THE LEVELING LOOP Loop 2 – Leveling, Scheduling

EMC SUPPLY CO. FUTURE STATE PHASE 1 – PACEMAKER 0CTOBER 26

and Finished Goods Strategy

12 Week
Forecast 6 Week
Aspen Forecast Arms &
Plastics 10 Day Production Hourly Pistons
Firm Order Control Orders Customers

450/day
1000 lb 2 Shifts
gaylords 6 Week MRP
Forecast 1 box = 1-24 pcs
Weekly Fax
Stanley
Steel Co. Scheduling
Aspen
Foundry
500 ft Coils
Hand De-burr
2x (Alternate) 1x
UPS
Weekly Daily Ship Weekly
2x daily
Schedule
Tues &
1x Thurs
Weekly C/T = 30-60 sec
Paint
C/O = 0
Up = 100%
I
=1 O X O X
1,400
De-Burr
I
C/T = 60 sec
5 Days
(Casting) =1 P/T = 60 min I
Stamping 150 Ton C/O = 0 875
I C/T = 10-30 sec
Up = 90%
4 Days =1 C/O = 0
(Coils) Up = 95%
5 Days 3.11 Days 1.94 Days
C/T = 1 sec 1.5 days
C/O = 45 min 10-60 sec 60 min
Weld & Assy. MAX 15 Config. & Test Shipping
Up = 95%
4 Days 3.9 Days I

1,750 FIFO FIFO Stage

1 sec = 3-4 =1
MAX 1 Day
Injection TAKT = 2 min TAKT = 2 min
Molding 100 Ton I
I
EPEI = 1 shift EPEI = 1 shift
3,220
8 Days Pitch = 25 min C/T = 90-200 sec
=1
(Gaylords) C/T = 110 sec AWCT = 110 sec
Weld C/O < 1 min C/O < 3 min min
C/T = 30-60 sec C/O < 1
min C/O < 3
Uptime
C/O = 1 hr Up = 100% Up = 98%
Up = 83%
ontent Up > 98
%
Work C sec
Yield = 95% < 4 40