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Diffusion models for gas production from

coal
Determination of diffusion parameters

Douglas M. Smith’ andFrank L. Williams


Department of Chemical and Nuclear Engineering, University of New Mexico,
Albuquerque. NM 8713 i,
USA (Received 2 July f962)

A method for the laboratory measurement of transient diffusivity parameters for methane in coal has
been developed. Previously described chromatographic techniques for measurement of single
diffusivity parameters have been modified for the bi-disperse pore diffusion model. This model, which
is necessary to describe methane diffusion and desorption in coal for both short and long times,
requires the determination of three parameters to characterize a particular coal sample. The
experimental technique uses a pulse of methane gas which is introduced into a helium stream
flowing through a long tube containing the coal sample. The three desired parameters are
determined by matching the experimental and theoretical elution curves. Further refinement of the
technique accounts for tracer pulse duration thus allowing operation over a greater flow rate and
sample size range. This technique has been applied
to anthracite, bituminous and subbituminous coals. For all three coal types, the macropore diffusivity
5
( 10 ” s) was about two orders of ma9nitude higher than the micropore diffusivity. The anthracite
adsorbs more methane in the micropores than the other coals. These results showed the expected
trends taking the known change of pore structure with rank into account.

(Keywords: coal: methane; diffusion model)

Improving economics for the production of natural gas


from coal-beds has resulted in renewed interest in the correctly recognized that both mass transport
mechanisms are necessary. The gas from the coal
study of methane diffusion in coal. The production of
simulator developed in that work used a ‘unipore’
this coal-bed methane is generally considered to be a
diffusion model coupled to Darcy law equations for gas
three- step process. First, after a reduction in seam
and water flow through the cracks. This ‘unipore’ model
pressure, methane desorbs from the internal surfaces of
assumes that all the coal pores are of the same diameter
coal. Next, desorbed gas molecules diffuse through the
and has been utilized by several investigators of
coal pore structure to the coal’s naturally occurring crack
methane diffusion in coal’ '. For dNusion effects to be
network. This step is followed by the simultaneous
correctly included in a production model, the diffusion
laminar flow of water and gas through these cracks to
model must be satisfactory for describing desorption
the production well. This same mechanism also
from a coal particle for both short and long times. It has
describes the migration of methane into underground
been reported previously by Smith and Williams"' that
coal mines.
the ‘unipore’ model is only applicable for describing
The modelling of the methane transport process
desorption for approximately the first 50% f gas
outlined above is important for several reasons. For the
commercial production of coal-bed methane, modelling desorbed. The ‘unipore’ model was found to
underestimate the time required for complete desorption
is necessary for assessing the economic viability of a
by an order of magnitude.
particular well and as a tool for optimizing drilling
strategy. For mine safety, modelling is helpful for The failure of the unipore model to describe methane
predicting ventilation requirements and studying the diffusion in coal may be attributed to the restrictive
effects of coal drainage before mining. assumption that all pores are the same diameter. Gan et
For a production model to be useful, the relative rates at.'1 have shown that many coals exhibit bi-disperse pore
of all three steps outlined above must be considered. distributions. To accurately describe the desorption of
Since methane is physically adsorbed' on coal, the methane from coal particles, a dNusion model must
include this bi-disperse pore structure. A bi-disperse pore
desorption step is much faster than the two subsequent
model for coal has been presented previously"' 2 which
steps and, thus, may be ignored in the overall accurately describes methane desorption rates over the
production model. The relative magnitude of the entire timescale of desorption. Three parameters are
dNusion and laminar flow steps has been studied by required to describe diffusion with this model. These
Kissell’ and Kuuskra et at.'. However, both these studies parameters are the micropore effective diffusivity, D;, a
ignored the coupling of the diffusion and laminar flow macropore dNusivity, D., and a constant, A, which is
