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Catalysis Today 185 (2012) 126–130

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Catalysis Today
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Combined H2 O and CO2 reforming of CH4 over Ce-promoted Ni/Al2 O3 catalyst for
gas to liquid (GTL) process: Enhancement of Ni–CeO2 interaction
Kee Young Koo a , Hyun-Seog Roh b,∗∗ , Un Ho Jung a , Wang Lai Yoon a,∗
a
Hydrogen Energy Research Center, Korea Institute of Energy Research(KIER), 71-2, Jang-dong, Yuseong-gu, Daejeon 305-343, Republic of Korea
b
Department of Environmental Engineering, Yonsei University, 234, Maeji, Heungeop, Wonju, Gangwon-do 220-710, Republic of Korea

a r t i c l e i n f o a b s t r a c t

Article history: The effect of Ni–Ce loading method on the catalytic activity and coke formation over Ce-promoted
Received 31 May 2011 Ni/Al2 O3 catalysts was investigated in combined steam and carbon dioxide reforming of methane
Received in revised form 15 July 2011 (CSCRM) to produce synthesis gas with a H2 /CO ratio of 2 for gas to liquid (GTL) process.
Accepted 24 July 2011
12 wt%Ni–6 wt%Ce/Al2 O3 catalysts prepared by a co-impregnation method exhibited higher catalytic per-
Available online 20 August 2011
formance and less coke formation than 12 wt%Ni/6 wt%Ce/Al2 O3 and 6 wt%Ce/12 wt%Ni/Al2 O3 catalysts
prepared by a sequential impregnation method due to the improvement of Ni dispersion and high oxygen
Keywords:
storage capacity resulting from the intimate contact between Ni and CeO2 on the surface of the catalyst.
Gas to liquid (GTL)
Synthesis gas © 2011 Elsevier B.V. All rights reserved.
Combined steam and carbon dioxide
reforming of methane
Ni–CeO2 intimate contact
Coke resistance

1. Introduction property [11]. The reduced CeO2−x accelerates the transfer of acti-
vated oxygen from H2 O and CO2 to the catalyst surface on which
Gas to liquid (GTL) process has been considered as an alternative the coke is gasified into CO, CO2 and H2 [12,13]. In particular, the
energy technology to produce the clean synthetic oil from natural close contact between Ni and CeO2 by formation of Ni–CeO2 solid
gas [1]. In GTL process, it is necessary to develop an economical solution enhances the ability of activated oxygen transfer and Ni
and efficient process for synthesis gas production which accounts dispersion resulting in a high catalytic activity and coke resistance
for about 60% of total capital cost [2]. In addition, it is required to [14]. It is known that methodologies of catalyst preparation and
prepare the syngas with various H2 /CO ratios according to the tar- procedure of active metal loading have a significant effect on the
get process such as oxo-synthesis and Fishcer–Tropsch [3]. In the physicochemical properties of catalysts, the catalytic activity and
light of this point, combined steam and carbon dioxide reforming of stability [15]. Generally, the catalyst with high specific surface
methane (CSCRM) has received considerable interest from indus- area and large pore size exhibits good catalytic activity and sta-
try for syngas production [4,5]. The most important advantage of bility resulting from high dispersion of active sites on the surface
CSCRM is an available process to produce syngas with a flexible [16–18]. Potdar et al. [16] reported that Ni/Ce0.8 Zr0.2 O2 catalyst
H2 /CO ratio without additional units by adjusting the feed ratio of prepared by co-precipitation/digestion method showed good cat-
H2 O and CO2 [6,7]. However, it is necessary to develop a reforming alytic activity and high coke resistance compared that of catalyst
catalyst with good activity and high coke resistance. prepared by impregnation method in carbon dioxide reforming of
In general, Ni-based catalysts are faced with some barriers of methane (CRM). It is due to the fact that a large surface area and
Ni sintering and coke formation which result in the rapid cata- high metal dispersion result in the improvement of oxygen storage
lyst deactivation under reaction conditions at low H2 O/CH4 ratio capacity/mobility and the strong metal to support interaction.
[8–10]. Hence, it is necessary to develop Ni catalysts with high coke Chen et al. [17] reported that in Ni/CeO2 –Al2 O3 catalysts prepared
resistance. The CeO2 has been added as a promoter which improves by different drying procedures of sol–gel process, aerogel catalysts
the strong metal to support interaction (SMSI) and removes the exhibited high catalytic performance and good resistance to
surface coke by supplying active oxygen species due to the redox sintering at high reaction temperature compared that of xerogel
catalysts in CRM owing to the large surface area and pore size and
high metal dispersion. Özkara-Aydinoğlu et al. [18] reported that
∗ Corresponding author. Fax: +82 42 860 3739. the impregnation strategy has a significant effect on the catalytic
∗∗ Corresponding author. Fax: +82 33 763 5224. activity and stability of 1 wt%Ce–1 wt%Pt/ZrO2 catalysts in CRM.
E-mail addresses: hsroh@yonsei.ac.kr (H.-S. Roh), wlyoon@kier.re.kr (W.L. Yoon). The catalysts prepared by co-impregnation had strong surface

