OWENS CLEAN TANK & CRAPZAPPER

A DIVISION OF H2O OFFSHORE

INSTALLATION, OPERATION & MAINTENANCE MANUAL

OWENS KLEEN TANK™

USCG CERTIFIED TYPE II MSD/IMO CERTIFIED

OFFSHORE WASTEWATER TREATMENT SYSTEMS

Owens Kleen Tank

A Division of H2O Offshore
841 Vincent Rd.
Lafayette, La. 70508
Phone: 337.857.7203 Fax: 337.857.7270
www.owenskleentank.com / www.watermaker.com
Table of Contents
TABLE OF CONTENTS ............................................................................................................. 2
WELCOME! ................................................................................................................................. 5
PREFACE ..................................................................................................................................... 6
COMPANY PROFILE .................................................................................................................... 6
INTRODUCTION......................................................................................................................... 7
ALTERNATIVE USES/APPLICATIONS .......................................................................................... 7
GENERAL TERMINOLOGY & CRITERIA ..................................................................................... 8
USEPA Effluent Parameters ................................................................................................... 8
GLOSSARY OF TERMS ................................................................................................................. 9
BACKGROUND ........................................................................................................................... 10
Design/Sizing Parameters ..................................................................................................... 11
Fact ....................................................................................................................................... 11
OPERATING WARNINGS/MAINTENANCE INSTRUCTIONS/SAFETY
PRECAUTIONS ......................................................................................................................... 11
OPERATING WARNINGS ........................................................................................................... 11
MAINTENANCE INSTRUCTIONS ................................................................................................ 12
SAFETY PRECAUTIONS/WARNINGS ......................................................................................... 12
ELECTRICAL PRECAUTIONS/WARNINGS ................................................................................. 12
ACCEPTABLE CLEANERS .................................................................................................... 12
CLEANERS TO AVOID ............................................................................................................... 14
OWENS KLEEN CHOICE CLEANING CHEMICAL DESCRIPTIONS .......................................... 15
Rule of Thumb ....................................................................................................................... 15
SUMMARY OF OPERATING INSTRUCTIONS .................................................................. 15
DO’S & DON’TS ........................................................................................................................ 15

SECTION 2 .............................................................................................................16
DESCRIPTION & OPERATION INSTRUCTIONS .............................................................. 17
CONSTRUCTION ........................................................................................................................ 17
OPERATION ............................................................................................................................... 17
Operation of the Aeration Chamber ..................................................................................... 17
Operation of the Sludge Re-Circulation Chamber ............................................................... 18
Operation of the Clarifier Chamber ..................................................................................... 18
Operation of the Chlorine Contact Chamber ....................................................................... 19

OWENS KLEEN TANK™ - TECHNICAL SPECIFICATIONS.......................................... 19

Page 2 of 50
 1. GENERAL DESCRIPTION ....................................................................................................... 19
2. PERFORMANCE CRITERIA FOR SECONDARY STAGE OF EFFLUENT .................................... 19
3. AIR SUPPLY BLOWER MOTOR UNITS .................................................................................. 20
4. ELECTRICAL CONTROL PANEL ............................................................................................ 20
5. PAINT SYSTEM – COATING SYSTEM .................................................................................... 20
MSD TECHNICAL INFO SHEET ........................................................................................... 20
PRE-INSTALLATION CHECK LIST ..................................................................................... 21
ELECTRICAL REQUIREMENTS: ................................................................................................ 21
TEMPERATURES: ...................................................................................................................... 21
WATER REQUIREMENTS: ......................................................................................................... 21
TANK CAPACITY: ..................................................................................................................... 21
EXPLOSIVE ENVIRONMENT:..................................................................................................... 21
INSTALLATION ........................................................................................................................ 22
FIGURE 1 .................................................................................................................................... 25
TIE-IN CONNECTIONS .............................................................................................................. 25
FIGURE 2 .................................................................................................................................... 26
ELECTRICAL HOOK-UP............................................................................................................ 26
START-UP PROCEDURE ........................................................................................................ 27
ROUTINE MAINTENANCE .................................................................................................... 28
ROUTINE INSPECTION .......................................................................................................... 28
FIGURE 3 ................................................................................................................................... 32
OWENS KLEEN TANK™ INTERNAL DIAGRAM .................................................................... 32
FIGURE 4 .................................................................................................................................... 34
INSPECTION PORTS & CONTROL VALVES – DIAGRAM ........................................................... 34
TROUBLE SHOOTING ............................................................................................................ 35
PARTS LIST ............................................................................................................................... 36
BASIC SIZING GUIDELINES ................................................................................................. 36
SHUT DOWN PROCEDURES ................................................................................................. 37
SERVICE DEPARTMENT ....................................................................................................... 38
LIMITED WARRANTY ............................................................................................................ 39
SUPPLEMENTAL TECHNICAL INFORMATION.............................................................. 40
SUMMARY OF REGULATORY REQUIREMENTS ........................................................................ 40
DISCHARGE REGULATIONS ...................................................................................................... 40
USE OF CHLORINE TABLETS .............................................................................................. 41

Page 3 of 50
SECTION 3.................................................................................................................................. 42
OEM INSTRUCTIONAL MANUALS............................................................................................ 42
SECTION 4.................................................................................................................................. 43
BOAT DIAGRAMS & DRAWINGS ............................................................................................... 43
SECTION 5.................................................................................................................................. 44
MSDS INFORMATION ............................................................................................................... 44
Calcium Hypochlorite - Hazardous ...................................................................................... 45
Formula 101 – Non-Hazardous ............................................................................................ 47
Formula 101 Enhancer– Non-Hazardous ............................................................................ 49

Page 4 of 50
Welcome!

Dear Fellow Environmentalist:

I am pleased to introduce to you Owens Mfg. & Specialty Co., Inc. (Owens). For over
30 years, we have been providing the finest in packaged wastewater treatment systems
to satisfied customers around the world. The star behind the operation is the KLEEN
TANK™.

Did you know, every day in the United States alone, over 385 billion gallons of water is
consumed? When you combine that with the fact our Earth has less than 1% of fresh
water available, this equals a catastrophic problem for the future of our planet. Owens
believes the future of our Earth’s water supply should become every individual’s
concern. The KLEEN TANK™ was designed to be a powerful tool to aid humanity in
their mission to begin taking better care of our Earth. The KLEEN TANK™ has been
doing its part for over 30 years. Your interest in our products is just another piece of
the puzzle needed to improve our Earth’s supply of fresh water. We believe a
difference can be made with the combination of both teamwork and commitment. We
are excited and pleased to introduce to you the KLEEN TANK™! We believe you will
agree - it is THE wastewater treatment system you can depend on for reliability and
optimum efficiency.

The Owens KLEEN TANK™ can be engineered to fit most small, hard to fit areas and
handle many different capacities. All models of the KLEEN TANK™ are patented and
U.S.C.G. Certified. Owens is committed to the continued performance and technological
innovation of our units. Outperforming the competition, the Owens Research and
Development Team never rests in its dedication to technological advancement and
system enhancement. Providing a quality product at a competitive cost, Owens strives
to maintain our reputation in the industry as the Leader in environmental quality.

Thank you for giving Owens the opportunity to provide you with this powerful tool. We
hope you will find the information within this manual informative and useful and look
forward to the opportunity to assist you in your future environmental and wastewater
needs.

Sincerely,

Owens Mfg. & Specialty Co., Inc.

Page 5 of 50
Preface

We are all faced with a most serious problem – our Earth’s water supply. The problem
is not the amount of water available – The problem is mankind. Mankind is polluting
our precious water supply day by day. Statistics now show, worldwide, the percentage
of “fresh” water has been dangerously reduced to less than 1%.

Concern over the Earth’s water supply, the increasing worldwide pollution problems, as
well as the necessity of engineering ‘pollution prevention products’, must become the
norm, not the exception. At the present rate of pollution, however, and the ever
increasing rate of water usage, mankind will soon find “fresh water” to be more
precious than gold. The steps we take now, and in the future, will mean the difference
between our children’s inheritance of an environmentally safe world with a plentiful
supply of fresh water – or not.

Owens believes these issues to be of such importance, we have made it our Mission to
contribute to worldwide pollution prevention by introducing a powerful tool into the
market: The Owens KLEEN TANK™. The Owens KLEEN TANK™ addresses
wastewater treatment for the Marine, Offshore, Commercial, Land Based and
Residential industries.

Owens KLEEN TANK™: A quality product with proven performance doing its part to
Fight Pollution “The Best”.

Company Profile

Owens has been a pioneer in the manufacturing of quality packaged wastewater

treatment systems for over 30 years. Mr. Dewey Owens founded Owens in the early
1960’s. The Owens KLEEN TANK™ was NSF Certified in 1982 (under the provisions of
NSF Standard 40). It is a patented and well-proven wastewater treatment system;
constantly monitored for efficiency and optimum performance.

With clients who use our products all over the globe, Owens is confident in its high
standing in the market place. Our company continues to grow, always searching for
and obtaining the latest in technological advancement, determined to pave the way
towards environmental awareness. Growth is evident with the addition of a Service
Department, Chemical Product Line, Environmentally Safe Cleaning Chemical Product
Line, alternative designs – the list continues to grow.

With team commitment to quality assurance, to environmental protection, to innovative

and environmentally friendly products – Owens looks forward to the future.

Page 6 of 50
Introduction

Owens began manufacturing wastewater treatment systems for domestic sewage over
thirty years ago. The original systems were designed primarily for ordinary residential
applications – single houses, trailer parks and small subdivisions.

With the advent of the U.S.C.G., OCS Order #8, the need of similar systems modified
for offshore and maritime applications became more critical. Owens pioneered in the
design and manufacture of such systems.

This background of research, development, fabrication and service has resulted in the
present and complete line of packaged, ready-to-use, U.S. Coast Guard approved and
certified MSD – Type II Plants, approved for use on Inspected and Un-inspected Vessels
under 33 CFR 159.000. The Owens KLEEN TANK™ also complies with International
Maritime Organization (IMO) Resolution MEPC 159(55). These features make the
KLEEN TANK™ The Educated Choice for large vessels, as well as offshore rigs and
platforms. Owens Offshore Units are readily adaptable for other applications where
their efficiency, simplicity and economical operation make them very attractive
alternatives to large expensive and complex sewage systems. Examples of such
applications are:

Alternative Uses/Applications
Large Boat
Barge
Over-Water Rigs & Platforms

The primary purpose of this manual is to describe the Owens KLEEN TANK™ line of
Marine Sanitation Devices (MSD) and to provide sufficient information – both technical
and general – to enable the Operator to enjoy many years of trouble-free, efficient
operation. Within this manual you will find information designed to guide you through
the installation, set-up, operation, maintenance and storage of your new system.
Before beginning the installation or operation of your KLEEN TANK™, please read this
manual thoroughly. YOU CAN DAMAGE YOUR KLEEN TANK™ DURING
INSTALLATION, so follow all instructions carefully. In order for your system to
operate at peak conditions, you must first understand how it operates and the function
of each part of the system.

Page 7 of 50
General Terminology & Criteria

The packaged wastewater treatment plants fabricated by Owens are generally referred
to as “Extended Aeration” systems. This means Owens systems incorporate the
biological concepts of “Activated Sludge”, in the form of “Mixed Liquor Suspended
Solids” (MLSS).

The efficiency of such plants is typically defined in terms of the treated effluent
discharged from the system. The U.S.E.P.A. describes the minimum level of effluent
quality in four (4) major parameters:

USEPA Effluent Parameters

 Biochemical Oxygen Demand – 5 Days (BOD5)

 Suspended Solids (SS or TSS)
 Fecal Coliform Bacteria
 PH

The least stringent effluent criteria are applicable to offshore Federal Waters and Open
Ocean. The most stringent criteria are applied to inland waterways, lakes, bays,
dockside use, etc. in the vicinity of heavily populated areas and sensitive recreation and
protected nature areas.

The original U.S. Coast Guard Certified Type II MSD plants were designed to produce
effluent in the range of 50 milligrams per liter (mg/l) BOD5 and 150 mg/l TSS. Most
extended aeration plants manufactured today will do much better than this. The latest
models of the Owens KLEEN TANK™ can produce sterile effluent with less than 20
mg/l of BOD5 and TSS.

Note: Determine the regulatory requirements for effluent quality, sampling and testing,
for your installation and location.

Offshore units are identified by model numbers corresponding to the number of gallons
of wastewater that will be treated in a 24-hour period. Owens standard model sizes
range from a 33 GPD treatment capacity to 6000 GPD. Custom fabricated units, with
non-standard dimensions and configurations, are available, however, to accommodate
space restrictions and other legitimate considerations. The system design and
operation remains constant for both standard as well as non-standard model designs.

Page 8 of 50
Glossary of Terms

Aeration: To combine or charge a liquid with air to raise the level of oxygen in the liquid.
Raising this level supports the necessary life forms (bacteria) needed to decompose the organic
materials in the wastewater being treated.

Aeration Chamber: A unit chamber where the wastewater being treated is subjected to an
infusion of air.

Aerobic Bacteria: Bacteria that can only live in the presence of oxygen.

Anaerobic Bacteria: Bacteria that can only live when no oxygen is present.

Biomass: A composition of primarily living microorganisms introduced into the unit for
optimum decomposition of waste.

Black Water: Water that comes from the toilet systems of a facility and contains human
waste.

BOD: Biochemical Oxygen Demand – The measurement of the dissolved oxygen used by
microorganisms in the biochemical oxidation of organic matter.

BOD5: The amount of dissolved oxygen measured for a period of five (5) days.

Chlorinator: A chlorine contact chamber for the treated effluent that retains the liquid for a
set amount of time to kill virtually all of the living microorganisms in the clarified effluent.

Clarifier: A quiescent environment where the treated effluent is retained for approximately
four (4) hours allowing solids to settle to the bottom where they are continually removed via
the sludge return back to the aeration chamber until dissolved.

Diffuser Valve: Valves located at the top of the aeration chamber that controls the air-flow
through the diffusers. One valve controls air flow to the Fluffer, the internal up flow filter, and
the other controls the aeration chamber.

Dissolved Oxygen: The amount of available oxygen in solution that is needed to sustain life.
This amount is dependent on pH, temperature, salinity and barometric pressure.

Extended Aeration System: A treatment system that forces air/oxygen into the material
being treated. This is done using a blower that forces air into the water.

Fecal Coliform Bacteria: Indicator organism used to determine the presence of harmful
pathogens in wastewater.

Page 9 of 50
Filter: Non-Clog up flow mechanical device used to prevent the organic materials/solids from
passing up into the clarifier section.

Gray Water: Water that comes from areas other than facility toilets. Such examples are:
kitchen sinks, washers, wash down areas and showers.

Owens Floating Skimmer: A patented device located in the clarifier used to break the
surface tension of the water, draw floating solids from the water’s surface and return this
material to the aeration chamber.

Sludge: Organic particles that accumulate in the treatment system that are suspended or
settled in the aeration chamber.