mechanisms. Ancell et nf.* have proportional to the micropore/macropore gas distribu-
tion. At equilibrium, this distribution is equal to b/3D;.
• Present address: Department of Chemical Engineering, Montana The three bi-disperse pore model diffusion parameters
State University, MT, 59717, USA. were initially determined’ by measuring the rate of
0016—2361/84/020256W$3.00
Qc 1984 Butterworth & Co. (Publishers) Ltd
256 FUEL, 1984, Vol 63, February
Diffusion models for gas production from coal: D. M. Smith and F. L. Williams
desorption from coal particles. However, this technique is unknown transport coefficients. If the matching of the
time consuming(w 3 weeks per sample) and the results are experimental and theoretical elutions curves is attempted
sensitive to the type of curve matching used. Therefore, an in real time, many more points are required to
experimental technique has been developed which allows characterize the curves. The above analysis is
independent the rapid determination of these three parameters with the of the period, F, if Tim taken to be much
greater than the minimum of experimental and computational effort. With pulse residence time.
these parameters determined for a particular coal, the bi- Due to the heterogeneous nature of coal, the single
disperse pore model may be combined with a laminar flow particle technique, although simpler, is inappropriate
due model for more realistic and accurate production to the number of samples necessary to characterize a
given modelling. coal. The pellet string reactor (PSR) is a cylinder filled
with a large number of pieces of coal of approximately
Pulse tracer analysis equal diameter such that 1.1 < Dtube /D < 1.4. Scott et
at.' have shown that when the number of particles is of
In recent years, increased use of pulse the order of 50, the behaviour (i.e., axial dispersion,
tracer(chromato- graphic) experiments for the pressure drop) of a packed bed is approached. Thus, the
determination of transport coefficients has been reported PSR offers the advantage of averaging over many pieces
in the catalysis literature. Various investigations using of a given coal while minimizing the total amount of
l
these techniques are reviewed by Satterfield ' and coal required.
Smith'*. By passing a pulse of tracer gas through either a
packed bed, pellet string reactor or a single particle and
then relating the shape of the elution curve to a model EXPERIMENTAL
describing the system, the transport coefficients of In principle, the PSR used in this work resembles a gas
interest may be obtained. Haynes chromatograph with gas supply/control, column,
and Sarma i have studied dNusion in bi-disperse temperature control, detection and data reduction zones.
catalysts using a packed bed and transforming the A schematic diagram of the experiment is shown in
governing equations into the Laplace time domain. The Figure
desired transport coefficients were subsequently /. Sample injection of the methane tracer pulse into the
extracted via moment analysis. However, the accurate helium carrier is aocomplished using a Valco 8-port
numerical determination of the second central moment is valve equipped with a 1 cm' sampling loop. The reactor
difficult due to the large degree of tailing of the elution tube (i.d.=0.457 cm) is coupled directly to the sampling
curve. Thus, the accuracy of the moment analysis valve to minimize entrance effects. Tube length is varied
technique for either packed beds or a pellet string reactor to keep the length/pellet diameter ratio constant. Gas
16
is questionable. Gangwal et at. have utilized a Fourier pressures are determined with a Senso-Metrics Inc. SP-
series to approximate the elution curve and have thus 975-D strain gauge pressure transducer(0—350 KPa).
avoided the problems inherent to moment analysis at the System operating pressure is maintained between 85 and
expense of increased computational effort. After 105 KPa. The reactor tube, detector and sampling valve
normalizing the elution curve, the outlet concentration as are all contained in a constant temperature air bath (303
a function of time may be described by: K + 0.2).
k t kw The methane concentration in the gas stream leaving
bz
C(t,1 - Z °• sin T)
cOS (1)

) +
The experimental coefficients, O@ p and Qp„, are related Flomneter
to the normalized elution curve by:
kit
C(t, L) sin )dt,
T 8 Thermal
kit
S dt, (2)
T 8
Similarly, transport model coefficients, o,qp and Qqp, Pallet Tube
may be related to the system parameters by
transforming the governing equations into the
frequency time domain (see Appendix). The desired
transport coefficients are then obtained by minimizing: O-7 MPo
Air

