Professional Documents
Culture Documents
SECTION -A
There are FOUR questions in this section. Answer any THREE.
I
r' ......
.I=);''O~.Q ..1. (oJ ~ A TyIJ)'<:ov\
If Gc is a PI controller sketch qualitatively the response Y for the following cases: (12)
(i) IfD = 0, Y Sp = step input, the effect of change of proportional gain.
(b) Explain the concept of gain margin and phase margin using Bode diagram. How are
demerits. (15)
2. (a) Describe Internal Model Control (IMC) method of designing feedback controllers, (18)
(b) If a first order process is excited with a sinusoidal input, what will be its output response?
Given, L {sin rot} = ro/(s2 + ro2 ). What conclusion can be drawn from this analysis? (17)
3. (a) For a first order process, mathematically show that a P-controller cannot reject
completely the effect of a disturbance change while a PI controller can do it. (18)
(b) Write short notes with an appropriate example (12)
(i) Cascade control
(ii) Selective control
Contd P/2
=2=
CHE403
SECTION -B
There are FOUR questions in this section. Answer any THREE.
flow rate WI is adjusted so that the level remains constant. However on this particular day,
corrosion of the tank has opened up a hole in the wall at the height of 1 m, producing a leak
3
whose volumetric flow rate q4 (m /min) can be approximated by, q4 = 0.025 .Jh=1 '
where h is the height in meters. (17)
(i) If the tank was initially empty, how long did it take for the liquid level to reach the
corrosion point?
(ii) If mass flow rates WI, Wz and W3 are kept constant indefinitely, will the tank
eventually over flow? Justify your answer.
Contd P/3
=3=
CHE403
6. (a) Describe the steps that are followed to develop dynamic models for process control
purpose. (10)
(b) Liquid flow out of a spherical tank discharging through a valve can be described
approximately by the following non linear differential equation: (25)
dh _ 1 ( . _ c Jh)
dt - 1t (D - h) h \ql V
where the variable used are consistent with other liquid level models developed for CHE .
403 course.
(i) Derive a linearized model (in deviation variables) of the form,
dh'
-=ah' + bq~
dt I
(ii) Develop a transfer function relating the liquid level to the volumetric flow ofliquid in to
the tank. Give the final expression in tenns of the state space model co-efficients, a and b.
7. (a) Apply the initial and final value theorems to the following transfer function, (10)
(1 - s) e -s
(12s + 1) (3s + 1) (O.2s + 1)(0.05s + 1)
(b) An electrically heated process is known to exhibit second order dynamics with the
following parameter values: K = 3°C/kW, 't = 3 min, S = 0.7. If the process initially is at
steady state at 70°C with heater input of 20 kW and the heater input is suddenly changed
. '.,.
..
".
~
SECTION -A
There are FOUR questions in this section. Answer any THREE.
1. (a) Name different types of petroleum reservoirs. Write down the names of at least five
parameters to recognize the types of reservoir without having Pressure-Volume or
Pressure-Temperature diagram. (10)
(b) Explain retrograde condensation with the help of P-T diagram? Why IS this
undesirable and how can it be avoided? (5+5+5=15)
(c) Methane is a significant component in reservoir fluids. The Figure 01 is a sketch for a
binary phase diagram of methane and n-decane (ClO)' Illustrate the impact of methane on
2. (a) List the name of the sources from which gas comes out. Explain each ofthem. (8)
(b) A gas condensate produces gas and liquids with the compositions listed in table 01
with a producing GOR of 30000 scf/stb. Determine the composition of the reservoir gas. (20)
(c) The volumetric data at 150 OFfor a natural gas is listed in table 02. Determine the co-
efficient of isothennal compressibility for this gas at 150 OFand 1000 psia. (7)
3. (a) Define "Deliverability test". State the purpose of the deliverability test. (2+3=5)
(b) An isothermal test is shown in the Figure 02. Assume the well has stabilized after
three hours. Determine the followings- (6+6=12)
(i) n, Cstaband AOF
(ii) Construct inflow performance curve
(c) What is performance coefficient? Why does it change with time and flow rate? How
can the values of exponent n of the deliverability equation indicate well bore damage and
flow condition? (4+4=8)
(d) Draw the pressure and flow rate profiles for a modified isothermal deliverability gas
well test. Use the typical symbols to indicate each ofthe point on the sketch. (5+5=10)
4. (a) Write the name of solid desiccants that are used for adsorption dehydration of natural
gas. For petroleum fluid that come from dry gas reservoir, which type of solid desiccant
you would recommend for adsorption dehydration and why? (2+3=5)
Contd P/2
=2=
eRE 491
Contd ... Q. No.4
(b) What is meant by gas hydrate? Draw the Phase equilibrium diagram for gas water
hydrate system. (3+7=10)
(c) To size a glycol dehydrator for a field installation from standard models following are
the requirements. (12+8=20)
Gas flow rate = 10 MMscfd
Gas specific gravity = 0.70
Operating line pressure = 1000 psig
Maximum working pressure of contactor = 1440 psig
Gas inlet temperature = 100 OF
Outlet gas water content = 7 IbH20/MMscf
Select additional design criteria:
Glycol to water circulation rate = 3 gal TEG/H20
Lean glycol concentration = 99.5 %
Specific gravity of lean glycol at 100 OF = 1.111
Use trayed-type contactor with valve trays
Determine the followings-
(i) Construct McCabe-Thiele diagram and find number of trays required.
(ii) Required amount of heat load for the reboiler.
SECTION -B
There are FOUR questions in this section. Answer any THREE.