Sludge Return: Located in the bottom of the clarifier to draw off sludge and return it to the
aeration chamber.

Total Suspended Solids (TSS): A physical characteristic of wastewater that measures the
total solid content taking into consideration all floating matter, settle-able matter, colloidal
matter and matter in solution.

Bar Screen: The KLEEN TANK’s™ catch basket for preventing the incoming of non-
dissolving solids.

Background

“Domestic Sewage”, sometimes referred to as “Sanitary Wastewater” refers to the liquid

discharge from facilities occupied by human beings in the course of their normal living,
working and recreational habits. For the purpose of this discussion, we do not include
industrial wastes or storm drains and runoffs.

The volume of domestic wastewater generated by the average person may vary from
less than 11 gallons per day (GPD), from ‘low flush’ toilets only, to as much as 100
GPD, for normal human activities in a 24 hour day. This volume of water emanates
from toilets, sinks, showers, bathtubs, laundry equipment, kitchen appliances (such as
garbage disposals), etc.

This wastewater is over 99% water! It is the remaining less than 1% of solids, which
may be present in soluble, insoluble, colloidal or suspended forms, and a very small
amount, which may be in the form of insoluble grit particles that are the cause for
concern. It is this 1% for which the degree of environmental awareness and the need
for concern over the protection of our Earth’s water has been generated.

Page 10 of 50
Two (2) fundamental parameters are essential to the design and sizing of a packaged
wastewater treatment system. Those parameters are:

Design/Sizing Parameters

 Hydraulic Loading – simply the volume of water to be treated in a

day
 Solids – often referred to as the “Biological or Organic Loading”.
This is simply the amount and nature of the small amount of solids
in typical domestic sewage.

Years of investigation and research have established very reliable, typical values used in
the sizing of these units to determine both the hydraulic as well as the organic loading.
For example, the average person – nationwide – generates about 100 GPD of
wastewater containing about 0.17 lbs. of BOD5. The typical offshore employee,
however, eats a little more and a little ‘richer’, and uses a little less water, than the
average person at home or work. The design for this application would be for about 75
to 100 GPD and about 0.20 lbs. of BOD5, per person, per day (if both “Black” and
“Gray” water is to be treated).

USCG MSD units were originally designed to handle “Black” water only, preferably from
low volume toilets and urinals. As an example, a MSD Type II Certified unit could
service the wastewater generated by a four (4) man crew, from ‘low flush’ toilets, at a
rate of approximately one and a half (1.6) gallons per flush and seven (7) flushes per
day, per crew person.

Fact
Old standard toilets use approximately five (5) gallons per flush and the typical person
will flush from five (5) to seven (7) times per day.( New toilets use 1.6 gallons per
flush.)

Note: If your unit is not producing the desired quality effluent after carefully
reading and following the Manual, check to make sure the rated capacity of your unit is
not being exceeded!

Operating Warnings/Maintenance Instructions/Safety

Precautions
Operating Warnings

Page 11 of 50
1. This unit MUST be filled with water PRIOR to operation. Refer to your manual
for easy start-up procedures.
2. DO NOT flush any of the following items into the unit:
 Cigarettes
 Paper Towels
 Grease/Oil
 Disinfectant (Bleach/Chlorine/Acidic) Cleaners
Refer to your manual for a list of recommended cleaners.

Maintenance Instructions

1. Every 2 weeks – Flush 2 oz. of Formula 101 and 2 oz. of Formula 101 Enhancer
down the toilet.

2. Every 2 weeks – Check the chlorinator and add chlorine tablets if necessary.

3. Once a week – Perform routine inspection by opening all Inspection Ports and
observing operation. Refer to the Routine Inspection Section within this manual.

Safety Precautions/Warnings

CAUTION!! This unit makes use of both hazardous and non-hazardous chemicals!!
Please refer to the enclosed Material Safety Data Sheets BEFORE HANDLING!

Electrical Precautions/Warnings

ELECTRICAL HAZARD!! Disconnect or isolate, “Tag Out of Service”, all electrical

supplies prior to attempting any service on electrical equipment!

Acceptable Cleaners

The Owens KLEEN TANK™ system works in conjunction with Owens Formula 101 and
Owens Enhancer. These products were designed to assist your system in maintaining
its level of efficiency. Care MUST be exercised in the selection of the cleaning
products you will use with this system. To insure optimal performance of your

Page 12 of 50
KLEEN TANK™ system, it is imperative that all cleaning chemicals used during routine
and general maintenance of your system be Biodegradable Only. ANTI-BACTERIAL
cleaners may not be used. Use of non-biodegradable anti-bacterial products will kill
off the necessary bacterial supply required in the treatment of your wastewater. Failure,
therefore, to follow these precautions will require immediate corrective action to restore
your system to full operational service.

These are some of the ACCEPTABLE CLEANERS that can be used on fixtures that drain
into the KLEEN TANK system:

USE PRODUCT MANUFACTURER

Multi-Purpose Cleaner - KLEEN ALL -Owens Mfg.

-PH Neutral Cleaner -Walton-March
-Grease Relief -Texize
-L.O.C. High Suds 6.5 PH -Amway

Toilet Cleaners and -Drain Power (aerosol) -Glamorene Products

Drain Openers -Drain Power Plunger -Drackette Products
(aerosol)
-Drain Mate -Amway
-Drain Treatment -Walton-March
-BON AMI - Bon Ami

Bathroom Tile, Shower Stall -L.O.C. High Suds 6.5 PH -Amway

And Toilet Bowl Cleaners -Aerosol Bathroom Cleaner -DOW
-Enzyl 7 -Walton-March
-BON AMI -Bon Ami

Dishwashing Detergents -Palmolive Dish Washing -Palmolive-Peet

-Dawn -Proctor & Gamble
-Cascade -Proctor & Gamble

Cleaners to Avoid:

 Para-dichlorobenzene Toilet Bowl Deodorant Cakes

 Pine Oil and/or it’s derivatives

Page 13 of 50
  Highly Acidic/Caustic Cleaners
 Bleach
 Any Anti-Bacterial Cleaner

OWENS CLEANER

The Owens Research and Development Team has designed a cleaning chemical which
is environmentally friendly and will work compatibly with your KLEEN TANK™ system.
When using an extended aeration, biological, packaged wastewater treatment system,
most products on the market today would negatively affect the operation of your
KLEEN TANK. This new product, Owens KLEEN ALL was designed to take the
hassle and worry out of choosing your cleaning chemical products.

KLEEN ALL provides the cleaning power you demand, while proving harmless to
both the environment, as well as to the operation of your KLEEN TANK.
Within this product you will find everything you need from toilet bowl cleaner, to dish
washing liquid, to hand soap to take care of all your cleaning needs. The KLEEN ALL
product will completely replace all products you currently use with a biodegradable,
environmentally safe cleaner!
They are packaged in a convenient, ready-to-use size. This product can be purchased
direct from the manufacturer, or from an Authorized Owens Distributor.
No more worries, environmentally friendly, biodegradable, economical, hard-working
cleaning product — Discover why Owens KLEEN ALL product is “The Educated
Choice” for all your cleaning needs.

Owens KLEEN Choice Cleaning Chemical Description

Kleen All Multi-Purpose Cleaner:

For use in kitchen or bath—any type of dirty job. This product contains a balanced
blend of special surfactants, builders and citrus extracts and is safe for most surfaces,
including wood, plastic, metal and painted surfaces. Great Fresh Scent!

Page 14 of 50
Rule of Thumb

If you choose to purchase cleaning chemicals elsewhere, please keep this simple rule of
thumb in mind. Any “anti-bacterial” cleaners will have adverse effects on your
KLEEN TANK™ system. Avoid anything anti-bacterial, as well as anything containing
bleach. The best type of toilet paper to use would be “Cottonelle®” brand or recycled
tissues as these seem to dissolve faster than other brands.

Summary of Operating Instructions

Do’s & Don’ts

READ the “Installation, Operation & Maintenance Manual” before operating your
KLEEN TANK™ and OPERATE your KLEEN TANK™ according to the manufacturer’s
instructions only.

DO NOT flush any of the following materials and/or products down the commodes,
lavatories or basins or into the unit in any manner:

 Unauthorized toilet bowl and urinal cleaners

 “Saniflush”, “Draino”, “Pine Oil”, “Bleach” or other similar products
 Large amounts of oil and/or grease
 Heavy paper towels, sanitary napkins, cigarette butts, candy
wrappers or any other extraneous material
 ANY anti-bacterial cleaner or agent.

Owens provides a biologically safe cleaning product for use with your KLEEN TANK™.
This type of product, listed previously, should be used to protect the life and operation
of your unit. Failure to follow the directions on acceptable cleaning chemicals will result
in a breach of the manufacturer provided warranty.

Page 15 of 50
Section 2

Page 16 of 50
Description & Operation Instructions

The Owens KLEEN TANK™ is a self-contained, “extended aeration”, biological system

that is delivered ready for use when site electrical and mechanical connections are in
place.

Construction

The plant is constructed of Carbon Steel (Stainless Steel optional), which is seam
welded and corrosion protected. The inside is coated with coal tar epoxy, and the
outside is coated with a three (3) part polyurethane paint system. Internal piping is
schedule 40 PVC.

The plant is comprised of four (4) main compartments:

 Aeration Chamber
 Re-Circulation Chamber
 Clarifier Chamber
 Chlorine Contact Chamber

Additionally, the following are major components of the plant:

 Inlet screening apparatus

 Blower/Motor for air supply
 Air distribution system including diffusers and airlift devices
 Surface skimmers
 System of weirs and baffles for velocity changes and sludge
retention
 Chlorinator (chlorine dispenser)
 Electrical control panel and wiring (optional)
 Discharge pump (optional)
 Up-flow filter baffle

Operation
Operation of the Aeration Chamber

Raw waste enters the system through the inlet screen and is fed directly into the
Aeration Chamber. In this compartment, the influent waste is intimately mixed under
constant agitation with incoming air through the diffusers from the blower. This is the

Page 17 of 50
source of the essential oxygen and the origin of the term “extended aeration”. The
diffuser valve controls the volume of incoming air. The waste is in intimate contact with
the metabolizing circulating “bio-mass” which rapidly metabolizes/oxidizes, and to some
degree, flocculates the suspended, colloidal and soluble organic materials introduced in
the influent waste. A portion of the incoming waste is utilized in the synthesis of new
microorganisms, thereby allowing the “absorption”/oxidation of additional organic
material in an unending natural cycle. The degree of oxidation/metabolizing of the
solids is primarily a function of the applied organic load and the availability of adequate
dissolved oxygen over a period of time. After approximately 24 hours detention time in
the Aeration Chamber, and/or a minimum of 80 cubic feet per pound of BOD5 of applied
loading, a sufficient time to effect the desired degree of treatment, the treated effluent
is displaced by incoming raw waste and flows into the Clarifier Chamber through the
up-flow filter.

Operation of the Sludge Re-Circulation Chamber

This chamber consists of one (1) airlift sludge return assembly, one (1) airlift filter
return assembly, and one (1) airlift skimmer assembly. These devices meet the
following specifications.

 The airlift pump system shall have the re-circulation capacity ranging from 0% to
150% of the design flow.
 The air-line supplying air to the pumps shall be equipped with valves for varying
the capacity of the pump.
 The airlift pumps shall be firmly supported.

Operation of the Clarifier Chamber

The Clarifier Chamber provides a quiescent environment where the treated effluent is
retained for approximately four (4) hours. Most of the solids are kept in the Aeration
Chamber by the up-flow filter, and virtually all of the residual entrained solids will be
removed by simple sedimentation into the Clarifier Chamber. A small amount of
floating material may be carried away from the Aeration Chamber to the Clarifier
Chamber. This floating material is returned to the Aeration Chamber via the skimmers.
The bottom of the chamber is formed into an inverted pyramidal hopper. The flat
bottom area of the hopper is no more than one (1) square foot. The slope of the walls
is not less than 1.7 vertical to 1.0 horizontal. Settled sludge is returned from the
hopper to the Aeration Chamber by the positive sludge return system. The following
specifications for this chamber shall be met:

Page 18 of 50
  There shall be installed within the Clarifier Chamber a positive scum and
skimming re-circulation system consisting of two(2) airlift skimming devices,
meeting the following specifications:
 The skimming devices shall be of the positive airlift pump type, located in
a position to skim and return floating material to the Aeration Chamber.
 The air-lines supplying air to the skimming devices shall be equipped with
a valve to regulate the rate of return.
 The scum intake shall be equipped with an adjustable assembly, which
will enable exact positioning of the skimmer at water level.

The resulting clear effluent flows from the Clarifier over the effluent weir through the
Chlorinator into the Chlorine Contact Chamber.

Operation of the Chlorine Contact Chamber

In the Chlorine Contact Chamber, the clarified effluent is detained for approximately
one hour, killing virtually all of the live microorganisms still remaining in the clarified
effluent. The chlorine picked up in the chlorinator is an amount sufficient to kill the live
organisms and is dissipated in the Chlorine Contact Chamber so that the final
discharged effluent contains very little residual chlorine that might endanger anything in
the outside environment.

Owens KLEEN TANK™ - Technical Specifications

1.0 General Description

1.1 Owens KLEEN TANK™ systems operate on an extended aeration,

biological treatment process; are self-contained, and delivered to site
ready for immediate operation once electrical and mechanical connections
are in place.
1.2 Owens tank capacity’s range from 33 GPD to thousands of GPD.
1.3 Readily adaptable to extreme changes in volume treated due to seasonal
usage changes.

2.0 Performance Criteria for Secondary Stage of Effluent

2.1 Less than 40 mg/100 ml of Bio-Chemical Oxygen Demand 5 day (BOD5).

2.2 Less than 50 mg/l of Total Suspended Solids (TSS).
2.3 14 per 100 ml or less fecal Coliform to sterile effluent when properly
disinfected.
2.4 Non-toxic to humans and animals.

Page 19 of 50
3.0 Air Supply Blower Motor Units

3.1 A GAST Regenerative blower/motor unit shall be supplied, capable of

providing a minimum of 2,100 cubic feet of air per pound of BOD.
3.2 The blower shall be mounted on a steel base. The base structure shall be
adequately reinforced to support the blower and motor unit. The blower
shall be equipped with a dry type filter-silencer at the air intake.
Furthermore, the blower discharge shall be fitted with a check. The
blower hood shall be designed for easy access to service the unit. For
back up aeration purposes, a pressure regulator valve and pressure gauge
shall be mounted in the air manifold.
3.3 The air compressor shall meet the following specifications:
 1.5 / 5.0 hp; 208-230/480 volts, 1Ø/3Ø; 50/60 Hz; 66 CFM, 4 PSI,
3,650 rpm; 1 ½” / 2” inlet and outlet.

4.0 Electrical Control Panel (optional)

4.1 An electrical control center with built in disconnect shall be installed within
a weatherproof enclosure, and shall be provided for mounting as indicated
on the plans. The enclosure shall be equal to NEMA 7. The electrical
controls shall consist of magnetic starters, program timers, and switches
necessary to automatically control all electrical devices and/or motors on
the sewage treatment system.

