KENR1648

June 1990

Harness Connector Location Chart

Machine Harness And/Or Schematic
Connectors
Location Components Location
WW-7R9109
1 Diagnostic Connector B-5
20 Contacts (3208)
XX-7R9110
1 Diagnostic Connector C-5
(3412)
AT - 7R9114
9 Contacts 2 D-4
YY-7R9111

AT-7R9114

PR-1000C Cold Planer

2 A-3
AV — 7R91 08
7 Contacts
AT-7R9114
2 C-4

Electrical System
2
AW—7R9113

AB-7R9112
2 E-4
AT—7R9114

AT—7R9114
* F-1
Rt. Console E-Stop
5XC138-UP
AT—7R9114
* F-4
Lt. Console E-Stop

AW-7R9113
* A-5
Rt. Front E-Stop
6 Contacts
AW—7R9113
* F-5
Lt. Front E-Stop

AW-7R9113
* D-4
Cutter Door E-Stop

AW-7R9113
* A-9
Rt. Rear E-Stop

AW-7R9113
* F-9
Lt. Rear E-Stop
AW—7R9113
* Cutter door A-7
4 Contacts Inductor Sw Off Machine Switch Specification
AW-7R9113 Part No. Function Actuate Deactuate Contact Position
* A-8 93 ± 21 kPa 69 ± 21 kPa
Kickback Inductor Sw 6T7663 Engine Oil Pressure (S. Meter) Normally Open
(13.5 ± 3.0 psi) (10.0 ± 3.0 psi)
Machine locations are repeated for connectors located close together. 517 ± 35kPa 414 ± 35kPa
9D7032 Reverse Pressure Normally Open
* = Connector is located at the component. (75.0 ± 5.0 psi) (60.0 ± 5.0 psi)

© 1990 Caterpillar Printed in U.S.A.

All Rights Reserved

Component Location
Schematic Machine Schematic Machine
Component Component
10 Location Location Location Location
32
9 34 3 35 Alarm - Backup C-9 1 Relay -(3) Starter C-6 B
1
B Alarm - Overheat A-3 A Relay - E Stop* B-2 21
24 36
8
1 Alternator (3208) C-8 2 Relay - E Stop* B-5 B
22 19 2 11 18
13 38
21 Batteries A-6 3 Relay - Kickback B-2 22
23 33 25 30
2 15 4 20 Box - Cutter Door E-Stop* AS D-4 4 Relay - Main B-6 B
A 16 37
17
12
31 29 28 Box - Left Console E-Stop* AS F-4 5 Relay - Reverse B-3 23
5
26 Box - Left Front E-Stop* AS F-5 6 Resistors (2.7 Ohms) C-2 24
14 Box - Left Rear E-Stop* AS F-9 7 Sender - Coolant Temp (3208) B-8 25
6 27
7 Box - Right Console E-Stop* AS F-i 8 Sender - Coolant Temp (3412) E-6 26
Box - Right Front E-Stop* AS A-5 9 Sender - Hydraulic Oil Temp F-8 27
Box - Right Rear E-Stop* AS A-9 10 Sender - Oil Pressure (3208) B-7 28
Breaker - Alternator (3208) D-8 11 Sender - Oil Pressure (3412) E-5 29
Breaker - E-Stop* B-6 B Solenoid - Cutter Drum Clutch C-4 A
Breaker - Main B-6 B Solenoid - Fuel (3208) E-8 30
Breaker - Start C-6 B Solenoid - Fuel (3412) E-5 31
Clutch - Water Spray Mag E-8 12 Solenoid - Water Valve B-7 32
Flasher A-2 13 Switch - Coolant (High Temp) E-5 33
Gauge - Coolant Temp (3208) E-2 A Switch - Cutter Clutch C-4 A
Gauge - Coolant Temp (3412) E-2 A Switch - Cutter Door Inductor A-7 34
Gauge - Hydraulic Oil Temp F-3 A Switch - Engine Rack Ught E-6 A
A Gauge - Oil Pressure (3208) F-2 A Switch - Flasher and Beacon A-4 A
5 31
Switch - Flood Lamp
8 38 33 Gauge - Oil Pressure (3412) F-3 A A-4 A
24 30 (Conveyer, Cutter Floods)
2 19 Switch - Flood Lamp
1
26 27 Gauge - Pyrometer (3412) E-3 A A-4 A
21 13 29 2 (Dash Lamps, Front Floods)
B 37 20
23 22 36 Horn - Warning A-2 14 Switch - Key Start D-2 A
17 16 25 28
9 3 18 1
Horn - Warning 0-5 15 Switch - Kickback Ski Inductor A-8 35
15 12 11
4 14 7
6 Lamp - Kickback Reset C-4 A Switch - Main Disconnect A-6 36
34 10
32 Meter - Service E-7 A Switch - Neutral Limit D-2 A
35
Meter - Volt E-2 A Switch - Oil Pressure D-7 37
Motor -(2) Starter Aft (3412) D-6 16 Switch - Reverse Pressure B-3 A
Motor -(3) Starter Forward (3412) D-5 17 Switch - Spray Bar B-4 A
Motor - Starter (1) (3208) C-8 18 Switch - Start D-3 A