5. (a) Draw a typical Production pressure profile showing pressure drop across all the
system elements. Draw a Christmas Tree and label the major components. (5+5=10)
(b) Name the three major types of separators. (5)
(c) Determine the actual gas and oil capacity of a horizontal separator having a diameter
of36 in. and a seam to seam length of 14 ft given the following operating conditions: (20)
Gas specific Gravity 0.6
Oil gravity 35° API
Operating Pressure 985 psi
Operating Temperature 60° F
Retention time 3 minutes
Gas Compressibility factor at given condition 0.84
Gas Viscosity 0.013 cp
Cd 1.1709
Liquid droplet to be separate 100 micron
Contd P/3
=3=
eRE 491
6. (a) What is Sweet gas? Why is gas sweetening required? Elaborate the classifications of
sweetening processes. (2+5+5=12)
(b) To design an Amine process for gas sweetening process using DEA as solvent below
information is available: (l 0+ 10+3=23)
Qg = 100 MMscfd
S.G= 0.6
H2S inlet = 10 ppm
C02 outlet = 2%
CD (contactor) = 0.689
Droplet diameter 150 micron
Gas Compressibility factor = 0.84
P = 1000 psig
T = lOO°F
(i) Detennine DEA circulation rate using 35% DEA and an acid gas loading of 0.5
mole acid gas/mole DEA.
(ii) Determine preliminary height and diameter of DEA contact tower.
(iii) Calculate approximate reboiler duty with 250° F reboiler temperature.
7. (a) Write down the short notes on the following terminologies including their usage: (12)
(i) NGL
(ii) LNG
(iii) LPG
(iv) CNG
(b) What is FSRU? Where does it fit in the LNG value chain? (3+2=5)
(c) The annual natural gas demand of country X is 1.5 TCF. The shortage of gas supply is
30% which the government has decided to fulfill by importing LNG. If the capacity of an
example LNG plant is 5 MTPA then how many of those would be required to meet the
shortage of energy . (13)
. (d) What is the difference between MSA and ESA in NGL recovery? (5)
8. (a) Name the potential sources of waste in a Petroleum Production System. Also name
the most common migration path ways of those wastes. (3)
(b) Elaborate the effect of petroleum wastes on environment? (7)
Contd P/4
=4=
eRE 491
Contd ... Q. No.8
(c) For the following data given for a horizontal pipeline. (10+ 10=20)
(i) Predict gas flow rate in :ft?Ihr through the pipeline by applying Weymouth equation.
(ii) If the last 50 miles of the pipeline was to be replaced with 16 in pipeline, what
will be the percentage increase of gas flow rate?
Diameter of pipeline = 14 in
Length = 150 miles
Average temperature = 80 deg F
Specific gravity of gas = 0.63
Petrobangla. Also name the largest gas transmission company in Bangladesh. (2)
(e) Which is the highest producing field in Bangladesh per day as per Petrobangla 2014
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2 . 2)DI6/3
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SECTION -A
There are FOUR questions in this section. Answer any THREE.
1. (a) What are the differences among the thermochemical processes of biomass
conversion? Briefly discuss these processes. (9)
(b) What are basic types of cell receptors? What are their functions? (5)
(c) What is principle of similarity? Briefly explain the classifications of principle of similarity? (9)
(d) An engineer is designing artificial tissue that mimics the stiffness of the physiological
condition. During some receptor-ligand (spherical with diameter D) binding experiment a
complex of radius d was formed at the binding site. Ligand solution was flown at velocity
V. It is known that dimensionless length diD is a function of one or more dimensionless
numbers consisting of velocity, density, elasticity and Poisson's ratio of the material. Do
a dimensional analysis to predict the dimensionless number(s). Elasticity has a dimension
ofML-1T-2. . (12)
2. (a) What are the three major components of substrate consumption equation? Derive the
equation for batch reaction time in terms of these three components? (8)
(b) A biotech company produces a specialized cosmetic raw material by enzymatic
reaction. Maximum rate, Vmax is 5 mmol m-\-l and the substrate concentration required
to reach half of the maximum rate is 67 mM. Initial substrate concentration in 90 mM.
How much time is required for 50% substrate conversion in a batch reactor? How much
additional time wiII required for a 50% less Vmax? (5+3=8)
(c) What are the basic sequential steps in signal transduction in a ceIl? Discuss the benefits of
microscopy over traditional approaches during quantification of signal transduction. (3+6=9)
(d) What are the methods of cell communication? Briefly describe them with appropriate
schematics. (10)
3. (a) What are the basic steps foIIowed in cloning process? Discuss the role of selected
markers in recombinant DNA technology. (5+4=9)
(b) With a schematic, briefly describe the working principle and salient features of
packed-bed bioreactor. (8)
(c) Write short notes on the followings: (6x3=18)
(i) Biofuel production
(ii) Bubble-column reactor
(iii) Taxis
Contd P/2
=2='
CHE475
4. (a) With the help of appropriate plots, describe the dynamic method of aeration capacity
measurement process. (8)
(b) During dynamic method of aeration capacity measurement process in a 20 L
fem1enter, steady state dissolved oxygen tension was found to be 70% of saturation.
Oxygen tensions calculated at 5 and 15 minute were 50 and 66, respectively. What was
the aeration capacity? (5)
(c) Briefly describe the naming convention of the restriction endonucleases. (7)
(d) How does PCR amplification work? List major components required to perform a
PCR reaction. Design a set of 12-nucleotide long forward and reverse primers to amplify
the underlined sequence (gene of interest) in a PCR machine. Write down the primer
sequence in proper convention and identify the amino acid sequence from the gene of
interest. (3+4+8=15)
5' GGA TCT TGT GCA ATG ACG TCC GTA TAT CTA CGC GCG GTG GAT CGA TGT CCA AAC 3'
SECTION -B
There are FOUR questions in this section. Answer any THREE.
5. (a) Describe in details any two mechanical methods for cell disruption, mention the
relative stress and costs involved during these methods. (10)
(b) What is considered as a good partition coefficient for biological extraction processes?
Show using appropriate mathematical terms, that, if partition coefficient is unfavourable,
yield can be increased using a large volume of the phase preferred by the solute? (10)
(c) Discuss the advantages and disadvantages of using 'filter aids' in a filtration
bioprocess. (10)
(d) List some types of chromatographic columns, along with the main property of the
stationary phase which helps to carry out the chromatographic separations. (5)
6. (a) List the sequence of steps of an ion exchange chromatographic operation along with
appropriate diagrams. Write down the salient features of either anion exchange or cation
exchange chromatography. (8+7)
(b) Figure below is the chromatogram for a two-component mixture.
