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Electric Drives Linear Motion and

and Controls Hydralics Assembly Technologies Pneumatics Service

Tie rod cylinders, Series 523

Technical data
Tie rod cylinders, Series 523
Grey series, 32–125 mm (1 1/4"-5") dia., magnetic piston,
adjustable cushioning

Technical Data
Standard ISO 15552 (ISO 6431, VDMA 24562)
CNOMO / NFE 49-003-1
Working pressure, max. 10 bar (145 psi)
Ambient temperature range -20 °C to +70° C (-4 °F to +158 °F)
Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*
Materials Piston rod Stainless steel (BS 303 S 31)
Piston rod bushing Steel with a PVDF + PTFE bearing surface

Cylinder body Anodized aluminum


End covers Aluminum
Tie-rods Surface treated steel
Nut Surface treated steel
Wiper Polyurethane
Piston 32–63 mm (1 1/4"-2 1/2") dia. polyamide,
80–125 mm (3"-5") dia. Aluminum
Cushioning screws Stainless steel (BS 303 S 31)
Seals Nitrile rubber/Polyurethane
For use between –15 °C and –40 °C (+5 °F and –40 °F) continuously, seals for low temperature
are recommended. Please contact your nearest Bosch Rexroth office.
Application area
This cylinder series is suitable for use when large masses are to be moved or where the stroke
frequency is high: The packaging industry where high frequency and long service life is required,
etc.
Approved by automotive manufacturers.

* Particle size ≤ 5 µm, dew point ≤ 3 °C, oil content ≤ 1 mg/m³

Technical information
Piston Ø [mm] (inch) 32 (1 1/4") 40 (1 1/2") 50 (2") 63 (2 1/2") 80 (3") 100 (4") 125 (5")
Theoretical piston force push stroke [N] 483 754 1178 1870 3016 4712 7363
at 6 bar (87 psi) (lbf) (109) (170) (265) (420) (678) (1059) (1655)
pull stroke [N] 415 633 990 1682 2721 4418 6881
(lbf) (93) (142) (223) (378) (612) (993) (1547)
Cushioning length [mm] 11,5 15,0 17,0 16,5 19,5 19,5 22,0
(inch) (0.5) (0.6) (0.7) (0.6) (0.8) (0.8) (0.9)
Cushioning energy¹) [Nm] 4,8 9,0 15,0 27,0 54,0 88,0 140,0
(in.lbs) (53.0) (80.0) (133.0) (239.0) (478.0) (779.0) (1239,0)
Weight 0 mm stroke [kg] 0,45 0,76 1,10 1,17 2,50 3,70 6,90
(lbs) (0.99) (1.68) (2.43) (2.58) (5.51) (8.16) (15.21)
add. per 100 mm [kg] 0,20 0,29 0,45 0,49 0,78 1,00 1,31
add. per 4" (lbs) (0.44) (0.64) (0.99) (1.08) (1.72) (2.21) (2.89)
¹) Cushioning diagram, see chapter 15.

1
Tie rod cylinders, Series 523
Grey series, 32–125 mm (1 1/4"-5") dia., magnetic piston,
adjustable cushioning

Part no.
Piston dia. [mm] (inch) 32 (1 1/4") 40 (1 1/2") 50 (2") 63 (2 1/2") 80 (3")
Piston rod thread M 10 x 1,25 M 12 x 1,25 M 16 x 1,5 M 16 x 1,5 M 20 x 1,5
Threaded port G1/8 G 1/4 G 1/4 G 3/8 G 3/8
Stroke²)
25 5230030050 5231030050 5232030050 5233030050 5234030050
50 5230030100 5231030100 5232030100 5233030100 5234030100
80 5230030160 5231030160 5232030160 5233030160 5234030160
100 5230030200 5231030200 5232030200 5233030200 5234030200
125 5230030250 5231030250 5232030250 5233030250 5234030250
160 5230030320 5231030320 5232030320 5233030320 5234030320
200 5230030400 5231030400 5232030400 5233030400 5234030400
250 5230030500 5231030500 5232030500 5233030500 5234030500
320 5230030640 5231030640 5232030640 5233030640 5234030640
400 5230030800 5231030800 5232030800 5233030800 5234030800
500 5230031000 5231031000 5232031000 5233031000 5234031000
Rec. max. stroke²) 1600 1900 2100 2500 2800
Piston dia. [mm] (inch) 100 (4") 125 (5")
Piston rod thread M 20 x 1,5 M 27 x 2
Threaded port G 1/2 G 1/2
Stroke²)
25 5235030050 5236030050
50 5235030100 5236030100
80 5235030160 5236030160
100 5235030200 5236030200
125 5235030250 5236030250
160 5235030320 5236030320
200 5235030400 5236030400
250 5235030500 5236030500
320 5235030640 5236030640
400 5235030800 5236030800
500 5235031000 5236031000
Rec. max. stroke²) 2800 2750
Optional strokes: See Ordering system for cylinders in optional design.
²) Longer strokes on request. ³) Intermediate strokes in steps of 5 mm may be delivered. See Ordering system for cylinders in optional design.
Codification par configurateur internet.

2
Tie rod cylinders, Series 523
Grey series, 32–125 mm (1 1/4"-5") dia., magnetic piston,
adjustable cushioning

Accessories (to be ordered separately)


Symbol Type
Piston dia. [mm] (inch) 32 40 50 63
Front or rear flange (MF1/MF2) 5230006012 5231006012 5232006012 5233006012
Angle brackets (MS1) 5230000502 5231000502 5232000502 5233000502
Central male trunnion (MT4) 5230006902 5231006902 5232006902 5233006902
Front or rear pivoted mounting 5230816902 5231816902 5232816902 5233816902
(MT5/MT6)
Rear end cover clevis (MP0) 5230003432 5231003432 5232003432 5233003432
Rear eye with PTFE bushing (MP4) 1827001283 1827001284 1827001285 1827020086
Rear clevis (MP2) 1827001289 1827001290 1827001291 1827001500
Rear eye with rubber bushing (M32) 3683203000 3683204000 3683205000 3683206000
Rear eye with ball joint (M36) 3683603000 3683604000 3683605000 3683606000
Piston dia. [mm] (inch) 80 100 125
Front or rear flange (MF/MF2) 5234006012 5235006012 5236006012
Angle brackets (MS1) 5234000502 5235000502 5236000502
Central male trunnion (MT4) 5234006902 5235006902 5236006902
Front or rear pivoted mounting (MT5/ 5234816902 5235816902 5236816902
MT6)
Rear end cover clevis (MP0) 5234003432 5235003432 5236003432
Rear eye with PTFE bushing (MP4) 1827001287 1827001288 1827004866
Rear clevis (MP2) 1827001293 1827001294 1827004862
Rear eye with rubber bushing (M32) 3683208000 3683210000 –
Rear eye with ball joint (M36) 5234003452 5235003452 5236003452
Piston dia. [mm] (inch) 32–125
Sensor with 2,5 m cable, Reed 2750132310 2750132310
Sensor with 2,5 m cable, PNP 2750131110 2750131110
Sensor mounting for the Grey Series Ø 32–63 2752115000 Ø 80–125 2752135000
(profile version 03)
Piston dia. [mm] (inch) 32 40 50 63
Rod clevis (P1) 1822122024 1822122025 1822122005 1822122005
Rod clevis in stainless steel (P2) 3590502000 3590504000 3590505000 3590505000
Mounting plate (P3) 5230816002 5231816002 5232816002 5232816002
Ball eye rod end (P4) 1822124003 1822124004 1822124005 1822124005
Flexible coupling (P5) 1826409002 1826409003 1826409004 1826409004
Piston dia. [mm] (inch) 80 100 125
Rod clevis (P1) 1822122004 1822122004 1827001493
Rod clevis in stainless steel (P2) 3590508000 3590508000 -
Mounting plate (P3) 5234816002 5234816002 5236816002
Ball eye rod end (P4) 1822124006 1822124006 1822124013
Flexible coupling (P5) 1826409005 1826409005 1826409006

Seal kit
Symbol Piston dia. 32 (1 1/4") 40 (1 1/2") 50 (2") 63 (2 1/2") 80 (3") 100 (4") 125 (5")
[mm] (inch)

Part no. 0490394303 0490394400 0490394508 0490394605 0490394702 2715534000 2715634000

3
Tie rod cylinders, Series 523
Grey series, 32–125 mm (1 1/4"-5") dia., magnetic piston,
adjustable cushioning

Tolerance Ø 32–50 mm = +2/-0 , Ø 63–125 mm = +2,5/-0


S* = Stroke

Piston B d4 d5 E G L2 L8 L9 L12 P EE KK MM
dia. e 11 g8
[mm]
32 30 36 5,5 49,5 28 15 94 ±0,4 5 6,0 4,0 G 1/8 M 10x1,25 12
40 35 44 5,5 54,5 33 19 105 ±0,7 5 6,5 5,0 G 1/4 M12x1,25 16
50 40 54 7,5 67,0 31 24 106 ±0,7 6 8,0 7,5 G 1/4 M16x1,5 20
63 45 68 7,5 78,0 38 24 121 ±0,8 6 8,0 11,0 G 3/8 M16x1,5 20
80 45 85 9,0 100,0 38 30 128 ±0,8 – 10,0 11,0 G 3/8 M 20x1,5 25
100 55 107 9,0 120,0 42 35 138 ±1,0 – 10,0 17,0 G 1/2 M 20x1,5 25
125 60 131 10,8 145,0 54 45 160 ±1,0 – 13,0 27,5 G 1/2 M 27x2 32

Piston AM BG KV KW PL RT SW TG VA VD WH ZJ
dia. min.
[mm]
32 22 16 17 5,0 16 M6 10 32,5 ±0,5 3,5 4 26 120
40 24 16 18 6,0 17 M6 13 38,0 ±0,5 3,5 4 30 135
50 32 16 24 8,0 16 M8 17 46,5 ±0,6 4,0 4 37 143
63 32 16 24 8,0 19 M8 17 56,5 ±0,7 4,0 4 37 158
80 40 16 30 10,0 19 M 10 22 72,0 ±0,7 4,0 4 46 174
100 40 16 30 10,0 19 M 10 22 89,0 ±0,7 4,0 4 51 189
125 54 20 41 13,5 20 M12 27 110,0 ±1,1 6,0 6 65 225

4
Tie rod cylinders, Series 523
Grey series, 160–320 mm dia.,
adjustable cushioning,with or without magnetic piston

Technical Data
Standard ISO 15552 (ISO 6431, VDMA 24562)
CNOMO / NFE 49-003-1
Working pressure, max 10 bar (145 psi)
Ambient temperature range -15 °C to +70 °C (+5 °F to +158 °F)
Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*
Materials Piston rod Stainless steel (BS 303 S 31)
Cylinder body Anodized aluminum
End covers Aluminum
Seals Nitrile rubber/Polyurethane
Application area
Suitable for all mechanical systems. Approved by automotive manufacturers.

* Particle size ≤ 5 µm, dew point ≤ 3 °C, oil content ≤ 1 mg/m³

Technical information
Piston Ø [mm] 160 200 250 320
Theoretical piston force push stroke [N] 11 834 18 491 28 892 47 338
at 6 bar (87 psi) (lbf) (2660) (4157) (6495) (10640)
pull stroke [N] 11 095 17 752 27 737 45 503
(lbf) (2494) (3991) (6236) (10230)
Cushioning length [mm] 50 50 64 46
Cushioning energy¹) [Nm] 325 550 1000 1190
(in.lbs) (2876) (4868) (8851) (10 532)
Weight 0 mm stroke [kg] 11,6 14,5 30,0 61,4
(lbs) (25.6) (32.0) (66.1) (135.4)
add. per 100 mm [kg] 2,68 3,2 3,8 11,8
add. per 4" (lbs) (5.91) (7.1) (8.4) (26.0)
¹) Cushioning diagram, see chapter 15.

