M-1131 M-1121 BLEND A BLEND B BLEND FOR S-1232 / 1231

MAIN FEEDING TURBO BLOWER MAIN FEEDING ROTARY FEEDER GRAVIMETERIC MIXING UNIT GRAVIMETERIC MIXING UNIT GRAVIMETERIC MIXING UNIT
CAPACITY : 15000 Kg/Hr CAPACITY : 15000 Kg/Hr FOR EXTRUDER A FOR EXTRUDER B FOR SILO 1232 / 1231
POWER : 34 KW POWER : 0.75 KW CAPACITY : 250 Kg/Hr CAPACITY : 350 Kg/Hr CAPACITY : XXX Kg/Hr
POWER : XXX KW POWER : XXX KW POWER : XXX KW

Manual Feeding into Bins

M-1131
Homopolymer &
Blend A Blend B Blend for Additive to S-1232
S-1232 / From Sheet 2 of 5
1231

M-1121 Coopolymer & Additive to

4 Hopper 165 B
From Sheet 2 of 5

Coopolymer & Additive to

3 Hopper 165 A
From Sheet 2 of 5

Homopolymer to S-1211, S-
2 1212, S-1221, S-1231
From Sheet 2 of 5

Stream Number Sr. No Date of Rev Prep'd By App'd By

Parameter 1 2 3 4 1 16-Mar-20 Omer HOM
Flowrate (kg/hr) 15000 15000 250 350
Temp ('C) 25-35 25-35 25-35 25-35
Pressure (Mpa) - - - -
Notes:
1 - Process data for streams is based on process conditions of producing Plain 30 (O/W) film.
TRI-PACK FILMS LIMITED
2 - Equipment specifications are taken from plant OEM Manuals. PROCESS FLOW DIAGRAM
FILM LINE 3
FEEDING AREA
Rev Document Number Page
1 1 of 6
 M-1410 S-1211 S-1212 S-1221 S-1231 S-1232
MAIN FEEDING BLOWER STORAGE SILO STORAGE SILO STORAGE SILO STORAGE SILO STORAGE SILO
CAPACITY : XXX Kg/Hr TOTAL CAPACITY : 50 m3 TOTAL CAPACITY : 50 m3 TOTAL CAPACITY : 50 m3 CAPACITY : 18m3 CAPACITY : 18m3
POWER : XXX KW TOTAL CAPACITY : 28000 kg TOTAL CAPACITY : 28000 kg TOTAL CAPACITY : 28000 kg CAPACITY : 10000 kg CAPACITY : 10000 kg
CAPACITY AT LOW LEVEL : 2750 kg CAPACITY AT LOW LEVEL : 2750 kg CAPACITY AT LOW LEVEL : 2750 kg CAPACITY AT LOW LEVEL : 400 Kg CAPACITY AT LOW LEVEL : 400 Kg
M-1311 M-1312 M-1313 M-1321 M-1342
ROTARY FEEDER ROTARY FEEDER ROTARY FEEDER ROTARY FEEDER ROTARY FEEDER
CAPACITY : 3765 Kg/Hr CAPACITY : 2580 Kg/Hr CAPACITY : 2600 Kg/Hr CAPACITY : 400 Kg/Hr CAPACITY : 600 Kg/Hr
DRY-1391 DRY-1392 DRY-1393 DRY-1394 DRY-1395
ELECTRIC HEATER ELECTRIC HEATER ELECTRIC HEATER ELECTRIC HEATER ELECTRIC HEATER
POWER : XXX KW POWER : XXX KW POWER : XXX KW POWER : XXX KW POWER : XXX KW
M-1392 M-1393 M-1394
M-1395
HEATING AIR BLOWER HEATING AIR BLOWER HEATING AIR BLOWER
HEATING AIR BLOWER
CAPACITY : XXX Kg/Hr CAPACITY : XXX Kg/Hr CAPACITY : XXX Kg/Hr
CAPACITY : XXX Kg/Hr
POWER : XXX KW POWER : XXX KW POWER : XXX KW
Homopolymer & Additives
from Blender 124
From Sheet 1 of 5

