ENT253 Tutorial 9 15/03/2010

Mechanical Design I

Problem 13-24
Shaft a in the figure has a power input of 75 kW at a
speed of 1000 rev/min in the couterclockwisw
direction. The gears have a module of 5 mm and a 20°
pressure angle. Gear 3 is an idler.
a) Find the force F3b that gear 3 exerts against shaft
b.
b) Find the torque T4c that gear exerts on the shaft c.

Dr. Haftirman
Mechanical Engineering Program
School of Mechatronic Engineering
UniMAP
ENT253 Tutorial 9 15/03/2010
Mechanical Design I

9.55 ……….. 3 41
75000
9.55 716.26 .
1000 /

Ta=716.26Nm
5 17
42.5
2 2

716.26
16.863
42.5

16.863 16.863
35.726

5 51
127.5
2 2

16.863 127.5 2150.0325

2150.0325 …

Dr. Haftirman
Mechanical Engineering Program
School of Mechatronic Engineering
UniMAP
ENT253 Tutorial 9 15/03/2010
Mechanical Design I

4 51T
C

3 34T
b

17T
aa
2

Dr. Haftirman
Mechanical Engineering Program
School of Mechatronic Engineering
UniMAP
ENT253 Tutorial 9 15/03/2010
Mechanical Design I

Problem 13-26
The gears shown in the figure have a diametral pitch
(P) of 2 teeth per inch and a 20° pressure angle. The
pinion rotates at 1800 rev/min clockwise and
transmits 200 hp through the idler pair to gear 5 on
shaft c. What forces do gears 3 and 4 transmit to
the idler shaft?.

Solution
18
9
2
32
16
2
18
9
2
48
24
2

Dr. Haftirman
Mechanical Engineering Program
School of Mechatronic Engineering
UniMAP
ENT253 Tutorial 9 15/03/2010
Mechanical Design I

2 18T
a

63000 , ,
63000 . 7000
7000
1555.556
4.5
1555.556 20° 566.176
Gear 3 and 4
4.5 1555.556 8 2765.432
2765.432 20° 1006.534
=2765.432lbf
3

4 44
=1006.53lbf
b

1555.556

566.176
Dr. Haftirman
Mechanical Engineering Program
School of Mechatronic Engineering
UniMAP
ENT253 Tutorial 9 15/03/2010
Mechanical Design I

Problem 13-27
The figure shows a pair of shaft-mounted spur gears
having a module of 3 mm with an 18-tooth 20° pinion
driving a 45-tooth gear. The power input is 24 kW
maximum at 1800 rev/min.
Find the direction and magnitude of the maximum
forces acting on bearings A,B, C, and D.

Solution
N2 =18T, N3= 45T, Øn =20°, m =3 mm

9.55 ……….. 3 41
24000
9.55 127.33 .
1800 /

Dr. Haftirman
Mechanical Engineering Program
School of Mechatronic Engineering
UniMAP
ENT253 Tutorial 9 15/03/2010
Mechanical Design I

For Gear 2

2 18T
a

dP = mN = 3(18) = 54 mm
dG = mN = 3(45) = 135 mm
127.33
4715.925
0.027
4715.925 20° 1716.456
4715.925
1716.456
4715.925 1716.456 /
22239948.61 2946221.2 /
5018.582
The radial load of RA and RB on shaft a is 5018.582/2
=2509.291N

Dr. Haftirman
Mechanical Engineering Program
School of Mechatronic Engineering
UniMAP
ENT253 Tutorial 9 15/03/2010
Mechanical Design I

For Gear 3

3 45T

4715.925
4715.925 20° 1716.456
5018.5822
5018.5822
2509.291
2

The radial load of RC and RD on shaft a is 5018.5822/2

=2509.291N

Dr. Haftirman
Mechanical Engineering Program
School of Mechatronic Engineering
UniMAP
ENT253 Tutorial 9 15/03/2010
Mechanical Design I

Problem 14-1
A steel spur pinion has a module (m) of 3 mm, 22 full-
depth teeth N), and a 20° pressure angle. The pinion
runs at a speed (n) of 1200 rev/min and transmits 11
kW to a 60-tooth gear. If the face width is 50 mm,
estimate the bending stress.

Solution
d = Nm=(22)(3)= 66 mm.
P=25.4/m=(25.4)/(3) = 8.467teeth/mm = 8 teeth/mm
Table 14-2, N= 22 => Y= 0.331
V=πdn =π(0.066)(20)=4.1448 m/s
6.1 6.1 4.1448
1.679
6.1 6.1
9.55
/2
2
9.55 11000 105050
2652.778
/2 0.066 1200 39.6
2
1.679 2652.778 8
2152.997 /
50 0.331
The bending stress (σ) = 2152.997 N/mm2

Dr. Haftirman
Mechanical Engineering Program
School of Mechatronic Engineering
UniMAP