Professional Documents
Culture Documents
K40
K40 Plus
HYDRAULIC GEAR
PUMPS AND
Headquarters:
MOTORS
CASAPPA S.p.A.
Via Balestrieri, 1
43044 Lemignano di Collecchio
Parma (Italy)
Tel. (+39) 0521 30 41 11
Fax (+39) 0521 80 46 00
E-mail: info@casappa.com
www.casappa.com
Kappa 40 - Kappa 40 Plus
INDEX
Section Page
INTRODUCTION.................................................................................................................................................................. 3
INSTRUCTIONS.................................................................................................................................................................. 4
FEATURES.......................................................................................................................................................................... 5
MULTIPLE PUMPS............................................................................................................................................................. 22
DRIVE SHAFTS.................................................................................................................................................................. 32
CHANGING ROTATION....................................................................................................................................................... 40
2 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
INTRODUCTION
DISPLACEMENTS DISPLACEMENTS
From 61,43 cm3/rev (3.75 in3/rev) From 61,43 cm3/rev (3.75 in3/rev)
To 150,79 cm3/rev (9.20 in3/rev) To 180,73 cm3/rev (11.02 in3/rev)
PRESSURE PRESSURE
Max. constant operating pressure 240 bar (3480 psi) Max. constant operating pressure 260 bar (3770 psi)
Max. system pressure (relief valve setting) 260 bar (3770 psi) Max. system pressure (relief valve setting) 280 bar (4060 psi)
Max. peak of pressure 280 bar (4060 psi) Max. peak of pressure 300 bar (4350 psi)
SPEED SPEED
Max. 2800 min-1 Max. 2800 min-1
z
Solid and compact design z
New design
z
High efficiency at high temperature z
High perfomance
z
Low noise emission z
High strength
z
Bigger displacements range
z
Bigger ports
z
Exceptional working life expectancy
1 Shaft seals
2 Seal
3 Thrust plate
4 Body
5 Gear
6 Mounting flange
01/09.2019
TYPICAL APPLICATIONS
z
Building & Construction z
Forestry
z
Mining z
Turf care & Mowers
z
Material Handling z
Fan Drive
z
Agriculture
DCAT063-ID02 3
Kappa 40 - Kappa 40 Plus
INSTRUCTIONS
INSTALLATION STORAGE
The storage must be in a dry environment.
Pump Max storage time in ideal conditions is 24 months.
The direction of rotation of single-rotation pumps must be the The ideal storage temperature is between 5°C (41°F) and 20°C
same as that of the drive shaft. Check that the coupling flange (68°F). No problem in case of temperature between -40°C
correctly aligns the transmission shaft and the pump shaft. (-40°F) and 50°C (122°F). Below -40°C (-40°F) please consult
Flexible couplings should be used (never rigid fittings) which our pre-sales department.
will not generate an axial or radial load on the pump shaft.
STARTING UP
Motor Check that all circuit connections are tight and that the entire
The direction of rotation of single-rotation motors must match system is completely clean. Insert the oil in the tank, using a
circuit connections. Check that the coupling flange correctly filter. Bleed the circuit to assist in filling. Set the pressure relief
aligns the transmission shaft and the motor shaft. Flexible valves to the lowest possible setting. Turn on the system for a
couplings should be used (never rigid fittings) which will not few moments at minimum speed, then bleed the circuit again
generate an axial or radial load on the motor shaft. and check the level of oil in the tank.
If the difference between pump or motor temperature and fluid
TANK temperature exceeds 10 °C (50 °F), rapidly switch the system
Tank capacity must be sufficient for the system’s operating on and off to heat it up gradually. Then gradually increase the
conditions ( ~ 3 times the amount of oil in circulation) to avoid pressure and speed of rotation until the pre-set operating lev-
overheating of the fluid. A heat exchanger should be installed els as specified in the catalogue are attained.
if necessary. The intake and return lines in the tank must be
spaced apart (by inserting a vertical divider) to prevent the COLD START
return-line oil from being taken up again immediately. Cold start is meant short term and low idle. During cold start of
the machine the following limits can be applied:
LINES
The lines must have a major diameter which is at least as large Minimum inlet pressure 0,5 bar abs. (7 psi)
as the diameter of pump or motor ports, and must be per- Outlet pressure (pumps)
fectly sealed. To reduce loss of power, the lines should be as ≤ 50 bar (725 psi)
Inlet pressure (motors)
short as possible, reducing the sources of hydraulic resistance
Max drain pressure / Max back
(elbow, throttling, gate valves, etc.) to a minimum. A length pressure for single rotation + 50% of standard values
of flexible tubing is recommended to reduce the transmission motors
of vibrations. All return lines must end below the minimum oil
Speed ≤ 1500 min-1
level, to prevent foaming. Before connecting the lines, remove
any plugs and make sure that the lines are perfectly clean. Minimum temperature -40 °C (-40 °F)
Max oil viscosity 2000 mm2/s (cSt) [9100 SSU]
HYDRAULIC FLUID
Use hydraulic fluid conforming to viscosity data as specified in If the ambient temperature is lower than -20 °C (-4 °F) the sys-
the first pages of the catalogue. Avoid using mixtures of differ- tem speed and pressure must be limited until the hydraulic oil
ent oils which could result in decomposition and reduction of temperature exceeds -20 °C (-4 °F).
the oil’s lubricating power.
