Format No.

JSA/26/2019
INDIAN OIL CORORATION LIMITED

JOB Internal Erection Work in DHDT Reactor ( 107-R-001 )

Team for carrying out Job Safety Analysis for above mentioned job

Sr. No. Department Name Designation

1 IOCL PS/CG

2 IOCL PJ

3 IOCL Fire Safety

4 EIL

5 OIL Lead Engineer

PANIPAT REFINERY & PETROCHEMICAL COMPLEX

Subject – Formation of Team for Job Safety Analysis

Job Safety Analysis to be completed and report to be submitted by date ----------

Plant Manager / Area in-charge

To : Members of JSA team

Cc: Respective HODs

 Format No. JSA/26 /2019

INDIAN OIL CORORATION LIMITED

PANIPAT REFINERY & PETROCHEMICALS COMPLEX
JOB SAFETY ANALYSIS

CONFINED SPACE ENTRY

JOB Internal Erection JSA NO PROJECT/ DATE 20/12/2019 REVISED

TITILE Work in DHDT 2/2019
Reactor ( 107-R-001 )

DHDT (107-
UNIT DHDT Sec-7 AREA BS- VI Location
R-001)
Job Done By
Department Contractor
 PROJECTS Offshore infrastructures Ltd.
SI No Activities Hazards Recommended action/Procedures Control
measure.
Planning and 1. TBT
Preparation 1. Tool box to be conducted on daily
basis before starting the job. Shall be
1. attended by engineer, sup. & workers
involved in job.
2. Updating of confined space entry
register.
3. Ensure availability of valid work
permit with clearance (i. Confined-
cold, scaffolding erection & as per
the job requirement.)
4. Checking of electrical apparatus,
ventilation and lighting (24 volt)
arrangements.
5. Planning of rescue operation
6. Medical fitness certificates available
for crew.
7. Proper communication through walkie-
talkie & availability of sufficient nos.
walky-Talky.
8. All electrical connection routed
through ELCB
2. Confined space 1. Provision of proper ventilation with
1. Lack of O2
entry/Exit of worker. adequate nos. of exhaust fans
2. Presence of 2. Safe Work Permit.

OIL EIL IOCL F&S IOCL PS/CG IOCL PJ

 3. Testing of O2 level with multi gas
toxic gases,
detector at minimum three elevations
heat, ,dust
(At bottom, in the middle & at the top)
particles and, Inert 4. O2 & multigas meter should have
atmosphere calibration tag.
steam/fumes. 5. Entrant shall carry personnel O2
3. Personal injury, responder.
& fall from height 6. Man hole watcher (Stand by person
hiddenness and minimum 02 nos.) to be ensured with In
and out entry checklist/register.
fatal
7. Only trained & authorized person
should be deployed in the job.
8. Person should be sent inside reactor
in man basket equipped with walky-
Talky, O2 meter & emergency light-
torch)
6. Proper inspection of all aspect prior to
confined space entry.
7. Entry-Exit passage shall be clear from
any obstruction.
8. Man hole edges shall be protected
with hard barrication to prevent fall
hazard.
9. Rescue plan to be prepared &
certified by PMC-EIL, accordingly
resources to be kept ready at reactor
man hole prior to entry.
10. Alternate arrangement with ladder
& “RECTRATABLE FALL ARRESTOR” to be
provided for rescue operation.
3. Handling and lifting 1. Failure of load 1. Daily inspection of all lifting tools
of man basket by 2. Over load of and tackles for any deformity &
crane. crane capacity defect.
3. Suspended load 2. Lifting tools i.e. Wire rope sling, web
4. Sling failure sling, D-shackle etc. shall be of
5.Fall of man / adequate capacity more than
materials maximum weight of material to be
6. Accident proves lifted.
fatal. 3. Only certified lifting tools and tackles
and man basket, crane shall be used
for lifting.
4. Only wire rope sling shall be used
along with man basket.
5. Maximum allowable load shall be
mentioned on man basket.
6. Job will stop in bad weather/high
wind condition.
7. Ground stability to be ensured as per
crane load.

OIL EIL IOCL F&S IOCL PS/CG IOCL PJ

 8. Separate lifting belt for anchoring
point of safety harness.
9. Avoid standing under the
lifting/Suspended load.
9. Availability of First Aider with first aid
kit.
10. A standby person shall be deployed for
proper communication (having Walky
-talky))with crane operator.
11. Emergency Vehicle to be available.
4. Erection of collector 1 .Failure of load 1. Only skilled worker shall be used for
and blade beam and 2. Over load of rigging and lifting at site.
fit-up inside the crane capacity
reactor. 3. Suspended load 2. Only certified lifting tools and tackles
4. Sling failure and man basket with, crane shall be used
5. Fall of man / for lifting.
materials.
6. Cut and crush 3. Barricading of crane swing area and
injury. worker shall not allowed to work anytime
below suspended load.
4. A standby person shall be used for proper
communication with crane operator using
walky -talky.

5. Guide rope shall be used during erection

of materials.

6. Minimum two person shall be available in

reactor during material descending inside
reactor.

5. Scaffolding of 1. Instability of 1. Ensure TBT conducted before start the job.

erection, work platform /
dismantling & use of working from 2. Barricading of crane swing area.
ladder. scaffolding and
3. Ensure of base plate, make sure of all
beam.
2. Scaffolding pipe standards are erected upright position.
misbalance / slip
4. All materials should tie with lashing
and fell to the
hand figure. belt to prevent slip and fall.
3. Hit against
5. Ensure scaffolding tag system.
object.
4. Person fall down 6. Use rope for hand tools securing to
And failure of
prevent fall during work.
ladder &
scaffolding 7. Red tag during dismantling work.
materials.
8. Provide ladder for access.

9. Used tool bag for securing loose

OIL EIL IOCL F&S IOCL PS/CG IOCL PJ

 materials.

10. Use retractable fall arrestor in

vertical ladder with full body harness.

11. Ladder to be Extended 1mtr above

working platform.

12. Scaffolding pipe shall be lowered in

basket having toe- guard & secured with
web-sling/rope to prevent fall.

6. Preparation of safety 1. Falling of men 1. Proper Inspection of Safety

arrangements 2. Personal Injury Equipment’s by 3rd party.
2. Preparation of safety arrangement as
per standards ( standby person with
register, Gas detector, Exhaust fan, 24
volt lights )
3. Area barricading, Standby Person
availability.
4. Permit should be Ensured and
availability at site during activity.

7. Height work activity 1. Fall hazards. 1. Full body harness.

inside confined
space 2. Access with retractable fall arrestor.

3. Proper Working platform

OIL EIL IOCL F&S IOCL PS/CG IOCL PJ