(i) Detennine the capacity factor for each solute assuming the sample was injected at time
t = O. Comment on the values you got. (Are these capacity factors good for separation?) (6)
(ii) Determine the separation factor for the peaks. Comment on the separation of the
peaks. (4)
(iii) What do you understand by resolution of the peaks? Estimate the baseline wiaths for
both peaks from the graphs and calculate the resolution. Comment on the resolution
value. (8)
(iv) Between 'separation factor" and "resolution" of peaks, which is a better measure of
how well two peaks are separated? Why? (2)
Contd P/3
=3=
eRE 475
Contd ... Q. No. 5(b)
solute 1
Q)
V1
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Q)
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+-,.
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Q)
+-'
Q)
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time(min)
8su..-e- =fc.ry Que.snon -b
7. (a) Describe with the aid of a diagram the components of a biosensor. (For each
component write its role in the biosensor along with examples). List any 4 techniques to
on each factor (should be high, should be low etc) for an ideal biosensor. (10)
(c) Using appropriate diagrams, define clean rooms and mention the various classes of
clean rooms. Show how they are placed in a bioprocessing facility. (10)
(d) What do you understand by a clinical trial? Describe what happens in a clinical trial? (5)
8. (a) With simple drawings briefly discuss the 4 levels of protein structures. (10)
(b) An organism growing in a CSTR with an initial substrate concentrations of 50 gil follows
Monod kinetics. Maximum specific growth rate is 0:5/h and Monod constant is 2 giL.
(i) For the maximum possible yield, what would be the optimum dilution rate? (3)
(ii) If the same dilution is used in a 2-stage CSTR series, what would be the substrate
1.
2.
3.
4.
5.
Krn So So - sf
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8. D(s.-s) .....--
( Km+s
9.
Second letter
IUAUJ Tyrosine
UAG . [UGU] .
UGC CysteIne
U
Serine
II .
Stop COOOfl
Stop COdon
BStoPcOdon
[UGq] Tryptophan
C
A
G
eeu
~CAUJ
CAe H..
IstkdIna CGU U
Leucine ceG
Proline eGC C
eGA
GGG [eN''] GI
CAG .
. lltarn,ne
GGA Arginine
eGG A
:i
AGU
G a
Isoleucine GAAUJA . iT>
U .;:t
ACC MC . sparaglne [AGU]
AGC. Senne
.
Threonine C ..,
(l)
ACA
.ACG
GCU
[~J Lysine AG
1
/ AGG Argrnlne
..
A
G
SECTION -A
There are FOUR questions in this section. Answer any THREE.
1. (a) The following two (2) steps are taken from the 14 (fourteen) steps for - "Typical
2. A condenser for a distillation unit must be designed to condense 2500 kg of vapor per
hour. The effective condensation temperature for the vapor is 77°C. The heat of
condensation for the vapor is 475 kJ/kg. The cost of the cooling water at 21°C is $ 2.50
3
per 100 m . The overall heat-transfer coefficient at the optimum conditions may be taken
2
as 0.290 kJ/(m .S.K.). The cost for the installed heat exchanger is $ 400 per square meter
of heat transfer area, and the annual fixed charges including maintenance are 20 percent
of the initial investment. The heat capacity of the water may be assumed to be constant at
4.2 kJ/(kg.K). If the condenser is to operate 5800 h/yr, determine the cooling water flow
rate in kilograms per hour for optimum economic conditions. [Derive the fonnula used].
3
3. (a) The purchased cost of a 1 m , glass-lined jacketed kettle was $ 20,000 in 1988.
3
Estimate the purchased cost of a similar 2 m , glass-lined jacketed kettle in 2001. Cost.
index data for a chemical engineering plant will apply to this case. If the inflation rate of
the dollar ($) is 2.5% per annum, what will be the present price of the kettle? (12)
(b) The total capital investment for a chemical plant is $ 1.5 million, and the working
capital is $ 125,000. If the plant can produce an average of 9000 kg of final product per
day during a 365 day year, what selling price in dollars per kilogram of product would be
Contd P/2
=2=
CHE405
Contd ... Q. No.3
(c) The purchased equipment cost for a solid-fluid processing plant is $ 115 million. The
following additional infonnation is supplied - (15)
• Building requirement in estimated to be on the lower side
• Highly instrumented plant
• Low engineering and supervision costs
• Legal problems are expected
• The plant to be built on own land.
Using the given table estimate the (i) Direct cost (ii) Indirect cost (iii) Fixed capital
investment and (iv) Total investment.
[You must show the costs of all components].
4. (a) What is inherently safer design? Write down the process design features required or
. inherently safer design. (10) .
(b) A gas-fired furnace is shown in Figure for Q. No. 4(b). The hot combustion gases
pass through a heat exchanger to heat fresh air for space heating. The gas flow is
controlled by an electric solenoid valve connected to a thermostat. The gas is ignited by a .
pilot light flame. A high-temperature switch shuts off all gas by interlocking system in
the event of high temperature in hot air space. Carry out a HAZOP study with an aim to
prevent excessive heating of the hot air space and possible fire. Make your own HAZOP
table and select study nodes as required. (25)
SECTION -B
There are FOUR questions in this section. Answer any THREE.
5. (a) Discuss different properties of ferrous metals and alloys as construction materials of
(i) the pressure in the pipe as the air leaves the compressure and (10)
(ii) the mechanical energy added to the air by the compressor in N-m/kg, assuming that
CHE405
6. (a) Describe briefly the following key heat exchanger types: (15)
(i) Gasketed and welded plate exchangers
(ii) Spiral plate and tube exchangers.
