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Technical data
Tie rod cylinders, Series 523
Grey series, 32–125 mm (1 1/4"-5") dia., magnetic piston,
adjustable cushioning
Technical Data
Standard ISO 15552 (ISO 6431, VDMA 24562)
CNOMO / NFE 49-003-1
Working pressure, max. 10 bar (145 psi)
Ambient temperature range -20 °C to +70° C (-4 °F to +158 °F)
Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*
Materials Piston rod Stainless steel (BS 303 S 31)
Piston rod bushing Steel with a PVDF + PTFE bearing surface
Technical information
Piston Ø [mm] (inch) 32 (1 1/4") 40 (1 1/2") 50 (2") 63 (2 1/2") 80 (3") 100 (4") 125 (5")
Theoretical piston force push stroke [N] 483 754 1178 1870 3016 4712 7363
at 6 bar (87 psi) (lbf) (109) (170) (265) (420) (678) (1059) (1655)
pull stroke [N] 415 633 990 1682 2721 4418 6881
(lbf) (93) (142) (223) (378) (612) (993) (1547)
Cushioning length [mm] 11,5 15,0 17,0 16,5 19,5 19,5 22,0
(inch) (0.5) (0.6) (0.7) (0.6) (0.8) (0.8) (0.9)
Cushioning energy¹) [Nm] 4,8 9,0 15,0 27,0 54,0 88,0 140,0
(in.lbs) (53.0) (80.0) (133.0) (239.0) (478.0) (779.0) (1239,0)
Weight 0 mm stroke [kg] 0,45 0,76 1,10 1,17 2,50 3,70 6,90
(lbs) (0.99) (1.68) (2.43) (2.58) (5.51) (8.16) (15.21)
add. per 100 mm [kg] 0,20 0,29 0,45 0,49 0,78 1,00 1,31
add. per 4" (lbs) (0.44) (0.64) (0.99) (1.08) (1.72) (2.21) (2.89)
¹) Cushioning diagram, see chapter 15.
1
Tie rod cylinders, Series 523
Grey series, 32–125 mm (1 1/4"-5") dia., magnetic piston,
adjustable cushioning
Part no.
Piston dia. [mm] (inch) 32 (1 1/4") 40 (1 1/2") 50 (2") 63 (2 1/2") 80 (3")
Piston rod thread M 10 x 1,25 M 12 x 1,25 M 16 x 1,5 M 16 x 1,5 M 20 x 1,5
Threaded port G1/8 G 1/4 G 1/4 G 3/8 G 3/8
Stroke²)
25 5230030050 5231030050 5232030050 5233030050 5234030050
50 5230030100 5231030100 5232030100 5233030100 5234030100
80 5230030160 5231030160 5232030160 5233030160 5234030160
100 5230030200 5231030200 5232030200 5233030200 5234030200
125 5230030250 5231030250 5232030250 5233030250 5234030250
160 5230030320 5231030320 5232030320 5233030320 5234030320
200 5230030400 5231030400 5232030400 5233030400 5234030400
250 5230030500 5231030500 5232030500 5233030500 5234030500
320 5230030640 5231030640 5232030640 5233030640 5234030640
400 5230030800 5231030800 5232030800 5233030800 5234030800
500 5230031000 5231031000 5232031000 5233031000 5234031000
Rec. max. stroke²) 1600 1900 2100 2500 2800
Piston dia. [mm] (inch) 100 (4") 125 (5")
Piston rod thread M 20 x 1,5 M 27 x 2
Threaded port G 1/2 G 1/2
Stroke²)
25 5235030050 5236030050
50 5235030100 5236030100
80 5235030160 5236030160
100 5235030200 5236030200
125 5235030250 5236030250
160 5235030320 5236030320
200 5235030400 5236030400
250 5235030500 5236030500
320 5235030640 5236030640
400 5235030800 5236030800
500 5235031000 5236031000
Rec. max. stroke²) 2800 2750
Optional strokes: See Ordering system for cylinders in optional design.
²) Longer strokes on request. ³) Intermediate strokes in steps of 5 mm may be delivered. See Ordering system for cylinders in optional design.
Codification par configurateur internet.