5.0 Paint System – Coating System

5.1 Exterior Finish – Sand blasted to near white metal, zinc base coating,
three (3) part Polyurethane topcoat finish 9.0 to 10.0 mils dry.
5.2 Interior Finish – Sand blasted to near white metal, coal-tar epoxy 10.0 to
12.0 mills dry. (Optional Phenolic Liner can be applied)

MSD Technical Info Sheet

Please refer to following spreadsheet for detailed information on the major components
of your system.

Page 20 of 50
Pre-Installation Check List

Prior to installing your Owens KLEEN TANK™, please make sure you’ve made
provisions for the following requirements:

Electrical Requirements:

The Owens KLEEN TANK™ blower standard requirements, unless otherwise specified,
are 240/480 Volt 3Ø, 60 Hz, Explosion Proof. The electrical hook up is shown on Figure
3. This is the standard installation, suitable for NEMA Class 1, Group D, Division 2. All
wiring should be performed in accordance with applicable Codes and Standards, such as
ABYC, USCG, NEC, etc.

Temperatures:

The Owens KLEEN TANK™ operating temperatures are 40 to 120 F. The Owens
KLEEN TANK™ must be protected from freezing, if the unit has not been winterized in
accordance with the Storage and Winterization Procedures found in this manual.

Water Requirements:

The Owens KLEEN TANK™ can operate using fresh, brackish, or salt water. The
salinity of the water cannot exceed 4% NaCl.

Tank Capacity:

The Owens KLEEN TANK™ is designed to operate completely full. The design of this
system is one of positive displacement - the transfer of liquid through the treatment
plant.

Explosive Environment:

The Owens KLEEN TANK™ is CERTIFIED FOR USE IN AN EXPLOSIVE

ENVIRONMENT. This is standard, unless otherwise specified.

Page 21 of 50
Installation
1. Select a suitable location to mount your Owens KLEEN TANK™. Keep the
following in mind:
 A deck location with adequate structural strength to support the full
operating weight of your particular model. Refer to Table 1 below for both
empty and full weights. This weight is uniformly distributed over a 4” channel
skid, constructed in accordance with applicable codes.
 These units are essentially weatherproof. They may be installed under a
shelter, such as a lower deck; or in the open, as on a top deck or on a cantilever
over the side. An overhead shelter is always preferred for the convenience and
protection of the Operator(s) conducting routine maintenance and inspection.
 The unit should be installed level in all four (4) directions.
 It is generally preferred to locate the unit at the lowest available level to
enable gravity feed into the unit and gravity discharge overboard of the treated
effluent. This eliminates the need for lift stations and discharge pumps.
 The lifting eyes installed on the unit are designed to lift the empty weight
of the unit from a single point traveling block with four (4) hook slings. Spreader
bars are not required.
 The unit should be installed in a location that will be adequately ventilated
and has space around and above the unit to allow for maintenance and
inspection. For installation on an Inspected Vessel, the Owens KLEEN TANK™
MUST HAVE ROOM for inspectors to check the unit label and operation.
 The unit must be securely anchored to the vessel, by means of screws
and anchor clips and into solid material. The unit(s) can be skid mounted, in the
same manner, if so desired.
 If installed in a location where freezing is a possibility, it should be
equipped with an approved heater. It should not be located where the internal
temperature will remain above 1200 F for prolonged periods. At 900 F, the
microbe metabolism is about maximum. Even between 600 and 1050 F, their
activity is still very high.

Page 22 of 50
 Table 1 Model Empty Weight Operating Weight

575 3,496 9,571

750 4,013 12,613
1125 4,568 16,225
1546 6,013 21,471
2026 6,915 28,229
2500 8,550 38,142
3000 8,857 43,563
3500 9,700 48,017
4000 10,965 54,046
4500 12,230 60,070
5000 13,496 66,093
5500 14,760 72,136
6000 16,446 80,424

2. Once the unit is mounted, connect the following five (5) tie in connections
(Refer to Figure 1 – Attached).
A. Connect raw wastewater line to inlet
B. Connect treated effluent discharge
C. Vent. DO NOT VENT SEWAGE UNIT IN ANY CONFINED SPACE!
E. Connect electrical power
F. Optional rig air supply

3. The inlet connection is a 4” STD. 150 lb. coupling. The outlet connection is a 3”
STD. 150 lb. coupling. Both inlet and outlet(s) are frequently connected to the
rig system with a schedule 40 PVC pipe and fittings.

4. The vent connection is a 4” STD. 150 lb. coupling. Applicable codes and
regulations, such as MMS, USCG, etc., should be consulted relative to vent
piping. Avoid unnecessary valves, reducers, ells, etc., in the vent line. Keep the
following in mind during vent installation:
 Vent lines should exit the system vertically, if possible. This configuration
will eliminate the possibility of a slug of liquid getting trapped in a horizontal
vent.
 Vent lines should be located no more than five (5) feet above the
treatment system. Vents may not have sags or loops where water can
accumulate and clog the vent lines.
 Position your vent lines with care. Although a properly operating, well
maintained KLEEN TANK™ will not smell bad, it would be wise to locate your
vent lines away from sleeping areas, kitchen areas, and high use areas.

Page 23 of 50
  Vent lines must remain free and clear for their entire length. Check valves
or “filters” must not be used. Condensation will accumulate in vent line filters,
causing blockage, and possible malfunction of your Owens KLEEN TANK™.

5. The standard unit is equipped with a manually adjustable air pressure regulator
installed on the blower inlet manifold as a pressure relief valve. If an external
source of air is to be used, reverse the regulator (embossed arrow points in
direction of flow) and set the pressure not to exceed 10 PSI.

6. The electrical installation, shown in Figure 2, is standard and suitable for NEMA
Class 1, Group D, Division 2. If combination starter(s), remote switches, 120 v
control circuits, etc., are desired, they should be installed at the unit
manufacturer or by the Operator at the Operators expense.

Unless otherwise specified at the time the unit is ordered, all Owens Offshore
Models are wired for 240/480 volt, 3Ø, 60 Hz electrical power.

7. The most important item of your system is the air supply. The sewage
treatment system must have a continuous air supply to operate effectively. The
blower must be free of obstructions and have an ample supply of free air. Make
sure to use the supplied blower with your new Owens KLEEN TANK™. If rig air
is used instead of the recommended blower, Operator(s)/Owner is responsible
for the proper connection. Owens will not be held responsible for improper
installation procedures and any damage to system as a result of such will NOT
be covered by the warranty. Please refer to other parts of this manual for the
required CFM and PSI amounts for your size system. This system must have
a continuous air supply to operate properly.

8. Now that the unit is on its foundation, with inlet, vent and discharge connections
being made, this unit must be filled with FRESH WATER PRIOR TO
INTRODUCING SEWAGE! Place a fresh water hose in the opening on top,
filling the tank until water begins to discharge from the 3” discharge connection
on the Chlorine Contact Chamber.

9. The unit is now installed. Proceed to the Start-Up Procedure.

Page 24 of 50
 Figure 1
Tie-In Connections

Page 25 of 50
 Figure 2
Electrical Hook-Up

Page 26 of 50
Start-Up Procedure

1. After a proper installation has been accomplished and all piping connections have
been made, (the inlet, outlet, and vent lines are properly connected, and system
has been filled with water) you may now proceed to step 2 of this Start-Up
Procedure.

2. Add Formula 101 and Formula 101 Enhancer – Add 2 oz. of each product for
every 500 gallons of waste treatment capacity. For example, if your system is a
model 575, then it was designed to treat 575 gallons of wastewater per day.
You would add 2 oz. of each product by flushing down the toilet. If your system
is a model 2500, you would add 10 oz. of each product by flushing down the
toilet.

3. Add Chlorine Tablets – Fill the chlorinator tube with chlorine tablets until full,
approximately 1 pound, and reinsert tube. These systems are designed to use 2
& 5/8” chlorine tablets. Proper “Waste Water Treatment” chlorine tablets
must be used. Pool grade chlorine is unacceptable.

CAUTION: Avoid breathing chlorine vapors. Avoid contact with skin

and clothing. Keep chlorine tablets in a clean, dry container –
preferably the original container in which they were received.

4. Electrical Connections – Connect the power supply to the starter panel only! For
3Ø equipment, verify proper rotation prior to continuing on to the next step.

5. Blower Operations – Start blower and observe internal operations of tank by

removing access covers on top of tank.

A. Aeration Chamber
1. Diffusers should be causing bubbling and rolling of water in this
chamber.
2. The four (4) return lines should have a slow flow of water coming
from each line. Adjust associated valves, ONLY if necessary.
3. Water should be dropping into the throat of the aeration skimmer
approximately 1” to 2”. Skimmer depth is ¼” under surface of
water to skim properly. Adjust, ONLY if necessary.
B. Clarifier Chamber
1. Water should be dropping into throat of skimmers approximately 1”
to 2”. Skimmer depth is ¼” under surface of water to skim
properly. Adjust, ONLY if necessary.

Page 27 of 50
Routine Maintenance

Your Owens KLEEN TANK™ is easily maintained by following this simple 4 point
maintenance plan.

1. Formula 101 & Enhancer

When: Every two (2) weeks

Action: Add 2 oz. per 500 gals of treated wastewater, of each

product to unit by flushing down toilet.

2. Chlorine

When: Every two (2) weeks

Action: Check chlorinator tube and insert more chlorine tablets as

necessary.

3. Routine Inspection

When: Once a week – minimum

Action: Refer to Figure 4. Open Inspection Ports to ensure all bio

mass is being returned to the Aeration Chamber by means of
the skimming devices. The Routine Inspection section
describes proper operation.

4. Inlet Filter

When: Every three (3) months – six (6) months maximum

Action: Replace the inlet filter on the blower.

Routine Inspection

1.0 Open all Inspection Ports and observe operation. Locate the Control Valves in
the Aeration Chamber. These valves were preset at the factory and rarely
require adjustment. Proper adjustment is determined by observing a gentle
rolling of the water surface. (Refer to Figure 3 for location of all internal
components and chambers.) The unit will not operate properly without

Page 28 of 50
 sufficient air! Too much air, however, will not create any problems in the
operation of your unit except for possible splashing.

2.0 Locate the Strainer Basket at the inlet just inside the Aeration Chamber. If there
appears to be an abnormal collection of paper or trash in the strainer, simply lift
it off the retainer pegs, clean the basket, discard the trash and replace the
Strainer Basket back on the retainer pegs. This procedure is rarely necessary if
users of your new KLEEN TANK™ follow all manufacturers recommendations.

3.0 Locate the Skimmers and the Skimmer Valve in the Clarifier Chamber. Locate
the end of the 2” discharge from the Skimmer back in the Aeration Chamber.
There should be a small (one (1) or two (2) finger width) stream constantly
discharging into the Aeration Chamber. Observe the Skimmer in the Clarifier
Chamber. Be sure the top of the barrel is just below the water surface. Observe
that a small, but constant, flow from the surface is flowing into the barrel of the
skimmer. The Skimmer Valve should be in a slightly open position to produce
the desired constant small flow.

4.0 Locate the Sludge Return and the Sludge Return Valve in the Clarifier Chamber.
Locate the end of the 3” discharge from the Sludge Return into the Aeration
Chamber. There should be a small constant flow from the Sludge Return,
identical to the small steady flow from the Skimmer. Like the Skimmer Valve,
the Sludge Return Valve should be kept in a slightly open position to produce the
desired constant small flow.

There should not be any surges of air out of either the Skimmer or the Sludge
Return discharges.

5.0 Inspect blower inlet filter. Remove wing nut on Filter/Silencer. Remove cover to
expose filter element, replace filter if evidence of excessive buildup of
dirt/dust/oil. Carefully read the Operation Manual (Section 3) for all operational
and maintenance instructions for the blower.

6.0 Locate the Chlorine Tube in the Chlorinator. Check the Chlorine Tube to ensure
that partially dissolved tablets have not caked up in the cylinder (rinse out as
necessary). Add new tablets as necessary and replace caps and insert cylinder
into Chlorine Tube. It should only be necessary to add chlorine tablets
approximately every two (2) weeks of normal operation.

CAUTION: Avoid breathing chlorine vapors. Avoid contact with skin

and clothing. Keep chlorine tablets in a clean, dry container. Owens
strongly recommends all chemicals be stored in the original containers

Page 29 of 50
 in which they were received. Exercise caution when opening the
containers.

WARNING: Chlorine, water and hydrocarbons (oil, grease, etc.) form

an Explosive mixture!

NOTES: When using seawater or brackish water for flushing, it is

virtually impossible to accurately determine free chlorine in the
effluent using typical color-metric indicator kits. A much more
sophisticated laboratory type method must be used to determine the
chlorine content called for in many required periodic regulatory
reports. Seawater is frequently used for flushing and this is acceptable
with all Owens KLEEN TANK™ systems.

Occasionally, systems are ordered with liquid chlorinators. Carefully

read and follow all instructions furnished with these units. (Refer to
Section 3)

7.0 Some units are supplied with Dual Motor/Blower systems. If allowed to sit idle
for a long period of time, electric motors, air compressors, blowers, etc., tend to
“freeze up”. This is especially true in high humidity and saltwater environments.
Dual motor/blower systems should be run on, at least, an alternating weekly
schedule. Some Operators alternate each 12-hour tour/shift.

8.0 Locate the 2” air check valve located in the blower discharge piping.
Occasionally, relief valves and check valves tend to “click”. To correct this minor
problem, turn the blower on and off, rapidly, two (2) or three (3) times until the
“clicking” stops.

9.0 Occasional “wash-down” with fresh water and “touch-up” of external paint
surfaces will enhance the appearance and prolong the life of the unit. This is
especially true around the top inspection covers and in the vicinity of the
chlorinator.

10.0 Efficient operation of these systems depends upon a healthy, stable population
of microorganisms (primarily bacteria) and an adequate supply of available
oxygen (air) in the Aeration Chamber.

CAUTION: Disinfectants, antiseptics, strong commercial floor cleaners,

detergents, etc., are toxic to these microorganisms and must not be
allowed to enter these units! Biologically safe cleaners are now
supplied by Owens and should be used exclusively. Please refer to
Recommended Cleaners section.

Page 30 of 50
11.0 Most operational problems can be straightened out with a phone call to Owens.
Trained, experienced service personnel, however, are available at competitive
rates. For more information, please contact Owens, or your local Authorized
Owens Distributor.