(iii) Compact exchangers
(b) A heat exchanger with two tube passes has been recommended for cooling distilled
water from 34°C to 29°C. The proposed unit contains 160 tubes, each with a 0.019l-m
outside diameter and 4.876-m in length. The tubes are laid out on a 0.0238-m triangular
pitch within a 0.387 m inside diameter shell. Twenty five percent cut segmental baffles
spaced 0.3 m apart are located within the shell. Cooling water at a temperature of 24°C
and a flowrate of 2.0 m/s will be used in the tubes to provide the cooling. Under these
conditions, the fouling coefficients for the distilled water and the cooling water can be
2
assumed to be 11,360 and 5680 W/m .K respectively. The pressure drop on either the
. tube side or the shell side may not exceed 169 kPa. Would the recommended design be
adequate for cooling 22 kg/s of distilled water? [Assume reasonable value for any
7. Use the Kern method to calculate the shell-side heat transfer coefficient and pressure
drop for the cooling of a light hydrocarbon with a mass flow rate of 5.5 kg/so (35)
Physical properties for the light hydrocarbon are as follows:
3 -6
PL = 730 kg/m , kL = 0.13 W/m.K, Cp, L = 2470 J/kg.K, ~L = 4 x 10 Pa.s
The dimensions and internal configurations for the shell-and-tube heat exchanger are
listed bellow:
Inside tube diameter = 0.0206 m
Outside tube diameter = 0.0254 m
Inside shell diameter = 0.54 m
Tube pitch (square) = 0.032 m
Shell length = 4.26 m
Number of tubes = 158
Baffle spacing = 0.127 m
Diametral clearances:
Tube-to-baffle = 0.0008 m
Shell-to-baffle =0.005 m
Number of tube passes = 4
[Note: Assume reasonable value for all missing data]
Contd P/4
,)
=4=
CHE405
8. ' (a) In a depropenizer, a six component feed at 96°C and 2170 kPa has the following
composition: (20)
Component Feed, mol% K value at 96°C
, The feed is to be separated in a sieve tray distillation column with a recovery of 98.4
percent of the propane in the distillate product and 98.2 percent of the n-butane in the
bottom product.
The feed quality is 66 percent vapor. The column is equipped with a partial condenser.
What are the minimum number of stages and minimum reflux required for the
separation? If a reflux ratio of 1.5 is selected how many theoretical stages are required
and where is the feed location?
Hot Air
Cold Air
.1
I
I
Pilot Light I
I
I
1
I
I
.I T h' " r m 0 s t 'a t :
G a.s I
I Open Valve
Supply t,
to Heat
L-
1 Inter.lock
Vallie
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if T >
l
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• O~ _OM •••
1121.5 324
956' 410 .
830 4406 1164.5 343
1987 814 980
. 421
852 859.3 4519 1195.9 355
i988 1001 430
905.6 4615 1225.7 . 357.6
1989 895 1026 441
. 929.3 4732 1252.9 361.3
1990 915.1 1049 450
949.9 4835' 1277.3 . 358.2
1991 930.6
4985. . 1081 464 359.2
943.1 957.9 485 1310.8
1992 5210 1130 368.1
964.2 971.4 504 1349.7
1993 5408 1173 381.1
993.4 992.8 509 1392.1
1994 5471 1187 381.7
1027.5 1029.0 523 1418.9
1995 .5620 1219 386.5
1039.1 1048.5 542 1449.2
1996 5825 1264 389.5
1056.8 1063.7 551 1477.6
1997 5920 1284 390.6
1061.9 1077.1 564 1497.2
1998 6060 1315 394.1
1068.3 1081.9 579 1542.7
1999 6221 1350 394.3 '.
1089.0 1097.7 591 1579.7
2000 6342 1376 390.4U
1093.9 1106.9 604t 1599.2t
2001 6490t . l408t
1l02.5t 1l16.9t
2002
t All costs presented in this text and in the McGraw-Hill website are based on this value for Ja.'1uary 2002, obtained from the Chemical
Engin'eering index unless otherwise indicated. The website provides the corresponding mathematical cost relationships for'allthe graph'
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0.49
1.4-7.1 m3 (50-250 ft3)
0.59
'ieuder, double cone rolary, carbon steel (c.s.) 0.5-4.7 m3/s (103-104 ft3/rnin)
0.67
;'Tower,centrifugal . 7.5-75 kW (10-102 hp)drive
.0.37
\~ntrifuge, solid bowl, C.$. 15-200 m3 (500-7000 ft3)
iiystallizer, vacuum balch, c.s. 0.69
',.oinpressor, reciprocating', air-cooled, two-stage, 0.005-0.19 m3 (10-400 ft3/min)
A035~kPa discharge 0.79
1j;~~';:'~O:Ihpresso~, rotary, single-stage, sliding vane, 0.05-0.5 m3/s (102-103 n3/rnin)
0.76
~tt{'~'J035-kPa discharge .' 1-10 m2 (10-102 ft2)
0.40
ft~g~;Dryer, drum, single vacuum 1-10 m2 (10-102 ft2)
0.54
i{~t;~iDryer, drum, single atmospheric IO-1000m2(102~I04f~)
0.44
~j;:~V~Evaporator(installed), horizontal tank 0.5-5 1113/s (103-i04 ft3/min)
3 1.17
10-35 m3/s (2 xl 04-7 X 104 ft /min)
i~~[~:~:::~:~~~~:~
D::"::':i1
. eat exchanger, snen~and-tube, floating head, c.s.
10-40m2 (100-400 ft2)
10-40 m2 (I00-400ft )
2
0.60
0.44
0.27
;';:: Heat exchanger, snell-and-tube, fixed sheet, c.s: 1-3 m3 (250-800 gal)
0.31
';c,' '. Kettle, cast-iron, jacketed 0.8-3 m3 (200-800 gal)
0.69
Kettle, glass-lined, jacketed 4--15 kW (5-'-20 hp)
.Motor, squirrel cage, induction, 440- V, explosion-proof 0.99
15-150 kW (20-200 hp)
0.34
Motor, squirrel cage, induction, 440-V, explosion-proof 1 x 10-4-6x 10.-3 m3/s (2-100 gpm)
0.33
Pump, reciprocating, horizontal cast-iron (includes motor) 4-40 m3/s:kPa (104":'105 gpm.psi)
:: .PUlnp, centrifugai, horizontal, cast~tee1 (includes motor) . 0.54
0.2-2:2 m3 (50-600 gal) .
0.56
,.' .' Reactor, glass-lined, jacketed (without drive) 0.4--4.0 m3 (102':"103 gal) .'
'".i,
0.49
Reactor, stainless steel, 2070-kPa 1.5-7 m3 (50-250 f(3) .
0.57
Separator, centrifugal, e.s. 0.4-40 m3 (102-104 gal)
0.49
'Tank, flat head, c.s. 0.4-4.0 m3 (102':"103 gal) .