2
Tie rod cylinders, Series 523
Grey series, 32–125 mm (1 1/4"-5") dia., magnetic piston,
adjustable cushioning
Seal kit
Symbol Piston dia. 32 (1 1/4") 40 (1 1/2") 50 (2") 63 (2 1/2") 80 (3") 100 (4") 125 (5")
[mm] (inch)
3
Tie rod cylinders, Series 523
Grey series, 32–125 mm (1 1/4"-5") dia., magnetic piston,
adjustable cushioning
Piston B d4 d5 E G L2 L8 L9 L12 P EE KK MM
dia. e 11 g8
[mm]
32 30 36 5,5 49,5 28 15 94 ±0,4 5 6,0 4,0 G 1/8 M 10x1,25 12
40 35 44 5,5 54,5 33 19 105 ±0,7 5 6,5 5,0 G 1/4 M12x1,25 16
50 40 54 7,5 67,0 31 24 106 ±0,7 6 8,0 7,5 G 1/4 M16x1,5 20
63 45 68 7,5 78,0 38 24 121 ±0,8 6 8,0 11,0 G 3/8 M16x1,5 20
80 45 85 9,0 100,0 38 30 128 ±0,8 – 10,0 11,0 G 3/8 M 20x1,5 25
100 55 107 9,0 120,0 42 35 138 ±1,0 – 10,0 17,0 G 1/2 M 20x1,5 25
125 60 131 10,8 145,0 54 45 160 ±1,0 – 13,0 27,5 G 1/2 M 27x2 32
Piston AM BG KV KW PL RT SW TG VA VD WH ZJ
dia. min.
[mm]
32 22 16 17 5,0 16 M6 10 32,5 ±0,5 3,5 4 26 120
40 24 16 18 6,0 17 M6 13 38,0 ±0,5 3,5 4 30 135
50 32 16 24 8,0 16 M8 17 46,5 ±0,6 4,0 4 37 143
63 32 16 24 8,0 19 M8 17 56,5 ±0,7 4,0 4 37 158
80 40 16 30 10,0 19 M 10 22 72,0 ±0,7 4,0 4 46 174
100 40 16 30 10,0 19 M 10 22 89,0 ±0,7 4,0 4 51 189
125 54 20 41 13,5 20 M12 27 110,0 ±1,1 6,0 6 65 225
4
Tie rod cylinders, Series 523
Grey series, 160–320 mm dia.,
adjustable cushioning,with or without magnetic piston
Technical Data
Standard ISO 15552 (ISO 6431, VDMA 24562)
CNOMO / NFE 49-003-1
Working pressure, max 10 bar (145 psi)
Ambient temperature range -15 °C to +70 °C (+5 °F to +158 °F)
Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*
Materials Piston rod Stainless steel (BS 303 S 31)
Cylinder body Anodized aluminum
End covers Aluminum
Seals Nitrile rubber/Polyurethane
Application area
Suitable for all mechanical systems. Approved by automotive manufacturers.
Technical information
Piston Ø [mm] 160 200 250 320
Theoretical piston force push stroke [N] 11 834 18 491 28 892 47 338
at 6 bar (87 psi) (lbf) (2660) (4157) (6495) (10640)
pull stroke [N] 11 095 17 752 27 737 45 503
(lbf) (2494) (3991) (6236) (10230)
Cushioning length [mm] 50 50 64 46
Cushioning energy¹) [Nm] 325 550 1000 1190
(in.lbs) (2876) (4868) (8851) (10 532)
Weight 0 mm stroke [kg] 11,6 14,5 30,0 61,4
(lbs) (25.6) (32.0) (66.1) (135.4)
add. per 100 mm [kg] 2,68 3,2 3,8 11,8
add. per 4" (lbs) (5.91) (7.1) (8.4) (26.0)
¹) Cushioning diagram, see chapter 15.
1
Tie rod cylinders, Series 523
Grey series, 160–320 mm dia.,
adjustable cushioning,with or without magnetic piston
2
Tie rod cylinders, Series 523
Grey series, 160–320 mm dia.,
adjustable cushioning,with or without magnetic piston
S* = Stroke
Piston AM B BG d4 d5 d9 E EE G KK KV KW L2 L8
dia. AL e 11 ISO 228
[mm]
160 72 65 24 168 14,7 63,0 180 G 3/4 58,0 M36x2 55 18 52,5 180
200 72 75 24 210 14,7 72,0 220 G 3/4 56,5 M36x2 55 18 56,0 180
250 84 90 25 262 20,0 82,5 280 G1 59,5 M42x2 65 21 76,0 200
320 96 110 28 340 24,0 103,0 350 G1 61,5 M48x2 75 24 87,0 220
3
Tie rod cylinders, Series 523
Grey series, 160–250 mm dia.,
Technical Data
Type Piston cylinder, tie-rod version
Standard VDMA 24562; DIN ISO 6431; NFE 49-003
Working pressure p. max 10 bar (145 psi)
Ambient temperature range -15 °C to +70 °C (+5 °F to +158 °F)
Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*
Material Piston rod X5CrNi18.9
Cylinder body AlMgSi1F28
Covers Al-diecasting
Seals NBR (Nitrile Butadiene Rubber)
Application area
Suitable for all mechanical systems.
