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    INGERSOLL VR-524 Telehandler Parts Manual

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    INGERSOLL VR-524 Telehandler Parts Manual

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    1K views178 pages

    INGERSOLL VR-524 Telehandler Parts Manual

    Uploaded by

    Andrés Aroca
    INGERSOLL VR-524 Telehandler Parts Manual

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 178
    PARTS MANUAL for VR522/524 Telescopic Material Handler Prior to sin 140996 CPN 59095851 JANUARY 15, 1997 HOW TO USE THIS MANUAL ‘This Parts Manual applies to all VR-522/524 Telescopic Material Handler When the Comm. # is not Known - Use the Word Index: ‘+ Ingersoll-Rand’s Word Index will make ths item easy to locate, The Word Index is found in the very back of the book. The items listed are in alyhabetical order and and may be repeated several times depending on their functional descriptions. * Let's assume you need to replace the MAIN AIR CLEANER ELEMENT. ‘+ Use any ofthe functional words in the item description to locate the the desired item, Example: The first listing for the Main Air Cleaner Element ia the Word Index is: Air Cleaner Element, Main. ‘The index shows the component will be found ox page A.2.3 which isthe Parts List page number for the Air Cleaner and Exhaust Installation WORD INDEX 244 Wheel Drive Switch 113 Cylinder, Swering Dus 4 Bank Electric Consol Valve G13G23G33 Cylinder, Tit 13 4 Wheet Drive B52 Cylinder. Tat G33 ‘Air Cleaner ARS eels Li29 Air Cleaner Element. Main 23 Diferealal Assembly ca Air Cleaner Element. Safety A23 Disc, Bake 0S ‘Air Rerwieion Indicator 423 Diverer Vato 643 Alara, Reverse M13 Drive Shaft BIS ‘Allemator UD engine) I15 __ Dive Shaf C43 Axle, Froat — 23 Hrectical Module - Exiead and’ Auiliary Giults 6.5.5 Axle, Rear 13 enced Module - Lift Circuit G35 Ballast leivcal Mule - Tit Ciscuit G33 Basket Fuel Tank Filter Flemeat, Poel Fter_____—«A35 The item is also listed as: Element, Main, Air Cleaner ‘Main Air Cleaner Element Using the Parts Identification Pages: + The PARTS IDENTIFICATION PAGES consist of the PARTS ILLUSTRATION (even aumbered pages) and the PARTS LIST (odd numbered pages). ‘+ The Parts Illustration shows the assembly with is component parts identified by Item Numbers, ‘© On the Parts List, the components are listed in Item Number order as found in the ITEM columa. ‘Other information provided by the Parts List is te Comm. Number which will be required to order Genuine Ingersoll-Rand Replacement Parts. a functional description, the quantity required to assemble one complete assembly, and any additional notes/ dimensions required to help place your parts order. of 1. + For the example: The element is Item 3, Comm, Number 59046797, Quantit When the Comm. # is not known - Use the Table of Contents: ‘© Tum to the TABLE OF CONTENTS pages in the front of this manual. These pages show the ‘major systems of the machine divided into FUNCTIONAL GROUPS (identified by capital letters). ‘+ Find the Functional Group that best describes tke area of the machine you are interested in. For ‘example: ENGINE. * See the sample Table of Contents shown below: ‘TABLE OF CONTENTS WRS22/524 TITLE HOW TO USE THIS MANUAL, ‘TABLE OF CONTENTS RECOMMENDED SPARE PARTS, ‘STANDARD ABBREVIATIONS ENGINE "TRANSMISSION ‘+ Listed under the Functional Group of Engine are SECTIONS (identified by numbers that describe ‘major repairable components of that group. Find the listing that refers to AIR CLEANER AND EXHAUST INSTALLATION. * The Air Cleaner used on your machine is found in Functional Group A.; Section 2. this makes up the frst part of the page number. Tum to that section of the parts manual and find the parts identification pages A.2.2 & A.2.3 for the Air Cleaner and Exhaust Installation. When the Comm. # is Known - Use the Numerical Index: ‘+ Ifyou already know the Comm. Number (part number) for the item required, NUMERICAL INDEX is provided in the back of the manual to assist you. Look up the Comm. Number desired and the Numerical Index will show the Functional Group, Section, and Page Number where the item can be found, ‘+ For our Main Air Filter Element Example: The Comm. Number 59046797 is found in the Numerical Index, it shows that component will be found on page A.2.3 which is the Parts List page mumber for the Air Cleaner and Exhaust Installation ‘TABLE OF CONTENTS VR522/524 TITLE HOW TO USE THIS MANUAL ‘TABLE OF CONTENTS RECOMMENDED SPARE PARTS. STANDARD ABBREVIATIONS ENGINE A Engine Installation ‘Air Cleaner and Exhaust Installation Fuel System Installation Cooling System Installation. Throttle Linkage Installation TRANSMISSION B Drive Shafts Installation oe Transmission Cooling System Installation ‘Transmission and Mounting Transmission Transmission - 4 Wheel Drive (Internal Breakdown) ‘Transmission (Internal Breakdown) ‘Transmission - Reverser Unit (Internal Breakdown) Gear Shift Linkage Converter Housing AXLES AND BRAKES c Rear Axle Installation Front Axle Installation ‘Swivel Housing and Steering Cylinder Differential Assembly and Drive Shafts ‘Wheel Hubs and Brakes Brake System Hydraulics Parking Brake - Caliper Parking Brake - Assembly Al AQ A3 Aa AS BA B2 BB Ba BS B6 BT BS BO ca ©2 c3 c4 cs co C7 C8 TABLE OF CONTENTS - Continued VRS22/524 TITLE STEERING D Steering System Installation Steering Controls Installation CHASSIS E Chassis Assembly : Covers and Panels Installation Cab Assembly. Cab Trim and Windows Seat Assembly ‘TELESCOPIC ARM F Telescopic Arm Assembly HYDRAULIC SYSTEM G Hydraulic System Installation Control Valve - Internal Breakdown. Control Handle (58988031) - Internal Breakdown Lift and Extension Cylinders - Internal Breakdows Tit, Compensating, and Plunger Cylinders - Internal Breakdown WHEEL AND TIRES H ‘Wheel and Tire Assembly ELECTRICAL I Chassis Electrical Installation Cab Electrical Installation PAGE, Du D2 BA E2 E3 Ea ES Fl Gl . GS . G6 Gi G8 HI 1 12 TABLE OF CONTENTS - Continued VR522/524 TITLE ELECTRICAL - Continued I Instrument Panel and Switch Panel Electrical Installation Light Installation. CAB BEATER J Cab Heater Installation WINDSHIELD WIPER AND WASHER kK Windshield Wiper and Washer Installation DECALS L Decal Installation OPTIONS. M (Chassis Guards and Shields KTS N Soundproof Kit Installation ATTACHMENTS ° Loader Bucket Bucket Sweeper... Manure Fork ‘Trash Clamp Bucket Side Shift Carriage Side Tilt Cartiage 13 14 uM La Ni on 02 03 o4 os 06 PAGE TABLE OF CON’ ENTS - Continued VR522/524 TITLE PAGE MANUALS M Manuals Pa NUMERIC INDEX Qu WORD INDEX : : Wi WARRANTY on a : BACK COVER VR522/524 RECOMMENDED SPARE PARTS NOTE: These recommended spare parts reflect current models. MAINTENANCE ITEMS: Spare parts required for one (1) maintenance interval. 1UNIT DESCRIPTION ‘COMM. NO. PAGE ENGINE ASSEMBLY 1 il Filter lement 59438820 ALS 1 Primary Fuel Filter 59518563, ABS 1 Air Cleaner Element, Primary 59046797 A23 1 Air Cleaner Element, Safety 59046805 A23 HYDRAULIC FILTER 1 Hydraulic Filter Element 59084525 G3 ‘TRANSMISSION FILTER 1 Filter Element 59046847 B23 1 Suction Strainer 58958638 B43 RECOMMENDED SPARES Spare parts recommended to support a number of units for: 1 year or!000 hours 15-9 10% UNIT — UNIT UNIT DESCRIPTION COMM. No. PAGE BLY 5s 10 20 Oil Filter 59438820 5 10 20 Fuel Filter 59518563 id Throttle Cable 59081935, 1 2 4 Clevis Assembly 59081943, 5 10 20 Element (Primary Air) 59046797 5 19 20 Element (Secondary Air) 59046805 HYDRAULICS 1204 Seal Kit (Pump 590844751 59084483 B13 120 4 Seal Kit (Priority Valve 59083782) 59083501 DAB 102 4 Seal Kit (Lift Cylinder) 59085225 G13 2 Seal Kit (Extension Cylinder) 59085241 G73 1 2 4 Seal Kit (Tilt Cylinder) 59085266 G83 12. 8 Seal Kit (Compensator Cylinder) 59085274 G83 12 4 Seal Kit (Plunger Cylinder) 58960824 G83 102 4 Seal Kit (Steering Valve) 538959594 D23 1 2 4 Seal Kit (Brake Valve) 59083501 C65 VR522/524 RECOMMENDED SPARE PARTS. (CONTINUED) 1 59 10 UNIT UNITS UNITS DESCRIPTION COMM. NO. PAGE HYDRAULICS (Continued) td ‘Module (Control Valve) 58960543 G53 12 4 Module (Control Valve) 58960485 G53 1 2 4 Module (Control Valve) 58960550 G53 5s 10 20 Element (Transmission) 59046847 B23 Ss 10 20 Element (Hydraulic) 59084525 GAB ELECTRICAL 1204 ‘Switeh (Engine Oil Pressure) 58961186 us 128 ‘Switeh (Two Position - 2WD/4WD) 58961020 133 PARKING BRAKE, od Clevis Assembly 58958497 ca 2 4 8 Pad Assembly 59083667 C73 RADIATOR 120 4 Radiator Cap 58958190, Aas 2d Hose 59081836 Aas 1 20 4 Hose 58988585 AaB 1 2 4 Hose 59046870 Aas Te Hose 59081893 AaB STANDARD ABBREVI Adj ‘AMP. alt ARC assy BSP BTU cn ‘COMM. NO. CSFSH. ccw cw DDA Dia, EEC Eff. EXT Fem FHCS. FIL Fil, Ha. FR Hic. HUMS. His. hp HSBHs HSHCS Hyd te ine rb. Ion inc INST INT. BRKD. rR mic le ci M MDC Adjustable Amperes As Required ‘Authorized Rebuilt Component assembly British Standard Pipe British Thermal Unit Centerline ‘Communication Number ‘Countersunk Flat Socket Head Counterclockwise Clockwise Dewoit Diesel Allison Diameter European Economic Community ‘except Effective External Female Flat Head Cap Scrow Fillister Fillister Head Flare Falling Object Protection § Feet Fitting Gauge Gallons Per Hour Heavy Duty Head Hex Head Hex Head Cap Screw Hex Head Machine Screw Hex Head Screw horsepower Hex Socket Button Head Screw Hex Socket Head Cap Serew Hydraulic horsepower included Inside Diameter Ignition included Instrument Internal Breakdown Ingersoll-Rand Joint Industry Conference Long Left Hand Metric ‘Manual Directional Control Mfg. MS. mtg RHMS. NA. No, NPT Temp. Thk. UNC UNF Univ. Var. VPM wet wi wl, Manufacturing millimeter Machine Screw mounting Machine Screw Round Head Not Available Number ‘National Pipe Thread National Pipe Thread Fine Not Sold Separately Not Serviceable as an Assembly Outside Diameter (O-Ring Boss (O-Ring Seal Page Pressure Pounds/Square Inch Point Quantity Radiator Right Hand Roll-Over Protection System Rotary Revolutions Per Minute Society of Automotive Engineers ‘Systom Check Relief Section Slotted Fillister Head Slotted Fillister Head Machine Screw Socket Head Cap Screw Slow Moving Vehicle Serial Number single pull/single throw Self-Tapping Standard Straight Swivel ‘Tachometer ‘Temperature Thread Thick Unified Coarse Unified Fine Universal Variable Volt Vibrations Per Minute weight with Without Revised 1/15/96 ENGINE INSTALLATION ENGINE INSTALLATION (TEM_[ COMM. NO- DESCRIPTION [QTY|_ DIMENSIONSINOTES 1 | NSV.A\ | Engine Assembly 1 - | 59438820 | -Oil Fitter 1 2 | 59081513 | Engine Mounting, LH Front 1 3 | 59081521 | Engine Mounting, RH Front 1 4 | 59081505 | Engine Mounting, RH Rear 1 5 | 59081497 | Engine Mounting, LH Rear 1 6 | 59081539 | Bott 8 | MI2x45mm 7 | 58981739 | Spring Washer 8 | MI2 8 | 58981861 | Flawasher 8 | MI2 9 | 58981598 | Bolt 4 | MI6x 110mm 10 | 59081547 | Stepped Washer 4 11 | 59081554 | FlexibleMounting 4 12 | 59081562 | Flatwasher 4 13 | 58981424 | Self-locking Nut 6 | M16 14 | 96701917 | Bott 16 | M10x 30mm 15 | 58981853 | Flatwasher 32 M10 16 | 58981408 | Self-locking Nut 16 | Mio 17 | 58981887 | Flatwasher 6 | Mie 1s | 59081570 | Bott 2 | M16x 80mm 19 | 59081588 | Set Screw 2 | M6 x4mm 20 | 59081596 | Plastic Fan, 20" 1 21 | 59081604 | Fan Belt Set (serviced in pais) 1 | Consists of 2 belts Al3 AIR CLEANER AND EXHAUST INSTALLATION AIR CLEANER AND EXHAUST INSTALLATION M_| COMM. NO. DESCRIPTION (QTY 1 | 58982349 | Air Cleaner Assembly (Includes Items 2to 