Homopolymer from
blower M1121
From Sheet 1 of 5

Air to dust
collection silo
Air to dust
collection silo

Fluff from Crusher S-1212 S-1221 S-1231 S-1232

M-1541
From Sheet 5 of 6

DRY-1391 DRY-1392 DRY-1393 DRY-1394 DRY-1395

7 8 9 10 11

12 Homopolymer Feed to
M-1392 M-1393 M-1394 M-1395 Main Hopper
6
To Sheet 3 of 5

M-1410 M-1311 M-1312 M-1313 M-1321 M-1342 Metal

Detector
Stream Number Sr. No Date of Rev Prep'd By App'd By
Parameter 5 6 7 8 9 10 11 12 1 16-Mar-20 Omer HOM
Flowrate (kg/hr) 84.2743 1920.274 1432.8 - - 360 43.2 1920.274
Temp ('C) - - - - - - - -
Pressure (Mpa) - - - - - - - -
Notes:
1 - Process data for streams is based on process conditions of producing Plain 30 (O/W) film.
TRI-PACK FILMS LIMITED
2 - Equipment specifications are taken from plant OEM Manuals. PROCESS FLOW DIAGRAM
FILM LINE 3
SILO AREA
Rev Document Number Page
0 2 of 6
 Extruder 1 Extruder 2 Extruder A Extruder B Filter Casting Machine Cast WP-2 Cast WP-3 C-Frame
PRIMARY EXTRUDER SECONDARY EXTRUDER SATELLITE EXTRUDER SATELLITE EXTRUDER Disc Type Filter CAPACITY : 3150 kg/Hr Cast -2 Water Circulation Pump Cast -3 Water Circulation Pump NDC Thickness
CAPACITY : 3200 kg/hr CAPACITY : 3200 kg/hr CAPACITY : 150 kg/hr CAPACITY : 320 kg/hr CAPACITY : 3200 kg/Hr SPEED : 7-70 m/min CAPACITY : 32.4 m3/Hr CAPACITY : 27 m3/Hr Scanner
SCREW DIA : 175 mm SCREW DIA : 220 mm SCREW DIA : 90 mm SCREW DIA : 115 mm MAX PRESSURE DROP : 12.5 Mpa TEMP. OF CHILL ROLL : 15-60 C POWER : 22 KW POWER : 11 KW
SPEED : 16-235 rpm SPEED : 9-115 rpm SPEED : 14-183 rpm SPEED : 8.7-114 rpm MAX PRESSURE ALLOWED : 30 MPA CHILL ROLL DIA : 2200 mm
L/D Ratio : 20 L/D Ratio : 20 L/D Ratio : 29 L/D Ratio : 33 FILTERATION AREA : 4 sq.m CHILL ROLL WIDTH : 1300mm
MOTOR POWER : 800 KW MOTOR POWER : 350 KW MOTOR POWER : 75 KW MOTOR POWER : 132 KW HEATER POWER : 63.5 KW HEAT DUTY : 600,000 KCal/hr
HEATING LOAD CYLINDER: 92 KW HEATING LOAD CYLINDER: 157 KW HEATING LOAD CYLINDER: 32 KW HEATING LOAD CYLINDER: 70 KW
HEATING LOAD FLANGE: 26 KW HEATING LOAD FLANGE: 9 KW
HEATING LOAD CON PIPE: 20 KW
Ext 1 OP Ext 2 OP Ext A OP Die AK - BL Cast HX-2 Cast HX-3
Ext B OP
Extruder 1 Lube Oil Pump Extruder 1 Lube Oil Pump Extruder A Lube Oil Pump Three Cavity T-Die Air Knife Blower Cast -2 Cooling Water / Chilled Cast -3 Cooling Water / Chilled
Homopolymer Feed Ext 1 WP Ext 2 WP Ext A WP Ext B WP Width of Lip : 980 mm CAPACITY : 11.5 m3/min Water Heat Exchanger Water Heat Exchanger
Gap of Lip : 2.4±0.7 mm PRESSURE DIFF. : 2100 mm AQ
from blower M-1410 Extruder 1 Water Pump Extruder 1 Water Pump Extruder B Water Pump Extruder 1 Water Pump
HEATER POWER : 58 KW POWER : 11 KW
From Sheet 2 of 5 EX - BL DIE Wiper - BL Cast 2 TK Cast 3 TK
FUMES EXHAUST BLOWER Wiper Air Blower Cast-2 Tank Cast-3 Tank
CAPACITY : 150 m3/min CAPACITY : XXX m3/Hr
POWER : 3.7 KW POWER : XXX KW

Fumes Exhausted
CL-1 CL-2 CL-3 CL-4 CL-5
CL-1 CL-2 CL-3 CL-4 CL-5

through blower
Filter
Extruder 1 AK - BL Wiper BL
Ext 1 WP Extruder 2 Ext 2 WP 13 EX - BL DIE

Ext 1 OP Ext 2 OP
Feed from blower Die 1 Die 2 Film Sheet to
Blend A Die 3 Die 4 17 MDO
From Sheet 1 of 5
CL-1 CL-2 CL-3 CL-4 CL-5 CL-6 14 Die 5 Die 6
16 To Sheet 4 of 5

Die 7 Die 8

Die 9 Die 10
Chill Roll
Water Level
Extruder A Ext B WP Die
Feed from blower C-Frame
Blend B Bath for Bath for
Ext A OP Warm Water Chilled Casting Roll Guide Roll
From Sheet 1 of 5 to Water from