PERIODICAL CHECKS - MAINTENANCE
FILTERS Keep the outside surface clean especially in the area of the
We recommend filtering the entire system flow. Filters on suc- drive shaft seal. In fact, abrasive powder can accelerate wear
tion and return line must be fitted in according to the contami- on the seal and cause leakage. Replace filters regularly to keep
nation class as indicated in the first pages of the catalogue. the fluid clean. The oil level must be checked and oil replaced
periodically depending on the system’s operating conditions.
01/09.2019
4 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
FEATURES
Tab. 1
Max Max Temperature °C (°F) Shaft seals
Seals
Type Fluid composition pressure speed Max Max option
Min (l)
bar (psi) min-1 continuous peak (u)
-25 (-13) 80 (176) 100 (212) N
Mineral oil based hydraulic fluid to See See D
ISO/DIN -25 (-13) 110 (230) 125 (257) V
ISO/DIN page 7-8 page 7-8 C4
-25 (-13) 110 (230) 125 (257) T-PV
HFA Oil emulsion in water 5 ÷15% of oil 50 (725) 1500 2 (36) 55 (131) N
Water emulsion in oil
HFB 120 (1740) 1500 2 (36) 60 (140) N
40 % of water D
HFC Water - glycol 100 (1450) 1500 -20 (-4) 60 (140) N Bz
HFD Phosphate ester 150 (2175) 1500 -10 (14) 80 (176) V Bz
01/09.2019
(l) N= Buna NBR (standard) - V= Viton-FKM - T-PV= Hydrogenated buna HNBR seals with Viton-FKM shaft seals
N Bz= Buna NBR and Bronze thrust plates - V Bz= Viton-FKM and Bronze thrust plates
Max drain
Single rotation pumps line pressure:
0,5 bar (7 psi)
Max drain
line pressure:
10 bar (145 psi)
Max drain
Single rotation motors
line pressure:
Reversible rotation pumps and motors
5 bar (73 psi)
DCAT063-ID02 5
Kappa 40 - Kappa 40 Plus
FEATURES
GENERAL NOTES
Available with different inlet and outlet ports. If you use fire resistant fluids, specify the fluid type when ordering.
For more information please consult our pre-sales department.
PRESSURE DEFINITION
p3 p3 Peak of pressure
01/09.2019
p2
6 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
KAPPA 40 FEATURES
Pressure values in the table refer to side ports single rotation pumps and motors.
For reversible pumps and motors, max pressures are 250 bar (3600 psi) excepted those with lower pressures value.
For different configurations and working conditions please consult our pre-sales department.
1000
Mtheor.
M = [Nm]
ηhm M = Mtheor. • ηhm [Nm]
Δp • V Δp • V
Mtheor.= [Nm] Mtheor. = [Nm]
62,83 62,83
POUT Δp • Q
PIN = [kW] PIN = [kW]
ηt 600
DCAT063-ID02 7
Kappa 40 - Kappa 40 Plus
Q = Qtheor. • ηv [l/min]
V•n
Qtheor. = [l/min]
1000
01/09.2019
Mtheor.
M = [Nm]
ηhm
Δp • V
Mtheor.= [Nm]
62,83
POUT
PIN = [kW]
ηt
Δp • Q
POUT = [kW]
600
8 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
(126.8)
Replaces: 01/09.2019
1
240 bar (3480 psi)
15
20 bar (290 psi)
KP 40•121
210 bar (3045 psi) O
1
12
20 bar (290 psi)
240 KP 40•151
(63.4) 87 190 bar (2755 psi)
63
120
(31.7)
DIAG063-001A-40
0
0 500 1000 1500 2000 2500 3000
n [min-1]
480
Q [l/min] - [(US gpm)]
(126.8)
240
O 02/05.2020
(63.4)
73
120
(31.7)
DIAG063-001B-40
0
0 500 1000 1500 2000 2500 3000
n [min-1]
DCAT063-ID02 9
Kappa 40 - Kappa 40 Plus
KP 40•63 KP 40•73
100 350 120 360
P [kW] - [(HP)]
P [kW] - [(HP)]
60
0 0
(80.4)
i)
ps
i)
ps
80
40
(34
80
(53.6) i) i)
ps
(34
ps
ar
5 40 5
17
0b
17
ar
2 2
(53.6)
r(
0b
si)
24
a r( p a si)
0b 0p
24
0b 50 5
15 (14 15 (14
ar ar
20 0b 0b
10 si) 10
psi)
DIAG063-002-4063
DIAG063-003-4073
25 p
(26.8) 20
a r (7 (26.8) ar (725
50 b 50 b
0 0
0 1000 2000 3000 0 1000 2000 3000
n [min-1] n [min-1]
KP 40•87 KP 40•109
140 480 160 560
P [kW] - [(HP)]
P [kW] - [(HP)]
80
0
(107.2)
si)
60
5p
0
i)
(80.4)
ps
si)
33
60
80
p
r (3
si) (80.4) 75
(34
5p
ba
21
17 r( i)
ar
40 2 a ps
23
r(
0b
(53.6) a p si) 40 0b 4 50
0b 15
24
50 r (1
15 (14 (53.6)