Machine Harness Connector And Component Locations

Pickup - Magnetic (3412 Tach) E-4 19 Tachometer - (3208) E-2 A
Pickup - Magnetic (3208 Tach) 0-7 20 Tachometer - (3412) E-3 A
Relay -(2) Starter C-6 B Thermocouple E-5 38
Machine locations are repeated for components located close together.
A = Components on operator console.
B = Components on relay panel.
* = E-Stop represents machine stop
 9 8 7 6 5 4 3 2 1

344-GY
607-PK 344-GY
607-PK E-STOP 115-PK 607-PK
115-PK 322-GY DASH LAMPS (6) 115-PK E-STOP
+
322-GY RD 322-GY
LEFT FRONT +
348-PU BK YL YL > A > 345-GN RD
E-STOP BOX AS GY GY > B > 344-GY 344-GY > A> YL YL BK
LEFT REAR LEFT FRONT 7R9103 1 2 RIGHT HAND CONSOLE
RD > C > 607-PK 600-BR 103-YL > B> GY GY
CUTTER FLOOD CUTTER FLOOD 2 1 E-STOP BOX AS
E-STOP BK > D > 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 607-PK > C> RD

322-GY
4

348-PU
607-PK
115-PK
9X4381 9X4381 3 7R9103
E-STOP BN > E > 115-PK 600-BR 600-BR 600-BR 600-BR 200-BK > D> BK
+ HORN 4 3
RD PK > F > 322-GY 115-PK > E> BN
+ HORN
BK YL YL > A > 349-OR 200-BK 200-BK RD 322-GY > F> PK
F GY
1 2
GY > B > 348-PU 609-YL 607-PK BK YL YL > A > 348-PU
F
RD > C > 607-PK 609-YL GY GY > B > 347-WH
1 2
BK > D > 200-BK RD > C > 607-PK

115-PK
607-PK
4

103-YL
3 ROTATING
BN > E > 115-PK 609-YL BK > D > 200-BK
HORN BEACON 3 4 GS9 LEFT HAND CONSOLE
PK > F > 322-GY BN > E > 115-PK 103-YL 103-YL 103-YL 103-YL
6T8941 HORN PK > F > 322-GY E-STOP BOX AS
7R9103 IGN IGN IGN
422-GY OIL PRES OIL PRES
SEND SEND GAGE (3412) SEND GAGE (3408)
442-GY 609-YL
603-PK 603-PK 7W2937 7W2937
RIGHT REAR T GRD GRD GRD

A478-WH

A476-PU
321-BR LEFT FRONT
E-STOP BOX AS

349-OR

200-BK
322-GY
607-PK
115-PK

200-BK
200-BK

200-BK
200-BK 608-GN HYDRAULIC FLASHER
7R9103 HYD OIL TEMP GAGE 7X6066

200-BK
GS4
TEMP SENDER 4W0484
8N3844 BK BK 642-WH 1
BK BK 200-BK 2

GROUND
POST

450-WH
B805-WH

306-GN
441-OR
442-GY
105-BR
341-BU

A476-PU

451-BK
B803-PK

308-YL
406-PU
COOLANT COOLANT OIL PR 406-PU FRAME
SENDER HIGH TEMP SENDER GROUND
6N5926 6T2665 9X1124 GS7 200-BK

103-YL
SHIELD 607-PK
LEFT TAIL & 1 642-WH A477-PK A481-WH 607-PK
FLASHER LAMP 3 609-YL A482-BK A481-WH TACH (3412) 450-WH TACH (3208) 103-YL
T T
8C6207 2 200-BK 3T2159 3T4060 LEFT FRONT
MAGNETIC SEND SEND + VOLT FLOOD LAMP
PICKUP-TACH METER 9X4381
7R9768 4W5870

