D112 Gypsum Board Suspended Ceiling System D112 Gypsum Board Suspended Ceiling System

(Double Ceiling C Channel + Single, Double or Triple Layer Gypsum Board) Consumption (per m2)
Consumption
Product Description Unit Acc. to Spacings of Substructure
1 2 3 4

ca. Metal Substructure

a
25 cm TU Channel 28 x 27 x 0.6 mm 0,4 0,4 0,4 0,4
Spacing of suspender (anchors)
m
TC Channel 60 x 27 x 0.6 mm 3,2 3,2 3,9 3,5
Direct Hanger 50 x 30 mm 1,2 1,5 2,1 2,4
Direct Hanger - TC Channel pcs.
Wafer Head Screw 2,4 3 4,2 4,8
Fixation
or

15 ca.
Hanger Wire 1,2 1,5 2,1 2,4

cm
pcs.
Hanger 1,2 1,5 2,1 2,4
or

ls
ne
Nonius Hanger Upper Part 1,2 1,5 2,1 2,4

an
ch
c

g
Nonius Hanger Stirrup 1,2 1,5 2,1 2,4

in
rry
pcs.

ca
Fixing Nonius Hanger upper

of
g
Nonius Hanger Pin 1,2 1,5 2,1 2,4

cin
part and stirrup

a
Sp
ca.
Intersection Connector (single) 4,6 4,6 5,8 5,8
b b
10 cm or pcs.
Spacing of furring channels
Intersection Connector (double) Connection with a single piece 2,3 2,3 2,9 2,9
Channel Connector pcs. 0,6 0,6 0,8 0,7

D112 Gypsum Board suspended ceiling system is installed by using hanger system suitable for the ceiling Dowel and Screws
load, main and furring TC channels which are connected to each other with intersection connectors, at Steel Dowel M6 x 50 1,2 1,5 2,1 2,4

least 12,5 mm thick single, double or triple layer Knauf Gypsum Board and with proper thickness of Plastic Dowel M8 0,4 * 0,4 * 0,4 * 0,4 *
YHB Nailable Plug 22 x 45 0,4 * 0,4 * 0,4 * 0,4 *
mineral wool which is determined according to the sound insulation and fire resistance requirements. pcs.
Gypsum Board Screw SU 25 3,5 x 25 17 9 - -
SU 35 3,5 x 35 - 17 13 13
Fields of Application SU 45 3,5 x 45 - - - 13
SU 55 3,5 x 55 - - 21 17
Hiding the electric, sanitary etc. installation.
Areas with high sound insulation and fire resistance requirements Cladding Board
Suspended ceilings with 2D and 3D decorative designs Knauf Gypsum Board 12,5 / 15 / 18 / 20 mm m2 1 2 2 3

Joint Filler and Accessories

Maximum Grid Spacing Joint Tape Mesh Tape
Spacing of Carrying * Spacing of Suspenders / Anchors a Spacing of Gypsum Paper Tape m 1,2 1,2 1,2 1,2
Furring Channels Board Kurt Paper Tape
Channels c
Load Class Joint Filler Fugagips
b
Thickness ≤ 0,15 kN/m2 ≤ 0,30 kN/m2 ≤ 0,50 kN/m2 ** Thickness Uniflott kg 0,4 0,6 0,8 1
0,6 mm mm mm mm mm mm
Readygips
500 1200 950 800
Separator Tape For Inside Corners Trenn Fix m 0,4 ** 0,4 ** 0,4 ** 0,4 **
600 1150 900 750
700 1100 850 700 Internal External Corner Tape Alux Tape m determined acc. to the project
800 1050 800 700 Outer Corner Bead m determined acc. to the project
≤ 500 ≥ 12,5
900 1000 800 -
1000 950 750 - Mineral Wool ...mm thickness m 2
determined acc. to the project
1100 900 750 - 1. Standard F 30 below the ceiling slab II to III Knauf Boards: FX / WR or FR / FR&WR 12,5 mm
1200 900 - - Hanger: 950 mm, Main Channel: 1000 mm, Furring Channel: 500 mm (up to 0,15)
500 - 950 800 2. F 30 only from below / F60 below the ceiling slab I to III Knauf Boards: FR / FR&WR 2 x 12,5 mm
600 - 900 750
Hanger: 750 mm, Main Channel: 1000 mm, Furring Channel: 500 mm (up to 0,30)
700 - 850 -
600 ≥ 18 3. F 90 only from below Knauf Boards: FR / FR&WR Solid Boards 2 x 20 mm
800 - 800 -
900 - 800 - Hanger: 500 mm, Main Channel: 800 mm, Furring Channel: 500 mm (up to 0,50)
1000 - 750 - 4. F 90 only from below the ceiling slab III Knauf Boards: FR 18+ 2 x 12,5 mm
* Profiles are made of DX51D type steels according to TS EN 10346 with density min. 0.0071 kg/m3 and produced in compliance Hanger: 600 mm, Main Channel: 750 mm, Furring Channel: 800 mm (up to 0,50)
with TS EN 14195. The webs of the profiles are point perforated and have enhanced center line tensile strength for easy fixation of * Fixing spacing is 1 meter. If it is applied with 60 cm spacing, consumption is 0,7 pieces / m2.
gypsum boards. Web width is TC=60 mm; flange width is 27 mm from one side and manufactured from Z100 zinc coated steel sheet ** If the use of separator tape is not considered, consumption should be added to the joint tape.
in compliance with TS EN 10346.
** Load bearing capacity of the hangers should be 0,40 kN. Note: The area of the analysed suspended ceiling is 10 x 10 m = 100 m2
 D112 Gypsum Board Suspended Ceiling System D112 Gypsum Board Suspended Ceiling System
Fire Protection - Board Ceilings With Sole Fire Protection Application Details
Fire Substructure
Mineral Wool
Resistance Knauf Board Spacing
Insulation in Plenum
of Furring
System Channels
Type Thickness Type Thickness Density
From From mm mm kg/m3 mm Ceiling Steel
below above Dowel
Hanger Wire
20 600
F30 - Hanger
2 x 12,5 500
Knauf Board Furring Channel TC
F60 - 18 + 15 - - - 500 Joint Filler Main Channel TC Intersection
2 x 20 500 Wafer head screw Connector
Type
F90 - F Fire 2 x 12,5
Resistant 500
+ 18 D112-A2 Connection to Wall
Gypsum
- F30 15 500 Furring Channel TC Knauf Board
Board
Main Channel TC Drywall Screw SU
(A2,s1d0) 18 600
F30 F30 Joint Filler
/ Herkül Mineral
2 x 12,5 40 + 40 * 60 + 30 500
(A2,s1d0) Wool D112-B4 Longitudinal Joint
F60 F60 18 + 15 Class A 500
2 x 20 S
ca. 250 mm a
F90 F90 18 + 2 x 500
2 x 40 ** 60 + 30
12,5 Nonius Hanger Upper Part
Drywall Screw SU Direct Hanger
S Building material class A, melting point ≥ 1000 oC comply with DIN 4102-17. Nonius Pin
Joint Filler Furring Channel TC
* First layer continuous, second layer mounted as strips with 150 mm width on main channels. Intersection Connector Nonius Stirrup
** Two layers continuous on each others. D112-C2 Cut Edge Joint

