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Combined H2 O and CO2 reforming of CH4 over Ce-promoted Ni/Al2 O3 catalyst for
gas to liquid (GTL) process: Enhancement of Ni–CeO2 interaction
Kee Young Koo a , Hyun-Seog Roh b,∗∗ , Un Ho Jung a , Wang Lai Yoon a,∗
a
Hydrogen Energy Research Center, Korea Institute of Energy Research(KIER), 71-2, Jang-dong, Yuseong-gu, Daejeon 305-343, Republic of Korea
b
Department of Environmental Engineering, Yonsei University, 234, Maeji, Heungeop, Wonju, Gangwon-do 220-710, Republic of Korea
a r t i c l e i n f o a b s t r a c t
Article history: The effect of Ni–Ce loading method on the catalytic activity and coke formation over Ce-promoted
Received 31 May 2011 Ni/Al2 O3 catalysts was investigated in combined steam and carbon dioxide reforming of methane
Received in revised form 15 July 2011 (CSCRM) to produce synthesis gas with a H2 /CO ratio of 2 for gas to liquid (GTL) process.
Accepted 24 July 2011
12 wt%Ni–6 wt%Ce/Al2 O3 catalysts prepared by a co-impregnation method exhibited higher catalytic per-
Available online 20 August 2011
formance and less coke formation than 12 wt%Ni/6 wt%Ce/Al2 O3 and 6 wt%Ce/12 wt%Ni/Al2 O3 catalysts
prepared by a sequential impregnation method due to the improvement of Ni dispersion and high oxygen
Keywords:
storage capacity resulting from the intimate contact between Ni and CeO2 on the surface of the catalyst.
Gas to liquid (GTL)
Synthesis gas © 2011 Elsevier B.V. All rights reserved.
Combined steam and carbon dioxide
reforming of methane
Ni–CeO2 intimate contact
Coke resistance
1. Introduction property [11]. The reduced CeO2−x accelerates the transfer of acti-
vated oxygen from H2 O and CO2 to the catalyst surface on which
Gas to liquid (GTL) process has been considered as an alternative the coke is gasified into CO, CO2 and H2 [12,13]. In particular, the
energy technology to produce the clean synthetic oil from natural close contact between Ni and CeO2 by formation of Ni–CeO2 solid
gas [1]. In GTL process, it is necessary to develop an economical solution enhances the ability of activated oxygen transfer and Ni
and efficient process for synthesis gas production which accounts dispersion resulting in a high catalytic activity and coke resistance
for about 60% of total capital cost [2]. In addition, it is required to [14]. It is known that methodologies of catalyst preparation and
prepare the syngas with various H2 /CO ratios according to the tar- procedure of active metal loading have a significant effect on the
get process such as oxo-synthesis and Fishcer–Tropsch [3]. In the physicochemical properties of catalysts, the catalytic activity and
light of this point, combined steam and carbon dioxide reforming of stability [15]. Generally, the catalyst with high specific surface
methane (CSCRM) has received considerable interest from indus- area and large pore size exhibits good catalytic activity and sta-
try for syngas production [4,5]. The most important advantage of bility resulting from high dispersion of active sites on the surface
CSCRM is an available process to produce syngas with a flexible [16–18]. Potdar et al. [16] reported that Ni/Ce0.8 Zr0.2 O2 catalyst
H2 /CO ratio without additional units by adjusting the feed ratio of prepared by co-precipitation/digestion method showed good cat-
H2 O and CO2 [6,7]. However, it is necessary to develop a reforming alytic activity and high coke resistance compared that of catalyst
catalyst with good activity and high coke resistance. prepared by impregnation method in carbon dioxide reforming of
In general, Ni-based catalysts are faced with some barriers of methane (CRM). It is due to the fact that a large surface area and
Ni sintering and coke formation which result in the rapid cata- high metal dispersion result in the improvement of oxygen storage
lyst deactivation under reaction conditions at low H2 O/CH4 ratio capacity/mobility and the strong metal to support interaction.
[8–10]. Hence, it is necessary to develop Ni catalysts with high coke Chen et al. [17] reported that in Ni/CeO2 –Al2 O3 catalysts prepared
resistance. The CeO2 has been added as a promoter which improves by different drying procedures of sol–gel process, aerogel catalysts
the strong metal to support interaction (SMSI) and removes the exhibited high catalytic performance and good resistance to
surface coke by supplying active oxygen species due to the redox sintering at high reaction temperature compared that of xerogel
catalysts in CRM owing to the large surface area and pore size and
high metal dispersion. Özkara-Aydinoğlu et al. [18] reported that
∗ Corresponding author. Fax: +82 42 860 3739. the impregnation strategy has a significant effect on the catalytic
∗∗ Corresponding author. Fax: +82 33 763 5224. activity and stability of 1 wt%Ce–1 wt%Pt/ZrO2 catalysts in CRM.