A476-PU
200-BK 200-BK

642-WH
442-GY

607-PK
SEND SEND -
A478-WH AD
FUEL SOL 406-PU A482-BK
4N9314 103-YL
E LEFT

200-BK
200-BK A477-PK

200-BK
BACKUP 200-BK
E
LAMP 321-BR 321-BR 327-PK-10 SHIELD
9X4381 608-GN 200-BK-10
321-BR
A483-YL
451-BK
A484-RD AB AT
200-BK-10 103-YL F IDENT PART NO. LOC
GS1 > 2 > B805-WH 327-PK-10 THERMOCOUPLE A478-WH B HARNESS AS.
< 1 < 200-BK 3N5991 406-PU A
MF 3N8278 A477-PK D
AT 7R9114
GND FUEL C
SOLENOID 342-GN E 103-YL
WATER SPRAY AV 7R9108 A-3
EE 7W6551 AB AT
MAG CLUTCH A483-YL 103-YL 103-YL
CMI 2-5318 AW 7R9113 C-4
341-BU +
COOLANT
PYROMETER SEND IGN COOLANT IGN
- TEMP WW 7R9109 C-5
SERVICE E-STOP (3412) RD A477-PK TEMP 441-OR
SEND SEND (3208)
METER MAG PICKUP 3N7012 BK (3412)
+ 4W0483 XX 7R9110 C-5
UPPER 608-GN 6T7337 TACH RD 4W0483
AC SEND GRD GRD

200-BK
CONVEYER 608-GN 2W8918 347-WH > A> YL YL BK 200-BK
FLOOD LAMP FF YY 7R9111 D-4
200-BK 346-BR > B> GY GY A484-RD 200-BK
9X4381 2 1
450-WH 1 607-PK > C> RD BK

200-BK
ZZ 7R9767 D-3
451-BK 2 200-BK > D> BK

314-PU-10
4 3
115-PK > E> BN

101-RD-00
HORN AB 7R9112 E-4
322-GY > F> PK
GS6
AC 7R9772 E- 4
341-BU 105-BR 340-WH-10

322-GY
AD 7R9769 E-4

200-BK
G S G S EMERGENCY STOP
341-BU 105-BR 307-OR 306-GN
ENGAGED
CUTTER DOOR
OIL PR SW MTR BAT RD-00 MTR BAT 101-RD-00 E-STOP BOX AS NEUTRAL
6T7663 STARTER WARNING 7R9103 LIMIT SW
STARTER WIRE AS
AFT GG HORN 6T5925

313-GN

302-OR
MOTOR MOTOR FORWARD
CONVEYER 608-GN 3412 7T0969
2 3412

A479-BR
200-BK
HOPPER 3
D 608-GN 6N1889 3T2650 YY AT RR 7R9876 C-7 D
FLOOD LAMP 200-BK 200-BK-10 450-WH
9X4381 200-BK 451-BK
ZZ SS 7R9877 C-7
442-GY G

207-BK

BK-00
101-RD RESISTOR A476-PU E
JJ UU 7R9879 C-7
109-OR TT (2 PLACES) 441-OR D 441-OR
6T2217 306-GN C 306-GN
AE 7R9888 C-6
GS11 308-YL E 308-YL
105-BR A 105-BR
WARNING R AF 7R9889 C-6
322-GY 109-OR-4 101-RD-4 B805-WH F 308-YL
HORN 80
200-BK 341-BU H
C OFF AG 7R9890 B-5

313-GN

302-OR
7T0969 ALT BREAKER

207-BK
KK B803-PK J
9S4693 S ON
YY AT 307-OR ST
B AH 7R9891 A-5
105-BR
342-GN 343-PK 342-GN
KEY START AJ 7R9887 C-6
START SWITCH SW (3208)
(3412) 9D3721 9G7641 AM 7R9882 B-6