(3)
where:
Az —— T( a2 + bJ),- Q tan ' (@/az)
for either experimental or model coefficients. The major Tr aducer
advantage of Fourier analysis for this problem is that the
number of experimental and theoretical model points
which must be matched, ñ—total, is equal to the number Figure I PSR schematic diagram
of
FUEL, 1984, Vol 63, February 257
Diffusion models for gas production from coal: D. M. Smith and F. L. Williams
the reactor tube is determined with a thermal
conductivity detector coupled directly to the tube exit. spheres is 0.694. Table 2 indicates tortuosity factors
The detection system consists of a Gow-Mac thermistor from several investigations of axial dispersion in both
detector and power supply/controller. The detector uses packed beds and PSRs, as well as the results of this
two 8K I) thermistors contained in a cell with internal work. The tortuosity factor for this work was 0.753. The
volume of value is somewhat above theoretical because the
0.025 cm' thus minimizing time lag due to cell mixing. particles are not spheres thus resulting in a packing
The power supply analog output, which is proportional configuration which is less dense than the theoretical
to CHP concentration, is digitized with a Keithley No. value.
192 multimeter (60 readings s ') and subsequently
transferred to a HP-85A microcomputer via an IEEE- PSR results/coal
488 instrument bus. The integrations required by With the applicability of the PSR/frequency analysis
Equation (2) for the evaluation of the experimental technique demonstrated for solid pellets, the
Fourier coefficients are performed with the HP-85A in investigation was extended to the coal/methane system.
real time using Simpson’s rule. Three coals are used in this investigation: an anthracite
With the experimental Fourier coefficients coal from Madrid, New Mexico; a bituminous coal from
determined, the desired diffusion parameters may be the Pittsburgh coal seam; and a subbituminous coal from
extracted by minimizing Equation (3). This nonlinear the Fruitland formation of northwest New Mexico. The
least squares minimization problem is solved using a tube length was varied for different samples to maintain
Levenberg—Marquart algorithm adapted by More et the optimum tube length/particle diameter ratio.
at.' '. Since this algorithm is weakly convergent to the Sample preparation before testing consists of several
global minimum, a range of initial guesses for the steps. First, the coal is ground to the desired mesh size
dNusion parameters are used to ensure that the global and particles which exhibit a regular geometry are
minimum is attained. removed. The size of these particles is determined
before drying at 378-383 K for 3 h. After drying, the
PSR resultsJsolid pellets samples are immediately loaded into the PSR tube and
the tube is reattached to the apparatus. Helium flows
Before undertaking the study of methane dNusion in through the tube at 323 K, overnight, to purge the
coal, the performance of the PSR was studied using solid system of all extraneous gases. After thermal
pellets. The use of solid pellets reduces the number of equilibrium is attained at the operating temperature of
unknown transport coefficients to two, the Peclet 303 K and the helium carrier flow rate is stabilized at its
number and axial dispersion coefficient, Dz. Thus, this desired value, experimental runs are conducted.
system represents a good starting point for analysing the
accuracy and reproducibility of both the experimental
apparatus and frequency analysis method. Since axial Table I Reproducibility of calculated transport coefficients for
dispersion in packed beds has been well studied CH4 dispersion in solid pellets
experimentally and theoretically' 7"’ 2', significant data
Velocity
are available for comparison. Run No. Peclet No. (cm s —’ L (cmm s—’)
The measurement of axial dispersion for methane 0.533
1 0.654 1.138
pulses in solid pellets was undertaken by packing the 2 0.643 1.143 0.544
pellet string reactor described previously with 303 3 0.658 1.145 0.533
plastic spheres of diameter 0.3063 + 0.0045 cm yielding 4 0.651 1.153 0.543
a particle/tube diameter ratio of 0.67. It should be noted 5 0.669 1.J 55 0.536
Mean 0.655 1.147 0.536
that previous investigators using frequency analysis standard devia- 0.009 0.006 0.006
assumed the input pulse to be a Dirac delta function and tion calculated 1.118
did not account for the actual pulse period. By
accounting for the actual pulse period (see Appendix,
Equation (A.8)), it was possible to operate at lower flow
rates and shorter
tube lengths. Pulse periods in this work are calculated Table 2 Tortuosity factors obtained from axial dispersion data for
packed beds and pellet string reactors
from the measured gas flow rate and known system
pressure. Investigator System
To demonstrate the reproducibility of the
experimental apparatus, runs No. 1—5 were conducted Theory 0.694
with the same operating conditions (Re= 0.427, CHP 19 Packed bed 0.73
tracer, period = 1000 s). The mean values (n= 1—10) of Airergon
the calculated transport coefficients are presented in 20 Packed bed 0.73
Table 1. Repro- ducibility between runs for the
apparatus used in this work is significantly better than 07 — He—Nd 0.753
that reported by previous investigators. This may be
PSR
attributed to the use of a fast response thermistor 17 He—N$ 0.64
detector coupled with digital signal processing as well as
automatic control of all aspects of PSR
N2- He
the experiment. 21 17 PSR 0.57
Previous investigators' 7" have shown that the He —
N2
limiting value of DL at low Reynolds number may be
This work PSR 0.692 0.753
related to the bimolecular diffusion coefficient by a He—CHP (303 K)
constant normally called the tortuosity factor, y. On
theoretical grounds, the value of y for an assemblage of 258 FUEL, 1984, Vol 63, February
^ See ref. 22
Diffusion models for gas production from coal: D. M. Smith and F. L. Williams