E-mail addresses: hsroh@yonsei.ac.kr (H.-S. Roh), wlyoon@kier.re.kr (W.L. Yoon). The catalysts prepared by co-impregnation had strong surface
0920-5861/$ – see front matter © 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.cattod.2011.07.027
K.Y. Koo et al. / Catalysis Today 185 (2012) 126–130 127
: α-A2O3
: NiO
: CeO2
H2 consumption (a.u.)
Intenstiy (a.u.)
Ce/Ni/Al2O3
Ni-Ce/Al2O3
Ni/Ce/Al2O3 Ni/Ce/Al2O3
Ce/Ni/Al2O3
Ni-Ce/Al2O3
Ce/Al2O3
Ni/Al2O3 Ni/Al2O3
20 40 60 80 100
2θ (degree) 100 200 300 400 500 600 700 800 900
o
Temperature ( C)
Fig. 1. XRD patterns of Ce-promoted Ni/Al2 O3 catalysts with preparation methods.
Fig. 2. TPR patterns of Ce-promoted Ni/Al2 O3 catalysts with preparation methods.
40 12%Ni/Al2O3
2. Experimental
Table 1
Characteristics of Ce-promoted Ni/Al2 O3 catalysts.
Catalyst Crystallite size (nm) Lattice parameter (Å) BET surface Ni surface area Ni dispersion Reduction
area (m2 /g) (m2 /g)a (%)a degree (%)b
NiO CeO2 Ni Ce
H2 -chemisorption was performed by using pulse technique to results, the feed ratio was fixed to obtain the syngas with a H2 /CO
identify the metallic dispersion and metal surface area in a BEL- ratio of 2, which is suitable for F.-T. synthesis [20]. Before the
METAL-3 (BEL Japan, Inc.). The sample of 50 mg was reduced in reaction, the catalyst diluted with MgAl2 O4 was reduced at 700 ◦ C
H2 flow at 700 ◦ C for 1 h. The sample was purged at 700 ◦ C for 1 h for 1 h under 10% H2 /N2 . Steam was fed by vaporizing deionized
in He flow and cooled to 50 ◦ C. A hydrogen pulse (20% H2 /Ar) was water at 150 ◦ C upstream of the reactor. The effluent was analyzed
injected into the catalyst. Temperature programmed reduction by an on-line micro gas chromatography (Agilent 3000) equipped
(TPR, Micromeritics, Autochem 2910) was carried out to identify with a TCD detector.
the reduction temperature and H2 consumption of catalysts. The
sample of 0.1 g in a quartz reactor was pre-treated with He gas at
3. Results and discussion
250 ◦ C for 1 h, then cooled down to 50 ◦ C, and then re-heated by an
electrical furnace at a heating rate of 20 ◦ C/min from 100 to 1000 ◦ C
3.1. Catalyst characterization
under 10% H2 in Ar gas. The scanning electron microscopy (SEM,
Philips XL30SREG) and transmission electron microscopy (TEM, FEI,
Fig. 1 depicts XRD patterns of Ce-promoted Ni/Al2 O3 catalysts
TECNAI F30 S-Twin) were carried out to identify the morphology,
with preparation methods. XRD patterns are in good agreement
coke formation and elemental mapping images of used catalysts.
with characteristic peaks of CeO2 and NiO. All characteristic reflec-
tions of CeO2 are present at 28.5◦ , 33.3◦ , 47.5◦ and 56.4◦ , which
2.3. Catalyst reaction correspond to fluorite structure with (1 1 1), (2 0 0), (2 2 0), and
(3 1 1) planes [21]. NiO shows four major peaks at 2 values equal to
The CSCRM was performed with the feed ratio of 37.3◦ , 43.4◦ , 62.9◦ and 75.5◦ . The intensity of NiO diffraction peaks
CH4 :H2 O:CO2 :N2 = 1.0:0.8:0.4:1.0 at the space velocity of in Ce-promoted catalyst decreases, indicating that ceria improves
530,000 ml/gcat h from 750 to 650 ◦ C. According to our previous the Ni dispersion over support.
Fig. 4. SEM images of used catalysts; (a) Ni–Ce/Al2 O3 , (b) Ni/Ce/Al2 O3 , (c) Ce/Ni/Al2 O3 and (d) Ni/Al2 O3 (reaction condition: GHSV = 530,000 ml/h gcat , 650 ◦ C,
CH4 :H2 O:CO2 :N2 = 1.0:0.8:0.4:1.0).
K.Y. Koo et al. / Catalysis Today 185 (2012) 126–130 129
Table 2
Comparison of reaction results over Ce-promoted Ni/Al2 O3 catalysts at 750 ◦ C.
Catalyst CH4 conversion (%) CO2 conversion (%) H2 yield (%) CO yield (%) H2 /CO