0b
a
ar 10
0b
DIAG063-004-4087P
DIAG063-005-40109
10 i) i)
5 ps 5 ps
20
ar (72 a r (72
(26.8) 50 b
20
50 b
(26.8)
0 0
0 1000 2000 3000 0 1000 2000 3000
n [min-1] n [min-1]
10 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
KP 40•121 KP 40•133
140 480 140 480
P [kW] - [(HP)]
P [kW] - [(HP)]
i)
ps
75
)
(21
)
psi
psi
60 60
i)
ar
0 0
45
ps
00
(80.4) (80.4)
0b
(30
75
(29
i)
15
si) ps
(21
bar
bar
50 50
ar
14 14
210
0b
200
40 ( 40
ar ar
15
(53.6)
0b
(53.6) 0b
10 10 psi
)
psi) (7 25
DIAG063-006-40121
5
DIAG063-007-40133 bar
(72
20 bar 20 50
50
(26.8) (26.8)
0 0
0 1000 2000 3000 0 1000 2000 3000
n [min-1] n [min-1]
KP 40•151
160 560
P [kW] - [(HP)]
(214.4) (4957)
190 bar (2755 psi)
140 420
(187.6) 150 bar (2175 psi) (3717)
120 280
100 bar (1450 psi)
(160.8) (2478)
75
80
(21
0
(107.2)
ar
0b
)
psi
15
60
55
si)
(27
0p
(80.4)
5
14
bar
(
ar
190
40 b
100 )
(53.6) psi
725
DIAG063-008-40151
(
bar
20 50
(26.8)
0
0 1000 2000 3000
n [min-1]
DCAT063-ID02 11
Kappa 40 - Kappa 40 Plus
(126.8)
Replaces: 01/09.2019
20 bar (290 psi)
KM 40•63
240 bar (3480 psi)
360
(95.1) 20 bar (290 psi)
KM 40•87
1
15
240 bar (3480 psi)
20 bar (290 psi)
1 KM 40•121
210 bar (3045 psi) O
12
63
120
(31.7)
DIAG063-028A-40
0
0 500 1000 1500 2000 2500 3000
n [min-1]
480
Q [l/min] - [(US gpm)]
(126.8)
240
O 02/05.2020
(63.4)
73
120
(31.7)
DIAG063-028B-40
0
0 500 1000 1500 2000 2500 3000
n [min-1]
12 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
KM 40•63 KM 40•73
60 240 70 300
P [kW] - [(HP)]
P [kW] - [(HP)]
50
100 bar (1450 psi) 100
100 bar (1450 psi) (67.0) (885)
40 80
50 bar (725 psi)
(53.6) (708)
50 bar (725 psi)
40
0
(53.6)
30
si)
0
0p
(40.2)
)
8
psi
30
(34
si)
80
(40.2)
si)
bar
5p
(34
5p
17
240
17
(2
20
bar
)
si) psi
(2
ar
(26.8) 0p 50
0b
240
ar
5 20 4
r (1
0b
(14
15
ar (26.8) a
15
0b 0b
10 10
DIAG063-029-4063
DIAG063-030-4073
10
si) si)
(725 p (725 p
(13.4) 10
50 bar (13.4) 50 bar
0 0
0 1000 2000 3000 0 1000 2000 3000
n [min-1] n [min-1]
KM 40•87 KM 40•109
90 350 120 420
P [kW] - [(HP)]
P [kW] - [(HP)]
60
0
si)
(80.4)
)
40
5p
psi
0
33
(53.6) i)
80
s i) ps
r (3
(34
5p 17
5
ba
17 2
bar
30
r(
2 40
r(
0
a si)
23
a si )
0b
0
(40.2) (53.6)
0b 0p 0p
24
15 5 15 45
(14 r (1
20 bar ba
(26.8) 100 100
DIAG063-032-40109
DIAG063-031-4087
20
psi)
(725 psi) (26.8) r (725
10 50 bar 50 ba
(13.4)
0 0
0 1000 2000 3000 0 1000 2000 3000
n [min-1] n [min-1]
DCAT063-ID02 13
Kappa 40 - Kappa 40 Plus
KM 40•121 KM 40•133
120 420 120 480
P [kW] - [(HP)]
P [kW] - [(HP)]
)
psi
)
00
psi
si)
(29
45
5p
si)
(30
ar
17
5p
0b
40 40
si)
(2
ar
17
0p
20
ar
(53.6) (53.6)
si)
0b
(2
0b
5
0p (14
ar
21
15
0b
(14 ar
r 0b
15
ba 10
00
DIAG063-033-40121
DIAG063-034-40133
20 1 20 i)
si) 5 ps
(26.8) (7 25 p (26.8) a r (72
50 bar 50 b
0 0
0 1000 2000 3000 0 1000 2000 3000
n [min-1] n [min-1]
KM 40•151
120 480
P [kW] - [(HP)]
(160.8) (4248)
60
0
(80.4)
)
psi
55
(27
40
i)
(53.6) ps
bar
0
145
190
ar(
0b
10
DIAG063-035-40151
20 psi)
(26.8) ar (725
50 b
0
0 1000 2000 3000
n [min-1]
14 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
(126.8)
0
KP 40•63
16
180
260 bar (3770 psi)
360
20 bar (290 psi)
3
(95.1)
13
KP 40•87
260 bar (3770 psi)
20 bar (290 psi)
09
KP 40•109
1 260 bar (3770 psi)
20 bar (290 psi)
240 KP 40•133
(63.4) 87 250 bar (3625 psi)
20 bar (290 psi)
KP 40•160
230 bar (3335 psi)
63
20 bar (290 psi)
KP 40•180
230 bar (3335 psi)
120
(31.7)
DIAG063-017A-40P
0
0 500 1000 1500 2000 2500 3000
n [min-1]
480
Q [l/min] - [(US gpm)]
(126.8)
73
120
(31.7)
DIAG063-017B-40P
0
0 500 1000 1500 2000 2500 3000
n [min-1]
DCAT063-ID02 15
Kappa 40 - Kappa 40 Plus
KP 40•63 KP 40•73
100 350 120 360
P [kW] - [(HP)]
P [kW] - [(HP)]
60
i)
0 0
ps
(80.4)
)
si)
psi
00
0p
psi
(29
70
90
40
70
(37
ar
(2
(53.6) i) i)
(37
0b
ps ps
ar
ar
0b
20