Approved by automotive manufactures, ask for special data sheet.
Technical information
Piston Ø [mm] 160 200 250
Theoretical piston force push stroke [N] 11 834 18 491 28 892
at 6 bar (87 psi) (lbf) (2660) (4157) (6495)
pull stroke [N] 11 095 17 752 27 737
(lbf) (2494) (3991) (6236)
Cushioning length [mm] 50 50 64
Cushioning energy¹) [Nm] 325 550 1000
(in.lbs) (2876) (4868) (8851)
Weight 0 mm stroke [kg] 11,6 14,5 30,0
(lbs) (25.6) (32.0) (66.1)
add. per 100 mm [kg] 2,68 3,2 3,8
add. per 4" (lbf) (5.91) (7.1) (8.4)
¹) Cushioning diagram see section 15.
1
Tie rod cylinders, Series 523
Grey series, 160–250 mm dia.,
2
Tie rod cylinders, Series 523
Grey series, 160–250 mm dia.,
S* = Stroke
Piston AM B BG d4 E EE G KK KV KW L8 MM PL RT
dia. AL e 11 ISO 228
[mm]
160 72 65 24 168 180 G 3/4 58,0 M36x2 55 18 180 40 35 M16
200 72 75 24 210 220 G 3/4 56,5 M36x2 55 18 180 40 30 M16
250 84 90 25 262 280 G1 59,5 M42x2 65 21 200 50 33 M 20
Piston SW SW 1 TD TG TL TM TT UW WH WH 1 XV XV ZJ
dia. AL e9 min. max.
[mm]
160 32 27 32 140 32 200 50 190 52,5 80 163,0 177,0 + S* 260
200 32 27 32 175 32 250 50 240 56,0 95 176,5 193,5 + S* 275
250 46 41 40 220 40 320 60 310 76,0 105 194,5 215,5 + S* 305
3
Tie rod cylinders, Series 523
Grey series, 160–320 mm dia.,
adjustable cushioning, high temperature
Technical Data
Type Piston cylinder, tie-rod version
Standard VDMA 24562; DIN ISO 6431; NFE 49-003
Operating pressure p. max 10 bar (145 psi)
Ambient temperature range -15 °C to +150 °C (+5 °F to +302 °F)
Permissible medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*
Material Piston rod BS 303 S31 (V2A), roller burnished
Cylinder body Anodized aluminum
Cover and base GD-Al
Seals Viton
Application area
For all applications at extremely high temperatures.
Technical information
Piston Ø [mm] 160 200 250 320
Theoretical piston force push stroke [N] 11 834 18 491 28 892 47 338
at 6 bar (87 psi) (lbf) (2660) (4157) (6495) (10 640)
pull stroke [N] 11 095 17 752 27 737 45 503
(lbf) (2494) (3991) (6236) (10 230)
Cushioning length [mm] 50 50 64 46
Cushioning energy¹) [Nm] 325 550 1000 1190
(in.lbs) (2876) (4868) (8851) (10 532)
Weight 0 mm stroke [kg] 11,6 14,5 30,0 61,4
(lbs) (25.6) (32.0) (66.1) (135.4)
add. per 100 mm [kg] 2,68 3,2 3,8 11,8
add. per 4" (lbs) (5.91) (7.1) (8.4) (26.0)
¹) Cushioning diagram, see chapter 15.