6 0.62
Tank, c.s., glass-lined 5x 102_106 kg (103-2x I0 1b)
1.20
Tower, c.s. 1-3 m (3-1O£t) diameter
0.86
Tray, bubble cap, c.s. 1.,..3m (3-10 ft) diameter
Tray, 'sieve, c.s.
capital invesoucnt)
1. Purchased equipment (15-40% of fixed-capital inve~tment)
2. Installation, including insulation and painting (25-55% of purchased-equipment cost)
3. Instrumentation and co,ntrols, installed (8-50% of purchased-equipment cost)". .
4. Piping, installed (10-80% of purchased-equipment cost)
5. Electrical, installed (10-40% of purchased-equipment cost)
B. Buildings, process, and auxi liary (10-70% of purchased-equipment cost)
C. Service facilities and yard improvements (40-100% of purchased-equipment cost)
D. Land (1-2% of fixed-capital investment or 4-8% of purchas~d-equipment cost)
indirect costs := expenses which are not dire~tJy involved with material 'and labor of actual installation of com-
plete facility (15-35% affixed-capital investment)
A. Engineering and supervision (5-30% af direct costs)
B. Legal expenses (1-3% of fixed-capital investment)
C. Construction expense and contractor's fee (10-,-20% of fixed-capital investment)
D. Contingency (5-15% affixed-capital investment) .
Fixed-capital investment = direct costs + indirect costs
WOIrking capital (10-20% of total capital investment)
Total capital investment = fixed~capitalin'vestment -\- working capital
.•.
.. , .
.
..
"iI"albDe 1O~5 Thermal conductivity of metals
SECTION -A
There are FOUR questions in this section. Answer any THREE.
Symbols have their usual meanings.
1. (a) "When both operate at the same temperature, a CSTR will have to be significantly
larger than a PFR to effect the same composition change in a given amount of fluid.
However, by using a battery of stirred tanks in series, differences in total volume
requirements can be significantly reduced" - Would you agree with the statement?
Explain your answer with the help of a rate vs. reactant concentration plot. (15)
(b) What are recycle reactors? Find the expression that relates "overall conversion" to
"conversion per pass" for recycle reactors. Also find the expression for the volume of
recycle reactors in tenns of known quantities (e.g. feed molar flow, conversion etc.). (20)
2. (a) What are the steps that occur during heterogeneous catalytic reactions? In order to
find the intrinsic kinetics, how would you design your experiments to make sure that you
out over a 0.3% Pt/Al203 catalyst in a differential catalytic reactor. The reaction is
carried out in presence of hydrogen (H2) to avoid coking. Interpret the data in the table
below and suggest which of the following rate laws are most likely to fit the experimental
data. (15)
Contd P/2
=2=
eRE 401
Contd ... Q. No. 2(c)
I I 1.2
1.5 I 1.25
0.5 I 1.30
0.5 0.5 1.1
I 0.25 0.92
0.5 0.1 0.64
3 3 1.27
I 4 1.28
3 2 1.25
4 I 1.30
0.5 0.25 0.94
2 0.05 0,41
3. (a) List the disadvantages of a fixed bed reactor. Out of these disadvantages which one do
you think is of the highest concern? Explain. (l0)
(b) How can we differentiate between ordinary and Knudsen diffusion? What are
combined and effective diffusivities? (10)
(c) The square of Thiele modulus for first-order reaction in a straight cylindrical catalyst
pore can be written as: (15)
h2 _ (21trL)k1 Co
T - 1t r2 {Dc [Co - OJ/L}
How would you interpret this expression? Using this equation would you be able to
deduce the relationship between effectiveness factor and Thiele modulus? If yes, how?
4. The rate expression for the reaction of carbonyl sulphide (A) with 2-amino-2-methyl-l-
1 6 2
propanol (B) in isopropanol solution is r = k(CA) (CBl At 25°C k = 0.66 m /(kmoI .s).
The stoichiometry is A + 2B ~ C + D.
(a) If the reaction is carried out at 25°C in a CSTR under conditions such that
stoichiometric quantities of reactants are employed, the feed concentration of the
3
carbonyl sulphide is 1.2 mol/L, and the feed flow rate is 8.0 m /h, how large must be this.
CHE 401
SECTION -B
There are FOUR questions in this section. Answer any THREE.
Symbols/notations indicate their usual meanings.
Assume reasonable value if any additional data is required.
5. (a) Explain the mechanisms how the temperature and pressure of a multiphase reactive
application and importance of: (i) In situ FT-IR, (ii) Reaction Calorimetry. (5+5)
(c) The half-life of a limiting reactant with respect to its initial concentration is given as
follows: (15)
3
Half-life (sec) Initial concentration (mol/m )
860 82.5
470 139
255 296
212 360
6. (a) What are the crucial criteria with which a proposed reaction mechanism must be
Mechanism:
k
. 3 ) NO + 02 + N02 (slow)
NO+N03 k4 ) 2 N02
7. (a) Demonstrate the determination of forward and reverse reaction rate constants for the
first order rapid reversible reaction given below. [Hint: Use relaxation technique and
Contd P/4
=4=
eRE 401
Contd ... Q. No.7
(b) A
Show graphically the concentration profiles of A and B for the series reaction presented
A k) B k2) C
The reactions are irreversible and no B is present initially. How long does it take to reach
3
98% of the steady-state value ifkl = 0.833 mol/m -ksec and k2 = 0.767 sec-I? What is
8. (a) Write down the differential equations for the following cases: (3+3=6)
(i) Reversible first order parallel reaction
(ii) Competitive parallel reaction
(b) State precisely five fundamental guidelines which can certainly used in postulating a
A+B
A and B are initially present in an equal amount. The change in concentration with time
for A can be represented by the data given below.
3
Time, t (k sec) A (k mol/m )
0.0 0.181
21.6 0.131
37.8 0.111
86.4 0.0683
99.0 0.0644
108.0 0.0603
,~/,
,.
