M0094661 (en-us)

24 May 2018

Special Instruction
i07409044 Introduction
Engine Rerate Process The purpose of the engine rerate process is to enable
Perkins distributors or dealers to reconfigure an
electronic engine to a new power rating. This process
Industrial Engine may be required when a distributor or dealer orders
an engine, but due to a subsequent change in
1104D-E44T, 1104D-E44TA (NP; NR) requirements, is left with inventory that is different to
1204F-E44TA, 1204F-E44TTA what is needed by the customer.
(MT; MU; MW) The engine rerate is achieved by changing the
following:
1106D-E70TA (PW)
1204E-E44T, 1204E-E44TA (MK; ML) • The engine flash file
1206E-E66TA (BK) • The engine emissions control labels
1206E-E70TTA (BL)
1206F-E70TA, 1206F-E70TTA (BM; BN) • The engine manufacturer business records that
describe the engine manufactured
Table of Contents All three of these elements must be addressed for the
new engine configuration to remain in a certified state
Introduction ...........................................................1 and therefore conform to applicable emissions laws.
Introduction ...........................................................1
General Comments................................................2 Note: Perkins distributors or dealers are expected to
Affected Products ..................................................2 order engines in the configuration they are planned to
1104D-E44T and 1104D-E44TA Type Code: be sold and to use the rerate process by exception.
NP and NR.......................................................3 Rerates will be rejected from distributors or dealers
1106D-E70TA Type Code: PW.............................3 that order engines intending to use the rerate process
1204E-E44T and 1204E-E44TA Type Code: to achieve the intended configuration.
MK and ML.......................................................3
1206E-E70TTA Type Code: BL ............................4 Note: Engine rerates are not permitted where any
1204F-E44T and 1204F-E44TA Type Code: kind of engine hardware change is required.
MT, MU, and MW ..............................................4
1206F-E70T and 1206F-E70TTA Type Code: Note: Multiple rerates on the same engine are not
BM and BN.......................................................4 permitted.

Note: Rerating of Flex engines is not permitted.

Introduction Note: Rerates are not conducted on sell-off engines
after the applicable emissions stage has ended for
Do not perform any procedure in this Special the engines in question.
Instruction until you have read the information and
you understand the information. The current cost of an engine rerate is 250 USD. This
cost may be revised if the volume of requests
increases. The account manager is responsible for
raising a Purchase Order (PO) to cover the cost of
rerate.

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 General Comments Affected Products
To update engine manufacturer business records Refer to the Tables below for the applicable group
(Perkins Technical Marketing Information (PTMI)), a codes. Rerates are only permitted where the current
new build list is required. Include the new build list in and intended ratings are within the same group code.
the request form. If the build list is unknown, a new
build list will be required. Contact the account
manager to discuss a new build list.

Rerates are only permitted within the same group

code. Refer to column 1 in Table 1 , Table 2 , Table 3 ,
Table 4 , Table 5 , and Table 6 .

Requests for rerates are to be made by the distributor

or dealer, in partnership with the account manager,
using the “JIRA” service tool: “https://
ercrequestspilotprogram.atlassian.net/servicedesk/
customer/portal/2/group/19” .
If an engine is rerated, the existing emissions control
label must be removed and a corrected label applied.
The accuracy of the emissions control labels is a
conformance obligation. Take photographs of the
engine emissions control labels before and after the
engine rerate. The photographs must be submitted
through the “JIRA” service tool as part of the rerate
process.
New emissions labels and serial number plates will
be despatched from Peterborough, U.K. If premium
shipment is required, include a DHL account number
in the GLS label request form. UPS shipment is not
available from the U.K.

If an engine rerate request is approved, factory

passwords will be issued when the photographs with
the old and new emissions labels have been received
through the “JIRA” service tool.
Download the applicable flash file and use the
electronic service tool to install the flash file. Refer to
Troubleshooting, ECM Software - Install for the
correct procedure. Factory passwords will be required
to complete the software installation. Refer to
Troubleshooting, Factory Passwords for more
information.
If an engine rating has new FLS/FTS numbers, use
the electronic service tool to configure the FLS/FTS to
the new values.
Rerate of Industrial Open Power Units (IOPUs) must
have prior approval to determine if the appropriate
cooling package is installed.

The distributor or dealer is responsible for ensuring

that the Application and Installation (A & I) audit is
completed.

There are occasions where Perkins creates a unique

arrangement for customer validation purposes. In
these circumstances, Perkins reserves the right to
decline the request based on approval processes
including product management, applications,
engineering services, and the Emissions Regulations
and Conformance Group.