Part no. with magnetic piston


Piston Ø [mm] 160 200 250 320
Piston rod thread M 36 x 2 M 36 x 2 M 42 x 2 M 48 x 2
Threaded port G 3/4 G 3/4 G1 G1
Stroke4)
25 5237030050 5238030050 5239030050 5239035050
50 5237030100 5238030100 5239030100 5239035100
80 5237030160 5238030160 5239030160 5239035160
100 5237030200 5238030200 5239030200 5239035200
125 5237030250 5238030250 5239030250 5239035250
160 5237030320 5238030320 5239030320 5239035320
200 5237030400 5238030400 5239030400 5239035400
250 5237030500 5238030500 5239030500 5239035500
320 5237030640 5238030640 5239030640 5239035640
400 5237030800 5238030800 5239030800 5239035800
500 5237031000 5238031000 5239031000 5239036000
Optional²) 523 703 xxx 02) 523 803 xxx 02) 523 903 xxx 02) 523 903 xxx 0 5)
Rec. max. stroke³) 2700 2700 1995 1995
²) Stroke is given in mm/5, for example 30 mm = 006. ³) Longer strokes on request.
4) Intermediate strokes in steps of 5 mm may be delivered. 5) Stroke is given in mm/5 + 500, for example 30 mm = 506.

1
Tie rod cylinders, Series 523
Grey series, 160–320 mm dia.,
adjustable cushioning,with or without magnetic piston

Part no. without magnetic piston


Piston Ø [mm] 160 200 250 320
Piston rod thread M 36 x 2 M 36 x 2 M 42 x 2 M 48 x 2
Threaded port G 3/4 G 3/4 G1 G1
Stroke4)
25 5237000050 5238000050 5239000050 5239005050
50 5237000100 5238000100 5239000100 5239005100
80 5237000160 5238000160 5239000160 5239005160
100 5237000200 5238000200 5239000200 5239005200
125 5237000250 5238000250 5239000250 5239005250
160 5237000320 5238000320 5239000320 5239005320
200 5237000400 5238000400 5239000400 5239005400
250 5237000500 5238000500 5239000500 5239005500
320 5237000640 5238000640 5239000640 5239005640
400 5237000800 5238000800 5239000800 5239005800
500 5237001000 5238001000 5239001000 5239006000
Optional2) 523 700 xxx 02) 523 800 xxx 02) 523 900 xxx 02) 523 900 xxx 05)
Rec. Max. stroke³) 2700 2700 1995 1995
²) Stroke is given in mm/5, for example 30 mm = 006. ³) Longer strokes on request.
4) Intermediate strokes in steps of 5 mm may be delivered. 5) Stroke is given in mm/5 + 500, for example 30 mm = 506.

Accessories (to be ordered separately)


Symbol Type
Piston dia. [mm] 160 200 250 320
Front or rear flange (MF1/MF2) 5230866002 5230966002 5239006012 5239016012
Angle brackets (MS1) 5237000502 5238000502 5239000502 523 901 050 2
Rear clevis (MP2) 1827004863 1827004864 1827004865 523 981 340 2
Proximity reed switch with LED 8940410612 8940410612 8940410612 8940410612
Connector 8941004702 8941004702 8941004702 8941004702
Clamp for sensor 3220673522 3220673522 3220893502 3220893502
Further sensors ...¹)
Rod clevis (P1) 1827001471 1827001471 1827001472 1827001472

Ball eye rod end (P4) 1824124008 1824124008 1822124009 8958208842

¹) ...see at the product overview.

2
Tie rod cylinders, Series 523
Grey series, 160–320 mm dia.,
adjustable cushioning,with or without magnetic piston

S* = Stroke

Piston AM B BG d4 d5 d9 E EE G KK KV KW L2 L8
dia. AL e 11 ISO 228
[mm]
160 72 65 24 168 14,7 63,0 180 G 3/4 58,0 M36x2 55 18 52,5 180
200 72 75 24 210 14,7 72,0 220 G 3/4 56,5 M36x2 55 18 56,0 180
250 84 90 25 262 20,0 82,5 280 G1 59,5 M42x2 65 21 76,0 200
320 96 110 28 340 24,0 103,0 350 G1 61,5 M48x2 75 24 87,0 220

Piston dia. AL L12 MM PL RT SW SW3 TG VA VD WH ZJ


[mm]
160 16,0 40 35,0 M16 32 27 140 6 6 80 260
200 16,0 40 30,0 M16 32 27 175 6 6 95 275
250 19,5 50 33,0 M20 46 41 220 10 10 105 305
320 23,5 63 34,5 M24 55 50 270 10 12 120 340

3
Tie rod cylinders, Series 523
Grey series, 160–250 mm dia.,

Technical Data
Type Piston cylinder, tie-rod version
Standard VDMA 24562; DIN ISO 6431; NFE 49-003
Working pressure p. max 10 bar (145 psi)
Ambient temperature range -15 °C to +70 °C (+5 °F to +158 °F)
Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*
Material Piston rod X5CrNi18.9
Cylinder body AlMgSi1F28
Covers Al-diecasting
Seals NBR (Nitrile Butadiene Rubber)
Application area
Suitable for all mechanical systems.
Approved by automotive manufactures, ask for special data sheet.

* Particle size ≤ 5 µm, dew point ≤ 3 °C, oil content ≤ 1 mg/m³

Technical information
Piston Ø [mm] 160 200 250
Theoretical piston force push stroke [N] 11 834 18 491 28 892
at 6 bar (87 psi) (lbf) (2660) (4157) (6495)
pull stroke [N] 11 095 17 752 27 737
(lbf) (2494) (3991) (6236)
Cushioning length [mm] 50 50 64
Cushioning energy¹) [Nm] 325 550 1000
(in.lbs) (2876) (4868) (8851)
Weight 0 mm stroke [kg] 11,6 14,5 30,0
(lbs) (25.6) (32.0) (66.1)
add. per 100 mm [kg] 2,68 3,2 3,8
add. per 4" (lbf) (5.91) (7.1) (8.4)
¹) Cushioning diagram see section 15.

Part no. with magnetic piston


Piston Ø [mm] 160 200 250
Piston rod thread (KK) M 36 x 2 M 36 x 2 M 42 x 2
Threaded ports (EE)²) G 3/4 G 3/4 G1
Stroke
25 5237630050 5238630050 5239630050
50 5237630100 5238630100 5239630100
80 5237630160 5238630160 5239630160
100 5237630200 5238630200 5239630200
125 5237630250 5238630250 5239630250
160 5237630320 5238630320 5239630320
200 5237630400 5238630400 5239630400
250 5237630500 5238630500 5239630500
320 5237630640 5238630630 5239630640
400 5237630800 5238630800 5239630800
500 5237631000 5238631000 5239631000
Rec. max. stroke¹) 2700 2700 1995
¹) Longer strokes on request.
²) ISO 228/1.

1
Tie rod cylinders, Series 523
Grey series, 160–250 mm dia.,

Part no. without magnetic piston


Piston Ø [mm] 160 200 250
Piston rod thread (KK) M 36 x 2 M 36 x 2 M 42 x 2
Threaded ports (EE)²) G 3/4 G 3/4 G1
Stroke
25 5237600050 5238600050 5239600050
50 5237600100 5238600100 5239600100
80 5237600160 5238600160 5239600160
100 5237600200 5238600200 5239600200
125 5237600250 5238600250 5239600250
160 5237600320 5238600320 5239600320
200 5237600400 5238600400 5239600400
250 5237600500 5238600500 5239600500
320 5237600640 5238600640 5239600640
400 5237600800 5238600800 5239600800
500 5237601000 5238601000 5239601000
Rec. max. stroke¹) 2700 2700 1995
¹) Recommended max. stroke (longer strokes on request).
²) ISO 228/1.

Accessories (to be ordered separately)


Symbol Type
Piston dia. [mm] 160 200 250
Front or rear flange (MF1/MF2) 5230866002 5230966002 5239006012
Angle brackets (MS1) 5237000502 5238000502 5239000502
Rear clevis (MP2) 1827004863 1827004864 1827004865
Proximity reed switch with LED 8940410612 8940410612 8940410612
Connector 8941004702 8941004702 8941004702
Clamp for sensor 3220673522 3220673522 3220893502
Further sensors ...¹)
Rod clevis (P1) 1827001471 1827001471 1827001472

Ball eye rod end (P4) 1824124008 1824124008 1824124009

¹) ...see at the product overview.

2
Tie rod cylinders, Series 523
Grey series, 160–250 mm dia.,

S* = Stroke

Piston AM B BG d4 E EE G KK KV KW L8 MM PL RT
dia. AL e 11 ISO 228
[mm]
160 72 65 24 168 180 G 3/4 58,0 M36x2 55 18 180 40 35 M16
200 72 75 24 210 220 G 3/4 56,5 M36x2 55 18 180 40 30 M16
250 84 90 25 262 280 G1 59,5 M42x2 65 21 200 50 33 M 20

Piston SW SW 1 TD TG TL TM TT UW WH WH 1 XV XV ZJ
dia. AL e9 min. max.
[mm]
160 32 27 32 140 32 200 50 190 52,5 80 163,0 177,0 + S* 260
200 32 27 32 175 32 250 50 240 56,0 95 176,5 193,5 + S* 275
250 46 41 40 220 40 320 60 310 76,0 105 194,5 215,5 + S* 305

3
Tie rod cylinders, Series 523
Grey series, 160–320 mm dia.,
adjustable cushioning, high temperature

Technical Data
Type Piston cylinder, tie-rod version
Standard VDMA 24562; DIN ISO 6431; NFE 49-003
Operating pressure p. max 10 bar (145 psi)
Ambient temperature range -15 °C to +150 °C (+5 °F to +302 °F)
Permissible medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*
Material Piston rod BS 303 S31 (V2A), roller burnished
Cylinder body Anodized aluminum
Cover and base GD-Al
Seals Viton
Application area
For all applications at extremely high temperatures.

* Particle size ≤ 5 µm, dew point ≤ 3 °C, oil content ≤ 1 mg/m³

Technical information
Piston Ø [mm] 160 200 250 320
Theoretical piston force push stroke [N] 11 834 18 491 28 892 47 338
at 6 bar (87 psi) (lbf) (2660) (4157) (6495) (10 640)
pull stroke [N] 11 095 17 752 27 737 45 503
(lbf) (2494) (3991) (6236) (10 230)
Cushioning length [mm] 50 50 64 46
Cushioning energy¹) [Nm] 325 550 1000 1190
(in.lbs) (2876) (4868) (8851) (10 532)
Weight 0 mm stroke [kg] 11,6 14,5 30,0 61,4
(lbs) (25.6) (32.0) (66.1) (135.4)
add. per 100 mm [kg] 2,68 3,2 3,8 11,8
add. per 4" (lbs) (5.91) (7.1) (8.4) (26.0)
¹) Cushioning diagram, see chapter 15.

Part no. without magnetic piston


Piston Ø [mm] 160 200 250 320
Piston rod thread (KK) M 36 x 2 M 36 x 2 M 42 x 2 M48 x 2
Threaded ports (EE)2) G 3/4 G 3/4 G1 G1
Stroke
25 5237040050 5238040050 5239040050 5239045050
50 5237040100 5238040100 5239040100 5239045100
80 5237040160 5238040160 5239040160 5239045160
100 5237040200 5238040200 5239040200 5239045200
125 5237040250 5238040250 5239040250 5239045250
160 5237040320 5238040320 5239040320 5239045320
200 5237040400 5238040400 5239040400 5239045400
250 5237040500 5238040500 5239040500 5239045500
320 5237040640 5238040640 5239040640 5239045640
400 5237040800 5238040800 5239040800 5239045800
500 5237041000 5238041000 5239041000 5239046000
Max. stroke 2700 2700 1995 1995
²) ISO 228.