,J
. ~
Formula sheet for CHE401
\.,-" ,'#'07'
I
I dX
NAO-=-rAV
dt
dX I
FAD -' = -rA
dW
deb
0=-+----1
a a a
dP
dz
= -
POgeDp
G (1-4>3)4>1[150 (1-
Dp
4»1l + 1.75G] Po 2- Fr
P To FTO
dy 0'..
- =- -(1+&<)
dW 2y
.'
L-4/T -l/CHE Date: 06/08/2016
BANGLADESH UNIVERSITY OF ENGINEERING AND TECHNOLOGY, DHAKA
L-4/T-l B. Sc. Engineering Examinations 2014-2015
SECTION-A
There are FOUR questions in this Section. Answer any THREE questions.
y =_KX_n_. K=0.5
n I+KXn'
arises. Find the values of A, Band C. When A, B, C has the usual meaning. (17)
2. (a) Schematic view of a counter current liquid-liguid heat exchanger is shown below
/l-.-u-.----~. _.. .' .. .
_.-mc..,T~f.
l1ct ~t~O\m
~h Il~h
_m h ,,1,1 h .- Hc04- d~,. t
- .., --'')t1 L I T('e
cold: . str'~WI
The heat exchanger can be modeled by the following equation (20)
Hot stream heat balance: q = mh Cph (T2h- Tlh)
Cold stream heat balance: q = mcCpc (T2c- Tic)
Heat capacity are given by
Cph = al + bl * Th + cl * (Th2)
Cpc = a2 + b2 * Tc + c2 * (Tc2)
Where, Th = (Tlh + T2h)12and Tc = (Tic + T2c)/2
al = 5.05, bl = 1.7E - 2, cl = 6.0 E - 6
a2 = 7.70, b2 = 4.6 E - 4, c2 = 2.5 E - 6
Contd P12
=2=
CHE455
Contd ... Q. No.2
Develop the model, Rearrange the model equation into single variable form. Write the
Jacobian matrix of single variable form model.
(b) Compare the merits and demerits of different types of chemical engineering models. (5)
(c) Describe the advantages of hierarchical structure of model development. (10)
3. (a) Using the Newton interpolation formula, derive the Euler method. (20)
(b) Show that Backward Euler Method is always stable. (15)
4. (a) Discuss the different step size control method for numerical integration method. (15)
(b) Benzene (1), Toluene (2), Styrene (3) and Xylene (4) are to be separated in a
:;17- X~ (~Y\~
, ~ I. ':5ij f~Y).e-
lO f To 1lJ.€ Y\-€.--
~__
_I'!" f3e~zet'\.e..'
- - ~~~ -~~--~
.
_.'~',-' .'" ~:....•..•...... "--,.
Contd P/3
=3=
CHE455
SECTION-B
There are FOUR questions in this Section. Answer any THREE questions.
5. (a) Write down the necessary and sufficient conditions for a local minimum. (6)
(b) Using the Lagrangian function, write the QP problem. (5)
(c) Assume that you are in 1980 and you are assigned to optimise a nonlinear chemical
process. Which nonlinear optimization method would you use? State the reasons for your
choice. (12)
(d) Solve the following problem using Lagrange multipliers, (12)
. .. 2 2
M mlmlze: X2 - XI
Subject to: X~ + xi = 4
xI' x2, x3 ~ 0
XI - 2x2 + x3 =7
(ii) XI - 3x2 + x4 = 4
Xl +3X2 + / =0
Is the problem that leads to the preceding formation solvable? How do you interpret this
problem geometrically?
Contd P/4
•
=4=
CHE455
8. (a) What is concavity and convexity of a function? Discuss the differences between
SECTION -A
There are FOUR questions in this Section. Answer any THREE questions.
1. (a) Liquefied gases are sometimes stored in well insulated spherical containers vented to
the atmosphere. Derive an expression for steady state heat transfer rate through the walls
of such a container; call the radii of the inner and outer walls ro and rl, respectively. Let it
be assumed that the temperatures To and T! (at r = ro and r = rl) are known. Assume that
the thermal conductivity of the insulation varies linearly with the temperature according.
Thermal conductivity of insulation at - 183°C: 7.2 x 10-4 Btu Note: 1 Btu = 4. 136x 10-3 Cal
hr.ftF hr.ftF s.cm.K
2. (a) Consider a catalytic reactor shown in Fig. for Q. 2, in which the dimerization reaction
2A ~ A2 is being carried out. Assume the reaction at the catalyst surface occurs
instantaneously.
(i) Find out the expression for concentration profile by shell mass balance. (15)
(ii) Obtain the expression for molar mass flux through the film. (5)
Contd P 12
=2=
ChE 453
Contd ... Q. No. 2(b)
(iii) Consider the above system when the reaction 2A ~ A2 is not instantaneous at
the catalytic surface at z = 8 and assume that the rate at which A disappears at the
equation. State all necessary assumptions. Give a neat sketch of the system. (16)
4. (a) Derive an expression for the temperature distribution T(x) in a viscous fluid in steady
laminar flow between large flat parallel plates, as shown in Fig. for Q. 4(a). Both plates
are maintained at constant temperature To. Take into account explicitly the heat IS
plate of % in thick. Calculate the thickness of each layer of brick to give minimum total
wall thickness if the heat loss through the wall is to be 5000 Btu 2 ' assuming that the .
hr.ft
layers are in good thermal contact. The following information is available: (18)
Maximum Service Thermal Conductivity
Material Temperature (Btu/hr.ft. OF)
at 100°F at 2000°F
Refractory brick 2600°F 1.8 3.6
Insulating Brick 2000°F 0.9 1.8
Steel - 26.1 -
SECTION-B
There are FOUR questions in this Section. Answer any THREE questions.
Symbols have their usual meanings.
5. (a) What are transport phenomena? How are they related? Why should transport
Contd u. Q. NO.5
(b) How can you differentiate between Newtonian and non-Newtonian fluids? Show the
relationship between shear stress and shear rate for Newtonian and non-Newtonian fluids,
flow in the same tube with a thin wire placed along the axis? (8)
(d) Two immiscible liquids, A and B, are flowing in laminar flow between two parallel
plates. Is it possible that the velocity profiles would be of the form shown in the Figure
5(d). (7)
6. (a) By making a mass balance over a volume element (~r)(r~e) (~z) derive the equation
of continuity in cylindrical coordinates. Also show that the vector field of fluid velocities
7. A semi-infinite body ofliquid with constant density and viscosity is bounded below by a
horizontal surface. Initially the fluid and the solid are at rest. Then at time t = 0, the solid
surface is set in motion in the positive x direction with velocity Vo as shown in Figure 7.