CL-1 CL-2 CL-3 CL-4 CL-5 CL-6 CL-7 CL-8 15 Cast HX-2 Cast HX-3
18 Warm Water
Chilled Warm Water Chilled
Water from to Water from to
Chiller Chiller Chiller Chiller
Extruder B Ext B WP

Ext B OP
Cast WP-2 Cast WP-3

Cast - 2 TK Cast - 3 TK

Stream Number Sr. No Date of Rev Prep'd By App'd By

Parameter 13 14 15 16 17 18 1 16-Mar-20 Omer HOM
Flowrate (kg/hr) 1920.27 43.4 87.1 2050 2050 -
Temp ('C) 261.2 240 210 242 35 10
Pressure (Mpa) 7.2 10.4 11.2 - - -
Notes:
1 - Process data for streams is based on process conditions of producing Plain 30 (O/W) film.
TRI-PACK FILMS LIMITED
2 - Equipment specifications are taken from plant OEM Manuals. PROCESS FLOW DIAGRAM
FILM LINE 3
EXTRUSION & CASTING AREA
Rev Document Number Page
1 3 of 6
 MDL-1 Pump MDL-3 Pump MDL-6 Pump MDL-9 Pump MDM-1 Pump MDH-1 Pump MDO TDO TD EX BL-7 TD EX BL-8
CAPACITY : XXX m3/Hr CAPACITY : XXX m3/Hr CAPACITY : XXX m3/Hr CAPACITY : XXX m3/Hr CAPACITY : XXX m3/Hr CAPACITY : XXX m3/Hr CAPACITY : 3150 kg/Hr CAPACITY : 3150 kg/Hr CAPACITY : XXX m3/Hr CAPACITY : XXX m3/Hr
POWER : XXX KW POWER : XXX KW POWER : XXX KW POWER : XXX KW POWER : XXX KW POWER : XXX KW SPEED : 7-70 m/min SPEED : 32-320 m/min POWER : XXX KW POWER : XXX KW
MDL-2 Pump MDL-4 Pump MDL-10 Pump MDM-2 Pump MDH-2 Pump 32-320 m/min RAIL LENGTH : 59500 mm TD EX BL-9 TD EX BL-10
MDL-7 Pump
CAPACITY : XXX m3/Hr CAPACITY : XXX m3/Hr 32-320 m/min WORKING WIDTH IN : 600 - 1100 mm
CAPACITY : XXX m3/Hr CAPACITY : XXX m3/Hr CAPACITY : XXX m3/Hr CAPACITY : XXX m3/Hr CAPACITY : XXX m3/Hr CAPACITY : XXX m3/Hr
POWER : XXX KW POWER : XXX KW POWER : XXX KW POWER : XXX KW POWER : XXX KW Roll Temp. Range : 80-150 C WORKING WIDTH OUT : 6400 mm - 7100 mm POWER : XXX KW POWER : XXX KW
POWER : XXX KW
Roll Width : 1300 mm POWER : 45 KW X 2
MDL-5 Pump MDL-8 Pump MDL-11 Pump MDM-3 Pump
MDL MOTOR POWER : 15 KW
To Main Oil Return CAPACITY : XXX m3/Hr CAPACITY : XXX m3/Hr CAPACITY : XXX m3/Hr CAPACITY : XXX m3/Hr
MDM MOTOR POWER : 45 KW Fumes to Atmosphere Fumes to Atmosphere Fumes to Atmosphere Fumes to Atmosphere
POWER : XXX KW POWER : XXX KW POWER : XXX KW POWER : XXX KW
Header through Duct through Duct through Duct through Duct