Accessories (to be ordered separately)


Symbol Type
Piston dia. [mm] 160 200 250 320
Front or rear flange (MF1/MF2) 5230866002 5230966002 5239006012 5239016012
Angle brackets (MS1) 5237000502 5238000502 5239000502 5239010504
Rear clevis (MP2) 1827004863 1827004864 1827004865 5239813402
Rod clevis (P1) 1827001471 1827001471 1827001472 1827001472

Ball eye rod end (P4) 1822124008 1822124008 1822124009 8958208842

1
Tie rod cylinders, Series 523
Grey series, 160–320 mm dia.,
adjustable cushioning, high temperature

S* = Stroke

Piston Ø AM B BG d4 d5 d9 E EE G KK KV KW L2 L8
[mm] e 11 ISO 228
160 72 65 24 168 14,7 63 180 G 3/4 58 M36x2 55 18 52,5 180
200 72 75 24 210 14,7 72 220 G 3/4 56,5 M36x2 55 18 56 180
250 84 90 25 262 20 82,5 280 G1 59,5 M42x2 65 21 76 200
320 96 110 28 340 24 103 350 G1 61,5 M48x2 75 24 87 220

Piston Ø L12 MM PL RT SW SW3 TG VA VD WH ZJ


[mm]
160 16 40 35 M16 32 27 140 6 6 80 260
200 16 40 30 M16 32 27 175 6 6 95 275
250 19,5 50 33 M 20 46 41 220 10 10 105 305
320 23,5 63 34,5 M 24 55 50 270 10 12 120 340

2
Tie rod cylinders, Series 523
Ordering system for cylinders in optional design:

How to order a cylinder in optional design step by step

STEPS:

STEP 1: Cylinder series

Code
523

STEP 2: Piston diameter

Code Diameter [mm] Code Diameter [mm]


0 32 4 80
1 40 5 100
2 50 6 125
3 63
Code example: Diameter 40 mm = 1

STEP 3: Cylinder profile


03 = grey 08 = yellow

06 = red

07 = green

Code example: Green profile = 07

STEP 4: Stroke

Code Stroke [mm]¹) Code Stroke [mm]¹)


005 25 040 200
010 50 050 250
016 80 064 320
020 100 080 400
025 125 100 500
032 160 Optional Stroke in mm
¹) Dia. 32, max. stroke = 1500 mm. Dia. 40–63, max. stroke = 1600 mm. Dia. 80–125, max. stroke = 1700
mm.
Code example: Optional stroke 450 mm

1
Tie rod cylinders, Series 523
Ordering system for cylinders in optional design:

STEP 5: Options

Code Options
0 Without options
8 With options (optional stroke, mountings, sensors ...)
Code example: With options = 8

STEP 6: Mountings (for more information see accessories)

Code Mounting / Profile Grey - 03 Red - 06 Green - 07 Yellow - 08 Yellow - 08


WITH WITH
sensors sensors
M00 Without mounting • • • • •
MF1 Front flange • • • • •
MF2 Rear flange • • • • •
MS1 Angled brackets • • • •²) •
MT4 Central male trunnon¹) • – • • •
MT5 Front pivoted mounting • • • • •
MT6 Rear pivoted mounting • • • – •
MP0 Rear end cover clevis • • • – •
MP4 Rear eye with PTFE bushing • • • – •
MP2 Rear clevis • • • •²) •
M32 Rear eye with rubber bushing • • • •²) •
M36 Rear eye with ball joint • • • •²) •
• = Possible combination; – = Impossible combination.
¹) Central male trunnion: when ordering with MT4, indicate XV (for ex. XV = 45 mm).
²) Some combinations with ’STEP 8: Connection port position’ are not possible. See table below ’STEP 8.'
Code example: Front flange = MF1

STEP 7: Connection port thread

Code Connection port thread


B ISO 228/1

STEP 8: Connection port position for possible combinations with different types of mountings

Code Port position M00 MF1 MF2 MS1 MT4 MT5 MT6 MP0 MP4 MP2 M32 M36
11 Front 12, rear 12 • • • •²) • • • • • •²) • •
12 Front 12, rear 3 • • • • – • – • • • •²) •²)
13 Front 12, rear 6 • • • •²) • • • • • •²) • •
14 Front 12, rear 9 • • • •²) – • – • • • •²) •²)
21 Front 3, rear 12 • • • •²) – – • • • •²) • •
22 Front 3, rear 3 • • • •²) – – – • • • •²) •²)
23 Front 3, rear 6 • • • •²) – – – • • •²) • •
24 Front 3, rear 9 • • • •²) – – – • • • •²) •²)
31 Front 6, rear 12 • • • •²) • • • • • •²) • •
32 Front 6, rear 3 • • • • – • – • • • •²) •²)
33 Front 6, rear 6 • • • •²) • • • • • •²) • •
34 Front 6, rear 9 • • • •²) – - – • • • •²) •²)
41 Front 9, rear 12 • • • •²) – – • • • •²) • •
42 Front 9, rear 3 • • • • – – - • • • •²) •²)
43 Front 9, rear 6 • • • •²) – – • • • •²) • •
44 Front 9, rear 9 • • • •²) – – – • • • •²) •²)
55¹) Double conn. front and • • • •²) • • • • • •²) • •
rear 12 and 6
66¹) Double conn. front and • • • • – – – • • • •²) •²)
rear 3 and 9
• = Possible combination; – = Impossible combination
¹) Codes 55 and 66 are only valid for Yellow profile (08), Green profile (07) and Red (06).
²) These port positions are not possible with yellow profile (08) with sensors.
For more information see alternative connection ports and port position.
Code example: Front 12, rear 3 = 12

2
Tie rod cylinders, Series 523
Ordering system for cylinders in optional design:

View from front.

STEP 9: Piston rod material

Code Material
S BS 303 S 31

STEP 10: Type of piston rod

Code Type
1 ISO

STEP 11: Piston rod extension

Code Extension
W Without
Y With (given in mm)
Code example: With piston rod extension = Y
Note! Indicate the value of Y separately on the order (for example: Y =
120 mm)

STEP 12: Premounted sensors

Code Premounted sensors


0 Without
1 Front
2 Rear
3 Front and rear
Code example: Premounted sensors on front and rear = 3

STEP 13: Sensor type for possible combinations with different cylinder profiles

Code Type Grey - 03 Red - 06 Green - 07 Yellow - 08


00 Without • • • •
R1 Reed, 2,5 m cable, PVC • • • –
R2 Reed, 10 m cable, PVC • • • –
R3 Reed, cable in PU with contact • • • –
I1 Inductive, 2,5 m cable in PVC • • • –
I2 Inductive, 10 m cable in PVC • • • –
I3 Inductive, cable in PU with • • • –
contact M8
I4 Inductive, cable in PU with – – – •
contact M8
(as per EN 50082-2)
I5 Inductive, cable in PU with • • • –
contact M12
I6 Inductive, cable in PU with • • • –
contact M8 (NPN)
• = Possible combination; – = Impossible combination.
For more information see accessories.
Code example: Sensor Reed, 2,5 m cable, PVC = R1

3
Tie rod cylinders, Series 523
Ordering system for cylinders in optional design:

STEP 14: Function

Code Function
D Double acting
P Double acting with a position holder
T Through piston rod
S Double acting with non-rotating piston rod
H Hygienic design (only available for the Yellow profile - 08)
For more information see page for each function.
Code example: Double acting = D

STEP 15: Piston rod accessories

Code Piston rod accessories


WW Without
L1 Linear guiding, H, plain bearing
L5 Linear guiding, H, ball bearing
L9 Linear guiding, U, plain bearing
P1 Rod clevis
P2 Clevis with pin in stainless steel
P3 Mounting plate
P4 Ball eye rod end
P5 Flexible coupling
For more information see Accessories.
Code example: Flexible coupling = P5

STEP 16: Seals

Code Seals
S Standard
V High temperature (Viton)
Code example: Standard seals = S

STEP 17: Sealing concept piston rod

Code Sealing
0 Standard
1 PEE-wiper (Piston rod adapter with PEE-wiper)
2 PTFE-wiper (Piston rod adapter with PTFE-wiper)
3 Metal wiper (Piston rod adapter with metal wiper)
4 PDF wiper (Resitant to hot water washing,
+40 °C to +110 °C (+104 °F to +230 °F)
For more information see sealing concept and Hygienic design.
Code example: Piston rod adapter with PEE-wiper = 1

Ordering example:

Cylinder series 523, dia. 40 mm, green profile, stroke 450 mm, with front flange, connection port for front 12, rear 3, with extended piston rod
120 mm, with two sensors Reed 2,5 m cable, double acting, with flexible coupling on piston rod, and with piston rod adapter with PEE wiper:
523 / 107 / 0450 8 - MF1B12S1Y3 / R1D / P5S1
Y = 120 mm

4
Tie rod cylinders, Series 523
Position holder, 32–125 mm (1 1/4"-5") dia., all profiles

Technical Data
Type, position holder/cylinder Spring retarded
Standard Mounting holes for position holder and cylinder
comply with VDMA 24562 and CNOMO/
NFE 49-003
Working pressure, max. 10 bar (145 psi)
Release pressure 4 bar min. (58 psi min.)
Ambient temperature range -15 °C to +70 °C (+5 °F to +158 °F)
Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*
For use between –15 °C and –40 °C (+5 °F and –40 °F) continuously, seals for low temperature
are recommended. Please contact your nearest Bosch Rexroth office.
Materials Housing Anodized aluminum
Other details see main cylinders.
Application area
The position holder is used to secure the piston rod in any chosen position along the stroke.
As a machine safeguard: Interlocks when air is lost or in an emergency stop.
Note: Must not be used as a personnel safeguard!

* Particle size ≤ 5 µm, dew point ≤ 3 °C, oil content ≤ 1 mg/m³

Technical information
Piston Ø [mm] (inch) 32 (1 1/4") 40 (1 1/2") 50 (2") 63 (2 1/2") 80 (3") 100 (4") 125 (5")
Min. holding force at 0 bar (0 psi) [N] 760 1200 1900 3000 5000 8000 12000
for vented pos. Holder (lbf) (171) (270) (427) (674) (1124) (1798) (2698)
Weight of the position holder [kg] 0,8 1,0 1,8 2,8 5,5 9,5 13,8
(lbs) (1.8) (2.2) (4.0) (6.2) (12.1) (20.9) (30.4)

Part no.
See Ordering system for cylinders in optional design.

S* = stroke

Piston Ø B E2 L19 L20 AM BG EE2 PL2 RT TG VD WH ZJ


[mm] e 11 ±0,2
32 30 48 125 44 22 16 G 1/8 9 M6 32,5 19 151 245
40 35 53 125 44 24 16 G 1/8 9 M6 38,0 21 155 260
50 40 63 145 49 32 16 G 1/8 9 M8 46,5 28 182 288
63 45 75 165 52 32 16 G 1/8 10 M8 56,5 28 202 323
80 45 98 185 61,5 40 17 G 1/8 11 M 10 72,0 34 231 359
100 55 118 220 68 40 17 G 1/8 13 M 10 89,0 37 271 409
125 60 142 220 75 54 20 G 1/4 13 M12 110,0 45 285 445
For other dimension, see double acting cylinder.

Accessories and mountings (to be ordered separately)


Base plate for control valve and wiper to the rear of the position holder for use without a cylinder.
Inductive sensor M12x1 (8940410812) with a connecting distance of 2 mm can be mounted in prepared holes.
The sensor is activated when the disconnection pressure is 0 bar, i.e. the position holder is activated.

1
Tie rod cylinders, Series 523
Sealing concept piston rod, magnetic piston,

Technical Data for standard cylinder


Standard ISO 15552 (ISO 6431, VDMA 24562)
CNOMO / NFE 49-003-1
Working pressure, max. 10 bar (145 psi)
Ambient temperature range -15 °C to +70 °C (+5 °F to +158 °F)
Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*
For use between –15 °C and –40 °C (+5 °F and –40 °F) continuously, seals for low temperature
are recommended. Please contact your nearest Bosch Rexroth office.
Dimensions, see standard cylinder
Other details see main cylinders
Application area
This cylinder series is suitable for environments where great emphasis is placed on the wiper
removing e.g. resin, gravel and dust.
The bearing housings are easy to replace without the need to dismantle the cylinder or remove it
from the application.

* Particle size ≤ 5 µm, dew point ≤ 3 °C, oil content ≤ 1 mg/m³

Part no.
See Ordering system for cylinders in optional design.

Technical Data for adapter


Material Piston rod bushing Steel, bearing layer composite PVDF + PTFE
Wiper Metal
Polyesterelastomer (PEE)
Carbon-filled PTFE
Seals Nitrile rubber
Casing Anodized aluminum
Ambient temperature range -15 °C to +70 °C (+5 °F to +158 °F)
Application area
In very difficult environments high demands are made on a wiper. Depending on the environment
different types of wipers are suitable.
To fulfil maximum flexibility and ease of maintenance we offer different adapters for this
application.
Note that the cylinder is still to the ISO/VDMA standards built-in dimensions.

Piston Ø 32 40 50 63 80 100 125


[mm]
Metal – 0496400402 0496400518 0496400518 0496400607 0496400607 0496301404
PEE 0496400704 0496400801 0496400909 0496400909 0496401018 0496401018 0496301307
PTFE 0496401107 0496401204 0496402103 0496402103 0496402200 0496402200 0496301706

1
Tie rod cylinders, Series 523
High temperature (Viton) with sealing concept piston rod,
adjustable cushioning. Profiles - Grey, Red, Green and Yellow

Technical Data, cylinders for high operating temperatures


Standard ISO 15552 (ISO 6431, VDMA 24562)
CNOMO / NFE 49-003-1
Working pressure, max. 10 bar (145 psi)
Ambient temperature range +20 °C to +120 °C (+68 °F to +248 °F)
Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*
Materials Seals FPM rubber (Viton)
Wiper Carbon-filled PTFE
Other materials see main cylinders.
Dimensions, see standard cylinder.
Application area
This version is suitable in hot zones, for example handling of oven-doors. Magnetic sensing can
not be used as the cylinder lacks magnets. But, is available on special order.
Note: This version cannot be combined with mounting M32 "Rear eye with rubber bushing",
double acting cylinder with position holder, double acting with non-rotating piston rod,
sensors or linear control units.