After one experimental elution curve was obtained and values of D„ D., d and A/(3D;) for the three coals
studied.
reduced to the required amplitude ratio, A., and phase Although only three coals are studied, several qualitative
lag, $., the minimization software was tested. The conclusions about the bi-disperse pore model and coal
experimental and theoretical values of $ and A, for rank may be ascertained. It has been shown
this run are shown in Fof›fe 3. The good agreement previously'' that anthracites possess smaller mean pore
between the experimental elution curve and the model diameters and have a greater fraction of micropore
is also presented in Figure 2, a reproduction of an volume as compared with lower rank coals. This face is
experimental elution curve. For comparison, the reflected by the smaller values of effective micropore
theoretical elution curve using the ‘best-fit’ transport and macropore dNusivity for the Madrid coal
coefficients as well as the theoretical curve for the compared with the bituminous (Pittsburgh) and
case when no diffusion into the coal is occurring are subbituminous (Fruitland) coals. Also, the fraction of
presented. The technique is clearly sensitive to the gas contained in the micropores is greater for the
internal diffusion of methane in the pores of the coal. Madrid coal. Reflecting the general increase in pore size
For the coal/methane study, a total of 12 with decreasing rank, both D, and D. are greater for
experimental runs were conducted. Since the the Fruitland coal compared with the Pittsburgh sample.
reproducibility of the experimental apparatus is These values for the transport parameters compare
demonstrated in preceding sections, a large number of well with the previous values’. For example, the average
runs were not deemed necessary. Table 4 is a
summary of the calculated mean values of D;, D, and A for six Fruitland coals were 2.6
x 10**, 2.8 x 10* and 4.0 x 10*6 s '. Differences
between the results of the previous work’ and this
technique may be partly attributed to moisture content as
this work used dry coals but the previous investigation
used coals saturated with water. It is planned to extend
r, the use of the PSR to wet coals to allow the direct
comparison with past work.
CONCENTRATION