1
Tie rod cylinders, Series 523
Grey series, 160–320 mm dia.,
adjustable cushioning, high temperature
S* = Stroke
Piston Ø AM B BG d4 d5 d9 E EE G KK KV KW L2 L8
[mm] e 11 ISO 228
160 72 65 24 168 14,7 63 180 G 3/4 58 M36x2 55 18 52,5 180
200 72 75 24 210 14,7 72 220 G 3/4 56,5 M36x2 55 18 56 180
250 84 90 25 262 20 82,5 280 G1 59,5 M42x2 65 21 76 200
320 96 110 28 340 24 103 350 G1 61,5 M48x2 75 24 87 220
2
Tie rod cylinders, Series 523
Ordering system for cylinders in optional design:
STEPS:
Code
523
06 = red
07 = green
STEP 4: Stroke
1
Tie rod cylinders, Series 523
Ordering system for cylinders in optional design:
STEP 5: Options
Code Options
0 Without options
8 With options (optional stroke, mountings, sensors ...)
Code example: With options = 8
STEP 8: Connection port position for possible combinations with different types of mountings
Code Port position M00 MF1 MF2 MS1 MT4 MT5 MT6 MP0 MP4 MP2 M32 M36
11 Front 12, rear 12 • • • •²) • • • • • •²) • •
12 Front 12, rear 3 • • • • – • – • • • •²) •²)
13 Front 12, rear 6 • • • •²) • • • • • •²) • •
14 Front 12, rear 9 • • • •²) – • – • • • •²) •²)
21 Front 3, rear 12 • • • •²) – – • • • •²) • •
22 Front 3, rear 3 • • • •²) – – – • • • •²) •²)
23 Front 3, rear 6 • • • •²) – – – • • •²) • •
24 Front 3, rear 9 • • • •²) – – – • • • •²) •²)
31 Front 6, rear 12 • • • •²) • • • • • •²) • •
32 Front 6, rear 3 • • • • – • – • • • •²) •²)
33 Front 6, rear 6 • • • •²) • • • • • •²) • •
34 Front 6, rear 9 • • • •²) – - – • • • •²) •²)
41 Front 9, rear 12 • • • •²) – – • • • •²) • •
42 Front 9, rear 3 • • • • – – - • • • •²) •²)
43 Front 9, rear 6 • • • •²) – – • • • •²) • •
44 Front 9, rear 9 • • • •²) – – – • • • •²) •²)
55¹) Double conn. front and • • • •²) • • • • • •²) • •
rear 12 and 6
66¹) Double conn. front and • • • • – – – • • • •²) •²)
rear 3 and 9
• = Possible combination; – = Impossible combination
¹) Codes 55 and 66 are only valid for Yellow profile (08), Green profile (07) and Red (06).
²) These port positions are not possible with yellow profile (08) with sensors.
For more information see alternative connection ports and port position.
Code example: Front 12, rear 3 = 12
2
Tie rod cylinders, Series 523
Ordering system for cylinders in optional design:
Code Material
S BS 303 S 31
Code Type
1 ISO
Code Extension
W Without
Y With (given in mm)
Code example: With piston rod extension = Y
Note! Indicate the value of Y separately on the order (for example: Y =
120 mm)
STEP 13: Sensor type for possible combinations with different cylinder profiles
3
Tie rod cylinders, Series 523
Ordering system for cylinders in optional design:
Code Function
D Double acting
P Double acting with a position holder
T Through piston rod
S Double acting with non-rotating piston rod
H Hygienic design (only available for the Yellow profile - 08)
For more information see page for each function.
Code example: Double acting = D
Code Seals
S Standard
V High temperature (Viton)
Code example: Standard seals = S
Code Sealing
0 Standard
1 PEE-wiper (Piston rod adapter with PEE-wiper)
2 PTFE-wiper (Piston rod adapter with PTFE-wiper)
3 Metal wiper (Piston rod adapter with metal wiper)
4 PDF wiper (Resitant to hot water washing,
+40 °C to +110 °C (+104 °F to +230 °F)
For more information see sealing concept and Hygienic design.
Code example: Piston rod adapter with PEE-wiper = 1
Ordering example:
Cylinder series 523, dia. 40 mm, green profile, stroke 450 mm, with front flange, connection port for front 12, rear 3, with extended piston rod
120 mm, with two sensors Reed 2,5 m cable, double acting, with flexible coupling on piston rod, and with piston rod adapter with PEE wiper:
523 / 107 / 0450 8 - MF1B12S1Y3 / R1D / P5S1
Y = 120 mm
4
Tie rod cylinders, Series 523
Position holder, 32–125 mm (1 1/4"-5") dia., all profiles
Technical Data
Type, position holder/cylinder Spring retarded
Standard Mounting holes for position holder and cylinder
comply with VDMA 24562 and CNOMO/
NFE 49-003
Working pressure, max. 10 bar (145 psi)
Release pressure 4 bar min. (58 psi min.)
Ambient temperature range -15 °C to +70 °C (+5 °F to +158 °F)
Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*
For use between –15 °C and –40 °C (+5 °F and –40 °F) continuously, seals for low temperature
are recommended. Please contact your nearest Bosch Rexroth office.
