved.. 8

 Airbus A320
Current EDP cost reductions
P/N 3031863-001 • All product improvements
PV3-240-10D are incorporated into the
production configuration –
to help ensure high
Spring Pin
reliability.

• Incorporation of the
Polyimide Vespel® Coupling
Coupling
Shaft Adapter available for
Shaft
aftermarket customers
Polyimide Vespel® only.
Coupling Shaft Adapter

© 2016 Eaton. All Rights Reserved.. 9

P/N 3031863-001 (Model: PV3-240-10D)
Engine driven hydraulic pump (EDP)
Typical Application - Airbus A320 EDP Performance Characteristics
• Inline pump with a transfer tube from housing to adapter, ductile iron cylinder block,
coupling shaft with Vespel® muff available.
• Displacement (in3/rev) 2.40
• Rated speed (rpm) 3700
• Rated pressure (psi) 3025
• Max Intmt speed (rpm) 5500
• Min flow (gpm) 37.0 @ 3700 rpm
• Rated inlet temperature C°(F) 71 (160)
• Dry weight kg (lbs) 14.6 (32.2)
• Wet weight kg (lbs) 14.8 (32.7)

© 2016 Eaton. All Rights Reserved.. 10

P/N 3031863-001 - flow schematic

© 2016 Eaton. All Rights Reserved.. 11

P/N 3031863-001 Reliability Trend

© 2016 Eaton. All Rights Reserved.. 12

Benefits of the Eaton EDP
• Low inlet capability (3 psia) • Highly Reliable

• Reduced noise levels • Robust proven component designs

• Reduced erosion • Ductile iron cylinder block designs

• Low vibration • Increased fatigue strength

• Very stable at all required flows • Weight reduction

and temperatures • Compact envelope size
• Easy maintenance

• Rotating components are proven on

many applications

© 2016 Eaton. All Rights Reserved.. 13

 P/N 974540, Model: MPEV3-032-15
AC Electric Motor pump (ACMP)

• MPEV3-032-15 incorporates lessons learned from

initial ACMP (MPEV3-032-10B) and provides excellent
reliability.

• Motor & pump on single shaft to reduce

maintenance cost.

© 2016 Eaton. All Rights Reserved.. 14

AC Electric Motor pump (ACMP)
Application – Airbus A320 Platform

• Description
• Electric Motorpump Model MPEV3-032-15
• Part Number
• 974540
• Platform
• A320
• QPA - 2

© 2016 Eaton. All Rights Reserved.. 15

 Application – Airbus A320 Hydraulic System

• Yellow system – • Blue system –

ground continuously
support/maintenance running
operations.

© 2016 Eaton. All Rights Reserved.. 16

Application – A330/340 Platform
• Description
• Electric Motorpump Model MPEV3-032-15

• Part Number
• 974540

• Platform
• A330

• QPA - 3
© 2016 Eaton. All Rights Reserved.. 17
 Application – Airbus A330 Hydraulic System

• ACMP used
for Ground
Support
Operations.

© 2016 Eaton. All Rights Reserved.. 18

Manufacturing Status
• This product is supplied from Bedhampton
• Production volumes continue to increase
• Current production rate 1,400 units/year
• Circa 12,000 + Electric Motorpumps in service

© 2016 Eaton. All Rights Reserved.. 19

Product Evolution
• Part No 974540, MPEV3-032-15

• Replaces Part No 693335, MPEV3-032-10B

© 2016 Eaton. All Rights Reserved.. 20

 Product Evolution

• Design Objectives
• Develop a Next Generation Electric Motorpump
• Multiple platform solution
• Simplified integrated design – fewer parts
• Significant reliability improvement
• More efficient / robust electric motor

© 2016 Eaton. All Rights Reserved.. 21

P/N 974540, Model: MPEV3-032-15
AC Electric Motor pump (ACMP)
Application - Airbus A320 ACMP
• Proven variable displacement inline pump integrated into the electric motor drive shaft
to reduce cost and improve reliability.
• Displacement (in3/rev) 0.263
• Rated Speed (rpm) 7600
• Rated Pressure (psi) 3000
• Flow (gpm) 8.5 @ 2175 rpm
• Rated inlet temperature C°(F) 71 (160)
• Dry Weight kg (lbs) 14.5 (31.98)
• Wet Weight kg (lbs) 14.7 (32.50)

© 2016 Eaton. All Rights Reserved.. 22

P/N 974540 (MPEV3-032-15) – Flow schematic

© 2016 Eaton. All Rights Reserved.. 23

 Design Attributes - Optimised Timing -

• Pump Timing ensures that the

pump outlet pressure matches
the A/C system pressure on
discharge.
• Reduced Pressure pulsations.
• Less fatigue on the pump & the
A/C system.
• Eliminates the need for an
external attenuator.

© 2016 Eaton. All Rights Reserved.. 24

Design Attributes - Weight Saving
• Reduction in piece parts reduces weight.

© 2016 Eaton. All Rights Reserved.. 25

 Design Attributes - Reduced Spline Count

• Design has one piece

combined rotor & drive
shaft.
• Old Design has separate
coupling shaft due to
separate motor.
• Raising risk on spline
wear.
• This design reduces
maintenance costs and
reduces parts, hence
greater reliability.

© 2016 Eaton. All Rights Reserved.. 26

 Design Attributes - Single Shaft Seal

• Single shaft seal,

old design had two,
supports greater
reliability.
• Reduced piece part
count.

© 2016 Eaton. All Rights Reserved.. 27

 Design Attributes - Reduced Bearing Count

• Reduction in bearings from

four to two.
• Again supporting the
greater reliability.
• Old design with two shafts
– required four bearings

© 2016 Eaton. All Rights Reserved.. 28

 Design Attributes
- Improved Cooling Efficiency
• Most efficient way to
reduce heat in the
pump is with hydraulic
fluid.
• This design pushes
fluid through the rotor
around the outside
helix, and back
through the shaft
drawing heat away
from the EMP.
• Hottest component in
the pump is the rotor
on the shaft.

© 2016 Eaton. All Rights Reserved.. 29

 Design Attributes
- Lower Operating Temperature
• Lower operating
temperatures achieved
with motor material
selection.
• Significant benefit is the
improved bearing life.
• The greased packed in
the bearing is protected
due to the lower
temperature.
• Improved tail rotor
bearing life.

© 2016 Eaton. All Rights Reserved.. 30

 P/N 974540 reliability trend
Based on Operator reported MTBUR/Removals for MPEV3-032-10B/15 A320 family.
160,000

140,000

120,000

100,000

80,000

60,000

40,000

20,000

0
2011 2012 2013 2014 2015 2016 2017 2018

Fleet_MTBF Fleet_MTBUR IDIOL MTBUR A320 GMTBUR

© 2016 Eaton. All Rights Reserved.. 31

Eaton value solution
Customer requirement Eaton solution

Cost reduction Pricing incentives available for retrofit kits.

Increased reliability Reliability inherent in the design

Customer support Dedicated CSRM/TSRM with immediate support

All inclusive service Material, Labor and Repair

© 2016 Eaton. All Rights Reserved.. 32

Questions/Comments

© 2016 Eaton. All Rights Reserved.. 33

Reminder!

Don’t forget to sign in to the sessions using the mobile app &
take the survey at the end of each session

© 2016 Eaton. All Rights Reserved..

© 2016 Eaton. All Rights Reserved.. 35