5 40
17
ar
0b
17
20
2
0b
2 (53.6)
r(
r( si)
26
p a si)
26
a 0p
0b 50 0b 5
15 (14 15 (14
ar ar
20 0b 0b
10
DIAG063-018-4063P
DIAG063-019-4073P
si) 10
(26.8)
25 p
20 psi)
a r (7 (26.8) ar (725
50 b 50 b
0 0
0 1000 2000 3000 0 1000 2000 3000
n [min-1] n [min-1]
KP 40•87 KP 40•100
140 480 140 480
P [kW] - [(HP)]
P [kW] - [(HP)]
si)
i)
60 60
)
ps
0 b 770 p
00
psi
0 0
(80.4)
(29
(80.4)
00
si)
70
(29
5p
(3
ar
(37
si)
0b
17
ar
bar
5p
bar
(2
si)
20
17
260
ar
40 2 40 0p
20
r(
260
)
0b
0 50 ar
15 (14 0b
bar
DIAG063-021-40100P
10
DIAG063-020-4087P
0 i)
10 psi) 5 ps
20
ar (725 20
a r (72
(26.8) 50 b (26.8) 50 b
0 0
0 1000 2000 3000 0 1000 2000 3000
n [min-1] n [min-1]
16 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
KP 40•109 KP 40•121
160 560 180 600
P [kW] - [(HP)]
P [kW] - [(HP)]
(134.0) (1062)
ps
80
00
0
29
(107.2)
si)
(
80
ar
p
)
0
)
psi
0b
psi
00
(107.2)
si) i)
ps
(29
20
70
5p
70
60
5
(37
7 17
(37
ar
(80.4)
21 60 (2
0b
( i)
bar
ar r
bar
ba ps
20
(80.4)
0 b p si) 0 50
260
260
15 50 15 4
40
(14 ar (1
(53.6) ar 40 0b
b 10
DIAG063-022-40109P
DIAG063-023-40121P
1 00 (53.6)
i)
i) 5 ps
5 ps
a r (72 a r (72
20
50 b 20 50 b
(26.8)
(26.8)
0 0
0 1000 2000 3000 0 1000 2000 3000
n [min-1] n [min-1]
KP 40•133 KP 40•151
200 700 210 800
P [kW] - [(HP)]
P [kW] - [(HP)]
120 140
100 bar (1450 psi)
50 bar (725 psi)
(160.8) (1239) 120 200
(160.8) 50 bar (725 psi) (1770)
01/09.2019
100
si)
)
0
psi
(134.0)
00
i)
25
ps 90
psi
(29
(36
80 5 0
7 (120.6)
80
ar
21
bar
0b
(107.2) (
(34
si)
ar
20
250
5p
0b
bar
i)
17
60 15 ps si)
(2
0p
240
4 50 60
ar
(80.4) 5
r (1 (80.4) (14
0b
a ar
0b
15
10 0b
DIAG063-024-40133P
DIAG063-025-40151P
40
10
(53.6)
psi) psi)
ar (725 30
ar (725
20 50 b (40.2) 50 b
(26.8)
0 0
0 1000 2000 3000 0 1000 2000 3000
n [min-1] n [min-1]
DCAT063-ID02 17
Kappa 40 - Kappa 40 Plus
KP 40•160 KP 40•180
210 800 210 800
P [kW] - [(HP)]
P [kW] - [(HP)]
)
90 90
psi
)
psi
0 0
(120.6) (120.6)
35
35
i)
ps
(33
si)
(33
5p
75
i)
bar
ps
bar
si)
(21
17
p 0
(2
60 60
45
230
50
ar
230
ar
14 (1
0b
(80.4) (80.4)
0b
r( ar
15
a b
15
0b 00
DIAG063-026-40160P
DIAG063-027-40180P
10 1 si)
p si)
72 5p
30
ar (725 30
bar (
(40.2) 50 b (40.2) 50
0 0
0 1000 2000 3000 0 1000 2000 3000
n [min-1] n [min-1]
01/09.2019
18 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
Reversible R
01/09.2019
C
Pump type A B
Split ports Gas - SAE ports
Motor type
mm (in) mm (in) mm (in) mm (in)
K. 40•63 108 (4.26) 55 (2.17) 156 (6.14) 164 (6.46)
K. 40•73 112 (4.41) 59 (2.32) 156 (6.14) 164 (6.46)
K. 40•87 117 (4.61) 64 (2.52) 156 (6.14) 164 (6.46)
K. 40•109 125 (4.92) 63 (2.48) 156 (6.14) 164 (6.46)
K. 40•121 130 (5.12) 68 (2.68) 156 (6.14) 164 (6.46)
K. 40•133 134 (5.28) 72 (2.83) 156 (6.14) 164 (6.46)
K. 40•151 140 (5.51) 78 (3.07) 156 (6.14) 164 (6.46)
DCAT063-ID02 19
Kappa 40 - Kappa 40 Plus
Reversible R
01/09.2019
Pump type A
Motor type
mm (in)
K. 40•63 108 (4.26)
K. 40•73 112 (4.41)
K. 40•87 117 (4.61)
K. 40•109 125 (4.92)
K. 40•121 130 (5.12)
K. 40•133 134 (5.28)
K. 40•151 140 (5.51)
20 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
Single rotation S - D
A B
Pump type
01/09.2019
mm (in) mm (in)
KP 40•63 120 (4.72) 60 (2.36)
KP 40•73 124 (4.88) 64 (2.52)
KP 40•87 129 (5.08) 69 (2.72)
KP 40•100 134 (5.28) 68 (2.68)
KP 40•109 137 (5.39) 71 (2.80)
KP 40•121 142 (5.59) 76 (2.99)
KP 40•133 146 (5.75) 80 (3.15)
KP 40•151 152 (5.98) 71 (2.80)
KP 40•160 156 (6.14) 75 (2.95)
KP 40•180 163,2 (6.43) 82,2 (3.24)
DCAT063-ID02 21
Kappa 40 - Kappa 40 Plus
MULTIPLE PUMPS
KAPPA series pumps can be coupled together in combination. In applications where the input power requirement
of each section varies, the section with the greater requirement must be at the drive shaft end, and progressively
smaller to the rear.