Page 31 of 50
 Figure 3
Owens KLEEN TANK™ Internal Diagram

Page 32 of 50
 Inlet Re-Circulation Clarifier
Connection Chamber Chamber

Chlorinator

Aeration
Chamber
Chlorine Effluent
Contact Discharge
Chamber Connection

Page 33 of 50
 Figure 4
Inspection Ports & Control Valves – Diagram

Page 34 of 50
1 3A 3B 4

2 5A 5B 5C O W E N S
Trouble Shooting
Problem Possible Causes Corrective Action
Foul odor from 1. The blower is not turned 1. Turn blower on.
Tank / improper on.
blower operation 2. The unit is not plugged in. 2. Plug unit in.
( Item 3 & 4 are 3. Blower switch is not in
applicable only if a automatic. 3. Place blower switch to
control panel is 4. The timer switch, inside the automatic.
used) control panel, is not in the 4. Place timer switch in center
center position. position.
5. Blower inlet filter has not
been replaced. 5. If filter is dirty, it must be
replaced.
Unit is backed up / 1. Unit is not plugged in. 1. Plug unit in.
does not discharge 2. Pump switch is not in ‘auto’. 2. Place pump switch in ‘auto’
(Where optional 3. Pump isolation valve is shut. position.
pump is provided) 4. Discharge check valve is 3. Open pump isolation valve.
stuck. 4. Replace check valve.
5. Pump float switch or pump
itself is bad. 5. Replace either/or switch or
pump.
Effluent water does 1. Blower is not on. 1.Turn on or replace blower
not meet purity 2. Chlorinator tube is not full 2. Add chlorine tablets.
standards of chlorine tablets.
3. Biological organisms in the 3. Discontinue use of
tank have died due to unauthorized chemicals and
introduction of unauthorized add 2 oz. of Formula 101/500
cleaning agents/chemicals into gallons
the unit.

4. Design capacity is being 4. Call your local Owens

exceeded. KLEEN TANK distributor, or
manufacturer, for sizing
information.

Page 35 of 50
Parts List
Nomenclature Part Number Quantity
Bibb, Hose, 2” OS-001 1
Blower Varies by Unit 1
Bushing, Uni-Seal 3” OS-003 1
Chlorinator Plug OS-004 1
Chlorinator Tube 3” chlorinator 1
Control Panel/Starter Control Panel 1
Blower Inlet Filter Varies by Unit 1
Discharge Pump (Optional) OS-008 1
Inlet Filter Screen OS-009 1
Skimmer Assembly OS-010 3
Pump Float Switch Assembly OS-012 1
High Level Alarm (Optional) OS-013 1
2” Blower Swing Check Valve OS-014 1
1 ½” Pump Swing Check Valve OS-015 1
(Optional)

Basic Sizing Guidelines

As mentioned previously in the Background Information section, there are only two (2)
basic parameters that the prospective user needs be concerned about:

Hydraulic Loading: The volume of water to be treated in a 24 hour day.

Organic Loading: The amount of organic solids (BOD) in that volume of water which
needs to be removed.

There are obviously many other factors to be considered in the engineering and
scientific design of such systems. These factors, however, are primarily the concern of
researchers and manufacturers. The prospective user may be assured that reputable
manufacturers, especially those who have had their systems approved and/or certified
by monitoring and regulatory entities, have incorporated all of these factors into the
delivered units.

Page 36 of 50
 Offshore Plants: Basic Sizing Guidelines

Model Crew Dimensions

75g 50g 30g

HXWXL
575 7 11 19 7' x 5' x 9'
750 10 15 25 7’ x 5’ x 10’
1125 15 22 37 7' x 5' x 13'
1546 20 30 51 7' x 6' x 14'
2026 27 40 67 7' x7' x 16'
2500 33 50 83 7' x 7' x 17'
3000 40 60 100 9' x 8' x 14
3500 46 70 116 9' x 8' x 15'
4000 53 80 133 9' x 8' x 16'
4500 60 90 150 9' x 8' x 17'
5000 66 100 166 9' x 8' x 19'
5500 73 110 183 9' x 8' x 20'
6000 80 120 200 9' x 8' x 22'
7000 93 140 233 10.5' x 10' x 14'
7500 100 150 250 10.4' x 10' x 15'
8000 106 160 266 10.5' x 10' x 15.5'
8500 113 270 283 10.5' x 10' x 16.5'
9000 120 180 300 10.5' x 10' x 17.5'
10000 133 200 333 10.5' x 10' x 19.5'
12000 160 240 400 10.5' x 10' x 23'
14000 173 260 433 10.5' x 10' x 25.5'
15000 200 300 500 10.5' x 10' x 29'
*Dimensions are approximate

Shut Down Procedures

When winterizing or leaving the vessel unattended for more than three (3) months, the
sewage treatment system should be shut down. There are two (2) types of shut down
procedures – Dry Dock Storage – and – Minimum Use Storage.

1. Dry Dock Storage: If the vessel is to be shut down, and no electricity or water
will be available for your KLEEN TANK™, do the following:
 Shut off power to the blower.
 Close any valves going from vessel toilet to the system.
 Remove all sludge from the unit(s) by pumping the sludge into an
authorized waste disposal tank.

Page 37 of 50
  Rinse the unit(s) with clean, fresh water. DO NOT USE ANY
CHEMICALS TO CLEAN THE UNIT (S). CHEMICAL RESIDUE
WILL KILL ANY BACTERIA INTRODUCED WHEN THE KLEEN
TANK™ IS RESTARTED.
 Close the discharge valve on the systems chlorinator section. The
system is now ready for Dry Dock Storage.

2. Minimum Use Storage: If the vessel is to be shut down, and electricity and
water will be available for the KLEEN TANK™, do the following:
 Leave the power on to the blower.
 Make sure that there is at least 20 – 50 gallons of water flowing
into the system weekly.
 It is important that the digestive process continues. By adding
water and air into the system, your KLEEN TANK™ will go into a
dormant state, and not go septic. Without the water and air flow,
your KLEEN TANK™ will begin to go anaerobic and turn septic,
making the system smell bad.

Service Department
Owens Mfg. & Specialty Co., Inc. takes great pride in its quality Service Department.
Our Service Technicians are available to provide technical support and service for not
only the OWENS KLEEN TANK, but also nearly all other manufacturer’s makes and
models.

The Owens Service Department carries a complete line of system enhancing products.
Microbial formulas, disinfection chemicals, replacement parts and update kits are kept in
stock and always available for immediate shipment.

Service is provided to all of our customers, regardless of location. Rates for Offshore
work, however, will differ from our standard service call rates. Complete and expanded
insurance coverage for any service location is a standard company policy.

Optimum system efficiency is easily attainable with the provision of the Owens Service
Contract and/or regular inspections by a KLEEN TANK Service Technician.

Quality Service, Reasonable Rates, Compliance Maintenance, Pollution Prevention………

Owens KLEEN TANK™ lays it all within your grasp!

Page 38 of 50
Limited Warranty
Owens Mfg. & Specialty Co., Inc. (Owens) warrants the parts in this wastewater
treatment unit to be free from defects in material and workmanship for a period of one
year from date of purchase. Sole obligation under this warranty is as follows:

Owens shall fulfill this warranty by repairing or exchanging any component part, F.O.B.
factory, that in their judgment shows evidence of defects, provided said component
part has been paid for and is returned through an authorized dealer, transportation
prepaid. The warrantee must also specify the nature of the defect to the manufacturer,
subject to inspection for external damage due to altered or improper wiring or overload
protection.

This warranty applies only to the treatment plant and does not include any of the house
wiring, plumbing, drainage or disposal system. Owens is not responsible for any delay
or damages caused by defective components of material or for loss incurred because of
interruption of service or for any other special or consequential damages or incidental
expenses arising from the manufacture, sale or use of this plant.

Owens reserves the right to revise, change or modify the construction and design of
the treatment plant for offshore wastewater or any component part or parts thereof
without incurring any obligations to make such changes for modifications in previously
sold equipment. Owens also reserves the right, in making replacements of component
parts under this warranty, to furnish a component part which, in its judgment, is
equivalent to the Warranted part replaced.

Under no circumstances will Owens be responsible to the warrantee for any other
direct or consequential damages, including by not limited to, lost profits, lost income,
labor charges, delays in production and/or idle production, which damages are caused
by a defect in material and/or workmanship in its parts.

This warranty is expressly in lieu of any other express or implied warranty, excluding
any warranty or merchantability or fitness, and of any other obligation on the part of
Owens.

WARNING:

In Gulf Coast atmosphere, electrical motors and blowers have a tendency to freeze if
not in use. Store in a protected area.

Page 39 of 50
Supplemental Technical Information
Summary of Regulatory Requirements

United States Environmental Protection Agency (USEPA) – The USEPA standards 40 CFR
140.3 states that in freshwater lakes, freshwater reservoirs or other freshwater
impoundments whose inlets or outlets are such as to prevent the ingress or egress by
vessel traffic subjected to this regulation, or in rivers not capable of navigation by
interstate vessel traffic subject to this regulation, marine sanitation devices certified by
the U.S. Coast Guard installed on all vessels shall be designed and operated to prevent
the overboard discharge of sewage treated or untreated, or of any waste derived from
sewage. The USEPA standards further state that this shall not be construed to prohibit
the carriage of Coast Guard – certified flow-through treatment devices which have been
secured so as to prevent such discharges. They also state that waters where a Coast
Guard-certified marine sanitation device permitting discharge is allowed include coastal
waters and estuaries, the Great Lakes and interconnected waterways, freshwater lakes
and impoundments accessible through locks, and other flowing waters that are
navigable interstate by vessels subject to this regulation.

Discharge Regulations
United States (USCG):
Total Suspended Solids <150 mg/L
Fecal Coliform Count <200 per 100 mL
5 Day BOD <50 mg/L

International Maritime Organization MEPC 159(55):

Thermotoloerant Coliform 100 (geom mean)
Total Suspended Solids 35 (geom mean)
35*(geom mean)
5 Day BOD 25 (geom mean)
COD 125 (goem mean)
pH 6 ~ 8.5
Residual Chlorine <0.5 Best tech practice

Some states and regulatory bodies may have even stricter requirements.

Page 40 of 50
Use of Chlorine Tablets

The only chemical needed for use in the KLEEN TANK™ is chlorine - in tablet form.
The tablets are measured for use in the Chlorine Contact Chamber of your Owens
KLEEN TANK™ and provide the correct amount of chlorine to disinfect the effluent
discharge. Make sure to follow the MSDS sheet for use and handling of the tablets.
Chlorine can be caustic, so handle it with care. Use the procedures below for filling the
Chlorine Contact Tube.

1. Always use rubber gloves and splash-proof goggles when handling

2. Remove 3” tablet feeder tube cap
3. Fill the tablet feeder with enough tablets of chlorine to fill the tube
4. Replace the tablet feeder, followed by the cap.

If you have installed and set up the KLEEN TANK™ correctly, you should have years of
trouble free operation. We hope you are pleased with your new Owens KLEEN
TANK™. If you have any questions, or require further information, give us a call, or
visit our web site. Experienced field engineers are standing by to assist you. For more
information about your Owens KLEEN TANK™, or other quality products, please
contact your local Owens Authorized Distributor.

Page 41 of 50
 Section 3
OEM Instructional Manuals

Page 42 of 50
Spencer ® Vortex ®
Serial No:
Regenerative Blowers
Model No:

Installation, Operation and

Maintenance Instructions

VB007

VB055

Important
Read and become familiar with this manual prior to uncrating and installing your Spencer Vortex Blower. Following the
instructions detailed here will help you realize its full potential of efficient service and extended lifespan. Damage resulting
from failure to follow correct procedure will void the warranty.

The Spencer Turbine Company Windsor, Connecticut 06095 Form ZZ15.1

Contents
I. General Page
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . 2
II. Installation
Locating, Mounting, Connecting . . . . . . . . . . . . . 2
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
III. Operation
Limits of Operation . . . . . . . . . . . . . . . . . . . . . 4-5
Temperature Rise . . . . . . . . . . . . . . . . . . . . . . . . 5
IV. Disassembly and Reassembly
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Disassembly Procedure . . . . . . . . . . . . . . . . . . . 5
Reassembly Cautions . . . . . . . . . . . . . . . . . . . . . 5
Locknut Torque . . . . . . . . . . . . . . . . . . . . . . . . . . 6
V. Vortex Blower Data
Assembly Diagrams . . . . . . . . . . . . . . . . . . . . 6-17
Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
Performance Curves . . . . . . . . . . . . . . . . . . . 6-17
VI. Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . 18
I. General
Scope
Information contained in this manual relates to Vortex
Blowers standard and explosion-proof motor models
VB001S, VB001, VB002S, VB002, VB003S, VB003,
VB004S, VB004, VB007S, VB007, VB019S, VB019,
VB030S, VB030, VB037S, VB037, VB055, VB075, and
VB110.
Limited Warranty
We warrant that this product will be free from defects in
material and workmanship for a period of 18 months from
date of shipment or 12 months from date of startup,
whichever comes first. Within the warranty period, we
shall repair or replace F.O.B. our Factory such products
that are determined by us to be defective.
This warranty will not ap
p ply to any p roduct whicch has b een n VB110, it is recommended to mount in the horizontal
subjected to misuse,, negligence, o r accii d ent,, o r m i s ap -
plied or improperly inss talled. This warrrantty willl not ap ply
to any product which has been n disa
asse
embll ed,, re epai re
ed, orr
otherwise altered by any perss o ns n ott auu t h orii zed byy t h e
Spencer Vortex Service Department.
On units which include thermal protection, the thermal
protection must be connected as recommended.
The guarantee of the motor and control manufacturers
will govern the extent of our guarantee on such equip-
ment. Warranty work on motors and controls must be
authorized by Spencer and must be performed in an
authorized shop as designated by the manufacturers.
The Spencer Turbine Company reserves the right to
invoice all expenses incurred when repairs are made in
the field at the specific request of the customer.
2 other means.
No assemblies or parts of assemblies will be accepted for
repair or replacement under this warranty without prior
authorization by The Spencer Turbine Company. For
complete warranty information, obtain Spencerʼs Form 706,
“Terms and Conditions of Sales.”
Safety Precautions
Power sources, protective devices, and grounding provi-
sions must be in accordance with wiring instructions
provided in this manual.
Blower becomes hot during operation and may cause
burns if touched.
Do not operate the blower under load conditions which
exceed the rated full-load amps on the nameplate.
Do not install the blower in any area which may have an
explosive atmosphere or which may contain flammable
gases or liquids. Always provide proper ventilation. Do
not install in any area which may subject the blower to
corrosive liquids. Excessive moisture may cause electri-
cal failure; install the blower in areas free from water or
rain. Do not operate blower without motor cooling fan
cover, or without impeller end cover.
Before installing blowers with explosion-proof motors,
the buyer must check federal, state and local codes to
see if such motors are appropriate for the intended appli-
cation environment. It is the buyerʼs responsibility to
determine the suitability of any product for a particular
purpose.
Storage
If machine is to be stored for an extended period of time,
it must be carefully protected from dampness and dirt.
II. Installation
Locating, Mounting, Connecting
Ambient temperature at the installed location should not
be less than -5˚ F or greater than 104˚ F. Relative humidity
should not exceed 80%.
Mount the blower in a horizontal or vertical position as
shown in Figure 1. For models VB055, VB075 and
position only. Check with factory prior to mounting
these models vertically.
Fig. 1 Mounting Positions
Remove protective coverings, such as vinyl tape or
plastic plugs, from the inlet and outlet ports. Models
VB001, VB002 and VB003 are supplied with a patented
(U.S. Patent 5,791,870) reversible flange with threaded
pipe or tubing connections. Avoid excessive stress caused
by pipe connector tightening or by misaligned pipe on
the inlet and outlet ports. Support piping by brackets or
In the event the blower is located where dust, fibers,
drops of water, or other particulates may be in the
airstream, use a filter on the suction side of the piping. If
foreign matter enters the impeller, it may clog, jam, or
otherwise impair the blower performance.
Wiring
Caution: Confirm that the power source is the same
as that indicated on the unitʼs nameplate. Application
of incorrect voltage or improper phase connection
may cause motor failure or other damage.
Use conductors and devi ces (such as the ci rcui t
breakers, starters, and switches shown in Figure 3)
that are suitable for the applications shown in Tables
1 and 2 and ar e i n co mpl i ance w i th th e Nati o nal
Electric Code and applicable local codes and regula-
tions. Motor terminal connections are shown below
Table 1.
Check the direction of rotation of the blower.
To reverse the direction or rotation:
1) fo r a si ngl e-p has e mo to r, i nt er chang e mo tor
leads 5 and 8.
2) for a three-phase motor, interchange any two of
the three line connections.
Caution: Install a properly-sized overload device and
disconnect in accordance with local codes and regu-
lations and dedicated only to the Vortex Blower.
Furnish the Vortex Blower and all associated electrical
devices wi th a proper ground in accordance with
all local codes and regulations.

