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    Kiran Iqbal
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    This document provides a value stream map for an automotive bracket production process. It shows the flow of materials from a steel supplier through stamping, spot welding in two workstations, assembly in two workstations, and shipping to the final customer who requires 18,400 brackets per month. Key information included are processing times, changeover times, reliability of equipment, daily/weekly production schedules and forecasts that are used to plan the process.

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    This document provides a value stream map for an automotive bracket production process. It shows the flow of materials from a steel supplier through stamping, spot welding in two workstations, assembly in two workstations, and shipping to the final customer who requires 18,400 brackets per month. Key information included are processing times, changeover times, reliability of equipment, daily/weekly production schedules and forecasts that are used to plan the process.

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    18 views1 page

    Visio-VSM Assignment

    Uploaded by

    Kiran Iqbal
    This document provides a value stream map for an automotive bracket production process. It shows the flow of materials from a steel supplier through stamping, spot welding in two workstations, assembly in two workstations, and shipping to the final customer who requires 18,400 brackets per month. Key information included are processing times, changeover times, reliability of equipment, daily/weekly production schedules and forecasts that are used to plan the process.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 1

    Agil Lean Mfg.

    (IM-515) VSM Assignment

    Production Control
    6 week forecasts State Motors
    City Steel Co. 90/60/30 day forecasts
    (Supplier)

    Weekly faxed order


    MRP Daily order
    Assembly
    (Customer)

    18400 brackets/
    month (12000 LH
    type, 6400 RH type)
    Tray size: 20 brakets
    Operates in two shifts

    2 Days a
    Daily
    Week
    Weekly Schedule Daily Schedule

    Stamping Spot Weld (WS1) Spot Weld (WS2) Assembly (WS1) Assembly (WS2) Shipping

    1 1 1 1

    500 ft. roll of 4600 pieces LH type 1100 pieces LH type 1600 pieces LH type 1200 pieces LH type 2700 pieces LH type
    coiled steel 4600 pieces RH type 600 pieces RH type 850 pieces RH type 640 pieces RH type 1440 pieces RH type

    Automated CT: 39 sec CT: 46 sec CT: 62 sec CT: 40 sec


    CT: 1 sec COT: 10 min. COT: 10 min. Shifts: 2 Shifts: 2
    COT: 1 hr. Shifts: 2 Shifts: 2 Reliability: 100% Reliability: 100%
    Shifts: 2 Reliability: 100% Reliability: 80%
    Machine Reliability: 100%

    5 Days Days Days Days Days Days Days

    1 second 39 seconds 46 seconds 62 seconds 40 seconds 3 min. 8 sec

    QM-4th Semester Zubair Ahmed (IM-053)

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