5) | 1 2 | 59046805 | -Blement, Safety 1} 3 | 39046797 | Element, Main 1 4 | 59081406 | — -Cover 1 5 | 58982331 | -Evacuator Valve 1 6 | 59081414 | Pre-Filter 1 7 | $8980103 | Jubilee Clip 1 8 | 58982281 | Mounting Band 1 9 | 8982299 | Spring Mounting Band 2 1 10 | 58982026 | Set Screw 2 | MS x 20mm 11 | 58981846 | Flatwasher 2 | Ms 12 | $8958018 | Elbow Hose 1 13 | 59081422 | Hose Clamp 3 14 | 59081430 | Air Induction Tube 1 15 | 58958026 | Air Restriction Indicator ja 16 | 58981390 | Self-locking Nut 2 | Ms 17 | 58980111 | Hose Clip 4 18 | 59081448 | Mounting Air Cleaner Bracket 1} | 19 | 58958034 | Hose 1 | 20 | 59081455 | Hose 2 | 21 | 59081463 | Tube 1 | 22 | 59081471 | Tube 7 23 | 59081489 | Muffler 1 24 | 58958059 | Gasket 1 25 | 96704614 | Nut 3 26 | 38981853 | Flarwasher 3 | MIO 27 | 58961160 | Spring Washer 3 28 | 58985367 | Set Screw 2 | M8x35mm A23 FUEL SYSTEM INSTALLATION AQ FUEL SYSTEM INSTALLATION [TEM | COMM. NO. DESCRIPTION QTY| _DIMENSIONS/NOTES. 1 | NSV.A. | Tank Assembly 1 2. | 58980624 | Bonded Seal 2 3. | $8986258 | Drain Plug 2 4 | 59081620 | Set Screw 2 | M12 x 60mm 5 | 58981861 | Flawasher 10| M12 6 | 58981416 | Self-locking Nut 2 | MI2 - 58961160 | Spring Washer 4 | MLO 8 58959917 | Screw 4 | M1Ox 25mm 9 | 59081638 | Tee Handle 1 10 NSV.A. Filler/Breather Assembly (Includes Items 11-14) 1 11 | 59081653 | Filler Neck 1 12 | 59081661 | — -Gasket 2 13. | 59081679 | Filter Basket 1 14 | 59081687 | -Cap Assembly 1 15 | 59081695 | Pan Head Screw 6 | Ms x 16mm 16 | 58981820 | Flatwasher 6 | Ms 17 | 58982505 | Cover 1 18 58959776 | Gasket 1) 19, 58982034 | Set Screw 8 | M5 x 25mm 20 | 58981846 | Flatwasher 8 | Ms a 58980202 | Adaptor, Elbow (Includes Items 22 and 23) 1 22 58980210 -Olive 1 B 58980228 -Nut-Tube 1 24 | 58980277 | Nylon Tube V4 x 2m | 25. | 58980236 | Stand Pipe (Includes Items 25 and 27) 1 | 26 | s8980046 | — -Olive 1 27 | 58980038 | -Nut-Tube 1 28 | 58980020 | Nylon Tube | | sn6x3m 29 | 59081703 | Sender Unit, Fuel Level la 30 | 59081711 | Gasket i. 31 | 59081729 | Pan Head Screw 6 | Max 16mm 32 | 59081737 | Lockwasher 6 | Ma 33 | 58981812 | Flatwasher 6 | Ma 34 | 59081745 | Bracket, Multi Purpose 1 35 | 58985508 | Set Screw 2 | Ms x 30mm 36 58981846 | Flatwasher 2 | M8 A33 FUEL SYSTEM INSTALLATION Abd FUEL SYSTEM INSTALLATION TTEM_| COMIN. NO. DESCRIPTION [QTY] _DINENSTONSNOTES 37 | 38981390 | Self-tocking Nut 2 | MB 38 | 58982406 | Water Trap 1 39 | 58980251 | Adaptor 3 40 | 58985086 | Elbow 3 41 59518563 | Fuel Filter Element 1 42 58980285 | Olive 1 4B 58980293 | Tube Nut 1 | 44 | 59081752 | Tube Clip | 2 45 | 58980269 } Seal Ring | 2 46 | 59081760 | Gasket 1 | 47 59081778 | Tube Nut 1 48 | 58958109 | Fuel Lift Pump 1 = 59081794, -Repair Kit, Fuel Lift Pump 1 ABS COOLING SYSTEM INSTALLATION COOLING SYSTEM INSTALLATION TEM_| COMM. NO.[ DESCRIPTION woz (QTY DINTENSIONSROTES | 1 | 59081802 | Radiator 1 2 | 58958190 | RadiatorCap 1 3. | 59081810 | Radiator Filler Pipe Bracket 1 4 | 58958208 | FillerPipe 1 5 | 59081828 | RadiatorCow! 1 | 6 | 59081836 | Hose 1 7 | 59081844 | HoseClamp 4 8 | 59081851 | HoseClamp 3 9 | 59081869 | HoseClamp 2 10 | 58988585 | Hose 1 11 | 59081877 | Tube 1 12 | 59081885 | Tube i 13 | 59023481 | Transmission Oil Cooler 1 14 | 59046862 | ElbowHose 2 15 | 58980111 | JubileeClip 2 | 16 | 59046870 | Hose 1 17 | 59081893 | Hose 1 18 | 58980343 } ExpansionBottleBracket ja 19 | 58958182 | Expansion Tank ja | 20 | 58981838 | Flatwasher 8 | M6 | 21 | 58981317 | SelflockingNut 8 | M6 | 22 | 59081901 | Radiator Top Support 1 | 23 | 59081919 | TieRod 1 24 | 58982018 | SetScrew 4 | M8x 16mm | 25 | 58981846 | Flatwasher 8 | M8 26 | 96704614 | Nut 2 | mio 27 | 58981390 | SelfockingNut 1 | M8 28 | 58982026 | Set Screw 3 | M8x20mm, 29 | 58981713 | Spring Washer 3 | Ms 30 | 58985987 | Wide Washer 2 | Ms 31 | 58982554 | JubileeClip 1 32 | 58982539 | JubileeClip 3 33 | 58985508 | SetScrew 2 | M8x30mm 34 | 58982034 | Set Screw 1 | M8x25mm 35 | 58980392 | Hose ar 36 NA. Radiator Mounting 2 || 37 | 59081927 | SH.CS. 4 | M8x45mm | THROTTLE LINKAGE INSTALLATION CON af p8 as f ag | ur “a ¥ an a ( a kt THROTTLE LINKAGE INSTALLATION fIEM_[ COMM NO. DESCRIPTION —ox_[OTY_DIMENSTONSINOTES | 1 | 58958273 | Pedal Assembly (Includes Items 2 and 3) 1 2 NA. -Gaiter 1 3 58958232 Spring 1 4 | 58981960 | Set Screw 2 | M6 x 16mm 5 | 58981705 | Spring Washer - Spring 2 | Me 6 | 58981838 | Flatwasher - Plain 2 | Mo 7 | 58980491 | Throttle Cable Bracket ja 8 | 58982026 | Set Screw 12 | M8 x 20mm 9 | 58981846 | Flatwasher (4) Ms 10 | 58981390 | Self-locking Nut | 2 | Ms 11 | 58980509 | Clamp Assembly 1 12. | NA. | Panhead Screw 2 | 10-32 x 3/4 13 | 58982596 | Self-locking Nut 2 | 10-32 UNF 14 | 59081935 | Cable Assembly (Includes Items 15 to 18) 1 58958281 | -Gaiter 2 58982620 | -Thin Nut 2 | 1/4 UNE 58982653 | -Shakeproof Washer 2 | m6 58982612 | -Thin Nut 2 | 716 UNF 99081943 | Clevis Assembly (Includes clevis & cotter pins) | 1 58958265 | Ball Joint 1 NA. | Shakeproof Washer 1) us | 58982620 | Thin Nut 1 | 4UNF 58982687 | Cable Anchor Bracket 1 58982018 | Set Screw 2 | M8 x 16mm 58981713 | Spring Washer 2 | M8 | | ASB DRIVE SHAFTS INSTALLATION DRIVE SHAFTS INSTALLATION ITEM _| COMM. NO. DESCRIPTION QT" DIMENSIONS/NOTES | 1 | 59081950 | Propshaft, Convertor to Gearbox 1 2 | 58958331 | Universal Joint Repair Kit 4 3 | 59081968 | Propshafi, Gearbox to Rear Axle 1 4 59081976 | Propshaft, Gearbox to Front Axle 1 5 NA, Yoke 2 6 | 58958323 | Fixing Kit (Includes items 7-11) 2 7 | 59095083 | -Propshaft Fixing Screw 8) 8 | 59095091 | -Self-locking Nut, Propshaft Fixing 6 9 NA. Speedo Dise 1 lo | NA “Speedo Dise Cover 1 nl NA. “Set Screw 4 | M6 x 45mm 12 | 58981838 | Flatwasher 10 | M6 13 58960162 | Slef-locking Nut 5 | M6 14 | 58958349 | Fixing Kit | 4 1S, 59081984 | Sensor 1 16 | 59095208 | Universal Joint Repair Kit (Includes item 17) | 2 1) A -Propshaft Fixing Screw 8 Bs TRANSMISSION COOLING SYSTEM INSTALLATION TRANSMISSION COOLING SYS M INSTALLATION TEM | COMM. NO; _____ DESCRIPTION 1 | 59023481 | Transmission Cooler 2 | 58985557 | Bonded Seal 3 | 59081992 | Blanking Plug 4 | 58980541 | Jubilee Clip 5 | 59082008 | Hose 6 | 59082008 | Hose 7 | 59070565 | Adaptor 8 | 58980632 | Bonded Seal 9 | 58980624 | Bonded Seal 10 | 59070557 | Adaptor 11 | 59082016 | Hose 12 | 59082024 | Hose 13 | 58958307 | Clip“P” 14 | 58981838 | Flatwasher 15 | 58981986 | Set Screw 16 | 58960162 | Self-locking Nut 17 | NA. | OilCooler SupportBracket 18 | 58982026 | Set Screw 19 | 58981713 | Spring Washer 20 | 58981846 | Flatwasher 21 NA. | SwitchBlock 22 | 58960865 | Oil Temperature Switch 23 | 59082032 | Oil Temperature Sender 24 | 58981473 | Bolt 25 | 58981838 | Flatwasher 26 | 59082040 | Adaptor 27 | 58987264 | Bonded Seal 28 | 58987504 | Pipe Clamp 29 | 59082057 | Hose 30 | 59081745 | Multi - Purpose Bracket 31 | 59082065 | Filter Assembly 32 | 59046847 | Filter Element 33 | 59082073 | Adaptor 34 | 59082081 | Seal Ring 35 | 59082099 | Hose NE RR ARN NNN ENE ENE eee eo DIMENSTONS/NOTES | M6 M6 x 25mm Mo MB x 20mm M8 M8 ‘M6 x 80mm M6 B23 TRANSMISSION COOLINGSYSTEM INSTALLATION TRANSMISSION COOLING SYSTEMINSTALLATION [TEM | COMM. NO. DESCRIPTION [QTY] DIMENSIONS/NOTES: 36 | 58987090 | Adaptor 5 37 | 58980624 | Bonded Seal 4 38 | 58988932 | Set Screw 4 | M6 x 2mm 39 59082107 | Hose 1 40 58988932 | Set Screw 4 | M6 x 12mm. 4 NA. | Set Screw 2 | M10 x 20mm 42 58981408 | Self-locking Nut 2) M10 43. | 58987736 | Adaptor 1 44 | 58981028 | Bonded Seal 3 43 | 58987728 | Adaptor, Tee 1 46 | 59082115 | Adaptor, Oil Pressure Sender i AT 59082123 | Transmission Oil Pressure Sender 1 48 58960436 | Adaptor, Test Point 1 49 | 59095216 | ‘Transmission - Remote 1 50 | 59082271 | Converter Housing 1 B25 TRANSMISSION AND MOUNTING TRANSMISSION AND MOUNTING {TEM_[ COMM. NO. DESCRIPTION sou TY DIMENSTONSINOTES 1 | 58958547 | Mounting, Sandwich 2 2 N.A. | Upper Mounting Bracket 1 3 | 59095224 | Adaptor (Includes Items 4 & 5) 2 4 58980228 -Tube Nut-Tube 4 -~ 58980210 -Olive 4 6 96701917 | Set Screw 4 i M10 x 30mm 7 | 58985375 | Shakeproof Washer 8 | Mio | 8 | ssos2091 | Set Screw 4 | M10 x 4omm 9. | 58981408 | Self-locking Nut 8 | Mio 10 58980277 | Nylon Tube ar} 1/4 x 0.75m a 58981424 | Self-locking Nut 6 | MI6 a= 58981887 | Flatwasher = 13, 58981564 | Bolt 2 | M16x70mm 4 59082131 | Tube-Dipstick 1 15 | 59082149 | Dipstick |a 16 | 58958562 | AduptorandSeal Assembly ja 17 | 58981531 | Bote 2 | MI2x75mm 18 NA. Bracket-Mounting Lower : 19 58958570 | Mounting-Flexible 2 20 | 58981861 | Washer-Plain 18 | Mi2 21. | NA. | Bracket-Mounting 2 22 59082156 | Bolt 4 M12x60mm_ | 23 58982760 | Washer-Rebound 2 | 24 | 58981416 | Nut-SelfLock 6 | MI2 25 N.A. | Bracket-MountingLower 1 26 | 58981739 | Washer-Spring 8 | Mp 27 | 38985433 | ScrewSet 8 | MI2x35 TRANSMISSION B42 ‘TRANSMISSION ITEM | COMM. NO. DESCRIPTION = |QTY| _DIMENSIONS/NOTES 1 NA. Rear Casing 1 2 NA. | Front Casing 1 3 NA. | Set Screw | 18 4 | 58980921 | Dowel 4 5 | 58980939 | Gasket 1 6 | 58980947 | Adapter Block Assembly (Includes Item 7) 1 7 58980954 -Tube - Breather 1 8 58960436 | Test Point - Pressure 1 9 NA, Set Screw 4 10 NA, Set Screw 4 | MS5x50mm 11 | 59082164 | Solenoid Valve 1) 12 | 59082172 | -Seal Kit 1 13; NA | Pig le 14 | 58958620 | MagneticDrainPlug 1 15 | 59082180 | BondedSeal 1 16 58958638 | Suction Strainer 1 17 58980996 | Gasket 1 18 | NA. | SetScrew 2 19 | NA | Adapter 1 20 59095232 | Seal 1 21 59070557 | Adapter 2 22 | 58980624 | Seal 2 23 | 58981002 | Pressure Tube Adapter 1] 24 | 58982810 | Bonded Seal 1 25 | 58981028 | Bonded Seal 1| 26 | 58960899 | Oil pressure Switch 1 27 | 58958604 | O-Ring 2 B43 TRANSMISSION - 4 WHEEL DRIVE (INTERNAL BREAKDOWN) TRANSMISSION - 4 WHEEL DRIVE (INTERNAL BREAKDOWN) FTEM” | COMM. NO, DESCRIPTION (QTY|_DIMENSIONSINOTES. 1 | 58958661 | Nut 2 2 | 58982786 | Washer 2 3 NA. | Yoke Flange 2 4 | 58958703 | Seal 1 5 | 58981044 | Bearing 1 6 | 58981051 | Collapsible Spacer 1 | 7 | 58981069 | Bearing 1 8 | 58981077 | Output Gear (661) 1 9 | 58981085 | Needle Bearing 1 10 | 58981093 | Clutch Pack (Includes Items 11 to 28) ji 11 | 58981101 | — -Circlip J 1 12 | 58981119 -Spring Disc \4 13 | 59095240 | -Pressure Plate 1 14 | 58981135 | -Counter Plate u| 15 | 58981143 | -Friction Plate ul 16 | 58981150 | -Actuating Sleeve 1 17 | 58981168 | -External Circlip 1 18 | 58981176 | -Support Washer 1 19 | 58981184 | — -Spacer 20 | ssosii92 | -Drum 1 | 21 | 58981200 “Spring Disc 1 22 | 58981218 | -Spring Ring 1 23 | 98981226 | Piston 1 24 | 58981234] -O-ring 1 25 | 58981242 | -O-ring 1 26 | NA Piston Housing 1 27 | 58981267 | Seal \A 28 | 58981275 | — -Output Shaft ja 29 | 58981283 | Ball Bearing Ja 30 | 58981291 | Circlip 1 31 | 58981309 | Cover, 4wd Clutch 1 32 | 58982794 | Gasket 1 33. | NA. | Set Screw 12} M10 x 30mm 34 | 59095257 | Adapter, Non-Retum Valve 1 35 | 59082198 | Seal 1 36 | 59095265 | Pipe 1 37 | 59082206 | Solenoid Valve 1 38 | 38958653 | Seal 1 BS3 TRANSMISSION (INTERNAL BREAKDOWN) TRANSMISSION (INTERNAL BREAKDOWN) TEM_| COMM. NO. DESCRIPTION (OTY[_ DIMENSIONSNOTES T NA Nat a 2 | 58982836 | Washer 1 3 | 59082214 | Flange - Disc 1} 4 | 58958687 | Seal 1 5 | 58982851 | Bearing 1 6 | 58982869 | Collapsible Spacer 1 7 | 58982877 | Bearing 1 8 | 59095273 | Gear (361) )1 9 | 59095281 | Bearing 1 10} 58982901 | Thrust Washer 1 11 | 58982919 | Synchronizer 2 | 12 | 58982927 | Sleeve 1 13 | 58982935 | Gear (310 1 14 | 58982943 | Main Shaft 1 15 | 58982950 | Bearing 