Materials Housing Anodized aluminum
Other details see main cylinders.
Application area
The position holder is used to secure the piston rod in any chosen position along the stroke.
As a machine safeguard: Interlocks when air is lost or in an emergency stop.
Note: Must not be used as a personnel safeguard!
Technical information
Piston Ø [mm] (inch) 32 (1 1/4") 40 (1 1/2") 50 (2") 63 (2 1/2") 80 (3") 100 (4") 125 (5")
Min. holding force at 0 bar (0 psi) [N] 760 1200 1900 3000 5000 8000 12000
for vented pos. Holder (lbf) (171) (270) (427) (674) (1124) (1798) (2698)
Weight of the position holder [kg] 0,8 1,0 1,8 2,8 5,5 9,5 13,8
(lbs) (1.8) (2.2) (4.0) (6.2) (12.1) (20.9) (30.4)
Part no.
See Ordering system for cylinders in optional design.
S* = stroke
1
Tie rod cylinders, Series 523
Sealing concept piston rod, magnetic piston,
Part no.
See Ordering system for cylinders in optional design.
1
Tie rod cylinders, Series 523
High temperature (Viton) with sealing concept piston rod,
adjustable cushioning. Profiles - Grey, Red, Green and Yellow
Part no.
See Ordering system for cylinders in optional design.
Technical Data, cylinders for high operating temperatures with sealing concept piston rod
Materials Piston rod bushing Steel with a PVDF + PTFE bearing surface
de piston en PVDF + PTFE
Wiper Metal or carbon-filled PTFE
Seals FPM rubber (Viton)
Casing Anodized aluminum
Ambient temperature range +20 °C to +120 °C (+68 °F to +248 °F)
Application area
In very difficult environments high demands are made on a wiper. Depending on the environment
different types of wipers are suitable.
To fulfil maximum flexibility and for ease of maintenance we offer for these applications different
adapters. Note that the cylinder is still to the ISO/VDMA standards built-in dimensions.
1
Tie rod cylinders, Series 523
Accessories
1
Angle brackets (MS1) ISO, VDMA, NFE
S* = Stroke
1
Central male trunnion (MT4) ISO, VDMA, NFE
S* = Stroke
²) Max. axial strength for cylinders with mountings 279-500 and 279-501.
Piston Ø Dynamic [kN] (lbf) Static [kN] (lbf)
[mm]
32 1,6 (359.7) 3,2 (719,4)
40 2,5 (562.0) 5,0 (1124,0)
50 3,9 (876.7) 7,8 (1753,4)
63 6,2 (1393,8) 12,4 (2787,5)
80 7,5 (1686,0) 15,0 (3372,0)
100 11,8 (2652,6) 23,6 (5305,3)
125 18,4 (4136,3) 36,8 (8272,6)
Note! When stronger mounting is required, use Series Grey.
1
Front or rear pivoted mounting (MT5/MT6) ISO
S* = Stroke
1
Rear end cover clevis (MP0)
S* = Stroke
1
Rear eye with PTFE bushing (MP4) ISO, VDMA, NFE
S* = Stroke
1
Rear clevis (MP2) ISO, VDMA, NFE
S* = Stroke
1
Rear eye with rubber bushing (M32) ISO VDMA, NFE
S* = Stroke
1
Rear eye with ball joint (M36) from 80 mm dia. as per ISO VDMA
S* = Stroke
1
Joining piece for building a 3 or 4 position cylinder
1
Bearing brackets
1
Bearing block with ball joint and foot
1
Bolts with anti-rotation device (for "Rear end cover clevis" 523-X00-343-2) VDMA, NFE
1
Bearing block with fixed bearing and foot VDMA, NFE
1
Bolts with locking rings (for "Rear Clevis" (MP2) 523-XX0-340-2) VDMA, NFE
1
Bearing brackets, lubrication-free
1
Steel bearing brackets
1
Pivot pin kit (for "Bearing brackets" 367120x000 and 366120x000)
1
Nut
1
Rod clevis (P1) ISO 8140
1
Rod clevis in stainless steel (P2) ISO 8140
1
Mounting plate (P3)
1
Ball eye rod end (P4) ISO VDMA AFNOR
1
Flexible coupling (P5)
1
Flexible coupling with mounting plate (B)
Axial play: 0,4 ... 0,8 mm (Ø32–125); 0,4 ... 0,95 mm (160 / 200)