S Building material class A, melting point ≥ 1000 oC comply with DIN 4102-17. G Building material class A.
Fire Protection - Board Ceilings in Connection With Basic Ceilings
Fire Mineral Wool Substructure
Resistance Knauf Board Insulation in Spacing Furring Channel TC
Basic ceiling type acc. to Minimum of Furring
Plenum Intersection Connector
System DIN 4102-4 Plenum Channels Main Channel TC
Type Thickness Type Height
Knauf Board
I II III mm cm TU Channel

20 Not allowed - Glue Knauf Board strip Direct

F30 - - 500 with Fugagips at Hanger D112-D3 Connection to Wall
ca.100 mm
15 Without / G 40 one side. Knauf Fire
Resistant Board
12,5 Not allowed 40 Edge Trim >25 >25 >25
(If necessary) a a
- F30 - 15 G 40 500 >a a ≤ 20 mm
20 Not allowed -
D112-C3 Expansion Joint (Fire Resistant)
12,5 Not allowed 40
12,5 G 80
- - F30 500
15 G 40

Type 20 Not allowed - Screw Types and Lengths

F Fire 2 x 15 Not allowed - 500 Knauf Board Metal Grid
Resistant System
20 Not allowed 80 Metal Thickness Metal Thickness
F60 - - Gypsum
2 x 12,5 Not allowed 40 400 mm ≤ 0.7 mm 0.7 mm ≤ s ≤ 2.25 mm
Board
(A2,s1d0) 2 x 12,5 S 80 up to12,5 SU 3,5 x 25 MU 25 3,5x25
15 Not allowed 80 2 x 12,5 SU 3,5 x 25 + SU 3,5 x 35 MU 3,5 x 25 + MU 3,5 x 35
20 Not allowed 40 2 x 15 SU 3,5 x 25 + SU 3,5 x 45 MU 3,5 x 35 + MU 3,5 x 45
- F60 - 400 D112
20 S 80 18 + 15 SU 3,5 x 35 + SU 3,5 x 45 MU 3,5 x 35 + MU 3,5 x 45

2 x 12,5 Not allowed - 2 x 20 SU 3,5 x 35 + SU 3,5 x 55 MU 3,5 x 35 + MU 3,5 x 55

SU 3,5 x 5 + SU 3,5 x 45 + MU 3,5 x 35 + MU 3,5 x 45 +
12,5 Not allowed 80 18 + 2 x 12,5
SU 3,5 x 55 MU 3,5 x 55
15 Not allowed 40 Drywall Screw SU: Self-tapping screw with 3,5 mm diameter; 25, 35, 45 and 55 mm length for fixing the boards to metal substructure
- - F60 400
15 S 80 up to 0.70 mm thick.
20 Not allowed - Drywall Screw MU: Jackpoint self-drilling screw with 3,5 mm diameter; 25, 35, 45 and 55 mm length for fixing the boards to metal
29 substructure from 0.70 mm to 2,25 mm thick.