1] 16 | 58982968 | Cover 1 17 | 58982976 | Gasket 1 18 | 58982984 | Spacer 1 19 | 58982992 | Shim Kit 1 20 | 58982273 | Bolt 4 21 | 59083600 | End Cover 1 22 | 58983016 | Gasket 1 23 | 59082222 | Spacer 1 24 | 59095299 | Shim Kit 1 25 | 58981044 | Bearing 2 26 | 59095307 | Layshaft 1 27 | 58983065 | Gear (401) 1 28 | 58983073 | Hub Shaft Sleeve 1 29 | 58983081 | Gear 1 30 | 58983099 | Bearing 2 31 | 58983107 | Bearing f1 32 | 58983115 | Input Gear jt 33 | 58983123 | Idler Gear (35t) ja 34 | 58983131 | Bearing )2 35 | 58983149 | Spacer 1 36 | 58983156 | Idler Shaft 1 37 | 38983164 | Spacer 1 38 | 58983172 | Bearing 1 39 |_na._| Bot 4 B63 TRANSMISSION - REVERSER UNIT (INTERNAL BREAKDOWN) TRANSMISSION - REVERSER UNIT (INTERNAL BREAKDOWN) [TEM_| COMM. NO. ‘DESCRIPTION QTY] DIMENSIONS/INOTES 59082230 | Reverser Assembly (Includes Items | - 25) 1 1 | 58983180 -Housing - Clutch 1 2 58983198, ~O-ring 2 3 | 59095315 | -Piston 2 4 | 59893214 | -O-ring 2 5 | 58983222 -Liner - Piston \2 6 | 58983230 | — -Baffle - Oil 2 7 | 58983248 | — -Spring 2 | 8 | 58983255 | -Retainer - Spring 2 | 9 | 58983263) -Circlip 2 | 10 | 58983271 | -Dise- Spring Assembly 4 11 | 58983289 | -Plate - Pressure 4 12 58983297 -Plate - Friction 12 13, 58983305 -Plate - Counter 10 14 58983313 -Circlip 2 2 58983321 -Plate - Shim ar 16 | 58983396 | -Washer - Thrust 2] 17 | 58983388 | -Bearing - Needle 4 18 59095323 -Washer - Thrust 4 19 | 58983362 -Support - Gear and Plate 1 20 | 58983370 | -Support - Gear and Plate 1 21 | 58983388 | — -Bearing - Needle 2 22 | 58983396 | | -Washer - Thrust 1 23 59095331 Bearing 12 24 | 58983966 | -Seal Ring 13 25 | 58983420} — -Spacer ji 26 | 58983438 | Shim - Kit ji 27 | 58983446 | Spacer ji 28 | 58983453 | Gasket ji 29 | NA. | Cover 1 30 58958703 | Seal IT as 58958711 | Yoke jl 32 NA. Washer ha 33 | 58958729 | Nut-Stake 1 34] NA. | Screw | 6 | Mio x 20mm B13 GEAR SHIFT LINKAGE GEAR SHIFT LINKAGE TEM_| COMM. NO. DESCRIPTION [QTY]_ DIMENSIONS/NOTES 1 | NSV.A. | Housing Assembly - Gear Change 1 2 | 58983701 | Clip 1] 3. | 58958745 | Gaiter 1 4 | 58983495 | Clip 1 5 NA. | Bolt 4 6 | 58983594 | Gasket 1 7 | 58983602 | Screw |4 8 | 58983610 | Fork - Selector Ist. & 2nd 1 9 | 59082248 | Shaft - Selector Ist. & 2nd 1 10 | 58983636 | Block - Selector 2| 11 | 59082248 | Shaft - Selector 3rd & 4th 1 12 | 59082255 | Fork - Selector 3rd. & 4th 1 13 | 58983651 | Roller - Bulk 1 14] NA | Plug 1 15 | 58983677 | Ball 2 16 | 58983685 | Spring - Detent 2 17 | 58983693 | Plug - Detent 2 18 | 59095349 | Lever - Gear ja 19 | 58958406 | Switch ji. 20 | 58958414 | Knob 1 21 | 58980723 | Socket 1 22 | 58980731 | Ring - Tolerance 1 23 | 38958422 | Harness 1 24 | 58981408 | Nut - Self Lock 1 | Mio 25 | 59095356 | Bolt 1 | M10 x 40mm 26 | NA. | Fastener - Firtree 6 27 | 59095364 | Plate - Retaining 1 28 | 59082263 | Gaiter 1 | = B83 CONVERTER HOUSING CONVERTER HOUSING rfEM | COMM. NO- DESCRIPTION a [OEY DINENSTONSINOTES 59082271 | Converter Housing (includes hems 1 - 36) 1 1 | 58983917 -Housing | 2 | 58958794 | -Oil Pump (Includes Ttems 3 - 4) 1 | 3. | 58958836 Seal - Shaft 1 4 | 58958828 Seal - Ring 1 5 | 58983925 | -Bolt 4 6 | 58983933 | -Washer - Seal 4 7 | 58983941 | Housing - Valve 1 8 | 58983959 | -Shaft - Drive 1 9. | 58983966 | -Seal - Ring 1 10 | 58983974} -Circlip 1 11 | 58983982 | “Washer - Support 1 12 | 58981283 | -Bearing - Bal 1 13 | 58981291 | -Citelip 1 14 | 58958802 | -Seal 1 15 | 58958711 | -Yoke 1 16 | 58983479 | Washer 1 17 | 58958729 | -Nut- Stake 1 13 | 59095372 | -Adapter 1 19 | 58980624 | -Seal-Bonded 1 20 | ssos40ss | Bolt 1 21 | 58984063 | Bolt 3 22 | ssosao71 | -Bolt 1 23 | ssos4os9 | -Bolt 1 24 | 58984097 | -Plug 2 25 | 58984105 | -Seal \3 26 | 58984113 | -Spring 1 27 | 58984121 | -Spool ja 28 | 58984139 | -Plug 1 29 | ssos4ia7 | -Plug 2 30 | ssosdis4 | -Plug 1 31 | 58984162 | Spring 1 32 | ssosai70 | Ball 1 33 | 59095380 | -Adapter 1 34 | 59095398 | -Seal Ring 1 35 | 59082289 | — -Converter 1 36 | 58958851 | -Kit- Drive Plates 1 37_|_ 96701917 | Bolt 2 B93 REAR AXLE INSTALLATION REAR AXLE INSTALLATION {TEM _] COMM. NO. DESCRIPTION |QTY|__DIMENSIONS/NOTES 59095406 | Axle Assembly - Rear 1 1 NA. Axle Housing - Rear 1 2 | 58958869 | Breather 1| 3 | 58984535 | Washer - Belleville (Lower) 2} 4 | 59082297 Washer - Spacer 2 5 | 58958885 | Bushing J 2 6 | 58958927 | Bushing 2 7 | 58958893 | Seal - Oil 2 8 | 58958901 | Bearing - Spherical 2 | 9 | 59095414 | Differential Support (Includes Items 10 and 11) | 1 10 | 58959016 | Bolt 4 u NA. Bushing 4 12 | 58984261 | Dowel Pin 2 13 | 58959412 | Plug 2} 4 58984287 | Bolt 10 15 58984303 | Bush - Centering 4 16 58984311 | Support - Rear I 17 | 58958935 | Bushing - Outer 1 18 | 58958943 | Bushing - Inner 1 19 58958950 | Washer - Thrust 1 20 | 58984329 | Grease Nipple 2 21 | 58984311 | Bolt 1 | 22 | 58959016 | Bolt 1 23 | 58959024 | Bushing - Inner 1 | 24 | 58959032 | Bushing - Outer 1 | 25 58958919 | O-ring 1 26 58984378 | Bolt 1 27 | 58984386 | Support - Front 1 28 | 58981895 | Washer - Plan 6 | M20 29 | 58981754 | Washer - Spring 6 | M20 30 | 58981622 | Bolt 4) M20 x 90mm 31 | 58981614 | Bolt 2 | M20 x 80mm 32 NA. Plate - Serial Number z 33 | NA. | Rivet 4 34 | 58984519 | Washer - Belleville (Upper) 2 C13 FRONT AXLE INSTALLATION FRONT AXLE INSTALLATION TEM_| COMM, NO. DESCRIPTION [QTY|_DIMENSIONSINOTES 59082305 | Axle Assembly - Front I 1 NA. Axle Housing - Front | 1 3 58958869 | Breather 1 3 | 58984519 | Belleville Washer (Upper) 2 4 NA. | Washer - Spacer 2 5 | 58958885 | Bushing 2 6 | 58958927 | Bushing 2 7 | 58958893 | Seal - Oil 2] 8 | 58958901 | Bearing - Spherical | 9 | 58984535 | Belleville Washer (Lower) 2 10 | 58959016 | Bolt 4 11 | 59095422 | Bushing - Centering 4 12 