Radial play: 2 ...4 mm (Ø32–125); 3 mm (160 / 200)
1
Tie rod cylinders, Series 523
Linear control units
Technical information
Piston Ø [mm](inch) 32 (1¼") 40 (1½") 50 (2") 63 (2½") 80 (3") 100 (4")
Weight 0 mm stroke [kg] 1,300 2,300 3,700 4,700 8,800 11,100
(lbs) (2.866) (5.071) (8.157) (10.362) (19.401) (24.471)
H-shape, ball bearing add. per 100 mm [kg] 0,090 0,160 0,250 0,250 0,390 0,390
(lbs) (0.198) (0.353) (0.551) (0.551) (0.860) (0.860)
Weight 0 mm stroke [kg] 1,300 2,300 3,700 4,700 8,800 11,100
(lbs) (2.866) (5.071) (8.157) (10.362) (19.401) (24.471)
H-shape, plain bearing add. per 100 mm [kg] 0,090 0,160 0,250 0,250 0,390 0,390
(lbs) (0.198) (0.353) (0.551) (0.551) (0.860) (0.860)
1
Tie rod cylinders, Series 523
Linear control units
2
Tie rod cylinders, Series 523
Linear control units
H = Stroke
Relubricate ball bearings after 5000 km (lubricating grease KP2K DIN 51825), order no. 1829991099
Pis- L13 L14 L15 L17 L18 L19 L19A L20 L21 L22 SW 1 SW 2 R1 E F ØG ØH SW T
ton *2 M8 *2 *3 R2 +1 +1 +0,5
dia. *2 H7
32 50 76 37 50,2 +0,4 30 14 –2 SW30 6 16,2 13 17 6 5 7 6 5 5 14
40 58 81 37 58,2 +0,4 35 8 –9 45 14 19 15 19 6 6 8 7 6 6 14
50 70 79 37 70,2 +0,4 40 36 +18 54 14 23,2 22 24 6 6 8 7 6 6 16
63 85 111 37 85,2 +0,4 45 21 +2 54 14 28,2 22 24 6 6 8 7 6 6 16
80 105 128 42 105,4 +0,6 45 34 +14 60 14 36 27 30 6 7 9 9,4 8 8 20
100 130 128 37 130,4 +0,6 55 19 –2 60 14 44,5 27 30 6 7 9 9,4 8 8 20
These values apply for linear ball bearings as well as for sinter-friction bearings. For differing values, see below.
*1 Change the adjustment range of the flexible coupling accordingly (see L15 and L19)
*2 For retracted cylinder
**3 Cylinders without signal
3
Tie rod cylinders, Series 523
Linear control units
4
Tie rod cylinders, Series 523
Linear control units
Useful load
Useful load for linear control units with sinter friction bearings
F = Useful load
Z = Bearing-out
Useful load
Useful load for linear control units with linear ball bearings
F = Useful load
Z = Bearing-out
5
Tie rod cylinders, Series 523
Linear control units
The nominal load data determined for short-stroke movements from the diagram have to be multiplied with the adjustment factor k.
These short-stroke adjustments are already included in the load diagram for a bearing-out of more than 60 mm.
Fpermit = F x 0,5
Bending
6
Tie rod cylinders, Series 523
Linear control units
7
Tie rod cylinders, Series 523
Sensors
* LED
Technical Data
Outlet PNP with cable NPN, PNP with connector Reed with cable Reed with connector
Voltage and type of current 10-30 V DC 10-30 V DC 10-30 V DC ,240 V AC 10–30 V DC
Max. continuous current <150 mA <150 mA <100 mA <100 mA
Voltage drop <2 V <2 V <3 V <3 V
Leakage current 10 µA 10 µA – –
Internal consumption 10 mA 10 mA – –
Ambient temperature range -25 °C to +75 °C (-13 °F to -25 °C to +75 °C (-13 °F to -25 °C to +75 °C -25 °C to +75 °C
+167 °F) +167 °F) (-13 °F to +167 °F) (-13 °F to +167 °F)
Protection* IP 67 as per IEC 529 IP 67 as per IEC 529 IP 67 as per IEC 529 IP 67 as per IEC 529
Indication LED LED LED LED
De-energization delay >20 ms >20 ms – –
Material Housing: Polyamide Housing: Polyamide Housing: Polyamide Housing: Polyamide
Cable: PVC (3x0,14 mm²) Cable: PUR (3x0,14 mm²) Cable: PVC (2x0,14 mm²) Cable: PUR (2x0,14 mm²)
* When used with threaded IP 67 connector, see figures 3 and 4 for cables with connector.