Provide protection from overheating of the motor

windings. Some models are equipped with built-in
thermal protectors (see Table 1). Where applicable,
connect the leads from the pilot-duty thermal protector
to the magnetic starter as shown in Fig. 3.

Fig. 3 Typical Wiring Diagram

The Spencer Turbine Company ◆ 600 Day Hill Road, Windsor, CT 06095 ◆ TEL 800-232-4321 ◆ 860-688-8361 ◆ www.spencerturbine.com

3
 Table 1 Three-Phase Motor Data - Typical Values

60 Hertz Operation
Mod el No. VB001 VB002 VB003 VB004 VB007 VB019
Power (h p) 0.13 0.25 0.5 0.75 1.5 2.5
Voltage (V) 200-230/460 200-230/460 208-230/460 200-230/460 200-230/460 200-230/460
FL Amp (A) .5-.48/.24 .86-.73/.37 1.8-1.6/.8 2.3-2.4/1.2 4.3-4/2 7.2-6.6/3.3
Voltag e (V) 575 575 575 575 575
FL Amp (A) .4 0.8 0.96 1.4 2.1
Model No. VB030 VB037 VB055 VB075 VB110 —
Power (hp) 4 5 7.5 10 15 —
Voltage (V) 200-230/460 200-230/460 200-230/460 200-230/460 200-230/460 —
FL Am p (A) 10.6-10.2/5.1 13.2-12/6 19.8-17.2/8.6 27.5-27.2/13.6 39-37/18.5 —
Voltage (V) 575 575 575 575 575 —
FL Am p (A) 3 4.8 7 9.6 13.5 —
50 Hertz Operation
Model No. VB001 VB002 VB003 VB004 VB007 VB019
Power (hp) 0.13 0.21 0.5 0.63 1.25 2.1
Voltage (V) 190-220/380-415 190-220/380-415 190/380-415 190/380-415 190/380-415 190/380-415
FL Amp (A) .5-.52/.25-.26 .74-.66/.37-.34 2/1-.9 2.4/1.2-1.3 4/2 6.6/3.3-3.1
Model No. VB030 VB037 VB055 VB075 VB110 —
Power (hp) 3.4 4.2 6.25 8.33 12.5 —
Voltage (V) 190/380-415 190/380-415 190/380-415 190/380-415 190/380-415 —
FL Amp (A) 10.2/5.2-5.1 11.8/5.9-5.6 17.6/8.8-8.2 27/13.5-14.5 36/18-17 —
NOTE: Thermostats are provided on the VB004 and larger models.

MOTOR WIRING THERMOSTATS

Three-Phase Single-Phase Single-Phase VB004 AND LARGER
Low Voltage High Voltage Low Voltage High Voltage Single Voltage Volts Amps Wiring
50 Hertz Operation
5 4

1 8

Line

Line Line Line Line

NOTES: (1) For three-phase, interchange any two line connections to reverse shaft rotation
(2) For single-phase, interchange motor leads 5 and 8 to reverse shaft rotation

Table 2 Single-Phase Motor Data - Typical Values

60 Hertz Operation
Model No. 01S
VB00 VB 002S S
VB 003S VB 004S VB 007S VB 019S VB 030S VB 037S
Power (hp) 0.13 0.25 0.5 0.75 1.5 2.5 4 5
Voltage (V) 115/230 115/230 115/230 115/208-230 115/208-230 115/208-230 115/208-230 230
FL Amps (A) 1.25/.63 2.3/1.15 5.2/2.6 9.6/5-4.8 13.4/6.7 22/11.5-11 34.8/18.5-17.4 20.8
50 Hertz Operation
Model No. VB001S VB002S VB003S VB004S VB007S VB019S VB030S VB037S
Power (hp) 0.13 0.21 0.5 0.63 1.25 2.1 3.3 4.2
Voltage (V) 110/220 110/220 110/220 100-110/220 110/220 100-110/220 100-110/220 220
FL Amp s (A) 1.34/.67 2.1/1.05 5.6/2.8 9.9-11.6/5.8 15.4/7.7 22-21/10.5 42-38.6/19.3 19

The Spencer Turbine Company ◆ 600 Day Hill Road, Windsor, CT 06095 ◆ TEL 800-232-4321 ◆ 860-688-8361 ◆ www.spencerturbine.com

4

Year o f Pr o d u c t io n
Fig. 4 Typical Nameplate
III. Operation
Limits of Operation
Operation at flows less than those indicated by the solid
line on the applicable performance curve will cause
overheating of the unit and is to be avoided. Throttling
suction or discharge pipi ng to reduce ai r vol ume
increases differential pressure resulting in elevated
temperature and increased power consumption. Use
of pressure and/ or vacuum relief valve recommended.
Maximum pressure and vacuum are indicated on the
nameplate (see Fig. 4). These represent conditions at
which the minimum allowable airflow (CFM) occurs.
Check the operating pressure or vacuum to assure that
the pressure or vacuum remains less than maximum.
For continuous operation at low air volume (on the
dotted portion of the performance curve), provide a
bypass in the piping and operate at a lower pressure
than maximum operating pressure. See Performance
Curves, Section V.
Caution: Low flow conditions may produce heat levels
which may cause burns. Do not touch the blower in
operation.
Temperature Rise
A NEMA Class F insulation system is used in the motor.
Maximum allowable winding temperature is 265˚F. If a
thermal protector or thermal relay activates because the
temperature rise of the motor is higher than usual, inves-
tigate and correct the problem. Explosion-proof motors
use a NEMA Class B insulation. Typical causes of motor
overheating are given in Section VI, Troubleshooting
Guide.
The Spencer Turbine Company ◆ 600 Day Hill Road, Windsor, CT 06095 ◆ TEL 800-232-4321 ◆ 860-688-8361 ◆ www.spencerturbine.com
IV. Disassembly and
Reassembly
A. General
1. Precautions should be taken when disassembling
or reassembling the blower. See Warranty Terms.
2. Keep all parts clean.
3. Do not overtighten bolts and screws.
MOTOR
“C” FACE
IMPELLER
HUB
SHAFT
THREADED
PLATE
BOLT
SHIM BLOCK
Fig. 5 Impeller Puller
B. Disassembly Procedure (Reassembly is performed
in reverse order)
Caution: Shims are used to adjust the gap between
the impeller and casing. When disassembling,
take care to note the quantity of shims and their
thickness. The shim stack replacement must be
the correct thickness to assure proper clearance
and to avoid degradation of performance.
1. Remove impeller cover; remove screws, pull cover
away from case.
2. Unfasten lock washer; remove nut and washer.
3. Remove impeller from shaft by one of the following
methods:
a. manually pull the impeller outward, OR
b. screw two bolts into tapped holes and pull on
the bolts, OR (if the fit is tight)
c. use a puller assembly (not furnished) as shown in
Fig. 5.
4. Remove motor shaft key.
5. Remove case from motor; if necessary remove
screws holding case to base and motor to case.
6. Remove shims from motor shaft if necessary; do
not discard them. See Note above.
Cau t i o n : Mo t o r s ar e heav y. Li ft m o t o r o n m o d el s
l arg er th
han VB 002 2 by t he eyebo l t on t h e mo t o r w it h
an ai d frro m a l i ft i ng dev i c e.
C. Reassembly Guidance
1. The gap between the impeller and case is essential for
proper performance of the unit. The shims between
the shaft collar and impeller hub establish the spacing
of this gap. In reassembly, before installing the
impeller cover, check the gap between the impeller
and case to assure that the measurement conforms to
the gap specification on the assembly drawing (on the
following pages) for your unit.
5
2. For models VB001, VB002 and VB003, gap clearance
between impeller and unibody case should be
checked around entire periphery of the impeller in
accordance with Item 18, impeller to case gap specifi-
cation prior to securing impeller.
3 On models VB004 thru VB110 remove Item 23 Plug
located on bottom of the case and check impeller gap
with a feeler gauge. Remove impeller and adjust
shims to meet gap specification. With adjustments and
gap check complete, replace plug tightly to prevent air
leakage.
4. Fasten impellers using lockwashers and locknuts.
Torgue locknut to recommended torque values in
Table 3. Bend a lockwasher tab down into a lockwash-
er slot.
5. Reattach the impeller cover.
V. Vortex Blower Data
Pages 7 through 17 present information about the
various blower models. This information is important
in understanding your blowerʼs performance, in using
the blower in the proper operating range, and in ordering
parts that might be needed.
A. Assembly Diagrams
At the top of each page is an assembly diagram of the
unit. Items are identified by circled numbers around the
diagram. Above each diagram is the gap specification.
B. Parts Lists
At the lower left of each diagram is a table giving the
item number (shown on the Assembly Diagram), the
Part No. for that item and the corresponding part
description. In ordering parts, provide the model
number, the part number and the description.

C. Performance Curves
Recommended At the lower right of each diagram are performance
Catalog No. Torque (Ft-Lb) curves for 50Hz and 60Hz operation. The curves
present the following information:
VB001, VB001S, VB002
22
VB002S, VB003, VB003S
The upper line of each curve is pressure performance
VB004, VB004S 31 while the lower line is vacuum performance. The
dashed portion at the left end of some of the curves
VB007, VB007S 36 indicates an intermittent-only operating area. See
VB019, VB019S 36
Operation Section on page 5.

VB030, VB030S 44 D. Estimated Acoustical Noise Level at 1.5M, 60Hz

VB037, VB037S 44 Model dba
VB055 77 VB001S 62
VB001 61
VB075 90
VB002S 61
VB110 90 VB002 61
VB003S 66
Table 3 Locknut Torque VB003 66
VB004S 63
VB004 63
VB007S 70
VB007 64
VB019S 70
VB019 73
VB030S 71
VB030 73
VB037S 74
VB037 76
VB055 82
VB075 81
VB110 80

The Spencer Turbine Company ◆ 600 Day Hill Road, Windsor, CT 06095 ◆ TEL 800-232-4321 ◆ 860-688-8361 ◆ www.spencerturbine.com

6
Spencer ® Vortex ® Regenerative Blowers
VB001S, VB001

Assembly Diagram

in. mm.

VB001S, VB001

Performance Curves

Parts List

DESCRIPTION: VORTEX BLOWER ASSEMBLY – VB001S & VB001

ITEM PART NO. DESCRIPTION QTY.
1 VBC90101 Case, Unibody 1
2 VBI90101 Impeller 1
3 VBE90101 Cover, Impeller 1
4 NUT90219 Locknut, Shaft 1
5 WSH90184 Lockwasher, Shaft 1
6 WSH90185 Shim, Shaft to Impeller (as required) 1
7 MOT90210 Motor 42C, 1/8 HP, 1PH, 50/60Hz 1
7A MOT90215 Motor 42C, 1/8 HP, 3PH, 50/60Hz 1
8 SCR90901 M4 x 0.7 Pan Head Phillips Screw x .31 [8] Long 4
10 SCR90307 1/4-20 x .625" Long Socket Cap Screw 4
11 GSK90168 Gasket, Flange 1
12 FLC90013 Flange 1
13 SCR90888 M5 x 0.8 Hex Head Bolt x .63 [16] long 6
16 INS90014 Absorber 2
17 KEY90083 Key 1
18 N/A Impeller to case gap specification N/A

The Spencer Turbine Company ◆ 600 Day Hill Road, Windsor, CT 06095 ◆ TEL 800-232-4321 ◆ 860-688-8361 ◆ www.spencerturbine.com

7
Spencer ® Vortex ® Regenerative Blowers
VB002S, VB002

Assembly Diagram

in. mm.

VB002S, VB002

Performance Curves

Parts List
DESCRIPTION: VORTEX BLOWER ASSEMBLY – VB002S & VB002
ITEM PART NO. DESCRIPTION QTY.
1 VBC90201 Case, Unibody 1
2 VBI90201 Impeller 1
3 VBE90201 Cover, Impeller 1
4 NUT90219 Locknut, Shaft 1
5 WSH90184 Lockwasher, Shaft 1
6 WSH90185 Shim, Shaft to Impeller (as required) 1
7 MOT90211 Motor 42C, 1/4 HP, 1PH, 50/60Hz 1
7A MOT90212 Motor 42C, 1/4 HP, 3PH, 50/60Hz 1
8 SCR90901 M4 x 0.7 Pan Head Phillips Screw x .31 [8] Long 4
10 SCR90307 1/4-20 x .625" Long Socket Cap Screws 4
11 GSK90169 Gasket, Flange 1
12 FLC90014 Flange 1
13 SCR90888 M5 x 0.8 Hex Head Bolt x .63 [16] Long 6
16 INS90015 Absorber 2
17 KEY90085 Key 1
18 N/A Impeller to case gap specification N/A

The Spencer Turbine Company ◆ 600 Day Hill Road, Windsor, CT 06095 ◆ TEL 800-232-4321 ◆ 860-688-8361 ◆ www.spencerturbine.com

8
Spencer ® Vortex ® Regenerative Blowers
VB003S, VB003

Assembly Diagram

in. mm.