Features and performances are the same as the corresponding single pumps, but pressures must be limited by
the transmissible torque of the drive and connecting shafts. To have appropriate data, use the formula below.
The maximum rotational speed is that of the lowest rated speed of the single units incorporated.
Available with common inlet. For more information please consult our pre-sales department.
Mtheor.
M = [Nm]
ηhm
Δp (bar) • V (cm3/rev)
Mtheor.= [Nm]
62,83
Note:
The torque absorbed from the shaft of the first pump results from the sum of the torques due to all single stages.
The achieved value must not exceed the maximum torque limit given for the shaft of the first pump.
01/09.2019
For multiple pumps with more than two sections we recommend to use a bracket.
22 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
600 Nm
5311 lbf in
E
A B C D
Pump type Split ports Gas - SAE ports
mm (in) mm (in) mm (in) mm (in) mm (in) mm (in)
KP 40•63 55 (2.17) 64 (2.52) 48 (1.89) 81 (3.19) 156 (6.14) 164 (6.46)
KP 40•73 59 (2.32) 64 (2.52) 48 (1.89) 81 (3.19) 156 (6.14) 164 (6.46)
01/09.2019
DCAT063-ID02 23
Kappa 40 - Kappa 40 Plus
170 Nm
1505 lbf in
Front Rear
Body design CSL Kappa 30 Series CSC (l)
(l) Available also with body design BSC and HSC.
For features please consult the proper technical catalog
C D
A B E
Split ports Gas - SAE Pump type Eur. - Split ports Gas - SAE ports
Pump type
ports
mm (in) mm (in) mm (in)
mm (in) mm (in) mm (in) mm (in)
KP 30•22 134 (5.28) 142 (5.59) 38 (1.50)
KP 40•63 55 (2.17) 64 (2.52) 156 (6.14) 164 (6.46)
KP 30•27
01/09.2019
24 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
110 Nm
974 lbf in
Front Rear
Body design CSC Polaris PH Series (l)
(l) For features please consult the proper technical catalog
C D E
A B Pump type
Pump type Split ports Gas - SAE ports mm (in) mm (in)
mm (in) mm (in) mm (in) mm (in) PHP 20•8 32,5 (1.28) 47,6 (1.87)
KP 40•63 55 (2.17) 48 (1.89) 156 (6.14) 164 (6.46) PHP 20•10,5 36,5 (1.44) 47,6 (1.87)
KP 40•73
01/09.2019
59 (2.32) 48 (1.89) 156 (6.14) 164 (6.46) PHP 20•11,2 37 (1.46) 47,6 (1.87)
KP 40•87 64 (2.52) 48 (1.89) 156 (6.14) 164 (6.46) PHP 20•14 42 (1.65) 47,6 (1.87)
KP 40•109 63 (2.48) 57 (2.24) 156 (6.14) 164 (6.46) PHP 20•16 34,75 (1.37) 58,35 (2.30)
KP 40•121 68 (2.68) 57 (2.24) 156 (6.14) 164 (6.46) PHP 20•18 35,85 (1.41) 59,45 (2.34)
KP 40•133 72 (2.83) 57 (2.24)) 156 (6.14) 164 (6.46) PHP 20•19 36,45 (1.44) 60,05 (2.36)
KP 40•151 78 (3.07) 57 (2.24) 156 (6.14) 164 (6.46) PHP 20•20 38 (1.50) 61,6 (2.43)
PHP 20•23 39,65 (1.56) 63,25 (2.49)
PHP 20•24,5 40,8 (1.61) 64,4 (2.54)
PHP 20•25 42 (1.65) 65,6 (2.58)
PHP 20•27,8 43,35 (1.71) 66,95 (2.64)
PHP 20•31,5 47 (1.85) 70,6 (2.78)
DCAT063-ID02 25
Kappa 40 - Kappa 40 Plus
110 Nm
974 lbf in
Front Rear
Body design CSC Polaris 20 Series (l)
(l) For features please consult the proper technical catalog
C D E
A B Pump type
Pump type Split ports Gas - SAE ports mm (in) mm (in)
mm (in) mm (in) mm (in) mm (in) PLP 20•4 25,8 (1.02) 49,3 (1.94)
KP 40•63 55 (2.17) 48 (1.89) 156 (6.14) 164 (6.46) PLP 20•6,3 27 (1.06) 50,5 (1.99)
KP 40•73 59 (2.32) 48 (1.89) 156 (6.14) 164 (6.46) PLP 20•7,2 27,5 (1.08) 51 (2.01)
KP 40•87 64 (2.52) 48 (1.89) 156 (6.14) 164 (6.46) PLP 20•8 28,3 (1.11) 51,8 (2.04)
01/09.2019
KP 40•109 63 (2.48) 57 (2.24) 156 (6.14) 164 (6.46) PLP 20•9 28,9 (1.14) 52,4 (2.06)
KP 40•121 68 (2.68) 57 (2.24) 156 (6.14) 164 (6.46) PLP 20•10,5 30,3 (1.19) 53,8 (2.12)
KP 40•133 72 (2.83) 57 (2.24)) 156 (6.14) 164 (6.46) PLP 20•11,2 30,5 (1.20) 54 (2.13)
KP 40•151 78 (3.07) 57 (2.24) 156 (6.14) 164 (6.46) PLP 20•14 33 (1.30) 56,5 (2.22)
PLP 20•16 34,8 (1.37) 58,3 (2.30)
PLP 20•19 36,5 (1.44) 60 (2.36)
PLP 20•20 38 (1.50) 61,5 (2.42)
PLP 20•24,5 40,8 (1.61) 64,3 (2.53)
PLP 20•25 42 (1.65) 65,5 (2.58)
PLP 20•27,8 43,4 (1.71) 66,9 (2.63)
PLP 20•31,5 47 (1.85) 70,5 (2.78)
26 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
600 Nm
5311 lbf in
Front Rear
Body design CSL CSL
For multiple pumps with more than two sections we recommend
to use a bracket.