* As per EN 50082-2
** For 160–320 mm dia., order Proximity Reed Switch with LED, part no. 8940410612.
1. Brown
2. Blue
3. Black
4. Load/signal
1
Sensor mounting for the Red series (profile version 06)
1
Sensor with cable, CE-marked, inductive for the Grey series 160–320 mm dia.
Part no. Ambient temp. Operating Switching Function range Extended pulse Contact type
Range voltage current
8940415122 -25 °C to +75 °C (- 10–30 V DC 200 mA (max) 2–35 mT 20 ms PNP (Normally
13 °F to +167 °F) open)
- Degree of protection: IP 67 - IEC 529 with cable (DIN VDE 0470)
- Hysteresis: max. 1 mm
- Output: Polarity safe, short-circuit protection
- Indicator: 2 LEDs (green = supply voltage, (yellow = operation status)
- Body: Plastic (PEI)
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Sensor with cable and LED, reed
Part no. Length of cable Ambient Operating Switching current, Max. peak Contact type
temperature range voltage max voltage
8940415302 2,5 m -25 °C to +75 °C (- 10–250 V AC/DC 0,5 A 500 V Normally open
13 °F to +167 °F)
8940415322 6m -25 °C to +75 °C (- 10–250 V AC/DC 0,5 A 500 V Normally open
13 °F to +167 °F)
- Degree of protection: IP 67 - IEC 529 with cable (DIN VDE 0470)
- Passing speed, max: 1,5 m/s
- Switching capacity, with LED: 50 W / 50 VA, without LED: 20 W / 30 VA
- Output: Polarity safe, surge protected
- Switch point accuracy: ±0,1 mm
- Indicator: 1 LED (yellow = operating status)
- Body: Plastic (PEI)
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Sensor with connector, CE-marked, inductive for the Grey series 160–320 mm dia.
Part no. Ambient temp. Operating Switching Function range Extended pulse Contact type
Range voltage current
8940415132 -25 °C to +75 °C (- 10–30 V DC 200 mA (max) 2–35 mT 20 ms PNP (Normally
13 °F to +167 °F) open)
- Degree of protection: IP 65 - IEC 529 with plug (DIN VDE 0470)
- Hysteresis: max. 1 mm
- Output: Polarity safe, short-circuit protection
- Indicator: 2 LEDs (green = supply voltage, yellow = operation status)
- Body: Plastic (PEI)
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Sensor with connector and LED, reed
Part no. Ambient Operating Switching current, Max. peak Nominal voltage Contact type
temperature range voltage max voltage
8940415392 -25 °C to +75 °C (- 10–250 V AC/DC 0,5 A 500 V 10–60 V AC Normally open
13 °F to +167 °F) 75 V DC
- Degree of protection: IP 65 - IEC 529 with plug (DIN VDE 0470)
- Passing speed, max: 1,5 m/s
- Switching capacity,with LED: 50 W / 50 VA, without LED: 20 W / 30 VA
- Switching point accuracy: ±0,1 mm
- Indicator: 1 LED (yellow = operating status)
- Body: Plastic (PEI)
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Sensor mounting for the Grey series 160–250 mm dia.
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Sensor with encapsulated cable, reed for the Grey series 160–320 mm dia.
Part no. Nominal voltage Ambient temp. range Type Fig. I* Cable (black) Switching capacity
[A] [m]
8940412022 10–250 V AC/DC -25 °C to +75 °C (-13 °F LED 1 0,5 2,5 50 W / 50 VA
to +167 °F)
8940412032 10–250 V AC/DC -25 °C to +75 °C (-13 °F LED 1 0,5 6 50 W / 50 VA
to +167 °F)
8940411902 250 V AC/DC max. -20 °C to +120 °C (-4 °F – 2 3 2,5 60 W / 60 VA
to +248 °F)
Degree of protection with plug: IP 67 - IEC 529 (DIN VDE 0470)
Max. peak voltage: 500 Vs Passing speed max.: 1,5 m/s
Switching point accuracy: ±0,1 mm Impact resistance: 50 g (11 ms)
Vibration resistance: 35 g (50–1000 Hz) * Max. switching current
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Proximity reed switch for electrical connector for the Grey series 160–320 mm dia.