* Particle size ≤ 5 µm, dew point ≤ 3 °C, oil content ≤ 1 mg/m³

Part no.
See Ordering system for cylinders in optional design.

Technical Data, cylinders for high operating temperatures with sealing concept piston rod
Materials Piston rod bushing Steel with a PVDF + PTFE bearing surface
de piston en PVDF + PTFE
Wiper Metal or carbon-filled PTFE
Seals FPM rubber (Viton)
Casing Anodized aluminum
Ambient temperature range +20 °C to +120 °C (+68 °F to +248 °F)
Application area
In very difficult environments high demands are made on a wiper. Depending on the environment
different types of wipers are suitable.
To fulfil maximum flexibility and for ease of maintenance we offer for these applications different
adapters. Note that the cylinder is still to the ISO/VDMA standards built-in dimensions.

Piston Ø 32 40 50 63 80 100 125


[mm]
Metal – 0496401409 0496401506 0496401506 0496401603 0496401603 0496303105
PTFE 0496401700 0496401808 0496401905 0496401905 0496402006 0496402006 0496303202

1
Tie rod cylinders, Series 523
Accessories

Front flange or rear flange (MF1/MF2) ISO, VDMA, NFE

Piston Part no. E R W FB MF TF UF ZF Weight


dia. JS 14 H 13 JS 14 JS 14 [kg] (lbs)
[mm]
32 5230006012 50 32 16 ±1,6 7 10 64 80 130 0,3 (0.7)
40 5231006012 55 36 20 ±1,6 9 10 72 90 145 0,4 (0.9)
50 5232006012 65 45 25 ±1,6 9 12 90 110 155 0,5 (1.1)
63 5233006012 75 50 25 ±2 9 12 100 125 170 1,0 (2.2)
80 5234006012 100 63 30 ±2 12 16 126 154 190 1,7 (3.7)
100 5235006012 120 75 35 ±2 14 16 150 186 205 2,6 (5.7)
125 5236006012 150 90 45 16 20 180 220 245 4,1 (9.0)
160 5220866002 180 115 60 18 20 230 280 280 7,5 (16.5)
200 5220966002 220 135 70 22 25 270 310 300 13,2 (29.1)
250 5239006012 280 165 80 26 25 330 380 330 17,0 (37.5)
320 5239016012 350 200 90 33 30 400 470 370 31,0 (68.3)
Material: Zinc plated steel.
Supplied complete with mounting screws for attachment to the cylinder.

Piston Part no. E R W FB MF TF UF ZF Weight


dia. JS 14 H 13 JS 14 JS 14 [kg] (lbs)
[mm]
32 5230906012 50 32 16 ±1,6 7 10 64 80 130 0,25 (0.55)
40 5231906012 55 36 20 ±1,6 9 10 72 90 145 0,35 (0.77)
50 5232906012 65 45 25 ±1,6 9 12 90 110 155 0,7 (1.5)
63 5233906012 75 50 25 ±2 9 12 100 125 170 0,8 (1.76)
80 5234906012 100 63 30 ±2 12 16 126 154 190 1,35 (2.98)
100 5235906012 120 75 35 ±2 14 16 150 186 205 2,2 (4.85)
Material: Anodized aluminum
Supplied complete with mounting screws in stainless steel for attachment to the cylinder.

1
Angle brackets (MS1) ISO, VDMA, NFE

S* = Stroke

Piston Part no. E AB AH AO AT AU SA TR XA Weight


dia. H 14 JS 15 ±0,2 JS 14 [kg] (lbs)
[mm]
32 5230000502 48 7,0 32 11 5 24 142 ±1,25 32 144 0,2 (0.4)
40 5231000502 53 9,0 36 12 5 28 161 ±1,25 36 163 0,3 (0.7)
50 5232000502 63 9,0 45 13 5 32 170 ±1,25 45 175 0,4 (0.9)
63 5233000502 73 9,0 50 13 5 32 185 ±1,6 50 190 0,6 (1.3)
80 5234000502 98 12,0 63 19 6 41 210 ±1,6 63 215 1,2 (2.6)
100 5235000502 115 14,5 71 19 6 41 220 ±1,6 75 230 1,7 (3.7)
125 5236000502 140 16,5 90 25 8 45 250 90 270 2,6 (5.7)
160 5237000502 180 18,0 115 20 10 60 300 115 320 5,4 (11.9)
200 5238000502 220 22,0 135 30 12 70 320 135 345 9,2 (20.3)
250 5239000502 280 26,0 165 40 20 75 350 165 380 13,0 (28.7)
320 5239010502 350 35 200 45 24 85 390 200 425 31,0 (68.3)
Material: Zinc plated steel.
Supplied complete with mounting screws for attachment to the cylinder. The mountings are delivered in pairs.

Piston Part no. E AB AH AO AT AU SA TR XA Weight


dia. H 14 JS 15 ±0,2 JS 14 [kg] (lbs)
[mm]
40 5231900502 53 9,0 36 9 4 28 161 ±1,25 36 163 0,18 (0.40)
50 5232900502 64 9,0 45 10 5 32 170 ±1,25 45 175 0,3 (0.66)
63 5233900502 74 9,0 50 12 5 32 185 ±1,6 50 190 0,39 (0.86)
80 5234900502 98 12,0 63 19 5 41 210 ±1,6 63 215 0,8 (1.76)
100 5235900502 115 14 71 19 5 41 220 ±1,6 75 230 0,95 (2.09)
Material: Stainless steel.
Supplied complete with mounting screws in stainless steel for attachment to the cylinder. The mountings are delivered in pairs.

1
Central male trunnion (MT4) ISO, VDMA, NFE

S* = Stroke

Piston Part no. L1 TD TL TM UW XV XV Weight


dia. Series Grey e9 min. max. [kg] (lbs)
[mm]
32 5230006902 22 12 12 50 60 66,0 80,0+S* 0,2 (0.4)
40 5231006902 27 16 16 63 70 77,5 87,5+S* 0,4 (0.9)
50 5232006902 27 16 16 75 85 82,5 97,5+S* 0,5 (1.1)
63 5233006902 33 20 20 90 100 92,5 102,5+S* 1,0 (2.2)
80 5234006902 34 20 20 110 120 102,0 118,0+S* 1,7 (3.7)
100 5235006902 43 25 25 132 140 115,5 124,5+S* 3,0 (6.6)
125 5236006902 43 25 25 160 165 141,5 148,5+S* 4,9 (10.8)
Material: Grey cast iron.

Piston Part no. Part no. L1 TD TL TM UW XV XV Weight


dia. Series Green²) Series Yellow²), e9 min. max. [kg] (lbs)
[mm] Series Red*²)
32 2795000320 2795010320 25 12 12 56¹) ±0,8 67¹) 67,5 78,5+S* 0,3 (0.7)
40 2795000400 2795010400 28 16 16 63 ±0,8 75 78,0 87,0+S* 0,4 (0.9)
50 2795000500 2795010500 28 16 16 75 ±1,0 95 83,0 97,0+S* 0,5 (1.1)
63 2795000630 2795010630 36 20 20 90 ±1,0 105 94,0 101,0+S* 0,9 (2.0)
80 2795000800 2795010800 36 20 20 110 ±1,3 130 103,0 117,0+S* 1,0 (2.2)
100 2795001000 2795011000 48 25 25 132 ±1,3 145 118,0 122,0+S* 1,6 (3.5)
125 2795001250 2795011250 50 25 25 160 ±1,5 175 145,0 145,0+S* 2,1 (4.6)
¹) Not according to standard.
²) See table below.
* Series red with new profile.
Material: Zinc plated steel.

²) Max. axial strength for cylinders with mountings 279-500 and 279-501.
Piston Ø Dynamic [kN] (lbf) Static [kN] (lbf)
[mm]
32 1,6 (359.7) 3,2 (719,4)
40 2,5 (562.0) 5,0 (1124,0)
50 3,9 (876.7) 7,8 (1753,4)
63 6,2 (1393,8) 12,4 (2787,5)
80 7,5 (1686,0) 15,0 (3372,0)
100 11,8 (2652,6) 23,6 (5305,3)
125 18,4 (4136,3) 36,8 (8272,6)
Note! When stronger mounting is required, use Series Grey.

1
Front or rear pivoted mounting (MT5/MT6) ISO

S* = Stroke

Piston Ø Part no. TD TL TM TT UN XH XL Weight


[mm] e9 h 14 h 14 ±0,2 max. [kg] (lbs)
32 5230816902 12 12 50 16 50 18 128 0,2 (0.4)
40 5231816902 16 16 63 20 55 20 145 0,4 (0.9)
50 5232816902 16 16 75 24 65 25 155 0,5 (1.1)
63 5233816902 20 20 90 24 75 25 170 1,0 (2.2)
80 5234816902 20 20 110 28 100 32 188 1,7 (3.7)
100 5235816902 25 25 132 38 123 32 208 2,6 (5.7)
125 5236816902 25 25 160 50 145 40 250 4,1 (9.0)
Material: Zinc plated steel.
In contrast to the central male trunnion, the pivoted mounting enables a sensor to be mounted for sensing the end position of the cylinder.
This mounting can be mounted with dowels on the same side as, or 90° to, the connection port.
Note: When the mounting is mounted with dowels on the same side as the connection port, consideration must be given to the space required for
the bearing brackets.
This mounting is supplied complete with mounting screws for attachment to the cylinder.

1
Rear end cover clevis (MP0)

S* = Stroke

Piston Part no. B1 B2 E L R1 CN FL XD Weight


dia. H 14 d 12 F7 ±0,2 [kg] (lbs)
[mm]
32 5230003432 14 34 48 11,5 11 10 22 142 0,1 (0.2)
40 5231003432 16 40 53 12,0 13 12 25 160 0,2 (0.4)
50 5232003432 21 45 63 14,0 18 16 27 170 0,3 (0.7)
63 5233003432 21 51 73 14,0 18 16 32 190 0,4 (0.9)
80 5234003432 25 65 98 16,0 22 20 36 210 0,6 (1.3)
100 5235003432 25 75 115 16,0 22 20 41 230 0,9 (2.0)
125 5236003432 37 97 140 30,0 30 30 50 275 1,4 (3.1)
160 5237003432 43 122 176 35 36 35 55 315 –
200 5238003432 43 122 214 45 38 35 60 335 –
250 5239003432 49 125 274 55 42 40 70 375 –
Material: Grey cast iron.
The mounting is supplied complete with mounting screws for attachment to the cylinder.

1
Rear eye with PTFE bushing (MP4) ISO, VDMA, NFE

S* = Stroke

Piston Part no. E L CD EW FL MR XD Weight


dia. H9 ±0,2 [kg] (lbs)
[mm]
32 1827001283 48 14 10 26 –0,2/–0,6 22 11 142 0,1 (0.2)
40 1827001284 53 16 12 28 –0,2/–0,6 25 13 160 0,2 (0.4)
50 1827001285 63 16 12 32 –0,2/–0,6 27 13 170 0,2 (0.4)
63 1827020086 73 20 16 40 –0,2/–0,6 32 17 190 0,4 (0.9)
80 1827001287 98 22 16 50 –0,2/–0,6 36 17 210 0,6 (1.3)
100 1827001288 115 27 20 60 –0,2/–0,6 41 21 230 1,0 (2.2)
125 1827004866 140 30 25 70 –0,5/–1,2 50 25 275 4,3 (9.5)
160 1827004867 176 35 30 90 –0,5/–1,2 55 30 315 7,9 (17.4)
200 1827004868 216 35 30 90 –0,5/–1,2 60 30 335 11,0 (24.3)
250 1827004869 276 45 40 110 –0,5/–1,2 70 40 375 17,0 (37.5)
320 5239813412 350 50 45 120 –0,5/–1,2 80 45 420 29,0 (63.9)
Material: Ø 32–100 mm Al Mg Si F31 forged, Ø 125–250 mm grey cast iron.
The mounting is supplied complete with mounting screws for attachment to the cylinder.