A B
Pump type
01/09.2019
mm (in) mm (in)
KP 40•63 60 (2.36) 60 (2.36)
KP 40•73 64 (2.52) 60 (2.36)
KP 40•87 69 (2.72) 60 (2.36)
KP 40•100 68 (2.68) 66 (2.60)
KP 40•109 71 (2.80) 66 (2.60)
KP 40•121 76 (2.99) 66 (2.60)
KP 40•133 80 (3.15) 66 (2.60)
KP 40•151 71 (2.80) 81 (3.19)
KP 40•160 75 (2.95) 81 (3.19)
KP 40•180 82,2 (3.24) 81 (3.19)
DCAT063-ID02 27
Kappa 40 - Kappa 40 Plus
170 Nm
1505 lbf in
Front Rear
Body design CSL Kappa 30 Series CSC (l)
(l) Available also with body design BSC and HSC.
For features please consult the proper technical catalog
A B C D
Pump type
mm (in) mm (in) Pump type Eur. - Split ports Gas - SAE ports
KP 40•63 60 (2.36) 60 (2.36) mm (in) mm (in) mm (in)
28 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
110 Nm
974 lbf in
Front Rear
Body design CSL Polaris PH Series (l)
(l) For features please consult the proper technical catalog
A B C D
Pump type Pump type
mm (in) mm (in) mm (in) mm (in)
DCAT063-ID02 29
Kappa 40 - Kappa 40 Plus
110 Nm
974 lbf in
Front Rear
Body design CSL Polaris 20 Series (l)
(l) For features please consult the proper technical catalog
A B C D
Pump type Pump type
mm (in) mm (in) mm (in) mm (in)
30 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
For each version, the possible combination between drive shafts and mounting flanges are shown on pages 36 ÷ 37.
VERSION 0 VERSION 6
Only for Kappa 40
For the outboard bearings life expectancy, diagrams providing approximate selection data will be found on subsequent pages.
For particular applications please consult our pre-sales department.
01/092019
DCAT063-ID02 31
Kappa 40 - Kappa 40 Plus
1:8 TAPER
450 Nm
3983 lbf in
M 22x1.5
600 Nm 100 Nm
5311 lbf in 885 lbf in 01/09.2019
32 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
900 Nm 1600 Nm
7966 lbf in 14161 lbf in
Ext. Involute Spline SAE J498B Ext. Involute Spline SAE J498B
with major diameter modified with major diameter modified
14 teeth - 12/24 Pitch - 30 deg 17 teeth - 12/24 Pitch - 30 deg
Flat root - Side fit - Class 1 Flat root - Side fit - Class 1
01/09.2019
DCAT063-ID02 33
Kappa 40 - Kappa 40 Plus
DRIVE SHAFTS
See page 32
VERSIONS
06 34 40
See page 31
0 # #
6 #
# Standard combination
x Available combination
EUROPEAN
E5
01/09.2019
DRIVE SHAFTS
See page 32
VERSIONS
85
See page 31
0 #
# Standard combination
x Available combination
34 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
DRIVE SHAFTS
See page 33
VERSIONS
06 DK
See page 31
0 # #
# Standard combination
x Available combination
01/09.2019
DCAT063-ID02 35
Kappa 40 - Kappa 40 Plus
L P
K. 40•63 ME MD SE SD GF GE OF OD GF GE OF OD
K. 40•73 ME MD SE SD GF GE OF OD GF GE OF OD
K. 40•87 MF ME SF SE GG GF OG OF GG GF OG OF
K. 40•109 MF ME SF SE GG GF OG OF GG GF OG OF
K. 40•121 MF ME SF SE GH GF OH OF GH GF OH OF
K. 40•133 MF ME SF SE GH GF OH OF GH GF OH OF
K. 40•151 MF ME SF SE GH GF OH OF GH GF OH OF
K. 40 GC OA
36 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
SIDE PORTS
PORTS TYPE Split SSM Spit SSS
Pump type IN OUT IN OUT
KP 40•63 MF MC SF SC
KP 40•73 MF MC SF SC
KP 40•87 MF MC SF SC
KP 40•100 MG MD SG SD
KP 40•109 MG MD SG SD
KP 40•121 MG MD SG SD
KP 40•133 MG MD SG SD
KP 40•151 MP ME SP SE
KP 40•160 MP ME SP SE
KP 40•180 MP ME SP SE
DCAT063-ID02 37
Kappa 40 - Kappa 40 Plus
PORT SIZES
Replaces: 01/06.2009
For reversible rotation, please consult only the tightening torque for high pressure side port.
