SIEM REAP WATER SUPPLY EXPANSION CP-P12/CW-P3

EMPLOYER:

ENGINEER:

MAIN-CONTRACTOR:

SUB-CONTRACTOR:

Title:
METHOD OF STATEMENT
Subject: DISTRIBUTION PUMP INSTALLATION

Issuer: Soma Construction & Development Co.,Ltd

Prepared by (SMCD) Checked by (SMCD) Approved by (KES)

Name: KHITH Makara Name: TANG Cheaheng Name:

Position: QA/QC Engineer Position: MEP Project Manager Position:
Date: 29-03-2022 Date: 29-03-2022 Date:

Document No Revision

MOS-SRWSE-20220329-001-00 00

Revision Date Description

00 29-03-2022 First issue

 METHOD OF STATEMENT
Distribution Pump Installation

29-03-2022 MOS-SRWSE-20220329-001-00

CONTENTS
CONTENTS ............................................................................................................................i
LIST OF FIGURES ................................................................................................................. ii
LIST OF TABLES ...................................................................................................................ii
1. GENERAL ..........................................................................................................................1
2. SCOPE OF WORKS............................................................................................................2
3. REFERENCE ......................................................................................................................2
3.1. Reference Document: ........................................................................................................2
4. RESOURCES .....................................................................................................................2
4.1. Man Power ........................................................................................................................2
4.2. Machinery And Equipment ..................................................................................................3
4.3. Materials ...........................................................................................................................3
5. HEALTH, SAFETY AND ENVIRONMENT ............................................................................4
5.1. Mitigation of Risk ...............................................................................................................4
5.2. Safty Equipments...............................................................................................................4
5.3. Materials Transportation and Lifting ....................................................................................4
6. WORK METHODOLOGY ....................................................................................................8
6.1. Work Predecessors ............................................................................................................8
6.2. Kubota Installation Manual (Attachment).............................................................................9

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LIST OF FIGURES
Figure 1.1 Location Plan of the Project Site ..............................................................................................1
Figure 5.1 Pump Lifting Procedure ...........................................................................................................5
Figure 5.2 Layout for the Location Lifting Pump into Pump Room ...............................................................6
Figure 5.3 Section Detail for Lifting Pump.................................................................................................6
Figure 5.4 Pump Lifting on the Foundation ...............................................................................................7
Figure 5.5 Section detail for Gantry crane 7.5T .........................................................................................7
Figure 6.1 Work Predecessors .................................................................................................................8

LIST OF TABLES
Table 4.1 Manpower Team ......................................................................................................................2
Table 4.2 Machinery and Equipments .......................................................................................................3
Table 4.3 Materials to be use ..................................................................................................................3
Table 5.1 Safty Equipments and Materials ................................................................................................4

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Distribution Pump Installation

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1. GENERAL
The project consists of the construction of a Water Treatment plant (WTP), Intake pump Station, Treatment
Plant Raw Water Conveyance piping (part) at Siem Reap, Cambodia.
The site works is located in the south of Siem Reap near Tonle sap Lake. The work site is on land surround by
rice fields, the area which can be flooded when the water level in Tonle Sap Lake is high.
The construction of WTP is composed of Three Main Structures: an administration building. Water Reservoir and
water treatment plant.
In order to avoid flooding due to the rise and fluctuation of the Lake’s water level, the ground level of the plant
shall be raised from average +7.20 m up to +11.00 m. After these fills completed, several tanks and buildings
will be built.
It is found that the current high waters of the Lake are around +9.00 m. With this high water level, we design
the level of temporary platforms at +10.20 m. However, we will monitor Lake water levels to avoid any risks
with exceptional raises.
PROJECT DESCRIPTION
 Project Name: Siem Reap Water Supply Expansion Project CP-P12/CW P3
 Project Location: Phum Chreav, Sangkat Chreav, Siem Reap City-Province, Cambodia
 Client: Siem Reap Water Supply Authority
 Engineer:

 Main Contractor: Kobelco Eco-Solutions Co.,Ltd

 Sub-Contractor: Soma Construction & Development Co.,Ltd

Figure 1.1 Location Plan of the Project Site

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2. SCOPE OF WORKS
Method statement of Distribution Pump Installation is progress of:

 Lifting Distribution Pump from Stock to Pumping Station

 Unloading Distribution Pump in to Pump Room of Pumping Station
 Assembly Pump according to KUBOTA Installation Manual
 Finalize Checking Alignment with Drawing of Distribution Pump Installation