Find the velocity Vx as a function ofy and t. Clearly mention all your assumptions. (35) .
8. (a) Explain Taylor-Prandtl analogy for heat and momentum transport and show that
!C
2 f
sth = U .
1+_£ (Pr -1)
Um
Extend the analogy for mass transfer in turbulent flow and find the Taylor-Prandtl
t5 pv-
& = -V P- - [V. pvv (-(v)
--] - [ V. " ))J + pg
+" (I
Write down the physical significances of all the terms in that equation. (6)
/
/.
I
/'
LEdge of hypothetical
stagnant gas film ,
z =0 0-
I
XA
;A;---p:--------------
'I
Catalytic surface '
~ where2A ~ B
Z
I irreversibly and
I B instantaneously
. .I
z=o
(b)
. x
2500°F
; ,
. ~~._-- _ ... - ._-'. ."
Liquid A
Liquid B
t<O
. ./
I
Fluid at
rest
y
f=O
'Wall set in
..t:',,;,S"!i'1":iifr;j(i;r'*'r'"'I~Ap,~,"";,;i¥", .• ~i",';:'
,,'j'f:;\;.~'j~iI(tri~)},";li"~~'1,!F'~;:<!I:t'j' ~,"~li'm0tion
t>O
'Fluid in
lUlsteady
floV\7
., .:
.-'I"'~~
,..1
,
.. ~
======-=:.-: -"--
_~.
.==k, -::::
_
," I
"
_;, ' / Newton's law of Viscosily
",.f
f
Jr
T' Cartesialt coordiluUes (x, y, z):
t'
,!i""
, ,':;f
(B.1-1)O
<B.1-2)"
(8.1-3)°
(B.J-4)
<B.l-S)
in which (B.1-6)
,
~.,
r, (8.1-7)
!~ .1./
II!i' . Equation of Continuity
H!
. .
It I
'\
:,.
~
,"
.1
rap/ at + (1;7 • pv) = 0]
Cartesian coordinates (x, y, z);
iJp a. a rJ
-.
at + --
ax (pv ") + -iJy' (pv Y ) +-
iJz
(pv )
t
=: 0
(B.4-1)
Cylilldrical coordinates (1', 0, z):
iJp 1 a .. . 1 rJ a
at + r ar (prv T) + r ae (pvo) + iJz (pv:) :: 0
(6;4-2)
Spherical coordinates (1', (J, t/J):
• When the fluid is assumed to have constant mass density p, the equation simplifies to (V . v) = O.
Ji
".,._ .. _~"
au, +
P ( -.--
(It
v --.-
.t
()vx +
ax
(lv, +
11 .•.• -
.v (Jy
V -
,
av,) ap [ -d T + -,1 T + _...
az = --ax - ax.n
a
ay yx az T ?r
J+ Pg
" (B.5-1 )
Javy y (IV,) a
~ at + v., Jvax- + vy avay azaJ"Tty
v ()p [ ,)
+ Vtili = -ay - ax Txy + (ly Tvy + + Pgy (8.5-2)
P( -
av, + v -dV, + v --av, + V_'-
at .r ax Y By"
dV,)
az = --
ap 1 -a T .• +. -a T + -T.J
a1, - _ax .\. ay,llZ. az xz
J + "8 f', < ffi.5-3)
" TI1ese equations have been written wilhoU.l milking the assumption that l' is symmetric. This means, for
example, that when the usual assumption is made that the stress tensor is symmetric, 1'", and T ' may be
interehaJlged. y
p
(avo
at" -I- V
. avo'
r
ar + r ,)0
VII dVII
-I-
aVn
v, 7iz. + r
V,V(I)
= -r 80
1 [1';Jara + r1
rJp
-. (,.zT'~I)
rl
,JO Ton
a
+ a1, Tzn
T
nl
-I- --y_
- T,oj
+ pgll (8.5-5)
()v,
at + V
P ( - .. :
r
aV, Vu av,
-
rir
+ --r -ao + v' -._-
az
(lV,) rJp
== - -riz -
a [1 ar +-1-aoa . + -a
-r - (rT )
n r
l' •
8.. rlz
l'
U
]
+. Pg_ L
(B.s-6)
b Thes~ equa/'ions have been written without making the ilssumption that l' is synunetric. TIlis means, (or eXilmple, that when the usual
assumption is made that the stress tensor is symmetric, r", - T~, '" O.
(~3:
.t. V ~v, + !!.2 ilv, + ~
P ,Jt ,. ,)r r flO r sin (J
au,
acjJ
_vJ +
r
V~) = _ ap
a,
- [1.-- a,l(rT -I- -.--' -
fl..
(Tn sm 0) + '-. 1"'- --a TO(l + r",fr] + "0
r2 a, ") I' sIn 0 ao' r sm 0 at/; Tw',- -__
r "0' (B.5-7)
, sin 0 atjJ
rJp
a
[1_.--(?r,) + 1
-.'--(TO' 0 '. sm 0) a
.+. --.r smJ -.--1'frdr (Tob, -
+ ._ . T"I) + T,j,(} cot _.OJ + pg
.1') elr " r 5111 0 ao '" 0 iJtjJ ,.. r .11 (8.5-9)
r These equations have be'en wrillen without making t1w assumption lhal 'Tis symmetric ..This means, for example, thM when til" usual
assulnption is m...'lde that- tJll.~.str('ss tensor is symlnetric, 1',0 - 'Tv! :'"..:.O.
n
![llj~
••........-.e::>:. ~. aIOl!I _
.;
,71 ,
'
p( -+v
v(/av,
(lll,
..--I---+v
ap [a(1
av, v~) = ---I-JL a ) -1---+----
1 i?v, a'.v, 2 avo]
(B.6-4)
rlt ar l' ao
' ' ---
az l' ar - --(TV)
rJr' I' or' r aol ail r 00 +pg'
av. at/n VnaVII avo v,vo) 1 ap .[ a (1 a ) 1 a'2vo a'2vo 2 av,]
p ( -.