Film Sheet from Cast TD EX BL7 TD EX BL8 TD EX BL9 TD EX BL10

Unit
To Sheet 3 of 5
TDO To Main Oil Return Header

MDO 19
21

TD 11L
TD 10L

TD 15L

TD 17L
TD 13L

TD 14L

TD 16L
TD 12L
TD 9L
TD 8L
TD 1L

TD 2L

TD 3L

TD 4L

TD 5L

TD 6L

TD 7L
MDH-2 OP
Film Sheet to Winder
Air Supply MDL-1 OP
To Sheet 5 of 5

TD 1R

TD 3R

TD 3R

TD 4R

TD 5R

TD 6R

TD 7R

TD 11R
20

TD 15R

TD 18R
TD 10R

TD 13R

TD 14R

TD 16R
TD 12R
TD 9R
TD 8R
MDH-1 OP
MDL-2 OP

MDM-3 OP Air Supply

MDL-3 OP

MDM-2 OP

MDL-4 OP
MDM-1 OP

MDL-5 OP MDL-11 OP

MDL-10 OP
MDL-6 OP

MDL-9 OP
From Main Oil Supply MDL-7 OP
Header MDL-8 OP

22
Main Oil Header 23

Stream Number Sr. No Date of Rev Prep'd By App'd By

Parameter 19 20 21 22 23 1 16-Mar-20 Omer HOM
Flowrate (kg/hr) 2050 2050 -
Temp ('C) 85 39.4 - 180 250
Pressure (Mpa) 0.6
Notes:
1 - Process data for streams is based on process conditions of producing Plain 30 (O/W) film.
TRI-PACK FILMS LIMITED
2 - Equipment specifications are taken from plant OEM Manuals. PROCESS FLOW DIAGRAM
FILM LINE 3
MDO & TDO AREA
Rev Document Number Page
1 4 of 6
 Pull WP-1 M1510 M1551 M1541 Winder OZ BL-1 OZ BL-3 Winder Overhead Crane Aging Rack
CAPACITY : XXX m3/Hr Ejector Blower Trim Blower Trim Crusher SPEED : 32-320 m/min Ozone Blower Ozone Blower LIFTING CAPACITY : 10 Ton STORAGE CAPACITY : 30 Ton
POWER : XXX KW CAPACITY : XXX m3/Hr CAPACITY : XXX m3/Hr CAPACITY : XXX kg/Hr ROLL WIDTH : 7000 mm CAPACITY : XXX m3/Hr CAPACITY : XXX m3/Hr Number of Cores : 60
Pull WP-2 POWER : XXX KW POWER : XXX KW POWER : XXX KW CORE : 550mm(D) X 7400 mm (L) POWER : XXX KW POWER : XXX KW
CAPACITY : XXX m3/Hr MAX WINDING DIAMETER : 1400 mm
POWER : XXX KW HFG POWER : 200 KW OZ BL-2 OZ BL-4
DRIVE POWER : 112 KW Ozone Blower Ozone Blower
CAPACITY : XXX m3/Hr CAPACITY : XXX m3/Hr
Ozone to Atmosphere POWER : XXX KW POWER : XXX KW
through Duct

OZ BL1 OZ BL2 OZ BL3 OZ BL4

Film Sheet from TDO Semi FInished Good to

O-Frame
24 A B 25 PS-3
To Sheet 5 of 5

To Sheet 6 of 6

WINDER
AGING RACK

PULL WP1 PULL WP2

Chilled Water Suppy
from Chiller
WINDER
OVERHEAD
CRANE
M1510

M M1541
Fluff to Feeding
Hopper
26 To Sheet 2 of 6

M1551

Stream Number Sr. No Date of Rev Prep'd By App'd By

Parameter 24 25 26 1 16-Mar-20 Omer HOM
Flowrate (kg/hr) 2050 2050 84.27
Temp ('C) 34 30-35 34
Pressure (Mpa)
Notes:
1 - Process data for streams is based on process conditions of producing Plain 30 (O/W) film.
TRI-PACK FILMS LIMITED
2 - Equipment specifications are taken from plant OEM Manuals. PROCESS FLOW DIAGRAM
FILM LINE 3
WINDER & AGING RACK
Rev Document Number Page
1 5 of 6
 PS-3 Overhead Crane Primary Slitter 3 Packing Crane 1 Packing Crane 2
LIFTING CAPACITY : 10 Ton Maximum Speed : XXX m/min Lifting Capacity : 1 ton Lifting Capacity : 1 ton
POWER : XXX KW

Trim for Recycling

Paper Cores from Core

Cutting Machine 28

(Operation Side)
Trim Winder
Rewinding Stations (Front Side)
Rewinding Stations (Rear Side)
Unwind Section

Packing Station
Pull Section
Web Guide
Semi FInished Good to FG TO
PS-3 DISPATCH HALL
To Sheet 6 of 6
27

Trim Winder
(Drive Side)
PS-3 PACKING PACKING
OVERHEAD CRANE 1 CRANE 2
Finished Good to Packing
29 Station
Air Supply
30
Semi Finished Good to
Secondary Slitters

Stream Number Sr. No Date of Rev Prep'd By App'd By

Parameter 27 28 29 30 1 16-Mar-20 Omer HOM
Flowrate (kg/hr) 2500 56 - 2444
Temp ('C) - - - -
Pressure (Mpa) - - 0.6 -
Notes:
1 - Process data for streams is based on process conditions of producing Plain 30 (O/W) film.
TRI-PACK FILMS LIMITED
2 - Equipment specifications are taken from plant OEM Manuals. PROCESS FLOW DIAGRAM
FILM LINE 3
PRIMARY SLITTER 3 & PACKING HALL
Rev Document Number Page
1 6 of 6