I
SUMMARY
0-3 - I“ A laboratory technique and attendant analysis scheme
has been developed for determining transport parameters
governing methane diffusion in coal. The technique is
shown to be sensitive to the transient diffusion of
methane within the pore structure of coal. Results from
three ranks of coal show expected trends when the
known variation of coal pore structure with rank is
TIME (sec) considered.
Figure 2 Typical PSR elution curve for methane difiusion in
coal. @. Experimental: . model (best fit): ———. model
(no internal diffusion) ACKNOWLEDGEMENT
The authors would like to thank the US Department
of Energy for financial support under Contract No.
DE-

rune 3 Comparison of experimental and theoretical A T and g n for coal run No.10

Amplitude ratio Phase lag


Frequency number Experimental Calculated Experimental Calculated
1 0.99767 0.99846 1.24705 1.24932
2 0.55144 0.99388 0.92471 0.92791
3 0.98275 0.98628 0.60388 0.60663
4 0.97224 0.97575 0.28367 0.28556
0.95953 0.96239 —0.03657 —0.03524
6 0.94420 0.94634 —0.35661 —0.35571
7 0.92646 0.92774 —0.67599 —0.67577
8 0.50674 0.90677 —0.95474 —0.99536
9 0.88515 0.se364 —1.31305 —1.31443
AO 0.86164 0.85854 1.51072 J.50870

Table 4 Bi-disperse pore model parameters as measured with the PSR

Sample Rank Ot x J0’ Is—’) A x 10’ Is—* I


Madrid Anthracite 1.0 1.2 3.7 J .23
Pittsburgh Bituminous 4.4 5.2 5.9 0.45
Fruitland Subbituminous 11.0 5.6 16.0 0.48
FUEL, t984. Vol 63. February 259
Diffusion models for gas production from coal: D. M. Smith and F. L. Williams
ACF1-81MC16015. Also, the help of Dr C. Moler and
the UNM Computer Science Department in 18 More, J. J., Garbow, B. S. and Hillstrom, K. E. Argonnc
National Laboratory, ANL-80-74, National Technical
implementing the MINPACK software is appreciated. Information Ser- vice, Springfield, VA, 1980
19 Edwards, M. F. and Richardson, J. F. Chem. Eng. Sci. 1968,
23, i09
20 Edwards, M. F. and Richardson, J. F. Can. J.Chem. £np.
NOMENCLATURE 1970,48,
A —— amplitude ratio 466
21 Urban, J. C. and Gomezplata, A. Can. J. Chem. £ng. 1969, 47,
o, b —— Fourier series coefficients 353
C —— concentration 22 Hirschfelder, J. 0., Curtiss, C. F. and Bird, R. B. 'Molecular
D —— effective diffusivity Theory of Gases and Liquids’, Wiley, 1954
0 —— axial dispersion coeEcient
F -— minimization function defined by Equation (3)
APPENDIX
H —— Henry’s law coefficient
'' Bi-disperse pore pulse tracer model
L= tube length To relate the experimental elution curve to the desired
Pe —— Peclet number, UR/Dz transport coeficients, a model describing mass transport
A = particle radius in the PSR is required. The three continuity equations,
S —— surface area written in dimensionless form, necessary for this model
t —— time are:
t, —— pulse period
T-— period Micropore
(A.1)
U -- velocity D, b
y = tortuosity factor Macropore +A
' "‘' (A.2)

PSR 2

Pe fi( fi( U
s = porosity
(= dimensionless axial position (A.3)
q = dimensionless radial position with initial and boundary conditions
8= dimensionless concentration
Q = phase lag
8;(0, y,)= (t, 0)=0 8;(r, 1)= 8,(r, y,)

6.(0, q,)= (t,0)=0 8 (t, 1)= 8,(r, {) (A.4)


ni=frequency
8 (0, {)= 8,(r, a)= 0 8,(0 fi t ñ t„ 0)= 1
Subscripts
a= macropore 8b('’ t, 0) = 0
b=tube 2155
i= micropore