0920-5861/$ – see front matter © 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.cattod.2011.07.027
K.Y. Koo et al. / Catalysis Today 185 (2012) 126–130 127

: α-A2O3
: NiO
: CeO2

H2 consumption (a.u.)
Intenstiy (a.u.)

Ce/Ni/Al2O3
Ni-Ce/Al2O3

Ni/Ce/Al2O3 Ni/Ce/Al2O3

Ce/Ni/Al2O3
Ni-Ce/Al2O3
Ce/Al2O3

Ni/Al2O3 Ni/Al2O3
20 40 60 80 100
2θ (degree) 100 200 300 400 500 600 700 800 900
o
Temperature ( C)
Fig. 1. XRD patterns of Ce-promoted Ni/Al2 O3 catalysts with preparation methods.
Fig. 2. TPR patterns of Ce-promoted Ni/Al2 O3 catalysts with preparation methods.

interaction between Pt and Ce resulting in a good catalytic activity


and stability. We have also investigated the way to increase the
oxygen storage capacity and transfer rate by maximizing the sur-
face area and contact area between Ni and CeO2 in Ce-promoted a 100
Ni/Al2 O3 for the development of active catalyst with high coke
resistance in CSCRM. In our previous study, it has been reported
that the CeO2 content was optimized to improve the Ni dispersion
and prevent the coke formation in Ni–Ce/Al2 O3 catalyst [19]. 80 12%Ni-6%Ce/Al2O3
CH4 conversion (%)

Based on the results of our previous work, we prepared the Ce-


promoted Ni/Al2 O3 catalysts by different Ni–Ce loading procedures
and investigated the effect of interaction between Ni and Ce on the 60
12%Ni/6%Ce/Al2O3
catalytic performance and coke resistance in CSCRM.

40 12%Ni/Al2O3
2. Experimental

2.1. Catalyst preparation 20

The Ce-promoted catalysts were prepared by three different 6%Ce/12%Ni/Al2O3


ways as follows. First, Ni–Ce was loaded simultaneously by a co- 0
impregnation of Ce(NO3 )3 ·6H2 O (99%, Aldrich) and Ni(NO3 )2 ·6H2 O 0 5 10 15 20
(97%, Junsei) solution on ˛-Al2 O3 (99.9%, high purity chemical). Time on stream (h)
˛-Al2 O3 was employed as a support because it was commonly
used as a support of commercial catalyst. According to our pre-
vious results, the loading amount of Ni and Ce was fixed at 12 wt% b 100
and 6 wt%, respectively [19]. After supports were pre-calcined in
air at 800 ◦ C for 6 h, the Ni and Ce were co-impregnated. The cata-
lysts were calcined in air at 800 ◦ C for 6 h. Second, Ni and Ce were
80
loaded consecutively. The Ce loading was carried out after pre-
CO2 conversion (%)

