Value Stream Mapping

Basic Data Comment VSM Structure

M8E2-313A02-AC
Date & shift Considered Part (family) M8E2-313A03-AC

Investigated area MTCS, Pune Plant Demand 7844 per week

Production Planning Part No.-

M8E2-313A02-AC
M8E2-313A03-AC

Monthly Schedules Weekly forecast and 6 Customer

month forecast

MOQ- 40 ton
Part Quantity- 32000 Weekly Requirement- 7844

Suppliers
(RM & BOP)

Material By Sea Bought Out Part Tonnage- 500 T Tonnage- 400 T

Stamping
Material Local Supplier
180 Days 1 Week

Quality I I I
Inspection PDI Packaging Dispatch
Stamping Projection Welding
Painting Motor
Stamping Projection Welding
Operator 1 Nos. Operator 1 Nos. 1 day Operator 1 Nos. Operator 1 Nos.
1 day
Operator 1 Nos.
1 day Sense
Recieving Cycle Cycle 2 days 1 day 42 days
RM/BOP RM Cycle Time 10 Sec/pcs Cycle Time 10 Sec/pcs
Time
6 Sec/pcs
Time
6 Sec/pcs Cycle Time 3 Hrs.
Area Ware House Super Market Change Over Change Over
Change Change
30 mins Change
Time Time
30 mins
Qty- 1965 Over 30 mins Over 30 mins
Qty- 1965 Over Time
30 mins Dispatch / per week full
0
Time Time
Qty- 3930 Qty- 1965 Qty- 1965
RM- 30 days 1 day
M/C M/C truck load as per customer
I
M/C M/C
50 mins/wk 50 mins/wk Downtim 33 mins/wk Downtim 33 mins/wk
Downtime Downtime M/C
10 Ton min. e
Machine
e Downtime
33 mins/wk
Machine
Share Rate
10.66%
Machine
Share Rate
10.66% Share 6.44%
Machine
Share 6.44%
Packaging per 2 Weeks
Planned
Day 1 day Day 1 day
Rate Rate 1965 Nos. week- 9825 Nos.
BOP- 07 days Day
Planned
1 day Day 1 day Production
Planned Planned Planned
Production
1965 Nos.
Production
1965 Nos. Producti 1965 Nos. Producti 1965 Nos. Qty- 19650 Nos
on
on
No. of tools Change- 08 No. of tools
Nos. Change- 08 Nos.