59095414 | Differential Support (Includes Item 11) 1 13 58984261 | Dowel Pin 2 14 58959412 | Plug - Oil 2 1s 58984287 | Bolt | 10 23 SWIVEL HOUSING AND STEERING CYLINDER SWIVEL HOUSING AND STEERING CYLINDEI TEM | COMM. NO, _ DESCRIPTION ory Note: Quantities are per axle. | 1 58959057 | Swivel Housing: i) Left Hand Front Axle | Right Hand Rear Axle 2 58959065 | SwivelHousing: : Right Hand Front Axle Left Hand Rear Axle 3 NA Grease Nipple 4 4 | 58984410 | Bolt 12 5 | 58984501 | King Pin - Upper 2 6 | 58984527 | King Pin - Lower 2 7 58959073 | Bush = 8 58958968 | Oil Seal 2 9 58984428 = Nut 4 10 | 58984436 | Bolt 4 11 | 58959149 | Steering Arm Assembly (Includes Items 12 - 15)] 2 12 58959156 ‘Steering Arm = 13 58984444 -Nut 2 14 58984477 -Nut-Lock ue 15 | 58958992 | Ball Joint 1 16 58984469 | Bolt 4 17 | 59071456 | Steering Cylinder Assembly (Includes Items 18 - 21) | 1 18, NA. -Cylinder Head I = NA. -Piston Rod. a 20 NA. -Cylinder 1 21 59046896, Seal Kit 22 | $8959123 | Steering Arm Assembly (Includes Items 12 - 15)] 1 23 | 38958976 | Ball joint - Left Hand Thread 1 24 | $8984451 | Nut - Lock - Left Hand Thread 1 25 | 58959131 | Steering Arm - Left Hand Thread 1 33 DIFFERENTIAL ASSEMBLY AND DRIVE SHAFTS DIFFERENTIAL ASSEMBLY AND DRIVE SHAFTS, rTEM_| COMM. NO. DESCRIPTION (QTY, DIMENSTONSNOTES Note: Quaniities are per axle. 1 | 58084543 | Bevel Gear/Pinion Set - Front Axle 1 (Includes Items 4, 5, 11 & 12) 2 | 58984550 | Bevel Gear/Pinion Set- Rear Axle 1 (Includes Items 4, 5, 11 & 12) | 3. | 58959164 | Bearing Assembly | 2 4 | 58959180 | Lock Washer 1 5s | 58959172 | Ring Nut 1 6 | 58958968 | Oil Seal 1 7 | 58984568 | Bolt 2 8 | NA. | Flange 1 9 | 58984576 | Nut 2 10 | NA. | Shim-2.50mm NA. | Shim-2.60mm NA. | Shim-2.70mm NA. | Shim-2.80mm NA. | Shim-2.90mm N.A. | Shim-3.00mm NA. | Shim-3.10mm NA. | Shim-3.20mm NA. | Shim-3.30mm NA. | Shim-3.40mm | 11 | 58984584 | Spacer 2 1 12 | 58984592 | Spacer -Collapsible 1 13 | 58984600 | Plate - Driving 2 | 14 | 58984618 | Plate 10 | 15 | 58984626 | Plate - Driving 8 16 | 58984634 | Bearing 2] 17 | 58984642 | RingNut 2| 1s | 58984659 | Bolt 2] 19 | 58984667 | Plate - Locking 2 20 | 59095430 | Differential Assembly 1 21 | 59984717 | Bolt 12 22 | 58984725 | Housing -Differential 1 58959255 | Drive Shaft Assembly Axle 2 (Includes Items 23 to 27) 23 | 58984733 | -Body - Central 2 c.4.3 DIFFERENTIAL ASSEMBLY AND DRIVE SHAFTS DIFFERENTIAL ASSEMELY AND DRIVE SHAFTS ITEM | COMM. NO. DESCRIPTION [QTY] DIMENSIONS/NOTES Note: Quantities are per axle. 24 | 58959214 | — -Half Shaft 1| 25 | 59082339 | -Spider 2 26 | 58959248 | -Circlip 16 = 58959222 -Half Shaft - Wheel Side = 28 | 59095448 | O-ring 1 29 NA. Cover I c.4.s WHEEL HUBS AND BRAKES WHEEL HUBS AND BRAKES REM] COMM. NO. DESCRIPTION [OTY[_ DINENSTONSINOTES Note: Quantities are per axle. | 1 | 58984741 | Wheel Hub 2 2 | 58984758 | Plug 2 3. | 58959263 | Seal - Cassette 2 4 | 58959271 | Bearing 4 5 | 58984766 | Plug 2 6 58984774 | Bolt 12 a 58984782 | Washer 12 8 58984790 | Bush 12 9 | 58984808 | Spring 6 | 10 | 58984816 | Bushing Centering 2 11 | 58984824 | Bushing Centering 4 | 12 | 58984832 | Screw 16 13 | 58959313 | Ring 6 14 | 59082354 | Bleed Screw 2 15 | 58984857 | Ring Seal 21 16 58984865 | Wheel Carrier 1 Left Hand - Front Axle Right Hand - Rear Axle 17 | 58984873 | Wheel Carrier 1 Right Hand - Front Axle Left Hand - Rear Axle 18 | 58959321 | Quadring 2 19 | 58959339 | Ring- Antiextrusion 2 20 | 58984881 | Piston - Brake 2 21 | 58959347 | Quadring 2 22 | 58959354 | Ring - Antiextrusion 2 23 | 58959289 | Reaction Plate 2 24 | 58959297 | Brake Dise 2 25 | 58959305 | Reaction Plate 2 26 | 58984899 | Crown Gear 2 27 | 58984907 | Pin 6 28 | 58984915 | Screw 2 29 | 39095455 | Planetary Cartier Assembly 2. | Pin welded to Housing (Includes Items 30 - 36) 30 | 58984964 | -Washer - Thrust 6 C53) WHEEL HUBS AND BRAKES. WHEEL HUBS AND BRAKES [TEM | COMM.NO. DESCRIPTION [QTY|__DIMENSTONSINOTES_|| Note: Quantities are per axle. 31 | 58984956 -Needle Bearing (Supplied in tens) 18 32 | 59082362 Sun Gear 6 33 | 59082370 | -Thrust Washer 6 34 | 59082388 | — -Snap Ring 6 35 | 58985011 | Sleeve 2 36 | 58985029 | — -Snap Ring 2 37 | 58985037 | Thrust Pin 2) 38 | 58959370 | Stud with Collar 4 39 | 59082396 | Screw 4 40 | 58959388 | Stud 12 41 | 59082404 | Washer 16 42 | 58959404 | Nut - Wheel 16 43 | 58950412 | Plug - Oil 2 | 44} NA | Connector-forbleed screw 2 | C55 BRAKE SYSTEM HYDRAULICS BRAKE SYSTEM HYDRAULICS TEM_[ COMIN. NO. DESCRIPTION (QTY, DIMENSIONSNOTES 1 | 59082414 } Brake Pedal Assembly 1| 59082420 | Brake Valve - Less Pedal 1 59102764 | Seal Kit 1 2 | 58985508 | Screw 4 | M8x30mm 3 | 58981846 | Washer- Plain 4 | M8 4 | 58981390 | Nut- Self Lock 4 | M8 5 | 59082438 | Adapter - (Includes item 6) 4 6 | 59082446 | Seal Ring 4 7 | 59082453 | Hose 1 8 | 59082461 | Hose 1 9 | 59082479 | Hose ji 10 | 9082487 | Adapter 12 11 | 9082495 | Seal [2 12 | 58985151 | Switch Block {1 13 | 9082503 | Bracket ja 14 | 59082511 | Bolt | 4 | MoxSOmm 15 | 58960162 | Nut- Self Lock 8 | M6 16 | 58959438 | Switch -Brake Lights and Transmission 2 Dump Circuit 17 | 59082529 | Accumulator 1 18, 59082537 | Adapter 1 19 59082545 | Adapter - Tee 1 20 | 59082552 | Hose 1 21 | 59082560 | Hose 1 22 | 59082578 | Adapter - Tee 1 23 | 58982018 | Screw 9 | M8x 16mm 24 | 58981713 | Washer - Spring 9 | MB 25 | 59082586 | Hose 1 26 | 59082594 | Adapter (Includes Item 27) 2 27 | 59083402 | -Nut- Lock 2 28 | 59083410 | Adapter - Tee 2 29 | 59083428 | Hose ja 30 | 59083436 | Hose i 31 | 58985235 | Adapter {4 32 59083444 | Seal-Bonded = 33 | 59083451 | Hose 1 34 | 59083469 | Hose 2 C63 BRAKE SYSTEMHYDRAULICS BRAKE SYSTEM HYDRAULICS ITEM | COMM. NO- DESCRIPTION (QTY, DIMENSIONS/NOTES 