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This document has been printed from SPI2. NOT FOR RESALE
 1104D-E44T and 1104D-E44TA Type Code: NP and NR
Table 1
Group Code Rating Op- Rated kW Rated HP Rated RPM Flash File Interlock Test Spec
tion Code Part Code
Number
100 AU111 68 91 2200 4784661 119 T4143
100 AU112 74 99 2200 4796074 113 T4144
200 AU110 74 99 2200 4795956 115 T4388
200 AU109 82 110 2200 5102532 114 T4146
200 AU113 87 117 2200 5582135 15 T4148
300 AU108 102 137 2200 4947657 118 T4344
300 AU115 106 142 2200 5580821 7 T4154

1106D-E70TA Type Code: PW

Table 2
Group Code Rating Op- Rated kW Rated HP Rated RPM Flash File Interlock Test Spec
tion Code Part Code
Number
100 AU001 116 156 2200 4810029 35 T4124
100 AU002 129 173 2200 4810048 36 T4324
100 AU003 129 173 2500 4855476 56 T4402
100 AU004 151 202 2200 4810030 37 T4048
200 AU006 168 225 2200 4810039 44 T4096
200 AU007 186 249 2200 4810037 46 T3884
200 AU008 205 275 2200 4810042 61 T4190

1204E-E44T and 1204E-E44TA Type Code: MK and ML

Table 3
Group Rating Rated kW Rated HP Rated Flash Interlock Test FLS FTS
Code Option RPM File Part Code Spec
Code Number
100 AD401 61.5 81 2200 4561569 81 T3660 27 -29
100 AD424 65.9 88 2200 4456116 82 T3654 27 -29
100 AD402 70 94 2200 4503844 63 T3658 27 -29
100 AD403 74.5 100 2200 4230719 64 T3656 12 -15
100 AD404 82 110 2200 4463478 61 T3634 13 -16
200 AD405 85.9 115 2200 4482639 80 T3648 -12 22
200 AD408 91 122 2200 4502465 71 T3644 -12 22
200 AD419 92.5 124 2200 4411530 58 T3640 -32 46
300 AD414 98 131 2200 4443467 57 T3632 -3 10
300 AD409 102.1 137 2200 4438378 59 T3636 -3 10
300 AD406 106 142 2200 4413361 55 T3638 -41 51
300 AD416 110.1 148 2200 4470235 62 T3584 -5 9

(continued)

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 (Table 3, contd)
Group Rating Rated kW Rated HP Rated Flash Interlock Test FLS FTS
Code Option RPM File Part Code Spec
Code Number
400 AD502 105.1 141 2200 4456117 84 T3624 25 -35
400 AD510 112 150 2200 4561574 83 T3744 25 -35
400 AD504 117 157 2200 4482640 56 T3626 25 -35
400 AD503 129.4 173 2200 4470234 54 T3586 -1 -9

1206E-E70TTA Type Code: BL

Table 4
Group Rating Rated kW Rated HP Rated Flash Interlock Test FLS FTS
Code Option RPM File Part Code Spec
Code Number
100 AD702 140 188 2200 4456115 23 T3552 7 -5
100 AD704 151 202 2200 4410633 99 T3556 -11 15
100 AD706 168 225 2200 4350200 10 T3560 19 -27
200 AD708 186.5 250 2200 4350201 11 T3564 13 -17
200 AD709 205 275 2200 4424685 14 T3566 10 -9

1204F-E44T and 1204F-E44TA Type Code: MT, MU, and MW

Table 5
Group Rating Rated kW Rated HP Rated Flash Interlock Test FLS FTS
Code Option RPM File Part Code Spec
Code Number
100 AK403 74.5 99.9 2200 5251920 95 T4128
100 AK404 82 110 2000–2200 5238944 102 T4126
300 AK414 97.9 131.3 2000–2200 5145278 90 T4134
300 AK409 102.1 136.9 2000–2200 4932576 108 T4136
300 AK406 106 142.1 2000–2200 5236313 89 T4138
300 AK416 110.1 147.6 2000–2200 5238943 105 T4074

1206F-E70T and 1206F-E70TTA Type Code: BM and BN

Table 6
Group Code Rating Op- Rated kW Rated HP Rated RPM Flash File Interlock Test Spec
tion Code Part Code
Number
100 AK002 116 156 2200 4697279 29 T3936
100 AK012 116 156 1800–2200 4680040 65 T4050
100 AK003 129 174 2200 5239934 45 T3934
100 AK013 129 174 1800–2200 5503667 54 T4028
100 AK004 151 202 1800–2200 5451612 30 T3932
200 AK005 151 202 2200 5449294 60 T3930
200 AK015 151 202 1800–2200 4657322 62 T4034

(continued)

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 (Table 6, contd)
Group Code Rating Op- Rated kW Rated HP Rated RPM Flash File Interlock Test Spec
tion Code Part Code
Number
200 AK006 168 225 2200 5449291 31 T3928
200 AK016 168 225 1800–2200 5503663 33 T4036
200 AK007 186 250 2200 5449320 28 T3926
200 AK017 186 250 1800–2200 5503664 34 T4038
200 AK008 205 275 2200 5449297 42 T3924
200 AK202 168 225 2200 5449306 38 T4036
151 202 T4034
200 AK204 186 249 2200 5503666 43 T4038
168 225 T4036
200 AK203 205 275 2200 5449263 40 T3924
168 249 T4038
300 AK025 225 301 2200 5503665 67 T4346
300 AK026 225 301 1800–2200 5449285 55 T4348

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 M0094661
©2018 Perkins Engines Company Limited
All Rights Reserved

6 24 May 2018

This document has been printed from SPI2. NOT FOR RESALE