al . ar -I- - l' -ao +tI' -az +-. = -- --
-I- V -
00 -I- JL -ar -l' -ar (TV) -I- -r -o8z -I- - azz + -r -ao + pgo
I' l' 0
(8.6-5)
au,
p(-
at
,Jv, Voau,
' ar + - -ao -I- V.'az-
-I- v -
I'
ap JL - -a ('JV,)
av,) = --+
az (lr
l' -
,Jr
a2u, a'2v,] + pg
+- - +-
,.2 ao' az
[1 l'
1 2 '
(6.6-6)
r(JVo + v all" + ~ apo -I- ~ aVII -I- V,Vo - 0, cot 0) '" _1 (7p
at 'ar ao l'
l' sin 0 at/> rr ao
1 a ( 2 dVo) 1 a (1 rI .) 1 a2un 2 all, 2 col 0 av,,]
+ JL [ far l' ar + ~ ao -s-in-O ao (va Sill 0) -I- -"z-si-n-J-O -(Jrb-2 + ~ ao - -rz-s-in-o -acf,-)_ + pg. (8.6-8)
1 a (aUd»
r- + -1 -a (1-.- -a .) 1 a2ul}> + --- 2 atl, 2 cot 0 avo]
-I- JL [ -
1'2
-
ar ar 1'2 a() sm (J ao
(1,•• 5m 0) -I'.
1'/ sin 2 (J r1</J2 1'2 sin e -8</J + ---
,'sin
-
0 8</J
+ Pg.
'
(B.6-9)
• The quantity in the brackets in Eq. B.6.7 is Plof whal one would expect {rom Eq. (M) (or IV . Vv] in Table A.7-3, because we have added
lo Eq. (M) the expression (or (2/r)(17 . v). ,,,hid\ is zero for fluJdswiU, constant p. TIds gives a much simpler equation ..
,, .
'.~~.o:"1Wtl-_'<
I
j I::
I 0-
E
j, 1 ~ "'d
,
The 'Equation, of Chanle for Nonisothermal Systems
rne EquatIon, 01 Motion for Nonisothermal Flow
TABLE 10.2-2
THE EQUATION OF ENERGY IN TERMS OF FNERGY AND MOMENTUM FLUXES
TABLE 10.2-3 (Eq. 10.1-/\')
THE EQUATION OF ENERGY IN TERMS OF THE TRANSPORT PR.OPERTIES
([or Newtonian fluids of constant p and k) ReCTangular coordinale.:
(E~. 10.1-2S with viscous dissipation terms in'e1uded)
pC, (aT
'
-
Of
+ v,. - aT +
ax
I:
ilT
-
v il.'l
+ L'
• h
_
CIT) =' _ _9 [a
ax
% a9
+ cqv +_
"Y a~
:J
Reclangular coordinales:
,I.
f.
Cylindrical coordinate.: ,
~
[1 ara (' ilt!l -'-T ( -aTOP) (I-r -ar0 (rv,) + r-I ilvB
-ae + -av,) - {i;"r ar +
1 (' aL:8
+ v.
) ~' J
pC (aT
- + v.-aT + -v8 -iJT + v. -aT)' aT) az r ,,0
T •.• - T - _._
1 iJiT 00 rt
= k - - r-
" al ar r iJa az r ar + ;2 iJ02 + al2 J p '.
'II
:ll
all,} { lrr a,.iJ (L'/I)
;: 1 au,]
+-- (Cll' : 01,;';) ~E
'f(av)1
+ 21". a:, + [J(av
; aa
8
+ vr
)J1 + (CV)2}
il: {(au
,+ I" az 8 av,)1
+--
1
r Cle
+ Ta h - T'B
, r GO
;':T
rr
-+_
or a:: i~
Ii;
~\ I au, aUO)} H
[1 Clu
j'j
. ~
\\ Spherical coordinates:
pt. ( -
aT
+ Ur -
aT t'o
+- -
CIT
+ -.- Voj
-aT) = __
[1 a
-:- (r29.)
" (aT'
pc. \.'Tr + u.
aT,
a;: + -;: iJa
Us iJT
+ r sin
v.
B
aT)
a", = k[~ ~ (r aT) t
af Clr r 00 r Sin 8 a~ r1 or
r2 or or
1
+ ;:sT;1O aB (gQ Sin
a.
0) +r sin
1 Ii aa</>
q9]
- T
('OaTP) p
(1;2 ara (,2u,)
+
I a( aT)
sin 6a€1' sin B a,8 I
1 a TJ
+ r% sih% e iJ<j>2
2
+ 211
{(OV)%
a:
r2
1 a...
+ ;:sT;;8 aB (vo Sin 0) +r
I
sin 8 a4>
OV9)'
-
{au,
Tn a;: + TOO
(1 -;. ~
eV8
+ ;:
v.)
.•.. I
-- +-r +
. ( r 06
aVB Vr)' 2 ( 1
---+- au. Ur
+---B)2}
V6 cot
, sin 8 il<p', T
+T I
( r---+-+ 0119 V. 1.'0 cot 8)} { T (iJue
_+ lou. _
V8)
.6 sin 0 'Oif> r r '0 ar r ae r
'-.
+1' ([ r-
a
ar (,
'ue"
-
).
I aL"J2 +
+--
, aB
[ 1
, sin B
.ilL'.
_
¥ + r ,a, ~(~)Jt T DV"" I av. v.) +T (1 Clv. 1 avo cot8 )}
+T ( -+----_ --+------v
e, r ae
+ [ --r
sin 8 a (-
00 sin
u. )
B
+--- 1 aU8J2~,
,r sin a a<p J (C)
•'" or , sin 8 or/! r, r sin U 0<p r oj
(C)
.,/~'
/
..--;.-
!Vale: The terms contained in braces { } are associated with. viscous d:~sip3tion
Note: The terms co~tained in braces { } are associated with viscous dissipation and may usually be tieglected, ehcept for systems with large velocity gradients.
~d may usually be neglected, except for systems with large velocity gradients .
..
4