calcination of supports at 800 ◦ C for 6 h. Ce/Al2 O3 was pre-calcined


again in air at 800 ◦ C for 6 h. Then, Ni was loaded on pre-calcined
60
Ce/Al2 O3 support. The catalysts were calcined in air at 800 ◦ C for 12%Ni-6%Ce/Al2O3
6 h. Third, Ce and Ni were loaded consecutively. The prepared cat-
alysts are denoted as Ni–Ce/Al2 O3 , Ni/Ce/Al2 O3 and Ce/Ni/Al2 O3 ,
40
respectively. Ni/Al2 O3 catalyst without Ce-promotion was used as 12%Ni/6%Ce/Al2O3
a reference.
20 6%Ce/12%Ni/Al2O3
2.2. Characterization
12%Ni/Al2O3
The crystal structure and compositional homogeneity of the 0
prepared catalysts were examined by X-ray diffraction (XRD, 0 5 10 15 20
Rigaku D/Max-III C, CuK˛ radiation). The NiO and CeO2 crystallite Time on stream (h)
size and lattice parameters were estimated by using the Scherrer
equation and a least-square method using the lattice constant Fig. 3. (a) CH4 conversion and (b) CO2 conversion with time on stream (TOS) over
Ce-promoted Ni/Al2 O3 catalysts and Ni/Al2 O3 catalyst in CSCRM (reaction condition:
refinement program of the Rigaku software, respectively. The
GHSV = 530,000 ml/h gcat , 650 ◦ C, CH4 :H2 O:CO2 :N2 = 1.0:0.8:0.4:1.0).
surface area of catalysts was measured by BET (Micromerit-
ics, ASAP 2000) through the nitrogen adsorption at −196 ◦ C.
128 K.Y. Koo et al. / Catalysis Today 185 (2012) 126–130

Table 1
Characteristics of Ce-promoted Ni/Al2 O3 catalysts.

Catalyst Crystallite size (nm) Lattice parameter (Å) BET surface Ni surface area Ni dispersion Reduction
area (m2 /g) (m2 /g)a (%)a degree (%)b
NiO CeO2 Ni Ce

Ni–Ce/Al2 O3 24 14 3.3810 5.4015 9.46 0.99 1.24 98.5


Ni/Ce/Al2 O3 21 17 3.3855 5.4071 5.71 0.45 0.56 79.0
Ce/Ni/Al2 O3 27 13 3.3853 5.4065 6.71 0.37 0.46 82.8
Ni/Al2 O3 32 – 3.3828 – 2.38 0.72 0.90 94.5
Ce/Al2 O3 – 15 – 5.4032 4.54 – – –
a
Estimated from H2 -chemisorption at 50 ◦ C.
b
Calculated from reduction of the catalyst at 700 ◦ C for 1 h.

H2 -chemisorption was performed by using pulse technique to results, the feed ratio was fixed to obtain the syngas with a H2 /CO
identify the metallic dispersion and metal surface area in a BEL- ratio of 2, which is suitable for F.-T. synthesis [20]. Before the
METAL-3 (BEL Japan, Inc.). The sample of 50 mg was reduced in reaction, the catalyst diluted with MgAl2 O4 was reduced at 700 ◦ C
H2 flow at 700 ◦ C for 1 h. The sample was purged at 700 ◦ C for 1 h for 1 h under 10% H2 /N2 . Steam was fed by vaporizing deionized
in He flow and cooled to 50 ◦ C. A hydrogen pulse (20% H2 /Ar) was water at 150 ◦ C upstream of the reactor. The effluent was analyzed
injected into the catalyst. Temperature programmed reduction by an on-line micro gas chromatography (Agilent 3000) equipped
(TPR, Micromeritics, Autochem 2910) was carried out to identify with a TCD detector.
the reduction temperature and H2 consumption of catalysts. The
sample of 0.1 g in a quartz reactor was pre-treated with He gas at
3. Results and discussion
250 ◦ C for 1 h, then cooled down to 50 ◦ C, and then re-heated by an
electrical furnace at a heating rate of 20 ◦ C/min from 100 to 1000 ◦ C
3.1. Catalyst characterization
under 10% H2 in Ar gas. The scanning electron microscopy (SEM,
Philips XL30SREG) and transmission electron microscopy (TEM, FEI,
Fig. 1 depicts XRD patterns of Ce-promoted Ni/Al2 O3 catalysts
TECNAI F30 S-Twin) were carried out to identify the morphology,
with preparation methods. XRD patterns are in good agreement
coke formation and elemental mapping images of used catalysts.
with characteristic peaks of CeO2 and NiO. All characteristic reflec-
tions of CeO2 are present at 28.5◦ , 33.3◦ , 47.5◦ and 56.4◦ , which
2.3. Catalyst reaction correspond to fluorite structure with (1 1 1), (2 0 0), (2 2 0), and
(3 1 1) planes [21]. NiO shows four major peaks at 2 values equal to
The CSCRM was performed with the feed ratio of 37.3◦ , 43.4◦ , 62.9◦ and 75.5◦ . The intensity of NiO diffraction peaks
CH4 :H2 O:CO2 :N2 = 1.0:0.8:0.4:1.0 at the space velocity of in Ce-promoted catalyst decreases, indicating that ceria improves
530,000 ml/gcat h from 750 to 650 ◦ C. According to our previous the Ni dispersion over support.