VB003S, VB003

Performance Curves

Parts List
DESCRIPTION: VORTEX BLOWER ASSEMBLY – VB003S & VB003
ITEM PART NO. DESCRIPTION QTY.
1 VBC90301 Case, Unibody 1
2 VBI90301 Impeller 1
3 VBE90301 Cover, Impeller 1
4 NUT90219 Locknut, Shaft 1
5 WSH90184 Lockwasher, Shaft 1
6 WSH90185 Shim, Shaft to Impeller (as required) 1
7 MOT90213 Motor 48C, 1/2 HP, 1PH, 50/60Hz 1
7A MOT90214 Motor 48C, 1/2 HP, 3PH, 50/60Hz 1
7B MOT90229 Motor 48C, 1/2 HP, 3PH, 575 Volt, 50/60Hz 1
7C MOT90470 Motor 48C, 1/2 HP, 3PH, 60Hz 1
7D MOT90469 Motor 48C, 1/2 HP, 1PH, 60Hz 1
8 SCR90901 M4 x 0.7 Pan Head Phillips Screw x .31 [8] Long 4
10 SCR90307 1/4-20 x .625" Long Socket Cap Screw 4
11 GSK90170 Gasket, Flange 1
12 FLC90015 Flange 1
13 SCR90888 M5 x 0.8 Hex Head Bolt x .63 [16] Long 6
16 INS90016 Absorber 2
17 KEY90085 Key 1
18 N/A Impeller to case gap specification N/A

The Spencer Turbine Company ◆ 600 Day Hill Road, Windsor, CT 06095 ◆ TEL 800-232-4321 ◆ 860-688-8361 ◆ www.spencerturbine.com

9
Spencer ® Vortex ® Regenerative Blowers
VB004S, VB004

Assembly Diagram
in. mm.
29
.020 + .002 [.51 + .05]

VB004S, VB004

Performance Curves

Impeller Gap Port

Parts List
DESCRIPTION: VORTEX BLOWER ASSEMBLY – VB004S & VB004
ITEM PART NO. DESCRIPTION QTY.
1 VBC90401 Case 1
2 VBI90401 Impeller 1
3 VBB90401 Base 1
4 VBE90401 Cover, Impeller 1
5 NUT90212 Locknut, Shaft 1
6 WSH90170 Lockwasher, Shaft 1
7 WSH90177 Shim, Shaft to Impeller (as required) 1
8 MOT90193 Motor 48C, 3/4 HP, 1PH, 50/60Hz 1
8A MOT90192 Motor 48C, 3/4 HP, 3PH, 50/60Hz 1
8B MOT90230 Motor 48C, 3/4 HP, 3PH, 575 Volt, 50/60Hz 1
8C MOT90471 Motor 48C, 3/4 HP, 3PH, 60Hz 1
8D MOT90472 Motor 48C, 3/4 HP, 1PH, 60Hz 1
9 SCR90887 M6 x 1.0 Hex Head Bolt x .63 [16] Long 4
10 WSH90142 Lock washer, M5 4
11 WSH90166 Flat Washer, M5 4
12 SCR90888 M5 x 0.8 Hex Head Bolt x .63 [16] Long 2
13 WSH90181 Flat Washer, M5 2
14 SCR90877 M5 x 0.8 Pan Head Phillips Screw x .39 [10] Long 4
15 WSH90138 Lockwasher, M5 4
16 WSH90139 Flat Washer, M5 4
17 SCR90307 1/4-20 x .625" Long Socket Cap screw 4
18 GSK90165 Gasket, Case 1
19 GSK90163 Gasket, Flange 2
20 FLC90007 Flange 2
21 SCR90931 M6 x 1.0 S.H.C.S. x .98 [25] Long 4
23 PLG90037 Plug, 1/4 NPT x .43 [11] Long 1
25 INS90017 Absorber 4
26 SCN90065 Screen 2
27 KEY90076 Key 1
28 SEL90108 Lip Seal 1
29 N/A Impeller to case gap specification N/A

The Spencer Turbine Company ◆ 600 Day Hill Road, Windsor, CT 06095 ◆ TEL 800-232-4321 ◆ 860-688-8361 ◆ www.spencerturbine.com

10
Spencer ® Vortex ® Regenerative Blowers
VB007S, VB007, VB007SXP, VB007XP

Assembly Diagram
(See Bulletin 417, pages 34 and 35
in. mm. for specifics on models with explosion-
30 proof motors.)
.020 +.004
-.002 [.51 +.10
-.05 ]

VB007S, VB007
Performance Curves

Impeller Gap Port

Parts List
DESCRIPTION: VORTEX BLOWER ASSEMBLY – VB007S, VB007, VB007SXP, VB007XP
ITEM PART NO. DESCRIPTION QTY.
1 VBC90701 Case 1
2 VBI90701 Impeller 1
3 VBB90701 Base 1
4 VBE90701 Cover, Impeller 1
5 NUT90210 Locknut, Shaft 1
6 WSH90171 Lockwasher, Shaft 1
7 WSH90160 Shim, Shaft to Impeller (as required) 1
8C MOT90225 Motor, 56C, 1-1/2 HP, 3PH, XP, 50/60Hz 1
8D MOT90358 Motor, 56C, 1-1/2 HP, 1PH, XP, 50/60Hz 1
8G MOT90248 Motor, 56C, 1-1/2 HP, 3PH, 50/60Hz 1
8H MOT90253 Motor, 56C, 1-1/2 HP, 1PH, 50/60Hz 1
8I MOT90485 Motor, 56C, 1-1/2 HP, 3PH, 60Hz 1
8J MOT90484 Motor, 56C, 1-1/2 HP, 1PH, 60Hz 1
9 SCR90887 M6 x 1.0 Hex Head Bolt x .63 [16] Long 4
10 WSH90142 Lockwasher, M6 4
11 WSH90166 Flat Washer, M6 4
12 SCR90888 M5 x 0.8 Hex Head Bolt x .63 [16] Long 2
13 WSH90181 Washer, Flat M5 2
14 SCR90877 M5 x 0.8 Pan Head Phillips Screw x .39 [10] Long 4
15 WSH90138 Lockwasher, M5 4
16 WSH90139 Flat Washer, M5 4
17 SCR90867 3/8-16 x .75" Long Socket Cap Screw 4
18 GSK90164 Gasket, Case 1
19 GSK90163 Gasket, Flange 2
20 FLC90008 Flange, 1 1/2 FNPT 2
21 SCR90931 M6 x 1.0 S.H.C.S. x .98 [25] Long 4
23 PLG90037 Plug, 1/4 NPT x .43 [11] Long 1
25 INS90018 Absorber 4
26 SCN90064 Screen 2
27 KEY90076 Key 1
28 SEL90107 Lip Seal 1
30 N/A Impeller to case gap specification N/A

The Spencer Turbine Company ◆ 600 Day Hill Road, Windsor, CT 06095 ◆ TEL 800-232-4321 ◆ 860-688-8361 ◆ www.spencerturbine.com

11
Spencer ® Vortex ® Regenerative Blowers
VB019S, VB019, VB019SXP, VB019XP

Assembly Diagram
(See Bulletin 417, pages 36 and 37
for specifics on models with explosion-
proof motors.)

VB019S, VB019

Performance Curves

Impeller Gap Port

Parts List
DESCRIPTION: VORTEX BLOWER ASSEMBLY – VB019S, VB019, VB019SXP, VB019XP
ITEM PART NO. DESPCRIPTION QTY.
1 VBC91901 Case 1
2 VBI91901 Impeller 1
3 VBB91901 Base 1
4 VBE91901 Cover, Impeller 1
5 NUT90210 Locknut, Shaft 1
6 WSH90171 Lockwasher, Shaft 1
7 WSH90160 Shim, Shaft to Impeller (as required) 1
8 MOT90254 Motor, 145TC, 2-1/2 HP, 1PH, 50/60Hz 1
8A MOT90249 Motor, 145TC, 2-1/2 HP, 3PH, 50/60Hz 1
8B MOT90347 Motor, 145TC, 2-1/2 HP, 3PH, 575 Volt, 50/60Hz 1
8C MOT90224 Motor, 145TC, 2-1/2 HP, 3PH, XP, 50/60Hz 1
8D MOT90359 Motor, 145TC, 2-1/2 HP, 1PH, XP, 50/60Hz 1
8E MOT90476 Motor, 145TC, 2-1/2 HP, 3PH, 60Hz 1
8F MOT90475 Motor, 145TC, 2-1/2 HP, 1PH, 60Hz 1
9 SCR90887 M6 x 1.0 Hex Head Bolt x .63 [16] Long 4
9ALT SCR90876 M6. x 1.0 Hex Head Bolt x .98 [25] Long (Cast Motor) 4
10 WSH90142 Lockwasher, M6 4
11 WSH90166 Flat Washer, M6 4
12 SCR90943 M5 x 0.8 Hex Head Bolt x .79 [20] Long 2
13 WSH90181 Flat Washer, M5 2
14 SCR90877 M5 x 0.8 Pan Head Phillips Screw x .39 [10] Long 4
15 WSH90138 Lockwasher, M5 4
16 WSH90139 Flat Washer, M5 4
17 SCR90867 3/8-16 x .75" Long Socket Cap Screw 4
18 GSK90162 Gasket, Case 1
19 GSK90163 Gasket, Flange 2
20 FLC90008 Flange, 1 1/2 FNPT 2
21 SCR90931 M6 x 1.0 S.H.C.S. x .98 [25] Long 4
23 PLG90037 Plug, 1/4 NPT x .43 [11] Long 1
25 INS90019 Absorber 4
26 SCN90063 Screen 2
27 KEY90077 Key 1
28 SEL90107 Lip Seal 1
30 N/A Impeller to case gap specification N/A

The Spencer Turbine Company ◆ 600 Day Hill Road, Windsor, CT 06095 ◆ TEL 800-232-4321 ◆ 860-688-8361 ◆ www.spencerturbine.com

12
Spencer ® Vortex ® Regenerative Blowers
VB030S, VB030, VB030XP

Assembly Diagram
(See Bulletin 417, pages 38 and 39
for specifics on models with explosion-
proof motors.)

VB030S, VB030

Performance Curves

Impeller Gap Port

Parts List
DESCRIPTION: VORTEX BLOWER ASSEMBLY – VB030S, VB030, VB030XP
ITEM PART NO. DESCRIPTION QTY.
1 VBC93001 Case 1
2 VBI93001 Impeller 1
3 VBB93001 Base 1
4 VBE93001 Cover, Impeller 1
5 NUT90209 Locknut, Shaft 1
6 WSH90172 Lockwasher, Shaft 1
7 WSH90157 Shim, Shaft to Impeller (as required) 1
8 MOT90370 Motor, 184TC, 4 HP, 1PH, 50/60Hz 1
8A MOT90250 Motor, 182TC, 4 HP, 3PH, 50/60Hz 1
8B MOT90348 Motor, 182TC, 4 HP, 3PH, 575 Volt, 50/60Hz 1
8C MOT90223 Motor, 182TC, 4 HP, 3PH, XP, 50/60Hz 1
8D MOT90478 Motor, 182TC, 4 HP, 3PH, 60Hz 1
8E MOT90477 Motor, 182TC, 4 HP, 1PH, 60Hz 1
9 SCR90879 M8 x 1.25 Hex Head Bolt x .98 [25] Long 4
10 WSH90148 Lockwasher, M8 4
11 WSH90182 Flat Washer, M8 4
12 SCR90876 M6 x 1.0 Hex Head Bolt x .98 [25] Long 2
13 WSH90166 Flat Washer, M6 2
14 SCR90877 M5 x 0.8 Pan Head Phillips Screw x .39 [10] Long 4
15 WSH90138 Lockwasher, M5 4
16 WSH90139 Flat Washer, M5 4
17 SCR90335 1/2 -13 x 1.0 Long Socket Cap Screw 4
18 GSK90161 Gasket, Case 1
19 GSK90155 Gasket, Flange 2
20 FLC90009 Flange, 2 FNPT 2
21 SCR90878 M6 x 1.0 Hex Head Bolt x 1.57 [40] Long 4
23 PLG90037 Plug, 1/4 NPT x .43 [11] Long 1
25 INS90020 Absorber 4
26 SCN90062 Screen 2
27 KEY90078 Key 1
28 SEL90104 Lip Seal 1
30 N/A Impeller to case gap specification N/A

The Spencer Turbine Company ◆ 600 Day Hill Road, Windsor, CT 06095 ◆ TEL 800-232-4321 ◆ 860-688-8361 ◆ www.spencerturbine.com

13
Spencer ® Vortex ® Regenerative Blowers
VB037S, VB037, VB037XP
Assembly Diagram
(See Bulletin 417, pages 40 and 41
for specifics on models with explosion-
proof motors.)

VB037S, VB037

Performance Curves

Impeller Gap Port

Parts List
DESCRIPTION: VORTEX BLOWER ASSEMBLY – VB037S, VB037, VB037XP
ITEM PART NO. DESCRIPTION QTY.
1 VBC93701 Case 1
2 VBI93702 Impeller 1
3 VBB93700 Base 1
4 VBE93701 Cover, Impeller 1
5 NUT90209 Locknut, Shaft 1
6 WSH90172 Lockwasher, Shaft 1
7 WSH90157 Shim, Shaft to Impeller (as required) 1
8 MOT90361 Motor, 184TC, 5 HP, 1PH, 50/60Hz 1
8A MOT90181 Motor, 184TC, 5 HP, 3PH, 50/60Hz 1
8B MOT90234 Motor, 184TC, 5 HP, 3PH, 575 Volt, 50/60Hz 1
8C MOT90222 Motor, 184TC, 5 HP, 3PH, XP, 50/60Hz 1
8D MOT90480 Motor, 184TC, 5 HP, 3PH, 60Hz 1
8E MOT90479 Motor, 184TC, 5 HP, 1PH, 60Hz 1
9 SCR90879 M8 x 1.25 Hex Head Bolt x .98 [25] Long 4
10 WSH90148 Lockwash, M8 4
11 WSH90182 Flat Washer, M8 4
12 SCR90878 M6 x 1.0 Hex Head Bolt x 1.57 [40] Long 2
13 WSH90166 Flat Washer, M6 2
14 SCR90877 M5 x 0.8 Pan Head Phillips Screw x .39 [10] Long 4
15 WSH90138 Lockwasher, M5 4
16 WSH90139 Flat Washer, M5 4
17 SCR90335 1/2-13 x 1.0 Long Socket Cap Screw 4
18 GSK90154 Gasket, Case 1
19 GSK90155 Gasket, Flange 2
20 FLC90009 Flange, 2 FNPT 2
21 SCR90878 M6 x 1.0 Hex Head Bolt x 1.57 [40] Long 4
23 PLG90037 Plug, 1/4 NPT x .43 [11] Long 1
25 INS90021 Absorber 4
26 SCN90056 Absorber Screen 2
27 KEY90079 Key 1
28 SEL90104 Lip Seal 1
29 SPR90088 Spacer, Washer (Case to Base) 2
30 N/A Impeller to case gap specification N/A
31 PLC90027 Plate, Case 1

The Spencer Turbine Company ◆ 600 Day Hill Road, Windsor, CT 06095 ◆ TEL 800-232-4321 ◆ 860-688-8361 ◆ www.spencerturbine.com

14
Spencer ® Vortex ® Regenerative Blowers
VB055, VB055XP

Assembly Diagram
(See Bulletin 417, pages 42 and 43
for specifics on models with explosion-
proof motors.)