Piston Part no. E L CD EW FL MR XD Weight


dia. H9 ±0,2 [kg] (lbs)
[mm]
32 5230903412 48 13 10 26 –0,2/–0,6 22 9 142 0,09 (0.20)
40 5231903412 53 16 12 28 –0,2/–0,6 25 12 160 0,11 (0.24)
50 5232903412 63 17 12 32 –0,2/–0,6 27 12 170 0,17 (0.38)
63 5233903412 73 22 16 40 –0,2/–0,6 32 15 190 0,24 (0.53)
80 5234903412 98 22 16 50 –0,2/–0,6 36 15 210 0,37 (0.82)
100 5235903412 115 27 20 60 –0,2/–0,6 41 20 230 0,59 (1.30)
Material: Aluminum cast, with black CrNi coating.
The mounting is supplied complete with mounting screws in stainless steel for attachment to the cylinder.

1
Rear clevis (MP2) ISO, VDMA, NFE

S* = Stroke

Piston Part no. E L CB CD FL MR UB XD Weight


dia.[mm] H 14 H9 ±0,2 h 14 [kg] (lbs)
32 1827001289 48 14 26 10 22 11 45 142 0,1 (0.2)
40 5231003402 53 16 28 12 25 13 52 160 0,2 (0.4)
50 5232003402 63 16 32 12 27 13 60 170 0,3 (0.7)
63 5233003402 73 20 40 16 32 17 70 190 0,4 (0.9)
80 5234003402 98 22 50 16 36 17 90 210 0,6 (1.3)
100 5235003402 115 27 60 20 41 21 110 230 0,9 (2.0)
125 1827004862 140 32 70 25 50 25 130 275 4,2 (9.3)
160 1827004863 177 35 90 30 55 30 170 315 7,8 (17.2)
200 1827004864 216 35 90 30 60 30 170 335 10,8 (23.8)
250 1827004865 276 45 110 40 70 40 200 375 16,7 (36.8)
320 5239813402 350 50 120 45 80 45 220 420 29 (63.9)
Delivered with mounting screws but without pivot pins.
Material: Ø 32–100 mm: Al Mg Si F31 forged.
Ø 125–250 mm: Grey castings 40 with screws, without the pivot pin.
The mounting together with "Rear eye with PTFE bushing" (MP4) + pivot pin (523-X00-009) form a complete pivot mounting.

Rear clevis (MP2) corrosion protected

Piston Part no. E L CB CD FL MR UB VB XD Weight


dia. H 14 e8 ±0,2 h 14 [kg] (lbs)
[mm]
32 2798050320 47 12 26 10 22 11 45 50 142 0,1 (0.2)
40 2798050400 54 15 28 12 25 13 52 57 160 0,2 (0.4)
50 2798050500 65 15 32 12 27 13 60 65 170 0,2 (0.4)
63 2798050630 75 20 40 16 32 17 70 76 190 0,4 (0.9)
80 2798050800 94 20 50 16 36 17 90 96 210 0,5 (1.1)
100 2798051000 112 25 60 20 41 21 110 117 230 0,9 (2.0)
Delivered with pivot pins and mounting screws.
Material: Anodized aluminum. Pivot pin, circlips and mounting screws in stainless steel.
This mounting together with "Rear eye with PTFE bushing" (MP4) alternative "Rear eye with rubber bushing" (M32) form a complete
pivot mounting.

1
Rear eye with rubber bushing (M32) ISO VDMA, NFE

S* = Stroke

Piston Part no. E L CD EW FL MR¹) XD Weight


dia. H9 [kg] (lbs)
[mm]
32 3683203000 46 16,5 10 25,5 22 14,0 142 0,1 (0.2)
40 3683204000 55 17,5 12 27,0 25 19,0 160 0,2 (0.4)
50 3683205000 62 18,5 12 31,0 27 19,5 170 0,3 (0,7)
63 3683206000 80 21,5 16 39,5 32 26,0 190 0,4 (0.9)
80 3683208000 94 24,5 16 49,5 36 27,0 210 0,5 (1.1)
100 3683210000 114 26,5 20 59,5 41 29,0 230 0,7 (1.5)
Materials: Aluminum with a bronze bushing encapsulated in vulcanized rubber.
The mounting is supplied complete with mounting screws for attachment to the cylinder.
¹) This dimension exceeds the ISO standard.

1
Rear eye with ball joint (M36) from 80 mm dia. as per ISO VDMA

S* = Stroke

Piston Part no. Part no.²) E L CD EX FL MS XD Weight


dia. Series Yellow H7 [kg] (lbs)
[mm]
32 3683603000 2798060320 46 16 10 14 22 17 142 0,1 (0.2)
40 3683604000 2798060400 55 17 12 16 25 20 160 0,2 (0.4)
50 3683605000 2798060500 62 18 12 16 27 22 170 0,3 (0.7)
63 3683606000 2798060630 80 21 16 21 32 25 190 0,4 (0.9)
80 3683608000 2798060800 94 24 16 21 36 30 210 0,5 (1.1)
80¹) 5234003452 – 98 25 20 25 36 27 210 0,7 (1.5)
100 3683610000 2798061000 114 26 20 25 41 32 230 0,9 (2.0)
100¹) 5235003452 – 115 25 20 25 41 28 230 1,2 (2.6)
125¹) 5236003452 – 140 29 30 37 50 40 275 3,8 (8.4)
160¹) 5237003452 – 180 29 35 43 55 44 315 6,6 (14.6)
200¹) 5238003452 – 220 28 35 43 60 47 335 11,6 (25.6)
250¹) 5239003452 – 280 34 40 49 70 53 375 19,7 (43.4)
¹) To ISO 8189
Materials: 32–100 mm dia. aluminum with a steel ball joint, lubrication-free, 125–250 mm dia. grey cast iron.
²) Materials: Anodized aluminum with a steel ball joint, lubrication-free.
The mounting is supplied complete with mounting screws for attachment to the cylinder.

1
Joining piece for building a 3 or 4 position cylinder

S1* and S2* = Stroke for the respective cylinder.

Piston Part no. D d1 E M TG ZJ S1 + S2


dia. D 11 max. ±1,25 max.
[mm]
32 5230005902 27 30 50 267 32,5 120 1000
40 5231005902 27 35 55 297 38,0 135 1500
50 5232005902 32 40 65 318 46,5 143 1500
63 5233005902 28 45 75 344 56,5 158 1500
80 5234005902 38 45 100 386 72,0 174 1500
100 5235005902 38 55 120 416 89,0 189 2000
Material: Grey cast iron.
Note: Mounting accessories included.

1
Bearing brackets

Piston Ø Part no. A B B1 C D d1 d2 F f H1 H2 N


[mm] h7
32 5230603402 32 15 46 7,5 3,0 12 6,6 11 1,2 30 15 6,8
40, 50 5232603402 36 18 55 9,0 3,0 16 9,0 15 1,6 36 18 9,0
63, 80 5234603402 42 20 65 10,0 3,0 20 11,0 18 1,6 40 20 11,0
100, 125 5236603402 50 25 75 12,5 3,5 25 14,0 20 2,0 50 25 13,0
160, 200 5238603402 60 35 92 17,5 5 32 18 26 2,5 60 30 17,5
250 5239603402 90 50 140 25 6 40 22 33 3,2 70 35 21,5
320 5239613402 100 60 150 30 7 50 26 40 3,2 80 40 25,5
Material: Zinc plated steel with sintered bushing. Delivered in pairs.

1
Bearing block with ball joint and foot

Piston Ø Part no. CH CN EN ER EU G1 G2 G3 H6 H1 K1 K2 S5 Weight


[mm] JS 15 H7 0/–0,1 max. max. JS 14 JS 14 max. max. JS 14 max. H 13 [kg] (lbs)
32 5230003442 32 10 14 16 10,5 21 18 31 10 16 38 51 6,6 0,19 (0.42)
40 5231003442 36 12 16 18 12,0 24 22 35 10 16 41 54 6,6 0,25 (0.55)
50 5232003442 45 16 21 21 15,0 33 30 45 12 23 50 65 9,0 0,46 (1.01)
63 5233003442 50 16 21 23 15,0 37 35 50 12 23 52 67 9,0 0,75 (1.65)
80 5234003442 63 20 25 28 18,0 47 40 60 14 32 66 86 11,0 1,04 (2.29)
100 5235003442 71 20 25 30 18,0 55 50 70 15 33 76 96 11,0 1,41 (3.11)
125 5236003442 90 30 37 40 25,0 70 60 90 20 50 94 124 14,0 3,16 (6.97)
160 5237003442 115 35 43 44 30 97 88 126 25 70 118 156 14 6,4 (14.1)
200 5238003442 135 35 43 47 30 105 90 130 30 90 122 162 18 9,1 (20.1)
250 5239003442 165 40 49 53 35 128 110 160 35 115 150 200 22 13,4 (29.5)
320 5239013442 200 50 60 63 45 150 122 186 40 140 170 234 26 16,9 (37.3)
Material: Grey cast iron.
Note: Mounting accessories included.

1
Bolts with anti-rotation device (for "Rear end cover clevis" 523-X00-343-2) VDMA, NFE

Piston Ø Part no. A B C D3 D4 EK L1 L2 L3 L4 Weight


[mm] 0/–0,1 H 12 h9 +0,2/0 0/–0,4 [kg]
(lbs)
32 5230000082 18 22,0 10 10 3 10 32,5 4,5 41 14 0,03
(0.07)
40 5231000082 22 26,0 12 12 4 12 38,0 5,0 48 16 0,05
(0.11)
50 5232000082 28 34,5 16 16 4 16 43,0 6,0 54 20 0,10
(0.22)
63 5233000082 28 34,5 16 16 4 16 49,0 6,0 60 20 0,11
(0.24)
80 5234000082 28 34,5 16 16 4 20 63,0 6,0 74 24 0,15
(0.33)
100 5235000082 28 34,5 16 16 4 20 73,0 6,0 84 24 0,20
(0.44)
125 5236000082 –* –* –* 30 6 30 94,0 5,0 106 36 0,59
(1.30)
160 5237000082 – – – 35 6 35 119 5,0 131 41 1,13
(2.49)
200 5237000082 – – – 35 6 35 119 5,0 131 41 1,13
(2.49)
250 5239000082 – – – 40 8 40 121 6,0 137 48 2,20
(4.85)
320 5239010082 – – – 50 8 50 146 7,0 163 58 3,10
(6.83)
Material: Hardened steel.
Note: For "Bearing block with ball joint and foot" (523-X00-344-2) mounted together with "Rear end cover clevis" (523-X00-343-2).
* Locking ring to DIN 471, NFE 22-163.

1
Bearing block with fixed bearing and foot VDMA, NFE

Piston Part no. CA CK EM G1 G2 G3 H6 K1 K2 L3 R1 S5 Weight


dia. JS 15 H9 JS 14 JS 14 max. max. max. [kg] (lbs)
[mm]
32 5230003422 32 10 26 –0,2/–0,6 21 18 31 8 38 51 10 10,0 6,6 0,17
(0.38)
40 5231003422 36 12 28 –0,2/–0,6 24 22 35 10 41 54 12 11,0 6,6 0,21
(0.46)
50 5232003422 45 12 32 –0,2/–0,6 33 30 45 12 50 65 16 13,0 9,0 0,44
(0.97)
63 5233003422 50 16 40 –0,2/–0,6 37 35 50 12 52 67 16 15,0 9,0 0,54
(1.19)
80 5234003422 63 16 50 –0,2/–0,6 47 40 60 14 66 86 20 15,0 11,0 0,96
(2.12)
100 5235003422 71 20 60 –0,2/–0,6 55 50 70 15 76 96 20 19,0 11,0 1,37
(3.02)
125 5236003422 90 25 70 –0,5/–1,2 70 60 90 20 94 124 30 22,5 14,0 2,98
(6.57)
160 5237003422 115 30 90 –0,5/–1,2 97 88 126 25 118 156 36 31,5 14,0 –
200 5238003422 135 30 90 –0,5/–1,2 105 90 130 30 122 162 40 31,5 18,0 –
250 5239003422 165 40 110 –0,5/–1,2 128 110 160 35 150 200 45 40,0 22,0 –
Material: Painted grey cast iron.