Fig. 4. SEM images of used catalysts; (a) Ni–Ce/Al2 O3 , (b) Ni/Ce/Al2 O3 , (c) Ce/Ni/Al2 O3 and (d) Ni/Al2 O3 (reaction condition: GHSV = 530,000 ml/h gcat , 650 ◦ C,
CH4 :H2 O:CO2 :N2 = 1.0:0.8:0.4:1.0).
K.Y. Koo et al. / Catalysis Today 185 (2012) 126–130 129

Table 1 summarizes the characteristics of Ce-promoted Ni/Al2 O3


catalysts with preparation methods. The NiO crystallite size of
Ni/Al2 O3 without Ce is 32 nm, indicating that the NiO crystallite
size of this catalyst is larger than those of Ce-promoted Ni/Al2 O3
catalysts. In addition, NiO crystallite sizes of Ni–Ce/Al2 O3 and
Ni/Ce/Al2 O3 are smaller than that of Ce/Ni/Al2 O3 .
The lattice parameter of Ce in Ni–Ce/Al2 O3 catalyst (5.4015 Å)
is smaller than that of Ce/Al2 O3 support (5.4032 Å) because the
Ni2+ ion incorporates into the Ce lattice resulting in the formation
of Ni–CeO2 solid solution. Shan et al. [22] demonstrated that the
formation of NiOx –CeO2 solid solution is ascribed to the Ni2+ ion
incorporation into the CeO2 lattice by considering the fact that the
radius of Ni2+ (0.072 nm) is smaller than that of Ce4+ ion (0.101 nm).
In addition, the lattice parameter of Ce in the catalyst prepared
by a co-impregnation method is smaller than that in the catalysts
prepared by consecutive impregnation methods. It implies that
a co-impregnation method is more favorable to the formation of
Ni–CeO2 solid solution than a consecutive impregnation method. In
another word, for the co-impregnated Ni–Ce/Al2 O3 catalyst, highly
dispersed Ni crystallites are in intimate contact with CeO2 crystal-
lites due to the formation of Ni–CeO2 solid solution. It is reported
that the preparation method has a significant effect on the struc-
tural property related to the formation of Ni–CeO2 solid solution
[23].
Generally, the large BET surface area and Ni surface area are
beneficial to the increase of metal dispersion. In addition, the sur-
face area of CeO2 catalyst has relevance to the redox property
and catalytic performance [24]. As expected, the co-impregnated
Ni–Ce/Al2 O3 catalyst exhibits higher Ni dispersion and higher
reduction degree than other catalysts prepared by consecutive
impregnation methods owing to the large surface area and the close
contact between Ni and CeO2 in Ni–CeO2 solid solution. From these
results, it is expected that the co-impregnated Ni–Ce/Al2 O3 catalyst
with large surface area and high Ni dispersion should exhibit high
catalytic activity and low coke formation.
Fig. 2 describes TPR patterns of Ce-promoted Ni/Al2 O3 catalysts
with preparation methods. For the Ni–Ce/Al2 O3 catalyst prepared
by a co-impregnation method, the broad reduction peak is present
between 350 and 630 ◦ C. It is known that the peak appearing at low
temperature (<350 ◦ C) is assigned to the reduction of the surface
capping oxygen. The reactive surface oxygen which was formed by
lattice distortion when Ni2+ ion incorporates into Ce lattice could
be reduced easily by H2 at low temperature [14,22]. The reduction
peak, appearing at 630 ◦ C, is attributed to the strong interaction
between Ni and CeO2 in Ni–Ce solid solution. By the way, in the
vicinity of 800 ◦ C, the weak reduction peak results from the reduc-
tion of bulk CeO2 from Ce4+ to Ce3+ [25]. It should be noted that
Ce addition enhances the reducibility of catalysts. The reduction
peaks of Ni/Al2 O3 catalyst without Ce addition appear at about
460 and 560 ◦ C [19]. In brief, there is much stronger interaction
between Ni and CeO2 which increases the reducibility due to the
formation of Ni–CeO2 solid solution in the catalyst prepared by a
co-impregnation method.
Fig. 5. TEM and elemental mapping images of used catalysts; (a) Ni–Ce/Al2 O3 ,
3.2. Reaction results in CSCRM (b) Ni/Ce/Al2 O3 and (c) Ce/Ni/Al2 O3 (reaction condition: GHSV = 530,000 ml/h gcat ,
650 ◦ C, CH4 :H2 O:CO2 :N2 = 1.0:0.8:0.4:1.0).