SS AN 7R9883 B-6

AP 7R9884 C-6
AE 350-PK
PP
B801-BR
AR 7R9908 B-6, B-3
B802-OR

340-WH-10
B803-PK
304-WH-10

UU B800-WH

BK

BK
CABLE AS
101-RD-4

BK 342-GN
306-GN
200-BK

342-GN XX

OFF (RESET)
ALTERNATOR
109-OR-4

B801-BR
60 AMP 314-PU 101-RD 9
AA 2V7396 B-5

ENGAGE
103-YL
4N3986 RR 314-PU-10 340-WH 340-WH 4
G S
306-GN 342-GN 6
#2 STARTER MACHINE BB 5T1553 B-5
ALT 304-WH 314-PU 14
KICKBACK

B800-WH
MTR BAT RELAY #3 STARTER

B802-OR
B801-BR
R 101-RD-10 304-WH-10 20

B803-PK
+
101-RD
101-RD
CC 3Y7302 B-5

350-PK
9F3099 RELAY 19 103-YL B801-BR RESET
-

DIAGNOSTIC CONNECTOR
101-RD-00 9F3099 18 343-PK 341-BU LAMP
MOTOR
302-OR

3T0304 DD 7P6681 B-6

VV 17 CUTTER
GND ON 1
C 321-BR STARTER
NN
AJ 16 AW AT
CLUTCH SW C

3412 ENGINE
BACKUP ENGINE 3208 EE 7R9871 D-5
321-BR 15 A 345-GN SE-9300 BK

600-BR
BK-4

ALARM 200-BK 3T2652 112-PU 12 B 350-PK

GS2 FF 5R7461 D-5
3T1815 LL

BK
200-BK 308-YL 8 C B801-BR

B800-WH
AP 105-BR 5 D B800-WH B800-WH
BK-00

GG 7R9874 D-5
203-BK 3 E 607-PK
MAIN
207-BK

11 F 115-PK
FRAME HH 7R9872 C-4
GROUND 101-RD-10 10 G 322-GY
MM
302-OR 2 AW AT 1 B802-OR B803-PK
JJ 6S1061 D-5
207-BK 7 2 BK
GS3 AF 313-GN 13
KK 3V6201 D-5

B804-OR
RESISTOR 101-RD 1 CUTTER DRUM RESISTORS
RIGHT 6T2217 CLUTCH 2.7

B803-PK
105-BR XX
BACKUP SOLENOID 50 WATT LL 7P6682 C-6
321-BR 105-BR

115-PK
607-PK
103-YL
10

350-PK
LAMP 200-BK 105-BR 5T4434 817042
9X4381 START MM 4M7146 C-6
200-BK

BK
302-OR

BREAKER B805-WH
9G9487 NN 7R9912 C-6
B803-PK 110-GN 4 5
308-YL
308-YL

1 3 PP 7R9875 D-7
AG SPRAY 103-YL
AR BAR SW A479-BR
BK

HH REVERSE 2 TT 7R9878 D-6

441-OR 200-BK 8D2676
PRESSURE E STOP
A476-PU 308-YL
SWITCH VV 7R9880 C-7
B803-PK 112-PU 115-PK RELAY
9D7032 6T4007
101-RD-4 147-PU-4 112-PU-4 108-BU
80 AK 7R9886 C-5
441-OR A476-PU 112-PU 108-BU 331-OR 4W2217
RIGHT TAIL MAIN AK MAIN RELAY 115-PK 108-BU
& FLASHER T BREAKER 3T0376 10 10 AL 7R9885 C-5
S > 1 > 642-WH
LAMP 9S4693 AM
T < 3 < 608-GN AL