Corrosion resistant version

Piston Part no. CA CK EM G1 G2 G3 H6 K1 K2 L3 R1 S5 Weight


dia. JS 15 H9 JS 14 JS 14 max. max. max. [kg]
[mm] (lbs)
32 5230903422 32 10 26 –0,2/–0,6 21 18 31 8 38 51 10 10,0 6,6 0,05
(1.11)
40 5231903422 36 12 28 –0,2/–0,6 24 22 35 10 41 54 12 11,0 6,6 0,07
(0.15)
50 5232903422 45 12 32 –0,2/–0,6 33 30 45 12 50 65 16 13,0 9,0 0,14
(0.31)
63 5233903422 50 16 40 –0,2/–0,6 37 35 50 12 52 67 16 15,0 9,0 0,18
(0.40)
80 5234903422 63 16 50 –0,2/–0,6 47 40 60 14 66 86 20 15,0 11,0 0,28
(0.62)
100 5235903422 71 20 60 –0,2/–0,6 55 50 70 15 76 96 20 19,0 11,0 0,42
(0.93)
Material: Aluminum cast with black CrNi coating.

1
Bolts with locking rings (for "Rear Clevis" (MP2) 523-XX0-340-2) VDMA, NFE

Piston Ø Fig. Part no. A D EK EL Weight


[mm] max. d 10 [kg] (lbs)
32 5230000092 19,0 56 10 46 0/+1 0,03 (0.07)
40 5231000092 21,0 63 12 53 0/+1 0,05 (0.11)
50 5232000092 21,0 73 12 61 0/+1 0,06 (0.13)
63 5233000092 27,6 85 16 71 0/+1 0,12 (0.27)
80 1 5234000092 27,6 105 16 91 0/+1 0,16 (0.35)
100 5235000092 40,0 129 20 111 0/+1 0,27 (0.60)
125 5236000092 40,0 150 25 132 0/+2 0,51 (1.12)
160 5237000092 40,5 188 30 172 0/+2 1,05 (2.32)
200 5237000092 40,5 188 30 172 0/+2 1,05
250 2 5239000092 52,6 218 40 202 0/+2 2,50
320 2 5239010092 59,1 238 45 225,5 0/+2 3,05
Material: Stainless steel.
Note: For "Rear eye with PTFE bushing" (MP4) 523-XX0-341-2 or "Bearing block with fixed bearing" 523-X00-342-2 mounted together with "Rear
Clevis" MP2 (523-XX0-340-2).

1
Bearing brackets, lubrication-free

* The maximum pendulum movement with rear eye is ±45°.

CR H 8 Part no. Part no. EA FA FK FN HB NH TH UL Weight


for yellow series¹) ±0,1 [kg]
(lbs)
10 3671202000 2798140320 16 10 21 29 5,5 10 27 37 0,08
(0.18)
12 3671203000 2798140400 19 11 22 32 6,6 11 44 55 0,16
(0.35)
16 3671204000 2798140630 28 16 35 49 9,0 16 65 82 0,50
(1.10)
20 3671206000 2798141000 38 19 40 59 9,0 19 80 99 0,80
(1.76)
25 3671210000 – 46 22 48 71 11,0 22 96 118 1,30
(2.87)
30 3671212000 – 56 28 57 88 13,0 28 114 142 2,40
(5.29)
32 3671216000 – 66 32 70 103 17,0 32 140 172 4,40
(9.70)
35 3671220000 – 66 32 70 103 17,0 32 140 172 4,40
(9.70)
Material: Aluminum with steel bushings provided with a plastic surface coating, intended for normal loading cases.
¹) Material: Anodized aluminum with steel bushings provided with a plastic surface coating, intended for normal loading cases.
Note: For mounting together with "Ball eye rod end" or, alternatively, "Central male trunnion", "pivoted mounting" or "rear eye".
For "Ball eye rod end" and "Rear eye" a pivot pin kit is also required.

1
Steel bearing brackets

* The maximum pendulum movement with rear eye is ±45°.

Axle CR Part no. EA FA FK FN HB NH TH UL Weight


H8 ±0,1 [kg] (lbs)
10 3661202000 16 10 21 29 5,5 10 27 37 0,08 (0.18)
12 3661203000 19 11 22 32 6,6 11 44 55 0,16 (0.35)
16 3661204000 28 16 35 49 9,0 16 65 82 0,50 (1.10)
20 3661206000 38 19 40 59 9,0 19 80 99 0,80 (1.76)
25 3661210000 46 22 48 71 11,0 22 96 118 1,30 (2.87
30 3661212000 56 28 57 85 13,0 28 114 142 2,40 (5.29)
32 3661216000 66 32 70 103 17,0 32 140 172 4,40 (9.7)
35 3661220000 66 32 70 103 17,0 32 140 172 4,40 (9.7
Material: Zinc plated steel. Intended for more difficult loading cases and in conjunction with high temperature cylinders.
For mounting together with "Ball eye rod end" or, alternatively, "Central male trunnion", "Pivoted mounting" or "Rear eye". For "Ball eye rod end"
and "Rear eye" a pivot pin kit is also required.

1
Pivot pin kit (for "Bearing brackets" 367120x000 and 366120x000)

Part no. Part no.¹) CN AN AD AP Weight


corrosion e8 [kg] (lbs)
resistant
3681302000 2798020100 10 24,2 33,5 39 0,03
3681304000 2798020120 12 27,5 37,8 44 0,05
3681305000 2798020160 16 37,5 52,8 59 0,11
3681308000 2798020200 20 44,5 62,8 70 0,18
Material: Hardened steel. ¹) Material: Stainless steel.
For mounting together with "Ball eye rod end (P4)" 895820XXX0 or, alternatively, "Rear eye with ball joint (M36)" 368360X000.
The pivot pin is delivered with circlips.

1
Nut

Piston Ø Part no. Part no. KT KU Weight


Surface treated steel¹) Stainless steel²) [kg] (lbs)
M10x1,25 3670302000 3590302000 17 5 0,008 (0.018)
M12x1,25 3670304000 3590304000 19 6 0,014 (0.031)
M16x1,5 3670305000 3590305000 24 8 0,024 (0.053)
M20x1,5 3670308000 3590308000 30 10 0,045 (0.099)
M24x2 3670312000 – 36 12 0,060 (0.132)
M27x2 3640312000 – 42 12 0,070 (0.154)
M36x2 3670316000 – 50 16 0,150 (0.331)
M42x2 3670325000 – 60 21 0,300 (0.661)
M48x2 3670332000 – 65 25 0,400 (0.882)
¹) Material: Zinc plated steel (M 10-M 36). Phosphated and oiled steel for M 42x2 and M 48x2. ²) Material: Stainless steel (BS 303 S 31).
Note: Piston nuts are mounted on all cylinders.

1
Rod clevis (P1) ISO 8140

cyl.- Ø Thread KK Fig. CL D1 CK CM LE ER CE L1 BL Code


32 M 10 1 20 10 10 10 20 12 40 15 26 8958000122
32 M 10 x 1,25 2 20 18 10 10 20 12 40 15 26 1822122024
40 M12x1,25 2 24 20 12 12 24 14 48 18 31 1822122025
50/63 M16x1,5 2 32 26 16 16 32 19 64 24 39 1822122005
80/100 M 20 x 1,5 2 40 34 20 20 40 20 80 30 49 1822122004
125 M 27 x 2 1 55 48 30 30 54 38 110 38 73 1827001493
160/200 M36x2 3 70 60 35 35 72 44 144 – 91 1827001471
250 M42x2 3 85 70 40 40 84 64 168 – 106 1827001472
320 M48x2 3 96 82 50 50 96 73 192 – 112 8958019332
Material: Zinc plated steel.

1
Rod clevis in stainless steel (P2) ISO 8140

Thread KK Part no.¹) BL CE CK CL CM ER LE KT KU Weight


e8 B 12 [kg]
(lbs)
M10x1,25 3590502000 25 40 10 20 10 12 20 17 5 0,1 (0.2)
M12x1,25 3590504000 30 48 12 24 12 14 24 19 8 0,2 (0.4)
M16x1,5 3590505000 38 64 16 32 16 19 32 24 8 0,4 (0.9)
M20x1,5 3590508000 47 80 20 40 20 25 40 30 10 0,7 (1.5)
Material: Stainless steel (BS 303 S 31).
¹) The mounting has a lock nut to lock it in the set position.

1
Mounting plate (P3)

Thread KK Part no. A B C D E F H Weight


[kg] (lbs)
M10x1,25 3670803000 9 M6 29 19,0 30 5 24 0,55 (1.21)
M12x1,25 3670804000 12 M6 34 22,5 36 5 26 0,08 (0.176)
M16x1,5 3670805000 12 M8 44 30,0 46 5 32 0,14 (0.309)
Material: Anodized aluminum.
The mounting is delivered complete with screws for locking on the piston rod. Intended for mounting "tools" on the piston rod.

1
Ball eye rod end (P4) ISO VDMA AFNOR

Piston Ø Thread Part no.¹) AA AV CE CN EN EU ER F H LF α° Weight


[mm] KK H7 0/–0,1 max. [kg]
(lbs)
32 M 10x1,25 1822124003 19 20 43 10 14 10,5 14 12,9 17 15 26 0,1 (0.2)
40 M12x1,25 1822124004 22 22 50 12 16 12 16 15,4 19 17 26 0,2 (0.4)
50, 63 M16x1,5 1822124005 29 28 64 16 21 15 21 19,3 22 22 30 0,4 (0.9)
80, 100 M 20x1,5 1822124006 34 33 77 20 25 18 25 24,3 32 26 30 0,5 (1.1)
125 M 27x2 1822124013 52 51 110 30 37 25 35 34,8 41 36 30 1,1 (2.4)
160, 200 M36x2 1822124008 58 56 125 35 43 28 40 37,7 50 37 16 1,2 (2.6)
250 M42x2 1822124009 58 60 142 40 49 33 45 45,2 55 42 17 2,6 (5.7)
320 M48x2 8958208842 70 65 160 50 60 45 58 56,6 65 60 12 5,2 (12)
Material: Zinc plated steel with hardened swivel bearing (maintenance-free). ¹) to ISO 8139.

Ball eye rod end (P4), corrosion-resistant

Piston Ø Thread Part no.¹) AA AV CE CN EN EU ER F LF H Weight


[mm] KK H7 0/–0,1 max. [kg]
(lbs)
32 M 10x1,25 8958209032 19 15 43 10 14 10,5 14,5 12,9 14 17 0,07
(1.5)
40 M12x1,25 8958209042 22 18 50 12 16 12,0 16,5 15,4 16 19 0,10
(0.22)
50, 63 M16x1,5 8958209052 24 24 64 16 21 15,0 21,5 19,3 21 22 0,21
(0.46)
80, 100 M 20x1,5 8958209062 34 30 77 20 25 18,0 25,5 24,3 25 30 0,38
(0.84)
125 M 27x2 8958209072 50 45 110 30 37 25 35,5 34,8 35 41 1,15
(2.54)
Material: Stainless steel, non-ferrous metal free. ¹) to ISO 8139.

1
Flexible coupling (P5)

* Angular displacement of center line.


** Radial displacement of center line.

Thread Part no. B1 D1 D2 D3 F L L2 L3 SW1 SW2 SW3 SW4 RV


KK min. ±2 ±1
M10x1,25 1826409002 6,0 21,5 34 14 23 70 20 7,5 19 12 17 30 0,7
M12x1,25 1826409003 7,0 21,5 34 14 24 75 24 13,0 19 12 19 30 0,7
M16x1,5 1826409004 8,0 33,5 47 22 32 103 32 9,0 30 19 24 41 1,0
M20x1,5 1826409005 10,0 33,5 47 22 41 120 40 19,0 30 19 30 41 1,0
M27x2 1826409006 13,5 62,0 62 28 42 157 54 14,0 55 24 41 55 5,0
M36x2 1826409007 18 80 80 38 78 251 72 – 75 32 55 75 7,0
Material: Zinc plated steel.