28

VB055

Performance Curves

Impeller Gap Port

Parts List
DESCRIPTION: VORTEX BLOWER ASSEMBLY – VB055, VB055XP
ITEM PART NO. DESCRIPTION QTY.
1 VBC95501 Case 1
2 VBI95502 Impeller 1
3 VBB95501 Base 1
4 VBE95501 Cover, Impeller 1
5 NUT90211 Locknut, Shaft 1
6 WSH90173 Lockwasher, Shaft 1
7 WSH90154 Shim, Shaft to Impeller (as required) 1
8 MOT90182 Motor, 213TC, 7-1/2 HP, 3PH, 50/60Hz 1
8A MOT90205 Motor, 213TC, 7-1/2 HP, 3PH, 575 Volt, 50/60Hz 1
8B MOT90221 Motor, 213TC, 7-1/2 HP, 3PH, XP, 50/60Hz 1
8C MOT90481 Motor, 213TC, 7-1/2 HP, 3PH, 60Hz 1
9 SCR90881 M8 x 1.25 Hex Head Bolt x 1.18 [30] Long 4
10 WSH90148 Lockwasher, M8 4
11 WSH90182 Flat Washer, M8 4
12 SCR90895 M8 x 1.25 Hex Head Bolt x 1.57 [40] Long 2
13 WSH90182 Flat Washer, M8 2
14 SCR90876 M6 x 1.0 Hex Head Screw x .98 [25] Long 8
15 WSH90143 Lockwasher, M6 8
16 WSH90142 Washer, Flat M6 8
17 SCR90335 1/2-13 x 1.0 Long Socket Cap Screw 4
18 GSK90156 Gasket, Case 1
19 GSK90157 Gasket, Flange 2
20 FLC90010 Flange, 2-1/2 FNPT 2
21 SCR90878 M6 x 1.0 Hex Head Bolt x 1.57 [40] Long 4
23 PLG90037 Plug, 1/4 NPT x .43 [11] Long 1
25 INS90022 Absorber 4
26 SCN90057 Absorber Screen 2
27 KEY90080 Key 1
28 SEL90105 Lip Seal 1
30 N/A Impeller to case gap specification N/A
31 PLC90028 Case Plate 1

The Spencer Turbine Company ◆ 600 Day Hill Road, Windsor, CT 06095 ◆ TEL 800-232-4321 ◆ 860-688-8361 ◆ www.spencerturbine.com

15
Spencer ® Vortex ® Regenerative Blowers
VB075, VB075XP

Assembly Diagram
(Contact factory for specifics on
in. mm. models with explosion-proof motor.)
30
.034 +.004
-.002 [.86 +- .10
.05 ]

VB075

Performance Curves

Impeller Gap Port

Parts List
DESCRIPTION: VORTEX BLOWER ASSEMBLY – VB075, VB075XP
ITEM PART NO. DESCRIPTION QTY.
1 VBC97501 Case 1
2 VBI97502 Impeller 1
3 VBB97501 Base 1
4 VBE97501 Cover, Impeller 1
5 NUT90213 Locknut, Shaft 1
6 WSH90174 Lockwasher, Shaft 1
7 WSH90179 Shim, Shaft to Impeller (as required) 1
8 MOT90199 Motor, 215TC, 10 HP, 3PH, 50/60Hz 1
8A MOT90235 Motor, 215TC, 10 HP, 3PH, 575 Volt, 50/60Hz 1
8B MOT90220 Motor, 215TC, 10 HP, 3PH, XP, 50/60Hz 1
8C MOT90482 Motor, 215TC, 10 HP, 3PH, 60Hz 1
9 SCR90881 M8 x 1.25 Hex Head Bolt x 1.18 [30] Long 4
10 WSH90148 Lockwasher, M8 4
11 WSH90182 Flat Washer M8 4
12 SCR90881 M8 x 1.25 Hex Head Bolt x 1.18 [30] Long 2
13 WSH90182 Flat Washer M8 2
14 SCR90876 M6 x 1.0 Hex Head Screw x .98 [25] Long 8
15 WSH90143 Lockwasher, M6 8
16 WSH90142 Flat Washer M6 8
17 SCR90335 1/2-13 x 1.0 Long Socket Cap Screw 4
18 GSK90158 Gasket, Case 1
19 GSK90159 Gasket, Flange 2
20 FLC90011 Flange, 3 FNPT 2
21 SCR90883 M8 x 1.25 Hex Head Bolt x 2.165 [55] Long 4
23 PLG90037 Plug, 1/4 NPT x .43 [11] Long 1
25 INS90023 Absorber 4
26 SCN90058 Absorber Screen 2
27 KEY90081 Key 1
28 SEL90106 Lip Seal 1
29 SPR90089 Spacer, Washer (Case to Base) 2
30 N/A Impeller to case gap specification N/A
31 PLC90029 Case Plate 1

The Spencer Turbine Company ◆ 600 Day Hill Road, Windsor, CT 06095 ◆ TEL 800-232-4321 ◆ 860-688-8361 ◆ www.spencerturbine.com

16
Spencer ® Vortex ® Regenerative Blowers
VB110, VB110XP

Assembly Diagram
(Contact factory for specifics on
in. mm. models with explosion-proof motor.)
30
.038
+.004
-.002 [.51 +.10
-.05 ]

VB110

Performance Curves

Impeller Gap Port

Parts List
DESCRIPTION: VORTEX BLOWER ASSEMBLY – VB110, VB110XP
ITEM PART NO. DESCRIPTION QTY.
1 VBC91101 Case 1
2 VBI91102 Impeller 1
3 VBB91101 Base 1
4 VBE91101 Cover, Impeller 1
5 NUT90213 Locknut, Shaft 1
6 WSH90174 Lockwasher, Shaft 1
7 WSH90179 Shim, Shaft to Impeller (as required) 1
8 MOT90200 Motor, 254-6TC, 15 HP, 3PH, 50/60Hz 1
8A MOT90236 Motor, 254-6TC, 15 HP, 3PH, 575 Volt, 50/60Hz 1
8B MOT90219 Motor, 254TC, 15 HP, 3PH, XP, 50/60Hz 1
8C MOT90483 Motor, 254TC, 15 HP, 3PH, 60Hz 1
9 SCR90882 M10 x 1.5 Hex Head Bolt x 1.57 [40] Long 4
10 WSH90137 Lockwasher, M10 4
11 WSH90183 Flat Washer M10 4
12 SCR90881 M8 x 1.25 Hex Head Bolt x 1.18 [30] Long 2
13 WSH90182 Flat Washer M8 2
14 SCR90876 M6 x 1.0 Hex Head Screw x .98 [25] Long 8
15 WSH90143 Lockwasher, M6 8
16 WSH90142 Flat Washer M6 8
17 SCR90335 1/2-13 x 1.0 Long Socket Cap Screw 4
18 GSK90160 Gasket, Case 1
19 GSK90159 Gasket, Flange 2
20 FLC90011 Flange, 3 FNPT 2
21 SCR90883 M8 x 1.25 Hex Head Bolt x 2.16 [55] Long 4
23 PLG90037 Plug, 1/4 NPT x .43 [11] Long 1
25 INS90024 Absorber 4
26 SCN90061 Absorber Screen 2
27 KEY90082 Key 1
28 SEL90106 Lip Seal 1
29 SPR90089 Spacer, Washer (Case to Base) 2
30 N/A Impeller to case gap specification N/A
31 PLC90030 Case Plate 1

The Spencer Turbine Company ◆ 600 Day Hill Road, Windsor, CT 06095 ◆ TEL 800-232-4321 ◆ 860-688-8361 ◆ www.spencerturbine.com

17
VI. Troubleshooting Guide
Trouble
Blower Does Not Turn
and there is -
A Humming Sound
No Sound
Blower Turns, but -
Fuse Blows
Overheats or Thermal
Protector Activates
Makes Abnormal or
Excessive Sound
The Spencer Turbine Company ◆ 600 Day Hill Road, Windsor, CT 06095 ◆ TEL 800-232-4321 ◆ 860-688-8361 ◆ www.spencerturbine.com
18
Possible Cause Corrective Action
– One phase of power line disconnected Connect power leads properly
– One phase of stator line open Contact factory
– Bearing(s) defective Change defective bearing(s)
– Impeller jammed by foreign material Clean impeller
– Impeller jammed against casing or Adjust gap
side cover
– Rubbing of rotor core and stator core Contact factory
– Capacitor open (single-phase models) Change capacitor
– Two phases of power line disconnected Connect power leads properly
– Two phases of stator winding open Contact factory
– Faulty switch connection Change switch
– Fuse blown Change fuse
– Fuse capacity insufficient, wiring fault Inspect wiring
– Short circuit Repair
– Terminals shorted Improve insulation and check
connections
– Excessive load Increase air flow
– Power source unbalance; possible Check voltage; phases must be
voltage drop balanced within 5% and voltage must
be within 10% of rated
– Operating in single-phase condition Check connections
– Excessive friction due to defective bearings Replace bearings
– Impeller contaminated by foreign material Clean impeller
– Impeller rubbing against casing or side cover Adjust gap
– Operation at less than minimum rated flow Increase air flow
– Inlet air filter clogged Clear or replace element
– Impeller rubbing against casing or side cover Adjust gap
– Impeller rubbed by foreign material Clean impeller
– Bearing(s) defective Replace bearings
– There is a leak or air passages are clogged Repair or clean
– Loose cap screw Tighten screw
– Air channel noise absorber foam damaged Replace absorbers
Customer Maintenance Log
DATE PROCEDURE COMMENTS INITIALS

The Spencer Turbine Company ◆ 600 Day Hill Road, Windsor, CT 06095 ◆ TEL 800-232-4321 ◆ 860-688-8361 ◆ www.spencerturbine.com

19
 Spencer Corporate Headquarters and Manufacturing Plant, Windsor, CT USA

Products & Services

Industrially rated products offering
effective solutions for air and gas
handling problems:
• Multistage centrifugal blowers
• Single stage centrifugal blowers
• Gas boosters and hermetic gas boosters
• Regenerative blowers
• Modular central vacuum systems
• Mobile or stationary integrated vacuum units
• Separators and dust collectors
• Custom-engineered products with special
materials for extreme temperatures and
pressures
Complementary accessories with single
source convenience and compatibility:
• Standard and custom electrical control panels –
UL, CUL Listed and C.E. Compliant available
• Valves, gauges, couplings, shrink sleeves,
vibration isolators and other system
components
• Comprehensive selection of tubing, fittings,
vacuum hoses, valves and tools
Comprehensive engineering and other
customer support services:
• The industryʼs largest complement of
technical specialists in air and gas handling
technology
• Worldwide parts and service organization
• Application research and testing facility
Worldwide organization of sales repre-
sentatives and distributors offering:
• Product selection, installation and operation
assistance
• Comprehensive system design services
• Follow-up services and troubleshooting

For the name and telephone number of your local

Spencer Representative, call 800-232-4321
or email marketing@ spencer-air.com

Blowers & Vacuum Systems with an Engineering Edge

The Turbine Company, 600 Day Hill Road, Windsor, CT 06095 USA
TEL 800-232-4321 ◆ 860-688-8361 ◆ FAX 860-688-0098 ◆ www.spencerturbine.com

Form ZZ15.1 Copyright ©2012 The Spencer Turbine Company 042312KBA

Specifications Information and Repair Parts Manual 3890 thru 389A
Please read and save this Repair Parts Manual. Read this manual and the General Operating Instructions carefully before attempting to assemble, install, operate
or maintain the product described. Protect yourself and others by observing all safety information. The Safety Instructions are contained in the General Operating
Instructions. Failure to comply with the safety instructions accompanying this product could result in personal injury and/or property damage! Retain instructions
for future reference. AMT reserves the right to discontinue any model or change specifications at any time without incurring any obligation.
©2013 American Machine & Tool Co., Inc. of PA, A Subsidiary of The Gorman-Rupp Company, All Rights Reserved.

Periodic maintenance and inspection is required on all pumps to insure proper operation. Unit must be clear of debris and sediment. Inspect for leaks and loose bolts. Failure to do so
voids warranty.

1-1/2 Inch Self-Priming Centrifugal Pumps

Refer to pump manual 1808-634-00 for General Operating and Safety Instructions.

DESCRIPTION
These self-priming centrifugal pumps are used for continuous transfer pumping of chemicals from tanks and sumps, and in
chemical process and batch lines, waste water treatment and agricultural pumping applications.

Pumps self-prime (after filling pump casing) to 6 feet suction lift and will handle liquids with entrapped gases. Maximum viscosity
is 100 SSU. Casing working pressure to 75 psi (517 kPa). For use with nonflammable, nonabrasive liquids compatible with pump
component materials.
All units are for use with non-flammable, non-abrasive
liquids compatible with pump component materials.
STAINLESS STEEL UNITS (-98)
Stainless steel pumps will handle many acids, alkalis, caustics,
solvents, brines and other fluids compatible with 300 series
stainless steel body and impeller, and Teflon mechanical seal
(comprised of ceramic seat, carbon head and 316 stainless
steel spring). Handle liquids from 40º to 250º F (4º to 121º C).
BRONZE UNITS (-97)
Bronze units handle many acids and organic material compat-
ible with bronze body, stainless steel impeller, and Viton me-
chanical seal (comprised of ceramic seat, carbon head and
stainless steel spring). Handle liquids from 40º to 200º F (4º
to 93º C).
MAINTENANCE
Make certain that power source is disconnected before
attempting to service or disassemble any components! If
power disconnect is out of sight, lock it in open position
and tag to prevent application of power
MECHANICAL SEAL REPLACEMENT
Refer to Figures 1, 2 and 3.
IMPORTANT: Always replace both seal seat (Ref. No. 11) and
seal head (Ref. No. 10) to insure proper mating of components!
It is recommended that impeller seal (Ref. No. 14) also be re-
placed when replacing shaft seal.
1. Unthread fasteners (Ref. No. 7) and remove casing (Ref.
No. 16) and casing seal (Ref. No. 8).
2. Unscrew impeller fastener (Ref. No. 15) from motor shaft
(fastener unscrews CCW looking at motor shaft.
NOTE: Some motors use an open end 7/16” wrench across
3890-253-00
flats on rear of motor shaft (remove bearing cap for access) to
prevent shaft from turning. Other motor shafts have a screw-
driver slot instead of flats.
3. Unscrew impeller (Ref. No. 13) from motor shaft. Remove
the impeller seal. Also, remove shims (Ref. No. 9) DO NOT
LOSE SHIMS.
4. Pry seal seat from recess of impeller. Use caution so as not
to damage or remove seal seat pin (Ref. No. 12) on Teflon
seal equipped units.
5. Remove the adapter and casing cover (Ref. Nos. 3 and 6)
by unthreading fasteners (Ref. Nos. 4 and 5).
6. Press seal head from rear of casing cover.
7. Clean casing cover and impeller seal recesses and motor
shaft. Make certain all surfaces are perfectly clean before
installing new seal parts.
Handle seal parts with extreme caution and keep them
clean. Do not touch polished seal faces with your hands.
Do not apply lubricants on seal faces. This could cause a
leak or premature seal failure.
8. Apply a light coat of sealing compound to new seal head
(See Figure 2) and press it into casing cover recess using
proper size tube or installation tool (see Figure 3). DO NOT
press on carbon face or top of metal cup of the seal head.
Install using flange only.
9. Slide adapter and casing cover assembly onto motor
mounting face. Attach with fasteners.
10. Press new seal seat squarely into impeller recess. Align
slot in seal seat with seal seat pin on Teflon equipped units.
Avoid scratching polished surface.
NOTE: Use a soft, clean piece of cloth on seal seat face when
installing to prevent marring.
11. Replace any shim washers which may have been removed
in disassembly (see SHIM ADJUSTMENT). Screw the im-
peller back in place, tightening until it is firmly seated.
12. Install impeller seal and install and tighten impeller lock nut.
13. Reinstall seal on casing cover rabbet. Remount casing with
fasteners.
1 2/2013
Specifications Information and Repair Parts Manual
1-1/2 Inch Self-Priming Centrifugal Pumps
NOTE: Always flush pump thoroughly before use so as not to
contaminate liquid being pumped. If impeller is replaced, seal
assembly should also be replaced as seal is usually damaged
in disassembly. Also replace impeller washer.
SHIM ADJUSTMENT
When installing a replacement impeller (Ref. No. 13) or motor
(Ref. No. 1), it may be necessary to adjust number of shims
(Ref. No. 9) to ensure proper running clearance between
impeller and casing. Proceed as follows:
NOTE: A proper running clearance is less than 0.010” (face of
impeller to mating face of casing).
1. For impeller replacement, add one (1) shim (thinnest
0.010”) in addition to those removed originally.
2. For motor replacement, add two (2) shims (both 0.010”) in
addition to those removed during disassembly.
Figure 1 - Mechanical Seal Replacement (Teflon seal shown)
Figure 2 - Seal Installation Tool
3890-253-00
3890 thru 389A
3. Reassemble pump as described in Steps 11, 12 and 13.
IMPORTANT: Ensure that casing is snugly in place and check
shaft to make sure it is turning freely. (Use 7/16” wrench or
screwdriver to turn shaft). If it turns freely, check to ensure
that adapter, casing cover and casing are fitted metal-to-metal
where they meet on outside. If they are not metal-to-metal,
tighten fasteners (Ref. Nos. 1, 5 and 7) and recheck shaft for
free turning. Tighten carefully, turning shaft while tightening
so that motor bearings are not damaged in the event that too
many shims were installed. If shaft seizes before fasteners are
completely tight, disassembly pump and remove one (1) shim
(thinnest 0.010”) and repeat reassembly.
2 2/2013
Specifications Information and Repair Parts Manual 3890 thru 389A