3. REFERENCE
3.1. Reference Document:

 Ministry of Public Works and Transportation of Cambodia

 Material and Workmanship Specification Section 140 – Utilities Relocation
 Material and Workmanship Specification Section 150 – Water Supply for Station
 Tender Drawings as provide

4. RESOURCES
4.1. Man Power
The manpower team is shown as below:
KOBELCO Eco-Solutions Co., Ltd:
Table 4.1 Manpower Team

Team Number of people

Civil Engineer 1

QA/QC Engineer 1

HSE Officer 1

SOMA Construction & Development Co., Ltd:

Team Number of people

MEP Project Manager 1

Construction Manager 1

Site Manager 1

QA/QC Engineer 1

MEP Engineer 2

HSE Engineer 1

Team Leaders, Skilled and Unskilled Worker 15

NOTE: The number of workmen varies based on the actual workload and the schedule

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4.2. Machinery And Equipment

To install Distribution Pump, some necessary machinery and equipment need to be used as below:

Machinery and Equipments to be use are:

Table 4.2 Machinery and Equipments

 Crane Truck 25 Tons

 Mobile Crane 40 Tons

 Hydraulic Hand Pallet Stacker 5 Tons

 Chain Block 7.5 Tons

 Bridge Crane 7.5 Tons

 Survey Total Station

 Auto Level

 Other Supporting Tools

4.3. Materials
Materials to be use are:
Table 4.3 Materials to be use

 Kubota Pump

 Anchor Bolt

 Grout Cement

 Sandpaper

 Lubrication Grease

 Sealing tape

 Shim and Liner

 Buffer Material for Wire Sling

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5. HEALTH, SAFETY AND ENVIRONMENT

5.1. Mitigation of Risk
 Personal Protective Equipment
All necessary PPE such as safety helmet, harnesses, safety shoes, dust masks, ear protections, hand gloves and
other safety equipments will be provided and arranged according to site work conditions.
 Equipments/Machines
All equipments/machines shall be inspected by HSEQ representative before the beginning of activitive on site. A
bankman will be on site in order to ensure the propoer segregation between person & equipment.

5.2. Safty Equipments

Safty equipments and materials require for work are list below:
Table 5.1 Safty Equipments and Materials

 Safty Helmet

 Safty Shoes

 Safty Vest

 Gloves

 Safty Glass

 Harness

 Ear Protection

 Dust Mask

 Fire Extinguisher

 Safty Sign Board

 Warning Tape

5.3. Materials Transportation and Lifting

There have many procedures for the transport the pump is to be adopted as below:
1. Materials transportation the contractor shall be use cargo crane truck 25 tons for transport materials
from stock yard to work site with proper supports and chocks. The Contractor use polyester lifting belt
to lift and unload the materials to the installation area by mobile crane.We have to choose a crane
weighing 40 tons for lifting the pump because it has the ability to lift the pump properly, which weighs
about 6 tons. The mobile crane will stand to lift the pump and keep distance from the building is
around 11m.The specification of KATO crane has been attach as below for a reference.
2. Mobile Crane shall lift the pump on the Hydraulic Hand Pallet Stacker 5 tons through the opening. To
protect the pumps and for safety, we shall lift the pump with a box for covering the pump.

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3. After unloading the pump on the Hydraulic Hand Pallet Staker then start moving of the pump to the
installation area and lift on the pump foundation by using gantry crane 7.5 Tons.
4. For Hydraulic Hand pallet Staker we are going to use two of them,and each weighing 5Tons. We going
to use two of pallet lifters because we need one machine stand for pull and other one stand for push.
This method will keep our pump stable and not falling by changing direction from two pallet lifters.
5. Prior to starting to move the pump we should determine the location of the pump. After this, we start
moving to the installation location by Hydraulic Hand Pallet Stacker 5 Tons, and when it arrived we
start unpacking the pump box to take out the pump only and we going to use a gantry crane of
7.5tons to lift the pump up to get heigh 700mm. To prevent the pump from shaking, we need to tie
the pump with a sling belt securely then when the pump lift we must hold it and start to move the
gantry crane slowly until the pump reaches the center of the axis of the foundation.To prevent the
concrete damage, we will drop it slowly till it was completely and start fixing the pump with a J bolt.
6. After moving the pump into the installation area and installing it completely we going to take the plate
of wood to cover the opening above of pump to prevent from rainwater falling or other stuff.
7. For gantry crane we shall be made at actual site and we will install 2 block chain (5 tons) with this
crane.The gantry crane can be moved above the pump carried by a hydraulic pallet without any
interference because the spacing of the foot gantry crane is free enough to take the gap for the pump
moving. In actual measure at the site, the wooden of the package is 4m and the gantry crane foot
spacing is 5.2m.The attachment of detail gantry crane drawing as below.
8. When lifting pump together with motor and common base, attach wire polyester belt to the hooks of
the common base. Adjust the length without losing the balance and apply cushion around the area
where the polyester belt touches the body to avoid demage. Do not lift pumps that have horizontal
splite casing hooks on the upper casting. As this hooks are use for lifting upper casing only.