1
Flexible coupling with mounting plate (B)

Axial play: 0,4 ... 0,8 mm (Ø32–125); 0,4 ... 0,95 mm (160 / 200)
Radial play: 2 ...4 mm (Ø32–125); 3 mm (160 / 200)

Material: Steel, galvanized

Piston Part no. KK a1 a2 d1 d6 d7 e1 e2 h1 t2 H SW Weight


Ø H11 H13 H13 H13 [kg] (lbs)
32 1827001629 M10x1,25 60 37 20 6,6 11 36±0,15 23±0,15 15 7 24 17 0,300 (0.66)
40 1827001630 M12x1,25 60 56 25 9 15 42±0,2 38±0,2 20 9 30 19 0,400 (0.88)
50 1827001631 M16x1,5 80 80 30 11 18 58±0,2 58±0,2 20 11 32 24 0,900 (1.98)
63 1827001631 M16x1,5 80 80 30 11 18 58±0,2 58±0,2 20 11 32 24 0,900 (1.98)
80 1827001632 M20x1,5 90 90 40 14 20 65±0,3 65±0,3 20 13 35 36 1,150 (2.54)
100 1827001632 M20x1,5 90 90 40 14 20 65±0,3 65±0,3 20 13 35 36 1,150 (2.54)
125 1827001633 M27x2 90 90 40 14 20 65±0,3 65±0,3 20 13 35 36 1,100 (2.43)
160 1827001634 M36x2 125 125 60 18 26 90±0,3 90±0,3 30 17 55 50 3,400 (7.5)
200 1827001634 M36x2 125 125 60 18 26 90±0,3 90±0,3 30 17 55 50 3,400 (7.5)

1
Tie rod cylinders, Series 523
Linear control units

Linear control unit, H-shape


Type H-shape
Standard Linear control units suitable for cylinders

as per ISO 6432, VDMA 24562 and


CNOMO / NFE 49-003
Ambient temperature range -20 °C to +80 °C (-4 °F to +176 °F)
Materials Bearing housing Anodized aluminum
Carrying plate Anodized aluminum
Control rods for Stainless steel, smooth-rolled
plain bearing
Flexible coupling in the Stainless steel, smooth-rolled
carrying plate
Plain bearing Sintered bronze
Ball bearing Steel
Screws Galvanized steel
Application area
Guide unit reduces bending of the piston rod when positioning high loads
High precision due to long guide
High useful load due to solid guide rods

Technical information
Piston Ø [mm](inch) 32 (1¼") 40 (1½") 50 (2") 63 (2½") 80 (3") 100 (4")
Weight 0 mm stroke [kg] 1,300 2,300 3,700 4,700 8,800 11,100
(lbs) (2.866) (5.071) (8.157) (10.362) (19.401) (24.471)
H-shape, ball bearing add. per 100 mm [kg] 0,090 0,160 0,250 0,250 0,390 0,390
(lbs) (0.198) (0.353) (0.551) (0.551) (0.860) (0.860)
Weight 0 mm stroke [kg] 1,300 2,300 3,700 4,700 8,800 11,100
(lbs) (2.866) (5.071) (8.157) (10.362) (19.401) (24.471)
H-shape, plain bearing add. per 100 mm [kg] 0,090 0,160 0,250 0,250 0,390 0,390
(lbs) (0.198) (0.353) (0.551) (0.551) (0.860) (0.860)

Part no. H-shape, sinter friction bearing (L1)

For piston dia. [mm] 32 40 50 63 80 100


Stroke
50 0821401220 0821401230 0821401240 0821401280 - -
100 0821401221 0821401231 0821401241 0821401281 0821401260 0821401270
160 0821401222 0821401232 0821401242 0821401285 - -
200 0821401223 0821401233 0821401243 0821401282 0821401261 0821401271
250 0821401224 0821401234 0821401244 0821401286 - -
320 0821401225 0821401235 0821401245 0821401283 0821401262 0821401272
400 0821401226 0821401236 0821401246 0821401287 - -
500 0821401227 0821401237 0821401247 0821401284 0821401263 0821401273
600 0821401228 0821401238 0821401249 0821401288 0821401264 0821401274
800 0821401229 0821401239 0821401474 0821401289 0821401265 0821401275
1000 0821401470 0821401472 0821401475 0821401290 0821401266 0821401276
1200 0821401471 0821401473 0821401476 0821401291 0821401267 0821401277
Rec. max. stroke 1200 1200 1200 1200 1200 1200

Spare parts kit (to be ordered separately)


Piston dia. Order no.
32 1827009415
40 1827009416
50 1827009530
63 1827009530
80 1827009535
100 1827009535

1
Tie rod cylinders, Series 523
Linear control units

Part no. H-shape, linear ball bearings (L5)

For piston dia. [mm] 32 40 50 63 80 100


Stroke
50 0821401320 0821401330 0821401340 0821401380 – –
100 0821401321 0821401331 0821401341 0821401381 0821401360 0821401370
200 0821401322 0821401332 0821401342 0821401382 0821401361 0821401371
320 0821401323 0821401333 0821401343 0821401383 0821401362 0821401372
500 0821401324 0821401334 0821401344 0821401384 0821401363 0821401373
600 0821401325 0821401335 0821401345 0821401385 0821401364 0821401374
800 0821401326 0821401336 0821401346 0821401386 0821401365 0821401375
1000 0821401327 0821401337 0821401347 0821401387 0821401366 0821401376
1200 0821401328 0821401338 0821401348 0821401388 0821401367 0821401377
Rec. max. stroke 1200 1200 1200 1200 1200 1200

Spare parts kit (to be ordered separately)


Piston dia. Part no.
32 1827009526
40 1827009527
50 1827009528
63 1827009528
80 1827009529
100 1827009529

2
Tie rod cylinders, Series 523
Linear control units

H = Stroke
Relubricate ball bearings after 5000 km (lubricating grease KP2K DIN 51825), order no. 1829991099

Lubricate more often in dusty conditions

Pis- A1 A2 A3 A4 A5 B C G1 G2 G3 G4 L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12


ton *1,2
dia.
32 78 32,5 61 81 50 12 74 M6 6,6 11 6,5 90 45 97 177 125 6 17 12 94 17 4,3 64 +5
40 84 38 69 99 54 16 87 M6 6,6 11 6,5 110 54 115 192 140 7 22 12 105 21 11 74 +5
50 100 46,5 85 119 72 20 104 M8 9 15 9 130 63 137 205 150 8 26 15 106 26 18,8 89 +10
63 105 56,5 100 132 82 20 119 M8 9 15 9 145 80 152 237 182 8 26 15 121 26 15,3 89 +10
80 130 72 130 166 106 25 148 M10 11 18 11 180 100 189 280 215 9 32 20 128 34 21 110 +10
100 150 89 150 190 131 25 172 M10 11 18 11 200 120 213 280 220 9 32 20 138 39 24,5 115 +10

Pis- L13 L14 L15 L17 L18 L19 L19A L20 L21 L22 SW 1 SW 2 R1 E F ØG ØH SW T
ton *2 M8 *2 *3 R2 +1 +1 +0,5
dia. *2 H7
32 50 76 37 50,2 +0,4 30 14 –2 SW30 6 16,2 13 17 6 5 7 6 5 5 14
40 58 81 37 58,2 +0,4 35 8 –9 45 14 19 15 19 6 6 8 7 6 6 14
50 70 79 37 70,2 +0,4 40 36 +18 54 14 23,2 22 24 6 6 8 7 6 6 16
63 85 111 37 85,2 +0,4 45 21 +2 54 14 28,2 22 24 6 6 8 7 6 6 16
80 105 128 42 105,4 +0,6 45 34 +14 60 14 36 27 30 6 7 9 9,4 8 8 20
100 130 128 37 130,4 +0,6 55 19 –2 60 14 44,5 27 30 6 7 9 9,4 8 8 20

These values apply for linear ball bearings as well as for sinter-friction bearings. For differing values, see below.

*1 Change the adjustment range of the flexible coupling accordingly (see L15 and L19)
*2 For retracted cylinder
**3 Cylinders without signal

3
Tie rod cylinders, Series 523
Linear control units

Piston dia. L15 L19 L19A L4


*2 *2 *3
*2
These values apply 32 37 14 –2 177
for sinter-friction 40 37 8 –9 192
bearings 50 37 4 –14 205
63 37 21 +2 237
80 42 34 +14 280
100 37 19 –2 280

4
Tie rod cylinders, Series 523
Linear control units

Useful load

Useful load for linear control units with sinter friction bearings

F = Useful load
Z = Bearing-out

Useful load

Service life 2 x 106m

Useful load for linear control units with linear ball bearings

F = Useful load
Z = Bearing-out

5
Tie rod cylinders, Series 523
Linear control units

Reduction of useful load on short strokes

k = adjustment factor: normal = 1; on impact: 2

The nominal load data determined for short-stroke movements from the diagram have to be multiplied with the adjustment factor k.
These short-stroke adjustments are already included in the load diagram for a bearing-out of more than 60 mm.

Service life 5 x 106m

Fpermit = F x 0,5

Bending

F = Useful load (at the load center)


SF = Bending
Z = Bearing-out

6
Tie rod cylinders, Series 523
Linear control units

Bending due to own load Bending due to 10 N load

7
Tie rod cylinders, Series 523
Sensors

Sensors Series ST8 (275)

* LED

Technical Data

Outlet PNP with cable NPN, PNP with connector Reed with cable Reed with connector
Voltage and type of current 10-30 V DC 10-30 V DC 10-30 V DC ,240 V AC 10–30 V DC
Max. continuous current <150 mA <150 mA <100 mA <100 mA
Voltage drop <2 V <2 V <3 V <3 V
Leakage current 10 µA 10 µA – –
Internal consumption 10 mA 10 mA – –
Ambient temperature range -25 °C to +75 °C (-13 °F to -25 °C to +75 °C (-13 °F to -25 °C to +75 °C -25 °C to +75 °C
+167 °F) +167 °F) (-13 °F to +167 °F) (-13 °F to +167 °F)
Protection* IP 67 as per IEC 529 IP 67 as per IEC 529 IP 67 as per IEC 529 IP 67 as per IEC 529
Indication LED LED LED LED
De-energization delay >20 ms >20 ms – –
Material Housing: Polyamide Housing: Polyamide Housing: Polyamide Housing: Polyamide
Cable: PVC (3x0,14 mm²) Cable: PUR (3x0,14 mm²) Cable: PVC (2x0,14 mm²) Cable: PUR (2x0,14 mm²)
* When used with threaded IP 67 connector, see figures 3 and 4 for cables with connector.

Part no. (for Ø 32-125mm)**


Symbol Type Fig. Part no. Cable length L [m]
Reed - R1 1 2750132310 2,5
Reed - R2 1 2750152310 10

Reed - R3 2 2750111320 0,3 + M8 connector

PNP - I1 1 2750131110 2,5


PNP - I2 1 2750151110 10
PNP - I3 2 2750111120 0,3 + M8 connector
PNP - I4 2 2750123120 0,3 + M8 connector*
PNP - I4 3 2750213120 Micro (0,3 m + M8 connector)
PNP - I5 4 2750121120 0,3 + M12 connector

NPN - I6 2 2750111220 0,3 + M8 connector

* As per EN 50082-2
** For 160–320 mm dia., order Proximity Reed Switch with LED, part no. 8940410612.
1. Brown
2. Blue
3. Black
4. Load/signal

1
Sensor mounting for the Red series (profile version 06)

Piston Ø Part no.


[mm]
32–100 5230063512
Material: Anodized aluminum and stainless steel.

1
Sensor with cable, CE-marked, inductive for the Grey series 160–320 mm dia.

1) Cable: black 2,5 m long, extremely flexible 2) Switching point 3) Load


BK = Black BU = Blue BN = Brown

Part no. Ambient temp. Operating Switching Function range Extended pulse Contact type
Range voltage current
8940415122 -25 °C to +75 °C (- 10–30 V DC 200 mA (max) 2–35 mT 20 ms PNP (Normally
13 °F to +167 °F) open)
- Degree of protection: IP 67 - IEC 529 with cable (DIN VDE 0470)
- Hysteresis: max. 1 mm
- Output: Polarity safe, short-circuit protection
- Indicator: 2 LEDs (green = supply voltage, (yellow = operation status)
- Body: Plastic (PEI)

1
Sensor with cable and LED, reed

1) Cable-black, extremely flexible. 2) Switching point. 3) Load.


BK = black BN = brown

Part no. Length of cable Ambient Operating Switching current, Max. peak Contact type
temperature range voltage max voltage
8940415302 2,5 m -25 °C to +75 °C (- 10–250 V AC/DC 0,5 A 500 V Normally open
13 °F to +167 °F)
8940415322 6m -25 °C to +75 °C (- 10–250 V AC/DC 0,5 A 500 V Normally open
13 °F to +167 °F)
- Degree of protection: IP 67 - IEC 529 with cable (DIN VDE 0470)
- Passing speed, max: 1,5 m/s
- Switching capacity, with LED: 50 W / 50 VA, without LED: 20 W / 30 VA
- Output: Polarity safe, surge protected
- Switch point accuracy: ±0,1 mm
- Indicator: 1 LED (yellow = operating status)
- Body: Plastic (PEI)

1
Sensor with connector, CE-marked, inductive for the Grey series 160–320 mm dia.

1) Switching point. 2) Load.

