Do not use angle relationships if not asked or if it has not been indicated indirectly. ‘Assume machining to be orthogonal turning. 1. The friction force acting at the chip tool interface while machining an engineering alloy is 500 N. The orthogonal rake is zero. The resultant cutting force is 1300 N. The feed, depth of cut and cutting velocity are 0.2 mm/rev, 2 mm and 90 m/min. The principal cutting edge angle is 90°, The chip thickness is 0.5 mm. Determine the followi "1, material removal rate 1. shear angle IML. main cutting force IV. normal force acting at chip tool interface =. force acting along the orthogonal plane VI. shear force VII. normal force acting at the shear plane Vill. dynamic yield shear strength Ix. cutting power X. specific cutting energy ‘The friction force acting at the chip tool interface while machining a ductile engineering alloy is 500 N. The orthogonal rake is zero. The feed, depth of cut and cutting velocity are 0.2 mm/rev, 2 mm and 90 m/min, The principal cutting edge angle is 90°. The chip thickness is 0.5 mm. Determine the following: 2. |. material removal rate II, shear angle Il, main cutting force IV. normal force acting at chip tool interface_ V. force acting along the estheganat-plane 2m lEnseetvon db XebMo Vi. shear force {Pak Vil. normal force acting at the shear plane : Vill, dynamic yield shear strength 1X. cutting power X. specific cutting energy 3. The friction force acting at the chip tool interface while machining a semi ductile engineering alloy is 500 N. The material constant (C) is 0.8. The orthogonal rake is zero. The feed, depth of cut and cutting velocity are 0.2 mm/rev, 2 mm and 90 m/min. The principal cutting edge angle is 90°. The chip thickness is 0.5 mm. Determine the following: |, material removal rate shear angle IM, main cutting force As solution is not feasible IV. normal force acting at chip tool interface with material constant (C) of V. force acting along the orthogonal plane 0.8, so the solution is made Vi. shear force assuming C = 1.2 radiun Vil.” normal force acting at the shear plane Vill, dynamic yield shear strength 1X. cutting power X. specific cutting energy $= 0.24 mm/rev, t = 4 mm, vc = 120 m/min, orthogonal rake = +10°, principal cutting edge angle = 75°, Py = 100 N, F=N, work material = engineering alloy , Cs 0-4 Determine the following —_— |. friction angle IIL resultant force 4. The value of material constant (C) cannot be 0.4 (as, WL. Py and Pay it is very small). Thus, for WV. Psand Pw solution of this problem, k is V. dynamic yield shear strength considered as 0.4. Note that: C= cot inverse (k)S = 0.24 mm/rev, t = 4 mm, ve = 120 m/min, orthogonal rake = +10°, principal cutting edge angle = 75°, Py = 100 N, ay = 0.4, % elongation during tensile testing = 50% Determine the following 1. friction angle I. resultant force MW. Py and Pry IV. Psand Py V. dynamic yieldshear strength S = 0.24 mm/rey, t = 4mm, ve = 120 m/min, orthogonal rake = +10°, principal cutting edge angle = 75°, specific cutting energy = 0.8 J/mm’, a, = 0.4, work material = semi-ductile, C = 1.0 Determine the following Here also, solution is not feasible 1. friction angle e it estes with C= 1.0.0 solution is II, Py and Per carried out assuming C = 1.4 radiun IV. Psand Py V. dynamic yield shear strengthoe = S00 \ez 90™/nin Bec 2 20.0 mmfrov R= 490N ts omm $= 98 0, = 018 mam OMRRe yond 2 Coen. 18* x00 1 mit = 600 mPa ‘ © oncid bi thionnan a, 8.Ring = 0.026099 = or mm 2. 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Binp = 0.x Gnd 20.2 YF Ma = osjor : % + 5 ge 7 ve ar 7 Aare W) coodkpices wolerd & duatile 5 20 Oty Lee Sholen's Brenuta: ZS RAQ- Rea Fars ego us > qe 2se ele tems FIN > Ws EOE Ascce n Ao Ra=N = Lscee Nn G9 Norimed rae at okilh too idee (N) = 1166.6 4 © By =F = soo N as Bina Q2 0) = [PTant = (GoM GiegP + i262 6 aC) > R= 4269.0 an(21.81238) = 897.5 H OD Boon): Bh 5 9. 1269.0 Sa(aies 232) = 997-5 6 NOTE? Ran-Qba > Bs Ys MS 4, Br(Aan) = ean(Asq) fecordigta: “fs Om RGA eG. + Bin8, 1G, 2 BOFSXEOOL) _ 95.06 wre On xa, OO) Pou. = RY = Lice xB = sgua.9y = gs WW ®y Powe 149.9 3 a SSBy = P= soo 8 ORT 2 [co Geesh < Lavese & R= (Ban) ie at = SLR) D R= VHES3% con(2.8425:18) | 2476-83 x Sn(184 25:15) = 808-14 6 = 889.76 N Dk ee saan. ova TaSGS Na logs x 28 = asszs W= 46 KW 5 Pet ES ce aft4) b= 0.24 mmfrey beast 1 arn. = 100 6 7 = 20 myn Fea : ey 04K) By Hs acalion a 7 deren Be yo a yeas Sanat bene gates © RR Bee noe : Ry Pay cos e Saks + 986-57 | N00 oman he vi one Wing caahaled by A. Ray ond R: SH). Ba Sq ane.S eee Bais-5) @ tmnt» Be g qe Sear 2 SSLEN “on(ae 9) Ry = 396-97 6 WO Wes Be gen engine ang eh Keo. 2s WRe= C= cot) 7 28, = 6g.2°— Gs + Ac 2 hs sce" Tepin consitn We Aiange Grind RB. Py ond RE cea (he 2 Be | SeCeag-e) = F R= 6FG.6rxer(eris-w) | >R= CxS.60 x in(e6 ¥ 5-10) = 418-48 = s77.9 a ORs Sen A ee et Ge ABEND ae so mire Ota GYD h=0.04 wmlror > 4008 bs mm a, 0-4 420 min aad beast — 2172 °F eat T5- Gye) 7 323" Gerkbiecs malerdl i ductile > Band cas? Ses WS - 30.8 4s = eae R= Bey coh Rye SE = tons wy So(n-ty> te ge as aga y (nk) = > E(anera 6) 4 fe n(n 2) = a pe tons) = uSAS (yey me Breer Ry = tos 8 © con rnte) = Sin(A,em = Fe FOOL). Be Dota Rout fe gn ust a ? Q=G63 x eorus = 327-4 > R= Batu OR wae y. Ab > Gs Bx ems = 18203 N 0-1Gx &D 0.24 mmpoy Ue = 08 afmas? 4 nm 1G, = 0.4 mm > e244 (uns) Ben ae aoe B.np onumay si" (acosto >) jyptf_ Canto eet) slat Coorkpiawe materia & Aemi-ductile qth C= L.4-rad= g0.9° fWWep®Wee > Yr FOT-Cxagyaas > Ye esa" ® qe at 7 Ra Uy PA © 08 10.0424 =0:768 Ym = 768 N Cn MB). ae F966 8 ® R= 408 S-%) . Ba % Fay Rely) 2 2s 9 © eos(g ent) a | Soon. Bye Be ne ME Xoo (erqeasy-w) jap 796-6 x Bio(3244 28.410) = S35. Se0.19 8 OR Gea eG. BL Bhe, PGs SB G Looe tary < 0-24 x4