Table 2 summarizes the reaction results over Ce-promoted


Ni/Al2 O3 catalysts with preparation methods at the reaction demonstrate that a co-impregnation method enhances the Ni
temperature of 750 ◦ C. The Ni–Ce/Al2 O3 catalyst exhibits higher dispersion and improves reducibility resulting in the high catalytic
catalytic activity than other catalysts. CH4 and CO2 conversion activity.
are close to thermodynamic equilibrium values [19]. The catalytic The catalytic stability test was carried out with time on
activity has good relation with the Ni dispersion [26]. Like the stream (TOS) over Ce-promoted Ni/Al2 O3 catalysts at the low
Ni dispersion data, both CH4 and CO2 conversion decrease in the reaction temperature of 650 ◦ C (Fig. 3). The Ni–Ce/Al2 O3 catalyst
order: Ni–Ce/Al2 O3 > Ni/Ce/Al2 O3 > Ce/Ni/Al2 O3 . In addition, the showed relatively stable activity for 20 h, while Ni/Ce/Al2 O3 and
syngas with a H2 /CO ratio of 2.0, which is suitable to F.-T. synthe- Ce/Ni/Al2 O3 catalysts deactivated with TOS. Özkara-Aydinoğlu
sis, was obtained in CSCRM. As previously stated, reaction results et al. [18] explained that sequentially impregnated Pt–Ce/ZrO2
130 K.Y. Koo et al. / Catalysis Today 185 (2012) 126–130

Table 2
Comparison of reaction results over Ce-promoted Ni/Al2 O3 catalysts at 750 ◦ C.

Catalyst CH4 conversion (%) CO2 conversion (%) H2 yield (%) CO yield (%) H2 /CO

Ni–Ce/Al2 O3 90.9 69.2 91.2 90.9 2.0


Ni/Ce/Al2 O3 88.6 68.9 88.1 89.7 2.0
Ce/Ni/Al2 O3 86.6 57.0 87.9 84.2 2.1

catalysts showed lower catalytic activity and stability than Acknowledgement


co-impregnated one because of the formation of fixed Ce site
on the support which results in the limited interaction between This work was supported by Energy and Resources Technology
Pt–Ce precursors. In addition, Ni/Al2 O3 catalyst without CeO2 Development Programs (2006CCC11P011A) under the Ministry of
addition showed lower catalytic performance than Ce-promoted Knowledge Economy, Republic of Korea.
Ni/Al2 O3 catalysts. It suggests that CeO2 promotion improves the
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