SAE FLANGED PORTS J518 - Standard pressure series 3000 PSI SSM
Metric thread ISO 60° conforms to ISO/R 262
A B C D
CODE
mm mm mm Thread Nm Nm
(in) (in) (in) Depth mm (in) (lbf in) (lbf in)
25,4 52,4 26,2 M 10 35 +2,5
MC (#) (1.00) (2.06) (1.03) 18 (0.71)
—
(310 ÷ 332)
30,5 58,7 30,2 M 10 20 +1 40 +2,5
MD (1.20) (2.31) (1.19) 22 (0.87) (177 ÷ 186) (354 ÷ 376)
39,3 69,8 35,7 M 12 30 +2,5 60 +5
ME (1.55) (2.75) (1.41) 27 (1.06) (266 ÷ 288) (531 ÷ 575)
51 77,8 42,9 M 12 30 +2,5
MF (2.01) (3.06) (1.69) 27 (1.06) (266 ÷ 288)
—
SAE FLANGED PORTS J518 - Standard pressure series 3000 PSI SSS
American straight thread UNC-UNF 60° conforms to ANSI B 1.1
A B C D
CODE
mm mm mm Thread Nm Nm
(in) (in) (in) Depth mm (in) (lbf in) (lbf in)
01/09.2019
38 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
PORT SIZES
For reversible rotation, please consult only the tightening torque for high pressure side port.
Nominal
ØB ØC D E
CODE
size
A
mm mm mm mm Nm Nm
(in) (in) (in) (in) (lbf in) (lbf in)
25 15 14 1 15 +1
GC (x) 3/8” G 3/8
(0.98) (0.59) (0.55) (0.08) (133 ÷ 142)
—
ØB ØC D E
01/09.2019
Nominal
CODE
size
A
mm mm mm mm Nm Nm
(in) (in) (in) (in) (lbf in) (lbf in)
26 13 15 2 15 +1
OA (x) 3/8” 9/16” - 12 UNF - 2B
(1.02) (0.51) (0.59) (0.08) (133 ÷ 142)
—
DCAT063-ID02 39
Kappa 40 - Kappa 40 Plus
CHANGING ROTATION
To change rotation of unidirectional pumps and motors is necessary to operate in the following way:
40 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
NOTES
01/09.2019
DCAT063-ID02 41
Kappa 40 - Kappa 40 Plus
1 2 3 4 5 6 7 8 9 10 11 12
KP 40•63 R 0 - 06 S8 - L OF/OD - N - OA - C4 - CSC - VGR01
Side L
Code Seals (a) 8
01/09.2019
42 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
Standard CSC
12 Painting O Code
DCAT063-ID02 43
Kappa 40 - Kappa 40 Plus
1 2 3 4 5 6 7 8 9 10 11
KP 40•63 S 0 - DK S8 - L MF/MC - N - C4 - CSL - PLUS - VGR01
Replaces: 01/09.2019
1 Type Pump type Code Seals (a) 8
61,43 cm /rev (3.75 in /rev)
3 3
KP 40•63 N Buna NBR (standard)
72,60 cm3/rev (4.43 in3/rev) KP 40•73 V Viton-FKM
86,56 cm /rev (5.28 in /rev)
3 3
KP 40•87 Hydrogenated buna HNBR seals with
T-PV
Viton-FKM shaft seals
99,79 cm3/rev (6.09 in3/rev) KP 40•100
N Bz Buna NBR and bronze thrust plates
108,90 cm3/rev (6.64 in3/rev) KP 40•109
V Bz Viton-FKM and bronze thrust plate
121,80 cm3/rev (7.43 in3/rev) KP 40•121
134,03 cm3/rev (8.18 in3/rev) KP 40•133
150,99 cm3/rev (9.20 in3/rev) KP 40•151
Code Shaft seal options 9
160,77 cm3/rev (9.81 in3/rev) KP 40•160 D Shaft seal with wiper seal
180,73 cm /rev (11.02 in /rev)
3 3
KP 40•180 C4 High pressure special shaft seal
Side L
Type Side (b) Salt spray resistance of 300 hours. For more information
please consult our pre-sales department
63-73-87 KP 40 MF/MC
100-109-121-133 KP 40 MG/MD
151-160-180 KP 40 MP/ME
SAE FLANGED PORTS (SSS)
Type Side
63-73-87 KP 40 SF/SC
100-109-121-133 KP 40 SG/SD
151-160-180 KP 40 SP/SE
44 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
NOTES
01/09.2019
DCAT063-ID02 45
Kappa 40 - Kappa 40 Plus
1 2 3 4 5 6 7 8 9 10 11 12
KP 40•63 - 06 S8 - L ME/MD - - CSL /
Front section
87-109-121-133-151 KP 40 MF/ME
01/09.2019
46 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
12 Painting O Code
(a) Please write this code only for common inlet pumps
(see page 53).