REFERENCES 260 FUEL. 1984, Vol 63, February


1 Ruppel, T. C., Grein, C. T. and Bienstock, D. Fuel 1972, 51,
247
2 Kissell, F. N. US Bureau of Mines No. 7649, Pittsburgh, PA,
1972
3 Kuuskraa, V. A., Hammershaimb, E. C. and Doscher, T. M.
‘Proc. of the 2nd Methane Recovery from Coalbeds
Symposium’, 1979, pp. 27-44
4 Ancell, K. L., Lambert, S. L. and Johnson, F. S. ‘Proceedings
of the Ist Symposium on Unconventional Gas Recovery’,
1980, pp. 355—369
5 Thimons, E. D. and Kissell, F. N. Fuel 1973, 52, 274
6 Sevenster, P. G. Fuel 1959, 38, 403
7 Nandi, S. P. and Walker, P. L. Fuel 1964, 43, 385
8 Airey, E. M. Int. J. Rosk Mech. Mining Sci. 1968, 5, 475
9 Smith, D. M. and Williams, F. L. fuel 1984, 63, 251
10 Smith, D. M. and Williams, F. L. ‘Proceedings of the Uncon-
ventional Gas Recovery Symposium’, Society of Petroleum
Engineers, 1982, pp. 261—273
11 Gan, H., Nandi, S. P. and Walker, P. L. Fuel 1972, 51, 272
12 Smith, D. M. Ph.D. Thesis, University of New Mexico,
1982
13 Satterfield, C. N. ‘Mass Transfer in Heterogeneous Catalysis’,
MIT Press, Boston, MA, 1970
14 Smith, J. M. ’Chemical Kinetics’, McGraw-Hill, 2nd
Edition, 1970
15 Haynes, H. W. and Sarma, P. N. AfC8£ J. 1973, 19, 1043
16 Gangwal, S. K., Hudgins, R. R., Bryeon, A. W. and Silverston,
P.
L. Con. J. Chem. Eng. 1971, d9, 113
17 Scott, D. S., Lee, W. and Papa, J. Chem. Enp. Sci. 1974, 29,
Equations (A.1—4) may be transformed into the
frequency time domain using a finite Fourier where:
transform:
u sinh(a) +sin(a)
2 cosh(o) — cos(o) —
(cu)= 8(t) e“"°’ d7

(A.5)
Transforming A.1 and solving the resultant ordinary
differential equation (ODE), the concentration gradient
at the microscphere surface is obtained: Likewise, the concentration gradient at the coal particle
surface is given by:
(A.6)
(A.7)
Diffusion models for gas production from coal. D. M. Smith and F. L. Williams
where:
Y$ —— Pe ‹PYE -F

x, _ 422 cos tan '(Yr/+ )/2)


422
cos [tan“’(Y2/ Xy)/2§ Y6 sin [tan '(Yr/+ )/2)
d""**^"
sin [tan '(Y2/ 2)/2) 7' [sin(Y$)(I — cos(— !b))
X sinh(2A ) + Y$ sin(2Y ) — cos(Y ) sin( — mib)j
cosh(2X ) —cos(2Y ) d^ •J
sinh(2N ) — X sin(2Y Y7 = [cos(Y )(cos(— ‹ut b ) — 1)
) cosh(2X,) — cos(2Y ) — sin(Y ) sin(— nit ))
The concentration distribution within the PSR is If X — X, and Y$ - Y7 are evaluated with (= L/fi„ then
obtained by transforming Equation (A.3) and the theoretical amplitude ratio and phase lag are given
substituting by:
22
(A.7) into the resultant ODE. The solution is given by: (A.9)

Ag
(A.8) Qp = tan '(YQ/ 7) (A.10)
Thus, by matching Equations (A.9) and (A.10) to
Equation (3), the desired diffusion parameters (D;, D„
A) may be extracted.
FUEL, 1984, Vol 63, February 261

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