Candy Bar — Current State

Candyman Implant

Monthly forecast

Promo plan Retailer

Candyman HQ
planning
Monthly forecast
Weekly orders
EDI
Retailer
Creative Day 1 90/60/30 Day
90/60/30 Day for Day 2 forecast
Card Co. forecast delivery

Stock turn
= 52x year
Weekly plan 24 hours/day
7 Days
Lines = 100
Daily
picking Defects = 99.99%
3rd Party Delivery
Planning order
Immingham daily
Docks WMS Daily put
away
Fast
Packs
Weekly order Planning
1x Thursday Daily
2 weeks

Daily
schedule

2x 2x 1x 2x 2x 1x
3rd Party Day Day 3rd Party Day Candy Man Day Day Candy Man Day Retailer
Warehouse Warehouse Warehouse DC DC
Fast Packs Candy Man
Packaging MFG
1x
Derby, UK Derby, UK Derby, UK Month Leicester, UK Leicester, UK Birmingham, UK Lichfield, UK

Stock turn 5 miles RM = 8 h 5 miles Stock turn 5 miles 24 hour 100 yd. RM = 8 hr 40 miles Stock turn 20 miles Stock turn
= 12x year WIP = 32 h = 30x year inventory WIP = 2.4 hr = 5x year = 30x year
2 Coils FG = 8 h 24 Pallets 52 Pallets 2 Pallets FG = 8 hr 52 Pallets 3 Shifts - 5 days 24 Pallets 3 Shifts
2 Shifts 2 Shifts 2 Shifts 1 Shift - Sat/Sun
Defective 3 Shifts Defective Defective Defective 3 Shifts Defective Defective 7 Days
5 Days = 0.1% 5 Days = 0.1% 5 Days = 0.3% 5 Days = 0% = 0.1% 7 Days = 0.2%
7 Days
Lines = 100
Defects = 98% EPE = Month Defects = 98% Defects = 99% Lines = 800
EPE = Month
Defects: 3,000ppm Defects = 99.9%
Defects = 99%
Defects = 99%
Box Score
P/T 30 min. (5 min.) 20 min. 30 min. (40 min.) 40 min. 30 min 30 min P/T = 180 min (45 min)

L/T 30 days 0.25 hour 30 days 0.25 hour 12 days 1 hour 1 day 0.1 hour 1 day 1 hour 70 days 0.5 hour 12 days 7 days L/T = 163 days

%C/A 98% 99.9% 99.7% 99.9% 98% 99.7% 99% 100% 99% 99.9% 99.8% 99.8% 99.9% 99.99 %C&A = 92.8%
( 20,000ppm) (1,000ppm) (3,000ppm) (1,000ppm) (20,000ppm) (3,000ppm) (10,000ppm) (10,000ppm) (1,000ppm) (2,000ppm) (2,000) (1,000ppm) (100ppm)
Steps 4 1 6 (4) 1 4 1 4 1 10 (7) 1 4 1 4 4 Steps = 46 (11)
Candy Bar — Future State

Fast Candyman Retailer

Creative Weekly orders Packs Daily order planning Daily order HQ EDI
Retailer
Card Co. Planning

Stock turn
= 121x year
24 hours/day
Daily 7 Days
Coil Lines = 100
Defects = 99.99%
Daily Order Daily Order

Immingham
Docks
Coil

1x 6x
2 weeks Coil Day

2x 2x
3rd Party Day Day Candyman DC Retailer
Warehouse 2x DC
Day
Fast Packs 1x Candyman
Packaging Day MFG FIFO Mixed Loads

Derby, UK Derby, UK Leicester, UK Birmingham, UK Lichfield, UK

Stock turn 5 miles RM = 3 h 50 miles RM = 8 hr 40 miles Stock turn 40 miles Stock turn
= 24x year WIP = 12 h WIP = 24 hr = 12x year = 60x year
2 Coils FG = 8 h 52 Pallets FG = 8 hr 52 Pallets 3 Shifts - 5 days 26 Pallets 3 Shifts
2 Shifts 1 Shift - Sat/Sun
Defects 3 Shifts Defects 3 Shifts Defective Defects 7 Days
5 Days = 0.1% 5 Days = 0.1% = 0.1% 7 Days = 0.1%
7 Days Lines = 100
Defects = 99% EPE = Month Lines = 800
EPE = Month Defects = 99.9%
Defects: 1,000ppm Defects = 99.8%
Defects = 99.5% Box Score
P/T 30 min. (5 min.) (40 min.) 30 min. 20 min. 20 min. P/T = 100 min (45 min)

L/T 10 days 0.25 hour 7 days 1 hour 7 days 1 hour 30 days 1 hour 6 days 3 days L/T = 63 days

%C/A 99% 99.9% 99.9% 99.9% 99.5% 99.9% 99.8% 99.9% 99.9% 99.99% %C&A = 97.7%
( 10,000ppm) (1,000ppm) (1,000ppm) (1,000ppm) (5,000ppm) (1,000ppm) (2,000ppm) (1,000ppm) (1,000ppm) (100ppm)
Steps 4 1 6 (4) 1 9 (7) 1 4 1 4 4 Steps = 35 (11)