103-YL
8C6207 < 2 < 200-BK COOLANT OIL PR
SENDER SENDER
6N5926 9X1124 WW 103-YL 600-BR
101-RD-10

B800-WH
112-PU 12 127-OR 10 103-YL 600-BR
101-RD-00

101-RD-00

331-OR
10

200-BK
308-YL 8 200-BK

BUSS BAR 7R9830

101-RD

105-BR 5

BK
203-BK 3 200-BK ABBREV COLOR
B 20 4 5 RIGHT FRONT
B
B803-PK < 1 < 19 110-GN 4 5 FLOOD LAMP
1 3 RD RED

DIAGNOSTIC CONNECTOR
200-BK > 2 > 18 106-WH 110-GN B801-BR B800-WH 9X4381
10 10 1 3 WH WHITE
350-PK
200-BK

FRAME
112-PU-4

BUS 101-RD 17 108BU 321-BR B802-OR OR ORANGE

WATER 16 2 GROUND

3208 ENGINE

642-WH
BAR YL YELLOW

607-PK
SOL VALVE 350-PK 200-BK 15 2 GS8
304-WH

9W0742 PK PINK
109-OR
302-OR

306-GN

KICKBACK
101-RD

207-BK

7R9866 14 REVERSE RELAY BK BLACK

GS5 13 RELAY 6T4007 GY GRAY
351-YL-10 327-PK-10 11 116-BR 6T4007 200-BK 1 PU PURPLE
101-RD-00

20 10 10 4W2217
10 642-WH 2
E-STOP 4W2217 BR BROWN
AN E STOP 306-GN 6

118-GY
BREAKER GN GREEN
RELAY 304-WH 4
3T8728 BU BLUE
3T0376 207-BK 7 112-PU-4 RIGHT FRONT
302-OR 2 537-GN 1 FLASHER
327-PK-10 109-OR 9 642-WH 2 YL BR 7X6066 SYMBOL DESCRIPTION
101-RD 1 127-OR 537-GN 200-BK 3 BL

642-WH
BLADE, SPADE, RING,

600-BR
607-PK

200-BK
WW 603-PK OR SCREW TERMINAL
CUTTER FLASHER
DRUM FLASHER & 7D8087 CIRCUIT CONNECTED
BEACON SW
AH 3T4405
CIRCUIT NOT CONNECTED
E-STOP FLOOD
BR BR LAMP SW
+ ELECTRICAL CONNECTION
E-STOP BU BU AA RD 3T4405 607-PK TO VEHICLE STRUCTURE
200-BK

BK BK 203-BK BK YL YL > A > 346-BR 607-PK

406-PU
+

200-BK
RD WH WH DD GY GY > B > 345-GN 106-WH 607-PK INTERNAL ELECTRICAL
1 2 CONNECTION TO SURFACE
BK YL YL > A > 350-PK CC 203-BK RD > C > 607-PK 110-GN 600-BR

322-GY
200-BK
GY GY > B > 349-OR BK-00 BK-00 BK > D > 200-BK 600-BR OF COMPONENT

200-BK-10
1 2 KICKBACK SKI CUTTER DOOR 3 4
RD > C > 607-PK BN > E > 115-PK CONNECTOR

200-BK
INDUCTOR SW 7N8205 INDUCTOR SW 7N8205 MAIN
<
>
>
<

<
>
>
<

BK > D > 200-BK BK-00 MAIN HORN PK > F > 322-GY 322-GY

2
1
3 4 6R0283 2 4 3 1 6R0283 2 4 3 1 DISCONNECT
BN > E > 115-PK BB FRAME 116-BR 609-YL WARNING ATCH WIRE, CABLE,
7N8204 7N8204 7N0718 COMPONENT
<
>
>
<

<
>
>
<

HORN PK > F > 322-GY POS NEG POS NEG GROUND 118-GY 608-GN HORN
GS12

RD
7T0969 CIRCUIT GROUPING

BK
L#
322-GY
115-PK
607-PK

FLOOD DESIGNATION
PLUG

642-WH
608-GN

600-BR

321-BR
607-PK
603-PK
609-YL
PLUG

12V BATTERY 12V BATTERY LAMP SW OVERHEAT (STRAP) (STRAP)

RIGHT FRONT
200-BK 200-BK 9G4231 9G4231 3T4405 ALARM GROUND TO GROUND TO
E-STOP BOX AS
A B801-BR B801-BR 9G9813 CONSOLE MAIN FRAME
A
RIGHT REAR 7R9103 AT AT
FRAME GS10

G
C
D
A
B

E
F
E-STOP BOX AS B800-WH B800-WH GROUND
7R9103 AV AV

RIGHT REAR RIGHT FRONT 642-WH

CUTTER FLOOD CUTTER FLOOD 608-GN 607-PK
9X4381 9X4381 609-YL 600-BR
603-PK
609-YL 600-BR 321-BR
200-BK 200-BK

9 8 7 6 5 4 3 2 1