Part no. Ambient temp. Operating Switching Function range Extended pulse Contact type
Range voltage current
8940415132 -25 °C to +75 °C (- 10–30 V DC 200 mA (max) 2–35 mT 20 ms PNP (Normally
13 °F to +167 °F) open)
- Degree of protection: IP 65 - IEC 529 with plug (DIN VDE 0470)
- Hysteresis: max. 1 mm
- Output: Polarity safe, short-circuit protection
- Indicator: 2 LEDs (green = supply voltage, yellow = operation status)
- Body: Plastic (PEI)

1
Sensor with connector and LED, reed

1) Switching point. 2) Load.

Part no. Ambient Operating Switching current, Max. peak Nominal voltage Contact type
temperature range voltage max voltage
8940415392 -25 °C to +75 °C (- 10–250 V AC/DC 0,5 A 500 V 10–60 V AC Normally open
13 °F to +167 °F) 75 V DC
- Degree of protection: IP 65 - IEC 529 with plug (DIN VDE 0470)
- Passing speed, max: 1,5 m/s
- Switching capacity,with LED: 50 W / 50 VA, without LED: 20 W / 30 VA
- Switching point accuracy: ±0,1 mm
- Indicator: 1 LED (yellow = operating status)
- Body: Plastic (PEI)

1
Sensor mounting for the Grey series 160–250 mm dia.

Piston Ø Part no. X Y Z


[mm]
160 to 200 3220973502 41,4 17 20
250 3220893512 46,7 21 33
For proximity reed switches 8940415122, -513-2

1
Sensor with encapsulated cable, reed for the Grey series 160–320 mm dia.

1) Switching point in the middle of this side. 2) LED (yellow). 3) LOAD.


BK = Black BU = Blue BN = Brown

Part no. Nominal voltage Ambient temp. range Type Fig. I* Cable (black) Switching capacity
[A] [m]
8940412022 10–250 V AC/DC -25 °C to +75 °C (-13 °F LED 1 0,5 2,5 50 W / 50 VA
to +167 °F)
8940412032 10–250 V AC/DC -25 °C to +75 °C (-13 °F LED 1 0,5 6 50 W / 50 VA
to +167 °F)
8940411902 250 V AC/DC max. -20 °C to +120 °C (-4 °F – 2 3 2,5 60 W / 60 VA
to +248 °F)
Degree of protection with plug: IP 67 - IEC 529 (DIN VDE 0470)
Max. peak voltage: 500 Vs Passing speed max.: 1,5 m/s
Switching point accuracy: ±0,1 mm Impact resistance: 50 g (11 ms)
Vibration resistance: 35 g (50–1000 Hz) * Max. switching current

1
Proximity reed switch for electrical connector for the Grey series 160–320 mm dia.

1) Switching point in the middle of this side. 2) LED (yellow). 3) LOAD.


Supplied with gasket. Mounting screw M 4 supplied with the clamp (MA = 1,5 Nm) MA = torque at mounting screw.

Part no. Type Fig. Ambient temp. Nominal voltage Switching current Switching
range max. [A] capacity
8940410602 without LED 1 -25 °C to +75 °C 10–250 V AC/DC max. 3 60 W / 60 VA
(-13 °F to +167 °F)
8940410612 with LED 2 -25 °C to +75 °C 10–250 V AC/DC max. 0,5 50 W / 50 VA
(-13 °F to +167 °F)
Degree of protection with plug: IP 65 - IEC 529 (DIN VDE 0470)
Max. peak voltage: 500 Vs Passing speed max.: 1,5 m/s
Switching point accuracy: ±0,1 mm Impact resistance: 50 g (11 ms)
Vibration resistance: 35 g (50–1000 Hz)

1
Clamp for Cylinder Series 523 for the Grey series 160–320 mm dia.

Piston Ø Part no. A B C D F G1 G2 H


[mm]
160 to 200 3220673522 32 32 22 11 23 M4 M6 6
250 to 320 3220893502 36 41 30 16 23 M4 M6 6
Mounting screws for clamp and proximity reed switch are supplied.
Figs. 1 and 2 for proximity reed switches 8940410602, -061-2, -190-2, -202-2, -203-2

1
Circular connector with cable for sensors Series ST8 and 8940415132

* by 15 m cable dia. 12 mm
BK = Black BU = Blue BN = Brown

Length of cable L Part no. Fig. 1 Part no. Fig. 2 Part no. Fig. 3 Part no. Fig. 4
[m] angled straight angled with thread straight with thread
5 8946016202 8946016102 8946201402 8946201302
2 8946016212 8946016112 8946201412 8946201312
10 8946016222 8946016122 8946201422 8946201322
15 8946016232 8946016132 8946201432 8946201332
- Operating voltage: 30 V AC / 36 V DC
- Degree of protection: IP 65 - IEC 529 (DIN VDE 0470)
- Cross section of cable: 3 x 0,25 mm², 3 x 0,34 mm² by 15 m cable with thread
- Piping type: PVC - hose (black)
- Insulation class: C to VDE 0110

1
Connector for sensor 89404106X2

Part no. Nominal voltage Pins Operating voltage


8941004702 max. 250 V 3 60 V AC /75 V DC
Degree of protection: IP 65 - IEC 529 (DIN VDE 0470).

1
Tie rod cylinders, Series 523
Accessories

Base plate for direct mounting of ISO valves

Piston Ø Part no. Valve Port nos. Port nos. A B C D E F G H K Weight


[mm] size 1, 2, 4, 3, 12, 14 [kg]
(5) (lbs)
32–125 5801690000 ISO 1 G 1/8 G 1/8 93,5 80 62 35 8 9 20 15 40 0,175
(0.386)
63–125 5802690000 ISO 2 G 3/8 G 1/8 127 109,5 81,5 46,5 11,5 13 32 29 60 0,580
(1.279)

Installation Instructions
Connection: Outlet port 2 of the valve should be connected to the end cover where the base plate is fitted.
Outlet port 4 is connected to the opposite end cover with tubing.
Exhaust ports 3 and 5 are combined in the plate to a common exhaust port.
Inlet port 1 and control ports 12 and 14 are located on one side of the plate.
Flow: The maximum flow for a valve mounted on these base plates is somewhat lower than for a valve mounted on a normal base plate.
Installation: The plate is fitted directly on the front or rear end cover of the cylinder with a banjo thread.
Alternatively one or the other of the two banjo threads (G 1/8 and G 1/4) supplied for base plate 580-169 can be used,
depending on the size of the cylinder port. A size G 3/8 banjo thread is supplied for base plate 580-269. For cylinders 100 and 125 mm (4" and 5"
inch) dia., a reducing nipple for the cylinder connection port G 1/2 is required.
Min. strokes: The table below shows the smallest stroke which a cylinder can have when the base plate is turned towards the opposite end cover
and connected with fittings and plastic tubing; 6 mm dia. for 580-169 and 12 mm (1/2" inch) dia. for 580-269.

Piston Ø [mm] Minimum strokes [mm] Valve


32 50 ISO 1
40 50 ISO 1
50 50 ISO 1
63 100 ISO 1, ISO 2
80 100 ISO 1, ISO 2
100 100 ISO 1, ISO 2
125 100 ISO 1, ISO 2

1
Base plate for direct mounting of Compact 10 or Compact 18 valves

Version Part no. Valve Port nos. Port nos. A B C D E F G H K L M Weight


size 1, 4 3, 5 [kg]
(lbs)
Upright 0493839705 2518 G 1/8 G 1/8 79 65,5 48 33 18 8 16,5 28,5 11 19 8 0,08
(0.18)
0493840118 2510 M7 G 1/8 79 65,5 42,5 33 26 14 23/25 32,5 14 19 13 0,09
(0.20)

1
Base plate for direct mounting of Compact 10 or Compact 18 valves

Version Part no. Valve Port nos. Port nos. A B C D E F G H K L M Weight


size 1, 4 3, 5 [kg]
(lbs)
Lying 0493839802 2518 G 1/8 G 1/8 79 65,5 48 33 18 8 16,5 28,5 11 19 8 0,08
(0.18)
0493840207 2510 M7 G 1/8 79 65,5 42,5 33 26 14 23/25 32,5 14 19 13 0,09
(0.20)

Installation Instructions
Connection: Outlet port 2 of the valve should be connected to the end cover where the base plate is fitted.
Outlet port 4 is connected to the opposite end cover with tubing.
Inlet port 1 and exhaust ports 3 and 5 are located on one side of the plate.
Flow: The maximum flow for a valve mounted on these base plates is somewhat lower than for a valve mounted on a normal base plate.
Installation: The plate is fitted directly on the front or rear end cover of the cylinder with a banjo thread.
Alternatively one or the other of the two banjo threads (G 1/8 and G 1/4) can be used, depending on the size of the cylinder port.
For cylinders 100-125 mm (4"-5" inch) dia., a reducing nipple for the cylinder connection port G 1/2 is required.
Min. strokes: The smallest stroke which a cylinder can have when the base plate is turned towards the opposite end cover and connected with
fittings and plastic tubing, 6 mm dia. is 50 mm.

1
Flexible coupling with mounting plate (B)

Axial play: 0,4 ... 0,8 mm (Ø32–125); 0,4 ... 0,95 mm (160 / 200)
Radial play: 2 ...4 mm (Ø32–125); 3 mm (160 / 200)

Material: Steel, galvanized

Piston Part no. KK a1 a2 d1 d6 d7 e1 e2 h1 t2 H SW Weight


Ø H11 H13 H13 H13 [kg] (lbs)
32 1827001629 M10x1,25 60 37 20 6,6 11 36±0,15 23±0,15 15 7 24 17 0,300 (0.66)
40 1827001630 M12x1,25 60 56 25 9 15 42±0,2 38±0,2 20 9 30 19 0,400 (0.88)
50 1827001631 M16x1,5 80 80 30 11 18 58±0,2 58±0,2 20 11 32 24 0,900 (1.98)
63 1827001631 M16x1,5 80 80 30 11 18 58±0,2 58±0,2 20 11 32 24 0,900 (1.98)
80 1827001632 M20x1,5 90 90 40 14 20 65±0,3 65±0,3 20 13 35 36 1,150 (2.54)
100 1827001632 M20x1,5 90 90 40 14 20 65±0,3 65±0,3 20 13 35 36 1,150 (2.54)
125 1827001633 M27x2 90 90 40 14 20 65±0,3 65±0,3 20 13 35 36 1,100 (2.43)
160 1827001634 M36x2 125 125 60 18 26 90±0,3 90±0,3 30 17 55 50 3,400 (7.5)
200 1827001634 M36x2 125 125 60 18 26 90±0,3 90±0,3 30 17 55 50 3,400 (7.5)

1
Bosch Rexroth AG
Pneumatics
Ulmer Straße 4
DE-30880 Laatzen
Deutschland
Tel. +49 (0)511-21 36-0
Fax. +49 (0)511-21 36-269
sales-pneumatics@boschrexroth.de
www.boschrexroth.de

Bosch Rexroth Limited


Pneumatics
Broadway Lane, South Cerney,
Cirencester
Gloucestershire GL7 5UH
Great Britain
Phone: +44-12 85-863 000
Fax: +44-12 85-863 003
info@boschrexroth.co.uk
www.boschrexroth.co.uk

Bosch Rexroth Corporation


Pneumatics
1953 Mercer road
Lexington, KY 40511-1021
USA
Phone: +1-859-254 80 31
Fax: +1-859-254 41 88
info@boschrexroth-us.com
www.boschrexroth-us.com

Bosch Rexroth Canada Corp.


Pneumatics
3426 Mainway Drive
Burlington, Ontario L7M 1A8
Canada
Tel: +1 905-335-5511
Fax. +1 905 335-4184
info@boschrexroth.ca
www.boschrexroth.ca

Bosch Rexroth Pty. Ltd.


Bosch Rexroth Pty. Ltd. Head Office
Pneumatics 3 Valediction Road
23 Iverseb Terrace Kings Park NSW 2148, Sydney
Christchurch Australia
New Zealand Tel. +61 (2) 9831-7788
Tel. +64 (0011) 643 365 9591 Fax. +61 (2) 9831-5553
Fax. +64 (0011) 643 358 9703 rexeng@rexroth.com.au
www.boschrexroth.com.au

© This document, as well as the data


specifications and other informations
set forth in it, are the exclusive prop-
erty of Bosch Rexroth AG. Without
2006-05-09 their consent it may not be reproduced

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