Figure 5.1 Pump Lifting Procedure

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Figure 5.2 Layout for the Location Lifting Pump into Pump Room

Figure 5.3 Section Detail for Lifting Pump

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Figure 5.4 Pump Lifting on the Foundation

Figure 5.5 Section detail for Gantry crane 7.5T

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 The load chart show about the
working radius and boom height
with the angle from 0 degree to
55degree to lift the pump 5.29
tons.
METHOD OF STATEMENT
Distribution Pump Installation

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6. WORK METHODOLOGY
6.1. Work Predecessors

Transportation Pump to Pump Room

Lifting Pump with Crane 40 Tons (KATO

Attachment )

Moving Pump with Hydraulic Hand Pallet Stacker 5 Tons

Lifting by Bridge Crane

Installation Pump on Marking Position

Pump Installation (Refer to KUBOTA Manual)

Fixed Anchor Bolts Support & Grouting

Pump Installation Finished

Figure 6.1 Work Predecessors

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6.2. Kubota Installation Manual (Attachment)

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 6. Disassembly and Installation

6.2.2 Reassembling the pump

1) Reassembling the rotating parts (1)
(1) Install the casing ring on the impeller. Apply anti-seizing
compound for pumps (Table 6.2-1) to the impeller and casing

Discharge side
Casing ring

(vane side)
Suction side
ring sliding surfaces. Set the casing ring so that the internal
diameter with shoulder side is installed outside.
(2) Install the O-ring with shaft shoulder part
where main shaft fits to impeller setting ring.
Install an O-ring where the impeller setting
ring is inserted into the impeller.
(3) Install the impeller (2) (2)
setting ring on the main
shaft firmly until it
contacts the shoulder
part. (5)
(4) Fit the key to the main shaft,
and apply anti-seizing (6) (4) (3)
compound to the entire
surfaces of the impeller
fitting area and impeller nut (8) (7） (7)
screw.anti-seizing compound to the
(5) Apply
impeller internal surface (where the main
shaft is fit and keyway).
(6) Check the rotating direction and insert the main
shaft into the impeller. Hoist the main shaft
center so that the belt sling and others cannot (8)
damage the main shaft.
(7) Install an O-ring before the main shaft center (9) (9) (9) (9)(9)
thread. Also install an O-ring where the impeller
(9)
is inserted into the impeller nut. Install this O-ring
after installing the impeller in order to prevent O-
ring from damaging by impeller installation.
(8) Install the impeller nut on the main shaft. Do not
fully tighten the nut but tighten the nut by hand (11) (10) (10) (11)
first, and then finally tighten the nut after
installing the rotating parts in the casing.
If the impeller nut is M75 or larger, a screw is
(11) (11)
tightened to prevent loosening (1 location).
Adjust the nut angle based on the nearest drilled
hole on the main shaft with the nut tightened as
fully as possible, and set the screw.
(9) Set 2 O-rings on the shaft to seal the clearance
(13) (12) (12) (13)
between the shaft and the sleeves. Also, install
the O-rings on sleeves to seal the clearance
between the sleeves and the impeller nut /
impeller set ring.
(10) Apply burning preventive agent to where the
packing sleeve is fit to the main shaft (2
locations).
(11) Install the packing sleeve on the main shaft.
Turn the setscrew hole outward and fix the sleeve with a
hexagon socket head cap screw in alignment with the
drilled hole on the main shaft (2 locations). Apply adhesive
(LOCTITE) to the threads to prevent loosening.
(12) Install the sealing water ring and packing gland Diagram 6.2-1 Rotating parts reassembly
(13) Fit the deflector to each stepped part of the main shaft.

31
No. CPE-017444
KUBOTA C o r po r at io n 42