vacIP

vacIP -VACUUM WOOD IMPREGNATION PLANTS

In the early stages of its development, impregnation in autoclaves was used to give processed wood the characteristics of durability and protection. With the growing necessities of the market and with the increase in the demand for high quality standards, the necessity to add aesthetic characteristics to the wood such as, colouring, correction of possible defects and flaws and the enhancement of the typical grain of each type of wood has grown. Thickly applied coatings giving the wood no possibility to breathe has over the years been modified thanks to the creation of thin film layers and lacquer. These products, besides being less expensive, intensify aesthetic characteristics, and the treated surfaces are also pleasant to the touch. However, right from the start, less protection negatively influenced one very important factor: duration.

©All Rights Reserved by AEC, This is a confidential document and should not Copied or Edited or mal-functioned

In the first Stage. Vacuum and Pressure Chemical Impregnation carried out in Top Vessel and then. in the second stage. This is a confidential document and should not Copied or Edited or mal-functioned . ©All Rights Reserved by AEC. AEC designs and supply various Sizes of Plants as per Customer’s work size and requirements. ii) Double Stage vacIP: It is a Continuous type Impregnation Plant in which all processes are carried out in Two Impregnation Vessel. AEC designs and supply various Sizes of Plants as per Customer’s work size and requirements. Impregnated materials are Dried and Seasoned in the Bottom Vessel.vacIP Types/ Models of vacIP : i) Single Stage vacIP ii) Double Stage vacIP iii) Drying vacIP iv) Tilting vacIP v) Creosote vacIP vi) Steam vacIP vii) Varnish vacIP i) Single Stage vacIP: It is a batch type Impregnation Plant in which all processes are carried out in single Impregnation Vessel.

AEC designs and supply various Sizes of Plants as per Customer’s work size and requirements ©All Rights Reserved by AEC. and then all Processes are carried out one by one.vacIP iii) Drying vacIP: It is a batch type Impregnation Plant in which both Impregnation and Drying processes are carried out in single Impregnation Vessel. The Main Advantage of this System is. Hot Air for Drying is Supplied from a Individual Electrical/ Gas/ Waste Wood Fired Firing Chamber and an integrated Heat Exchanger. AEC designs and supply various Sizes of Plants as per Customer’s work size and requirements. Hot Air is supplied from a integrated Electrical/ Gas/ Oil Fired Firing Chamber attached at the periphery of Impregnation Vessel. occupying less Space and for Heavy Duty. once loaded. iv) Tilting vacIP: It is a batch type Impregnation Plant in which both Impregnation and Drying processes are carried out in single Impregnation Vessel. This is a confidential document and should not Copied or Edited or mal-functioned . For Drying Process. Very long Wood Blocks / Timbers can be directly Loaded from Truck into the Impregnation Vessel. the vessel is positioned Vertically by Hydraulic Cylinders.

Low energy use. Superheated Steam for Drying is Supplied from a Individual Electrical/ Gas/ Waste Wood Fired Steam Generator/ Boiler and an integrated Heat Exchanger. ©All Rights Reserved by AEC. Simple efficient design. CR80-vacIP developed by AEC in the 80 ft. AEC has developed a number of advances in modern creosote vacIP to make it more environmentally acceptable and user friendly. the tilting impregnation vessel where the pre-heater forms part of the single unit plant for treatment of poles with different retentions in the length of the poles.vacIP v) Creosote vacIP: Creosote impregnation is mainly used for heady duty purposes such as railway sleepers and utility (electricity and telephone) poles. This is a confidential document and should not Copied or Edited or mal-functioned . Uniform penetration of creosote with a dry surface on the wood after the process. It is mainly used for Wooden Blocks having more girth. AEC designs and supply various Sizes of Plants as per Customer’s work size and requirements with Advanced technical features. 2 main types of plants are offered: • • CR100-vacIP impregnation plants to operate with the newer oils at high temperatures and meet the most stringent requirements for environmental protection. Robust construction and Turn-key supply from Daily capacities 20 m3 to 100 m3 vi) Steam vacIP: It is a batch type Impregnation Plant in which both Impregnation and Drying processes are carried out in single Impregnation Vessel.

It is widely used for Varnishing Woods. This is a confidential document and should not Copied or Edited or mal-functioned . ©All Rights Reserved by AEC. the clear or coloured application of impregnants to be used followed by primer and finish coatings. and Transformer Coils and also for many other windings & Coils. Varnish vacuum impregnation plants. The plant. eliminates the necessity for: a) Specialised personnel.vacIP vii) Varnish vacIP: It is a batch type Impregnation Plant in which both Impregnation and Drying processes are carried out in single Impregnation Vessel. d) Expensive controls to guarantee a constant quality level. b) Expensive equipment for treating and filtering of waste from coating. designed to operate using a limited quantity of impregnant/ Varnish contained in the plant. hermetically closed and operating automatically. Hot Air for Drying is Supplied from a Individual Electrical/ Gas/ Oil Fired Firing Chamber and an integrated Heat Exchanger. has enabled firstly. The realisation of VAR-vacIP. c) More coating product to be used than is necessary. Electrical Rotors & Stators.

The furniture is partially disassembled and placed on the trolley frames. iv. Significant reduction in surface preparation time after applying the primer thanks to the reduced "lifting of skin" phenomena. There is no waste of product. iii. The elimination of woodworm and other insects guarantees the long life of the element without altering its structure or natural beauty. Recovery of the entire unused product. fungi etc. Protection against humidity and water: the perfectly homogenous application waterproofs up to the last micro-pore and makes the wood water repellent. penetration of the treating agent is very high and is able to penetrate into the most difficult parts to reach of the furniture. The use in the same plant of a wide range of impregnants for the protection or treatment against woodworm. cracks and weak areas which when using other processes do not receive protection.vacIP Advantages vacIP –All Models: i. such as woodworm or other beetles. v. In this phase. viii. termites. ix. reaching a durability level 3 to 4 times higher than normal coatings. the material is positioned in the autoclave for treatment using special products. A new coating process. Once the load is complete. ©All Rights Reserved by AEC. This is a confidential document and should not Copied or Edited or mal-functioned . The fixing characteristics regarding the application of coating products in the absence of air using ultra high vacuum (vac-vac) enable penetration into the smallest of pores. 2 and 3. vi. ii. Maximum bond between primer and finishing coat. which gives a perfectly homogenous application and a total penetration of the resin in the joints. thanks to the combined action of the vacuum and the atomisation of the repellent. Application on Furniture: Among the special applications the vacIP is employed in is the "treatment" of antique furniture infested with xylophages.. for wood subjected to Risk Class 1. vii. Perfect homogenous protection against the sun's rays.

antique furniture. windows. Telefax: +91 422 2670004 Mobile : +91 98948 96996 Email : aecsuresh@gmail.treatment and coating of doors..treatment of matchboard . India-641021. SIDCO Industrial Estate..treatment and coating of articles for use outdoors . treatment and prevention .in substitution for dip coating .wooden items and accessories .com ©All Rights Reserved by AEC.vacIP Application: vacIP – All Models: . storm windows. shutters etc. AEC Campus. TS-93.treatment of daises Loading Systems: Single Trolley Loading System Multiple Trolley Loading System Contact Us: Agusthieswaran Equipments Corporation.treatment of models .coating wooden toys .turned items . . This is a confidential document and should not Copied or Edited or mal-functioned . Tamilnadu. Coimbatore.

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