Professional Documents
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BPR Exam
BPR Exam
2017-19
A SIPOC diagram is a tool used by a team to identify all relevant elements of a process improvement project before
work begins. It helps define a complex project that may not be well scoped, and is typically employed at the Measure
phase of the Six Sigma DMAIC (Define, Measure, Analyze, Improve, Control) methodology.
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SIPOC diagram is a Six Sigma tool used for documenting business processes. The word SIPOC stands for Suppliers,
Inputs, Process, Outputs, and Customers which form the columns of the diagram. SIPOC diagram visually documents
a business process from beginning to end. Because the diagram doesn’t contain much detail about the process, it is
often called a high-level process map.
Core processes include Customer acquisition and retention ,product development, operations, logistics etc
2. Supportive processes - which support core processes and have internal customers
4. Collaborative processes - which span across companies which collaborate to achieve a joint objective
Compaq, Microsoft, Oracle, SAP, CISCO form virtual organization to offer Enterprise Solutions.
What is process mapping?
Process mapping is a method to graphically describe the steps that make up a process.
It consists of a set of tools that enable us to systematically document, analyze, improve, and redesign a
process.
It is the first step of Business process Reengineering.
The process map is a tool that graphically shows the inputs, actions and outputs of a process in a clear, step-by-step
map of the process. This is tollgate # 3 of Define in the DMAIC. The purpose of process mapping is to help team
members and others within the process to understand the process.
What is Lean Six Sigma?
Lean Six Sigma is a team-focused managerial approach that seeks to improve performance by eliminating waste and
defects. It combines Six Sigma methods and tools and the lean manufacturing/lean enterprise philosophy, striving to
eliminate waste of physical resources, time, effort and talent while assuring quality in production and organizational
processes. Simply put, under the tenets of Lean Six Sigma any use of resources that doesn't create value for the end
customer is considered a waste and should be eliminated.
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Lean Six Sigma is a fact-based, data-driven philosophy of improvement that values defect
prevention over defect detection. It drives customer satisfaction and bottom-line results
by reducing variation, waste, and cycle time, while promoting the use of work
standardization and flow, thereby creating a competitive advantage. It applies anywhere
variation and waste exist, and every employee should be involved.
Little’s Law is a theorem that determines the average number of items in a stationary queuing system based on
the average waiting time of an item within a system and the average number of items arriving at the system per
unit of time.
Little’s Law can only be used in queuing systems. Almost any queuing system and even any sub-system (think
about the single teller in a supermarket) can be assessed using the law. In addition, the theorem can be applied
in different fields, from running a small coffee shop to the maintenance of the operations of a military airbase.
Rules/Guidelines –
• Extensive information exchange, data redundancy and re-keying of data points to arbitrary fragmentation of
a natural process
• Large investment in inventory, buffers and other assets indicates that the existing process is unable to cope
up with uncertainty
• High proportion of checking, control and progress monitoring implies too much fragmentation of the process
• Inadequate feedback in the process results in excessive rework and iteration
• Increase in complexity of operations, exceptions and special cases also indicate the need for simplifying the
process by revisiting the process fundamentals
Principles -
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