35 | 59083477 | Clip-Hose 4 36 | NA. | Screw-Set | 2 | Mex4smm 37 58981838 | Washer-Plain 12 | M16 38 58981705 | Washer - Spring 8 | M6 39 | 59070607 | Cover 4 40 | 59083485 | Clamp Assembly - Hose 4} 41 | 59083782 | Priority Valve Assembly 1 59083501 | -Seal Kit 1 42 | 59083519 | Switch - Brake Pressure 1 43 | 59083527 | Pipe Assembly Ja 44 | 59083535 | Adapter - Tee 1 45 | 59083543 ) Adapter 1 46 | 59083550 | Seal - Bonded 1 47 | 59083568 | SealRing-HoseEnd ar | M16 48 59083576 | Seal Ring-HoseEnd at) M14 49 59083584 | Seal Ring-Hose End at | M12 50 | 59083592 | Seal Ring-HoseEnd air | M18 C65 KING BRAKE - CALIPER PARKING BRAKE - CALIPER, [TEM | COMM. NO. DESCRIPTION vou [OT] _DINENSTONSNOTES 1 | 59083600 | Bracket - Caliper Mounting 1 2 | 59083618 | Pin - Mounting 2 3. | 59083626 | Circlip 4 4 | 59083634 | Bolt - Verbus 7 5 | 59083642 | Caliper Assembly 1 6 | 59083659 | Cover - Carrier Side 1 7 | 59083667 | Pad Assembly 2 8 | 59083675 | Cover - Cam Side 1 9 | 59083683 | Pin - Push 2 10 | 59083691 | Bolt 3 11 | 59083709 | Cam it 12 | 59083717 | Lever i 13 | 59083725 | Washer i 14 | 59083733 | Nut Assembly 1 15 | 59083741 | Pin - Split 1 16 | 59083758 | Bush 1 17 | 59083766 } Bracket - Cable Reaction i 18 | ssos2s44 | Disc i 73 PARKING BRAKE - ASSEMBLY. PARKING BRAKE - ASSEMBLY ITEM _| COMM. NO. DESCRIPTION [QTY DIMENSIONS/NOTES | 1 | 58958463 | Hand Grip la 2 | 58958455 | Parking Brake Assembly - (Includes Item 1) 1 | = NSS. Clevis Pin (Included with Item 17) 1 | 4 | 59095463 | Spacer 3 5 58980764 | Spacer 2 6 58980756 | Bracket - Switch 1 7 | 58958471 | Switch - Brake Warning 1 8 | 58982737 | Washer - Shakeproof 1/38 9 | 58981457 | Nut-Thin 1 | 38 unc 10 | 58982109 | Screw 3 | M10x50mm 11 | 59083774 | Cable Assembly (Includes Items 19 and 20) | 12 | NSS. | Washer 2] 13 58958505 | Clevis Assembly, 1 14 NSS. Clevis Pin 1 = 58982711 | Washer-Plain 2 | 5N6 16 | NSS. | Split Pin (Included with Item 17) 2 | 17 | $8958497 | Clevis Assembly (Includes Items 3 and 16) 1 18, 58980780 | Abutment 2 19 58982653 | Washer - Shakeproof 2) 716 20 58982612 | Nut- Thin 3 | 7/16 unt 21 | 58981440 | Nut- Thin 2 | 5/16 unt C83 STEERING SYSTEM INSTALLATION STEERING SYSTEM INSTALLATION TEM] COMM, NO. DESCRIPTION [QTY] DIMENSTONSINOTES 1 | 59083782 | Priority Valve Assembly 1 - | 9083501 | Seal Kit 2 | soogsa71 | Adapter 1 3 | 59095489 | Seal Ring 1 4 | 58985615 | Adapter - Test Point 1 5 | 59095497 | Hose Assembly 1 6 | 59095471 | Adapter 1 7 | 59082081 | SealRing 4 8 | 59082073 | Adapter 1 9 | 59095489 | Seal Ring 1 10 | 59083808 | Hose Assembly 1 11 | 59083816 | Steering Hand Pump Assembly 1 12 | 59095505 | Adapter 1 13 | 59082495 | Seal Ring 1 14 | 59082537 | Adapter 3 15 | 59083824 | Hose Assembly 1 16 | 59095513 | Adapter 5 17 | 59095521 | Seat Ring 3 | 18 | 59083832 | Hose Assembly 1 19 | 59083527 | Pipe Assembly | 20 | 58959560 | Valve Assembly - Steer Mode 1 21 | 58985532 | Sub Plate 1 22 | 58985524 | Bracket 1 23 | 58981986 | Screw -Set 2 | M6x25mm 24 | 58981838 | Washer -Plain 4 | M6 25 | 58960162 | Nut- Self Lock 2 | M6 26 | 58985367 | Screw -Set 2 | M8x35mm | 27 | 58981390 | Nut- Self Lock 2 | Ms 28 | 58982216 | Screw -Caphead 4 | M5x50mm 29 | 59083543 | Adapter 4 30 | 59083550 | SealRing 4 31 | 59095539 | Adapter 1 32 | 59095547 | Adapter 1 33 | 59083840 | Hose Assembly 1 34 | 59083857 | Hose Assembly 1 DAs STEERING SYSTEM INSTALLATION STEERING SYSTEM INSTALLATION TEM_| COMM. NO. DESCRIPTION |QT¥|__DIMENSIONSINOTES 35 | 59083865 | Hose Assembly 1 36 | 59083873 | Hose Assembly 1 37 | 59071456 | Steering Cylinder - Front & Rear 1 38 | 59083584 | Seal Ring - Hose End AVR| M12 39 | 59083568 | Seal Ring - Hose End AVR| M16 40 | 59084558 | Seal Ring - Hose End AIR| DAS STEERING CONTROLS INSTALLATION STEERING CONTROLS INSTALLATION [TEM | COMM. NO. DESCRIPTION QT DIMENSIONS/NOTES | 1 | 59083899 | Steering Wheel Assembly (Includes Items 2 | 1 and 3) es 59095554 1 3 | 58959586 1 4 | 58985839 1 5 | 59083907 | Steering Column - Upper 1 6 58982018 | Screw 4 | M8xl6mm 7 | 58981390 | Nut- Self Lock 4 | Ms 8 | 58959578 | Joint-Universal 1 9 | 58985367 | Screw 2 | M8x35mm 10 58985870 | Steering Column - Lower 1 ul NA. Screw 2 | M10x20mm 12 | 58961160 | Washer - Spring 2 | MIO 13 | 58981408 | Nut - Self Lock 2 | M10 14 | 58981853 | Washer- Plain 4 | M10 15 | 59095562 | Spacer 2 16 58985862 | Stud 2 ai 59083915 | Manifold Assembly (Includes Item 18) = 18 59083923 -Seal Ring and Bolt Kit L 19 | 59083816 | Orbitrol Assembly 1 20 | 58959594 | Seal Kit p23 CHASSIS ASSEMBLY CHASSIS ASSEMBLY TEM [COMM.NO- DESCRIPTION [QTY] DIMENSTONSINOTES | 1 | NSV.A | Chassis Assembly 1 2 NA. | Ballast Weight-Rear 1 3 N.A. | Ballast Weight-RearLeft Hand 1 4 NA. | Ballast Weight-RearRight Hard 1 5 NA | Bolt 4 | M24x90mm 6 NA. | Washer- Spring 4 | M24 a NA | Bracket-Towing 1 8 NA | Bolt 2 | M20x 130mm 9 NA. | Washer-Plain 2 | M20 10 | 58981432 } Nut - Self Lock 2 | M20 n NA. | Cover-Propshaft 1 12 | 58982026 } Screw 6 | M8x20mm 13 | 58981713 | Washer-Spring 12 | M8 14 | 58985987 | Washer - Plain 12| M8 15. | NA. | Cover-TransmissionFront 1 16 | 58982121 | Screw 2 | MI2x25mm 17 | NA. | Cover-Chassis Front 1 18 | sseszo1s | Screw 4 | M8x 16mm 19 | 58986050 } Buffer - Rubber ja 20 | 58982091 | Screw Set 3 | M10x40mm 21 | 58961160 | Washer - Spring 5 | mio | | 22 | 58981853 | Washer - Plain 3 | M10 23 | 58986019 | Pad - Axle Mounting 2 24 | 58981630 | Bolt 8 | M20x250mm 25 | 58981895 | Washer - Plain 16 | M20 26 | 58981432 | Nut - Self Lock 8 | M20 27| NA | Step-Cab 1 28 | NA | Screw 2 | M12x40mm 29 | 58981416 | Nut - Self Lock 2 | M12 30] NA | Bracket-HoseRetaining 1 31 | 58985367 | Screw 1 | M8x35mm 32. | NA | Cover-TransmissionMiddle 1 33 | 58981861 | Washer - Plain 2 | MI2 34 | 58981739 | Washer - Spring 2 | M2 { 35 | 59083949 | Pin - Pivot - Telescopic Arm To Chassis 1 CHASSIS ASSEMBLY Els CHASSIS ASSEMBLY COMM. NO. | DESCRIPTION |QTY, _DIMENSIONS/NOTES 36 | 58982121 | Screw 3 | MI2x2smm 37 NA Cover - Under Cab 1 38 58982398 | Nut - Self Lock 2 | 1/2 unf 39 | 59083956 | Pin - Pivot - Lift Cylinder to Chassis jt 40 | 58093964 | Pin - Pivot - Compensating To Chassis 1 41 | NA | Bracket-RearLightMounting 2 42} NA | Bot 2 | Wunfx 21/2 43.