Part no. Type Fig. Ambient temp. Nominal voltage Switching current Switching
range max. [A] capacity
8940410602 without LED 1 -25 °C to +75 °C 10–250 V AC/DC max. 3 60 W / 60 VA
(-13 °F to +167 °F)
8940410612 with LED 2 -25 °C to +75 °C 10–250 V AC/DC max. 0,5 50 W / 50 VA
(-13 °F to +167 °F)
Degree of protection with plug: IP 65 - IEC 529 (DIN VDE 0470)
Max. peak voltage: 500 Vs Passing speed max.: 1,5 m/s
Switching point accuracy: ±0,1 mm Impact resistance: 50 g (11 ms)
Vibration resistance: 35 g (50–1000 Hz)
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Clamp for Cylinder Series 523 for the Grey series 160–320 mm dia.
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Circular connector with cable for sensors Series ST8 and 8940415132
* by 15 m cable dia. 12 mm
BK = Black BU = Blue BN = Brown
Length of cable L Part no. Fig. 1 Part no. Fig. 2 Part no. Fig. 3 Part no. Fig. 4
[m] angled straight angled with thread straight with thread
5 8946016202 8946016102 8946201402 8946201302
2 8946016212 8946016112 8946201412 8946201312
10 8946016222 8946016122 8946201422 8946201322
15 8946016232 8946016132 8946201432 8946201332
- Operating voltage: 30 V AC / 36 V DC
- Degree of protection: IP 65 - IEC 529 (DIN VDE 0470)
- Cross section of cable: 3 x 0,25 mm², 3 x 0,34 mm² by 15 m cable with thread
- Piping type: PVC - hose (black)
- Insulation class: C to VDE 0110
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Connector for sensor 89404106X2
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Tie rod cylinders, Series 523
Accessories
Installation Instructions
Connection: Outlet port 2 of the valve should be connected to the end cover where the base plate is fitted.
Outlet port 4 is connected to the opposite end cover with tubing.
Exhaust ports 3 and 5 are combined in the plate to a common exhaust port.
Inlet port 1 and control ports 12 and 14 are located on one side of the plate.
Flow: The maximum flow for a valve mounted on these base plates is somewhat lower than for a valve mounted on a normal base plate.
Installation: The plate is fitted directly on the front or rear end cover of the cylinder with a banjo thread.
Alternatively one or the other of the two banjo threads (G 1/8 and G 1/4) supplied for base plate 580-169 can be used,
depending on the size of the cylinder port. A size G 3/8 banjo thread is supplied for base plate 580-269. For cylinders 100 and 125 mm (4" and 5"
inch) dia., a reducing nipple for the cylinder connection port G 1/2 is required.
Min. strokes: The table below shows the smallest stroke which a cylinder can have when the base plate is turned towards the opposite end cover
and connected with fittings and plastic tubing; 6 mm dia. for 580-169 and 12 mm (1/2" inch) dia. for 580-269.
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Base plate for direct mounting of Compact 10 or Compact 18 valves
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Base plate for direct mounting of Compact 10 or Compact 18 valves
Installation Instructions
Connection: Outlet port 2 of the valve should be connected to the end cover where the base plate is fitted.
Outlet port 4 is connected to the opposite end cover with tubing.
Inlet port 1 and exhaust ports 3 and 5 are located on one side of the plate.
Flow: The maximum flow for a valve mounted on these base plates is somewhat lower than for a valve mounted on a normal base plate.
Installation: The plate is fitted directly on the front or rear end cover of the cylinder with a banjo thread.
Alternatively one or the other of the two banjo threads (G 1/8 and G 1/4) can be used, depending on the size of the cylinder port.
For cylinders 100-125 mm (4"-5" inch) dia., a reducing nipple for the cylinder connection port G 1/2 is required.
Min. strokes: The smallest stroke which a cylinder can have when the base plate is turned towards the opposite end cover and connected with
fittings and plastic tubing, 6 mm dia. is 50 mm.
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Flexible coupling with mounting plate (B)
Axial play: 0,4 ... 0,8 mm (Ø32–125); 0,4 ... 0,95 mm (160 / 200)
Radial play: 2 ...4 mm (Ø32–125); 3 mm (160 / 200)
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Bosch Rexroth AG
Pneumatics
Ulmer Straße 4
DE-30880 Laatzen
Deutschland
Tel. +49 (0)511-21 36-0
Fax. +49 (0)511-21 36-269
sales-pneumatics@boschrexroth.de
www.boschrexroth.de