1-1/2 Inch Self-Priming Centrifugal Pumps

For Repair Parts contact dealer where pump was purchased.
Please provide following information:
-Model Number
-Serial Number (if any)
Part description and number as shown in parts list

Figure 3 - Repair Parts Illustrations

3890-253-00 3 2/2013
Specifications Information and Repair Parts Manual 3890 thru 389A

Repair Parts List

Part Number for Models
3/4 HP 1.5 HP 2 HP
Ref. 3890 3891 389A
No. Description 3892 3893 3894 Qty
1 Motor - 1 Phase TEFC 1626-302-00 1626-304-00 1626-305-00 1
Motor - 3 Phase TEFC 1626-308-00 1626-310-00 1626-311-00
2 Fastener * * * 4
3 Adapter 3890-032-09 3890-032-09 3890-032-09 1
4 Washer * * * 4
5 Fastener * * * 4
6 Casing Cover - Stainless Steel 2105-003-01 2105-003-01 2105-003-01 1
Casing Cover - Bronze 2105-017-01 2105-017-01 2105-017-01
7 Fastener * * * 6
8 Casing Seal - Teflon (standard on Stainless Steel) 2105-004-00 2105-004-00 2105-044-00 1
Casing Seal - Viton (standard on Bronze) 2105-023-00 2105-023-00 2105-023-00 1
9 Impeller Shim Kit 1806-044-90 1806-044-90 1806-044-90 1
10 & 11 Shaft Seal - Teflon (standard on Stainless Steel) 1641-162-91 1641-162-91 1641-162-91 1
Shaft Seal - Viton (standard on Bronze) 1641-162-90 1641-162-90 1641-162-90
12 Pin (used for Teflon seals ONLY) 1652-006-00 1652-006-00 1652-006-00 1
13 Impeller 2105-006-01 2105-007-02 2105-009-01 1
14 Impeller Seal - Teflon (standard on Stainless Steel) 2105-031-00 2105-031-00 2105-031-00 1
Impeller Seal - Viton (standard on Bronze) 2105-037-00 2105-037-00 2105-037-00
15 Impeller Fastener 1784-001-00 1784-001-00 1784-001-00 1
16 Casing - Stainless Steel 2105-001-01 2105-001-01 2105-001-01 1
Casing - Bronze 2105-016-01 2105-016-01 2105-016-01
17 Pipe Plug * * * 1
(*) Standard hardware item, available locally.

3890-253-00 4 2/2013
Specifications Information and Repair Parts Manual 3890 thru 389A

NOTES:

3890-253-00 5 2/2013
Specifications Information and Repair Parts Manual 3890 thru 389A

3890-253-00 6 2/2013
www.amtpump.com
 Section 4
Boat Diagrams & Drawings

Page 43 of 50
 Section 5
MSDS Information

Page 44 of 50
Calcium Hypochlorite - Hazardous
Section 1 – Identification
Trade Name and synonyms: NORWECO GIANT TABS
NORWECO TABLETS
Chemical Name and synonyms: Calcium Hypochlorite, Hydrated
Chemical and Physical State: Hypochlorite Solid
Modular Formula: Ca (OCI) 2
Modular Weight: 143.00
Calcium Hypochlorite: 68%

Section 2 – Physical and Chemical Characteristics

Appearance: 2.63” dia. X .82” thick tablet, 1.0” dia. X .76” thick tablet, or white free
flows granular.
Odor: Strong chlorine odor
Boiling Point: N/A
Melting Point: N/A
Vapor Pressure mm/Hg: N/A
Solubility in Water: 21% by weight at 20OC
Specific Gravity: N/A
Bulk Density: 60 lb./ft3 (0.95 g/ml)
Vapor Density: N/A
Other Solvents: N/A

Section 3 – Fire and Explosion Data

Flammability limits: N/A
Auto-Ignite Temperature: N/A
Flash Point: N/A
Fire Extinguishing Data: Use water, particularly as spray.
Would any material saturated with this product be subject to spontaneous combustion? YES
Materials: Glycerin, organic greases, glycol’s, turpentine, and other organic
materials
Special Fire Fighting Procedures: Drench with water, and cool surrounding products and area with
water. Use appropriate self-contained breathing apparatus when any
material is involved in a fire.
Unusual Fire and Explosion Hazards: Powerful oxidizing material. With acids, evolves chlorine at ambient
temperatures. On combustion, and with subsequent decomposition, evolves oxygen at higher temperatures.
Readily ignites combustible materials and strong reducing agents when in contact. May undergo accelerated
decomposition with evolution and heat. Contamination or mixing with any foreign material may result in fire of
great intensity. Fires can erupt and spread rapidly.

Section 4 – Physical Hazards

Stability: Stable up to 1800C. Avoid conditions above 1000C, and/or acidic
environments.
Incompatibility: Household soap, suntan lotions, paint products, solvents, acids,
beverages, combustible materials, organic materials, and other pool
chemicals. Do not mix with anything but water.
Hazardous De-composition Prod. Chlorine (by reaction with acids); Oxygen (by heating)
Hazardous Polymerization: Will not occur
Threshold Limit Value: Non-established LC: 50 inhalation (rats) 148mg/l
LD: 50 oral (rats) 1300mg/kg: (Chlorine gas 1 PPM ACGIH 1 1985-
86)

Effects of Over Exposure: Coughing, difficulty in breathing, irritation of nose and throat. May
cause pulmonary edema.
Remove to fresh air, and obtain medical help immediately.
Eye Contact: Causes severe irritation to mucus membranes of the eyes. May cause
severe eye damage.
Hold eyelids open and flush thoroughly with clean water for at least 15
minutes. Use eye irrigation fountain if available. Get medical help
promptly.

Page 45 of 50
Ingestion: Burning in mouth and throat, abdominal quantities cramps, nausea.
May lead to coma and death.
Get medical help immediately. Rinse out mouth with water. Give large
amounts of water to drink. Do not induce vomiting.

Section 5 – Special Requirements

Precautions in handling and storing: Avoid contact with eyes, skin or clothing. Avoid breathing dust.
Store in cool, dry, well-ventilated areas, away from combustible
materials. Do not contaminate with foreign materials. Do not drop,
roll or skid containers.

Other Precautions: Drums may rupture if exposed to heat. Use only a clean, dry container
to measure or carry Calcium Hypochlorite

Section 6 – Protective Measures

Respiratory Protection: Dust mask or canister type respirators suitable for chlorine
Ventilation Required: General. Local exhaust ventilation required where exposure to dust
might occur
Protective Clothing: Rubber or neoprene gloves. Chemical goggles. Protective coveralls
and impervious boots.

Section 7 – Handling, Storage, and Disposal

Precautions Taken in Case of Spill: Do not allow chemical to enter sewer or waterways. Recover
uncontaminated material in dry containers. Dispose of contaminated
materials by neutralizing with sodium sulfite, or hydrogen peroxide, or
sodium bisulfate.
Environmental Effects: Harmful to aquatic life in low concentrations. Notify nearest pollution
control authority.
Neutralizing Chemical: Sodium sulfite, sodium bisulfate, or hydrogen peroxide can be used.
Do not use acids, since chlorine gas will be liberated.
Disposal: Consult appropriate Federal, State/Provincial, and local regulatory
agencies to ascertain proper disposal procedures. Waste Calcium
Hypochlorite should not be discharged into sewers or streams in which
acid waste might be present, as this could result in the liberation of
chlorine gas. After Calcium Hypochlorite has been dissolved in water,
and has been reduced (ensure there is no chlorine residual) neutralize
the caustic solution with hydrochloric or sulfuric acid and then flush with
water.

Shipping Class: 5.5, Motor Freight

Product Name: Calcium Hypochlorite, Hydrated
Hazard Class: Oxidizer
ID: UN2880
Hazard Class: 5.1, UPS or RPS
Group II: II

IN CASE OF EMERGENCY CALL: POISON CONTROL CENTER – 1-800-424-9300

Note:
All statements, information, data provided in this Material Safety Data Sheet are believed to be accurate and
reliable, but are presented without guarantee, warranty or responsibility of any kind, expressed or implied, on our
part. Users should make their own investigations to determine the suitability of the information on products for
their particular purposes.

Page 46 of 50
Formula 101 – Non-Hazardous
Section 1 – Identification

Manufacturers Name: U.E.S.

P.O. Box 516
Lydia, LA 70569
Trade Name: Formula 101

Chemical Name: Formula 101 – Class 1 Indigenous Microbes*

Chemical Family: Bacterial

Formula: Freeze Dried proprietary blend of various strains of

microorganisms

*All microbes are classified as Class 1 organisms which are naturally occurring, non-pathogenic (will not cause
disease), and non-opportunistic (will not cause disease in a compromised host).

Section 2 – Hazardous Ingredients

Ingredients: None

TLV: N/A

Section 3 – Physical Data

Appearance: Free flowing coarsely ground powder.
Tan to light brown in color.

Odor: Organic

Bulk Density: 52 pounds/cubic foot (833 kg/m3)

Boiling Point: N/A

Melting Point: N/A

Vapor Pressure/Vapor Density: N/A / N/A

Solubility in Water: 4 grams/liter

Section 4 – Fire and Explosion Data

Flash Point: N/A

Flammability: N/A

Extinguishing Media: N/A

Special Fire Fighting: None

Page 47 of 50
Section 5 – Reactivity Data
Stability: Stable

Incompatibility: None

Hazardous De-composition Prod. N/A

Hazardous Polymerization: N/A

Section 6 – Health Hazard Data

Routes of Entry: Inhalation, eye and skin contact First Aid Procedures:
Eye Contact: Flush eyes with water

Skin Contact: Bathe with soap and water

Inhalation/Ingestion: Seek medical attention if any problem arises

Section 7 – Protective Measures

Respiratory Protection: Dust Mask

Protective Gloves: Not Required

Eye Protection: Avoid contact, safety glasses recommended

Section 8 – Storage and Disposal

Storage: Store in a cool, dry area away from direct sunlight, avoid extreme
conditions such as moisture, heat and contaminating substances

Disposal: Comply with state and federal regulations

Note:
All statements, information, data provided in this Material Safety Data Sheet are believed to be accurate and
reliable, but are presented without guarantee, warranty or responsibility of any kind, expressed or implied, on our
part. Users should make their own investigations to determine the suitability of the information on products for
their particular purposes.

Page 48 of 50
Formula 101 Enhancer– Non-Hazardous

Section 1 – Identification
Name: Formula 101 Enhancer
DOT: Class Not Required
Chemical Family: Aqueous solution of various natural extracts and
micronutrients, Biodegradable, Non-Hazardous Compounds.

Formula: Proprietary

Section 2 – Physical and Chemical Characteristics

Appearance: Light Green
Odor: None
Boiling Point: 100O C
Melting Point: N/A
Vapor Pressure/Vapor Density: N/A / N/A
Solubility in Water: Complete
Specific Gravity: 1.00>.01
Percent Volatile by Volume: N/A
Reactivity with Water: N/A
Evaporation Rate: Same as Water
Vapor Pressure mm/Hg: N/A
Vapor Density Air—1: N/A

Section 3 – Fire and Explosion Data

Flammability: N/A
Auto-Ignite Temperature: N/A
Extinguishing Media: N/A
Flash Point: N/A
Special Fire Fighting Procedures: None
Unusual Fire and Explosion: Hazardous: None
Minimum Explosive: Limit: None

Section 4 – Physical Hazards

Stability: Stable
Incompatibility: None
Hazardous De-composition Prod. No
Hazardous Polymerization: No

Section 5 – Health Hazard Data

Health Hazards, Acute and Chronic: Non-Toxic
Conditions Aggravated By Exposure: Slight Irritation May Occur if Ingested
Carcinogenicity: None

NOT FOR HUMAN CONSUMPTION

Page 49 of 50
Section 6 – Protective Measures
Respiratory Protection: Not Necessary
Ventilation Required: Normal
Protective Clothing: Plastic Gloves and Safety Glasses

Section 7 – Handling, Storage, and Disposal

Storage: Normal Room Temperature
Disposal: Comply with state and federal regulations
Precautions to be taken in Handling: None
Precautions to be taken in Case of Spill: Sponge Mop Excess, Can be Disposed into Sewer

Note:

All statements, information, data provided in this Material Safety Data Sheet are believed to be accurate and
reliable, but are presented without guarantee, warranty or responsibility of any kind, expressed or implied, on our
part. Users should make their own investigations to determine the suitability of the information on products for
their particular purposes.

Page 50 of 50