| NA | Washer-Plain-Large 4} u2 44] NA | Washer-Rubber 2 45 59084244 | Washer - Support 2 46 59083477 | Clip 2 47 | 58981911 | Washer - Plain 1/2 2 48 | NA. | Ballast(Applicable VR522) 2 N.A.__ | Ballast(Applicable VR524) 4 COVERS AND PANELS INSTALLATION COVERS AND PANELS INSTALLATION [TEM | COMM. NO. DESCRIPTION QT" DIMENSIONS/NOTES 1 59095570 | Hood 1 2 | 59083980 | Grill - Hood 1 3. | 59083998 | Molding - Hood ji 4 | 59084004 | Hinge Assembly 2 5 | 58981994 | Screw 6 | M6x30mm 6 | 58981838 | Washer-Plain 24) M6 7 | 58981978 | Screw 6 | M6x20mm 8 | 58960162 | Nut- Self Lock 16 | M6 9 NA, Bolt 4 | M6x40mm 10 58981317 | Nut - Plain 14 | M6 11 | 58981705 | Washer - Spring 22 | M6 12 | 58981838 | Washer - Plain 22} M6 13 | 58959719 | Buffer - Rubber \2 14 | 58986118 | Handle 2 15 | 58982224 | Screw - Caphead | 4 | Mox25mm 16 NA. Keep Plate 2 17 59084012 | Latch - Key Lockable. 1 18 | 59084020 | Latch - Standard 1 1 NA. Bracket- Latch Mounting, 1 20 NA. Screw 4 | MS5x10mm as 58981820 | Washer - Plain 24| MS 22 | 58081374 | Nut - Self Lock 12| Ms 23) NA. | Screw 8 | MSx14mm 24 | 58981986 | Screw 4 | Mox25mm 25 | 59084038 | Strut - Gas 1 59084046 | Strut - Gas - Mechanical Locking 1 26 | 58981325 | Nut-Plain 6 | M8 27 | 58981713 | Washer-Spring 4 | Ms 28 | NSV.A. | Tank -Fuel and Hydraulic 1 29 NA, Cover ~Tank - 30 59084053 | Lock - Cover 31 58982034 | Screw = | M8x25mm_ 32 | 58981846 | Washer - Plain 20 | M8 33 | 58982000 | Screw 1) M8x 15mm 34 | 58981390 | Nut - Self Lock 9 | M8 35 | 59084061 | Pivot- Stay 1} B23 COVERS AND PANELS INSTALLATION COVERS AND PANELS INSTALLATION TEM [ COMM. NO- DESCRIPTION [QTY|_DIMENSTONSINOTES 36 | 59084079 | Stay - ‘Tank Cover 1 37 | 59081638 | Handle -Tee 1 38.) NA. | Grommet 1 39 | NA. | Clip-Stay Retainer 1 40 58959719 | Buffer-Rubber 2 4 NA. Bracket-Hinge 2] 42 | 58985508 | Screw 4 M8x30mm, 43 59095588 | Bushing - Nylon (4 44 59084103 | Wing - Rear Offside j 1 59084111 | Wing - Rear Nearside 1 45 | 59084129 | Wing - Front Offside 1 59084137 | Wing - Front Nearside 1 46 | 58959917 | Screw 8 | M10x25mm 47 | 58961160 | Washer - Spring 8 | M10 48 | 58981853 | Washer - Plain 8 | M10 49 59082156 | Bolt 2 | M12x60mm 50 58981861 | Washer - Plain 13 | M12 SL 58982121 | Screw 3 | M12x25mm 52 | 58981739 | Washer - Spring 3 | M2 53] NA. | Bracket-HeadlightMounting 2 54 | 58989104 | Headlight Assembly - Right Hand i Mount Left Hand Dip | 58989112 | Headlight Assembly - Left Hand 1 | Mount Left Hand Dip 55 | 58986712 | Mirror Support Arm 1 56 | 58959826 | Mirror 1] 57 | 58986704 | Mirror Glass - Large 1] 58 | 58986696 | Mirror Glass - Small 1] 59 | 59084145 | Radiator Molding | 60 | 59084152 | Seal - Rubber | 61 | 59095596 | Reflector - Red 2| 62 | NA. | Screw-Cheese Head 4 | M5x16mm 63 | 58981374 | Nut - Self Lock 4 | MS 64 | 58981820 | Washer - Plain 4 | M5 E25 CAB ASSEMBLY £32 CAB ASSEMBLY SEM” COMM. No. DESCRIPTION (QTY|_ DIMENSIONSNOTES 1 | NSV.A. | Cab Assembly (Includes Items 2 - 44) 1 2 NA. -Roof Assembly 1 3 | 59095604 | — -Window Rear 1 4} 59084160 | -Wiper Motor - Rear 1 s | 59084178 | -Wiper Arm 1 6 | 58988825 | Wiper Blade 1 7 NA. -Hinge Assembly - Rear Window 2 8 | 58985474 | -Screw - Slotted 6 | M8x20mm 9 | 58986274 | -Grommet 2 10 | 58981846 | -Washer - Plain 3 | M8 11 | 58981390 | -Nut- Self Lock 3 | M8 12) NA Plate - Tapped 2 13 | 58986480 | Catch Assembly 2 14 NA. -Pin - Spirol 2 15 | 58986506 | -Pin - Release \2 16 | s8os6si4 | -Clip 2 17 | 58986696 | -Catch - Door Retainer - Female 1 18 | 58985482 | -Screw - Csk. 2 | M6x30mm 19 | 98980035 | -Washer - Plain © | Mo 20 | 58960162 | -Nut- Self Lock 5 | M6 21 | 39071902 | -Door Assembly - Upper (Includes Items 22 - 26 and glass) 1 22 | 59084186 -Catch - Door Retainer - Male 1 2 | NA Catch - Upper Door 1 mM) NA. “Screw - Csk. 4 | MSx10mm 25 | 58981374 “Nut - Self Lock 4 | Ms | 26 | NA. -Grease Nipple 4 27 | 59095612 | Door Assembly - Lower 1 (Includes Items 28 - 34) oa | NA Plate - Strap Retainer 1 29 | 58981960 -Screw 5 | M6x 6mm | 30 | s9084194 -Handle - Outer (Includes Key) 1 59072553, -Key - Cab Door 1 31 | 58981705 -Washer - Spring 3 | M6 22 NA -Grommet 1 33 | 9084202 -Handle - Inner - Includes Catch 1 34] NAL “Screw - Csk. 1 | M6x25mm B33 CAB ASSEMBLY CAB ASSEMBLY TEM_| COMM. NO. DESCRIPTION [QTY,_DIMENSIONSNOTES 35 | 59084210 | — -Strap - Door Retainer 1 36 | 58960154 | — -Screw - Csk. 2 | M6x20mm 37 | 58986555 | -Staple - Door Strap 1 38 | 59084228 | -Stud - Door Catch 1 39 | 58981861 | -Washer - Plain 2 | Mio 40 | 58981341 | -Nut- Plain 1 | Mio 4 NA. ~Cover - Seat Box 1| 42 | 59045047 | -Wiper Motor - Front 1 43 | 58988791 | -Wiper Arm 1 44 | 58988825 | -Wiper Blade 1 45 | 59084236 | Mirror - Interior }1 46 NA. Screw - Self Tapping }2 49 | 58981853 | Washer - Plain 8 | M10 50 | 58981408 | Nut - Self Lock 8 | Mio 51 | 58981663 | Bolt 4 | M16x90mm(10.9 grade) 52 | 58981887 | Washer- Plain 4 | M16 53 | 58959644 | Mounting - Flexible Cab 4 54 | 59084244 | Washer- Rebound 4 55 | 58986001 | Nut - Plain 8 | M16 (10.9 Grade) 56.| NA. | StikerCam 1 E35 CAB TRIM AND WINDOWS CAB TRIM AND WINDOWS FEM _[ COMMNO- DESCRIPTION [QTY DIMENSIONSNOTES | = 1 59084087 | Trim Kit (Includes Items 1 - 6) | i. | 1 NA

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