(b) For multiple pumps with more than two sections we recom-
mend to use a bracket.
(c) Choose the seals according to the temperature shown on
page 5. Buna NBR no code.
(d) Salt spray resistance of 300 hours. For more information
please consult our pre-sales department
O 02/05.2020
DCAT063-ID02 47
Kappa 40 - Kappa 40 Plus
KP40 / KP30
1 2 3 4 5 6 7 8 10 11 12 13 14
KP40•63 - 06 S8 - L ME/MD - 43 - CSL /
Front section
KP30•51 - L MD/MC - - CSC - S 0 - V - C4 VGR01
Rear section
KP40 / PHP20
1 2 3 4 5 6 7 8 9 10 11 12 13 14
KP40•63 - 06 S8 - L ME/MD - 41 - CSC /
Front section
PHP20•19 - L MB/MA - - L - S 0 / FS V - C4 VGR01
Rear section
KP40 / PLP20
1 2 3 4 5 6 7 8 9 10 11 12 13 14
KP40•63 - 06 S8 - L ME/MD - 41 - CSC /
Front section
PLP20•14 - L MB/MA - - L - S 0 / FS V - C4 VGR01
Rear section
1 Type (a) Pump type Code Body for common inlet (b) 7
The same of multiple pumps on page 48 KP 40·... C5 Combination KP40/KP30
N7 Combination KP40/PHP20 and KP40/PLP20
L Aluminium
48 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
14 Painting O Code
(a) For KP 30, PHP 20 and PLP 20 features please consult the
proper technical catalogue
(b) Please write this code only for common inlet pumps.
(see page 53)
(c) Salt spray resistance of 300 hours. For more information
please consult our pre-sales department
O 02/05.2020
DCAT063-ID02 49
Kappa 40 - Kappa 40 Plus
1 2 3 4 5 6 7 8 9 10 11 12
KP 40•63 - 06 S8 - L MF/MC - - CSL /
Front section
Replaces: 01/09.2019
Rear section
SAE “C” spline (14 teeth) 06 Code Versions - Outboard bearing options 9
SAE “CC” spline (17 teeth) DK
0 Without outboard bearing (standard) no code
151-160-180 MP/ME
SAE FLANGED PORTS (SSS) Code Painting O 12
Type Side ... Black painting (standard) no code (c)
63-73-87 KP 40 SF/SC VGR01 Grey painting (c)
100-109-121-133 KP 40 SG/SD
151-160-180 KP 40 SP/SE
(a) Please write this code only for common inlet pumps.
(see page 53)
(b) Choose the seals according to the temperature shown on
page 5. Buna NBR no code.
(c) Salt spray resistance of 300 hours. For more information
please consult our pre-sales department
50 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
KP40 / KP30
1 2 3 4 5 6 7 8 10 11 12 13 14
KP40•63 - 06 S8 - L ME/MD - 43 - CSL /
Front section
KP30•51 - L MD/MC - - CSC - S 0 - V - C4 PLUS - VGR01
Rear section
KP40 / PHP20
1 2 3 4 5 6 7 8 9 10 11 12 13 14
KP40•63 - 06 S8 - L ME/MD - 41 - CSL /
Front section
PHP20•19 - L MB/MA - - L - S 0 / FS V - C4 PLUS - VGR01
Rear section
KP40 / PLP20
1 2 3 4 5 6 7 8 9 10 11 12 13 14
KP40•63 - 06 S8 - L ME/MD - 41 - CSL /
Front section
PLP20•14 - L MB/MA - - L - S 0 / FS V - C4 PLUS - VGR01
Rear section
1 Type (a) Pump type Code Body for common inlet (b) 7
The same of double pumps on page 56 KP 40·... C5 Combination KP40/KP30
N7 Combination KP40/PHP20 and KP40/PLP20
Code Rotation 10
5 Ports IN/OUT Code
S Anti-clockwise
The same of double pumps on page 56 .../...
D Clockwise
DCAT063-ID02 51
Kappa 40 - Kappa 40 Plus
Replaces: 01/09.2019
13 Shaft seal options Code
14 Painting O Code
(a) For KP 30, PHP 20 and PLP 20 features please consult the
proper technical catalogue
(b) Please write this code only for common inlet pumps.
(see page 53)
(c) Salt spray resistance of 300 hours. For more information
please consult our pre-sales department
O 02/05.2020
52 DCAT063-ID02
Kappa 40 - Kappa 40 Plus
Depending on the required version, the common inlet Front Identification code of com- Rear
codes must be used only for the section which has the pump mon inlet body pump
common suction. For pumps with common inlet for all KP 40 A5 KP 40
sections, the code must be used only for the last sec-
KP 40 C5 KP 30
tion. For the sections with only an outlet port, the code
of the inlet port must be omitted. PHP 20
KP 40 D7
PLP 20
Order example
OUT OUT
DCAT063-ID02 53
Kappa 40 - Kappa 40 Plus
NOTES
01/09.2019
54 DCAT063-ID02
Our policy is one of continuous improvement in product. Specification of items may, therefore, be changed without
notice.
K40 02 T A Edition: 02/05.2020 Replaces: K40 01 T A
K40
K40 Plus
HYDRAULIC GEAR
PUMPS AND
Headquarters:
MOTORS
CASAPPA S.p.A.
Via Balestrieri, 1
43044 Lemignano di Collecchio
Parma (Italy)
Tel. (+39) 0521 30 41 11
Fax (+39) 0521 80 46 00
E-mail: info@casappa.com
www.casappa.com