Back Pressure Turbines 0.

5 MW -

Condensing Turbine 1 MW - 30
Interval in Operation hours / No. of years
2
whichever occurs earlier Machine support 2 3
2 3 2 5 3
summary for 10 IA IA 8 9
Technical IA IA IA IA 6

15 MW
Components & Item years IA IA

MW
Inspection / Service Part Replacement Justificati IA
descriptions

Revision
on
Part
Service
Yrs Hrs Yrs Hrs
points
replacemen 1 2 3 4 5 6 7 8 9
t points

Legend :
IA - Aapplicable, condition based Date : 07 May 2009
$ - Part replacement in 24,000 hours / 250 hot starts / 25 cold starts, whichever occurs early
Turbine Casing
Surface
Full assembly (External) 1 8,000 - - 10 cracks, - - - - - - - - - YES YES
leakages
Surface
cracks,
Full assembly (Open) 3 24,000 - - 3 bore - - - - - - - - - YES YES
expansion
/distortion
Check for
Casing to Pedestal alignment 3 24,000 - - 3 misalignme - - - - - - - - - YES YES
nt
Creep,
Casing fasteners (High pressure
elongation
bolts elongation check & 3 24,000 8 64,000 3 1 8 YES YES
& fatigue
retightening)
damages
Casing joint line (Compound
3 24,000 3 24,000 3 3 3 3 3 YES YES
replacement)
SW Gaskets 3 24,000 3 24,000 3 3 Wear, tear 3 3 3 YES YES
Assembly - Stop & Emergency Valve (Emergency Stop Valve)
Response
time delay,
Full assembly (Fuctional Check) 1 8,000 - - 10 reliability - - - - - - - - - YES YES
safety
check
Loss of
Spring stiffnes (Functional check) $ 1 8,000 3 24,000 10 3 stiffness in 3 3 3 YES YES
fatigue
Steam
Blue contact between Valve & passing/
1 8,000 - - 10 - - - - - - - - - YES YES
Seat seat &
Cone wear
Wear,
Guide bush 1 8,000 3 24,000 10 3 3 3 3 YES YES
stick/slip
Bend, stick
Spindle, oil side (Piston side) 1 8,000 3 24,000 10 3 3 3 3 YES YES
/ scoring

Bend, stick
Spindle, steam side (Valve side) 1 8,000 3 24,000 10 3 3 3 3 YES YES
/ scoring
Damage
R1 1 8,000 IA IA 10 1 from IA IA IA IA IA IA IA IA IA YES YES
Steam strainer
foreign
particles
Scoring,
Thrust Bearing 1 8,000 3 24,000 10 3 3 3 3 YES YES
rubbing
Wear,
Screw sleeve & Thrust Nut 1 8,000 3 24,000 10 3 3 3 3 YES YES
stick/slip
Gaskets, O-Rings & Seals R1 1 8,000 3 24,000 10 3 Wear, tear 3 3 3 YES YES

Tighteness of Lock Nuts & fastener 1 8,000 - - 10 - - - - - - - - - YES YES

Three Way Solenoid Valve R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Spring Support 1 8,000 - - 10 - - - - - - - - - YES YES
Assembly - Throttle Valves & Linkages
Bearings 1 8,000 3 24,000 10 3 Scoring 3 3 3 YES YES
Steam
Blue contact between Valve & passing/
3 24,000 - - 3 - - - - - - - - - YES YES
Seat seat &
Cone wear
SW Gaskets R1 1 8,000 3 24,000 10 3 Wear, tear 3 3 3 YES YES
Wear,
Pivot Pins & Lock Pins 1 8,000 3 24,000 10 3 3 3 3 YES YES
stick/slip
Sealing ring / Carbon gland Wear,
R1 1 8,000 3 24,000 10 3 3 3 3 YES YES
packing ring stick/slip
Loss of
Spring stiffnes (Functional check) $ 1 8,000 3 24,000 10 3 stiffness in 3 3 3 YES YES
fatigue
 Alignment
1 8,000 3 24,000 10 3 issues, 3 3 3 YES YES
Throttle Valve (No.1 & 2)
wear out,
bend
Alignment
1 8,000 5 40,000 10 1 issues, 5 YES YES
Throttle Valve (No.3)
wear out,
bend
Lift measurement & Valve freeness 1 8,000 - - 10 - - - - - - - - - YES YES

Tighteness of Lock Nuts & fastener 1 8,000 9 72,000 10 1 9 YES YES

Bend due
Rocker Arm & Support 1 8,000 - - 10 - - - - - - - - - YES YES
to fatigue
Assembly - Nozzles, Diaphragms & Glands
Welded / Conventional
3 24,000 IA IA 3 1 IA IA IA IA IA IA IA IA IA YES YES
Diaphragms
Condition
based
Nozzles (1st stage) R1 3 24,000 IA IA 3 1 replaceme IA IA IA IA IA IA IA IA IA YES YES
nt if
applicable
Wear,
erosion,
damges
Interstage labyrinth packing 3 24,000 5 40,000 3 1 due to 5 YES YES
foreign
particle,
rubbing
Loss of
Leaf Springs - Interstage labyrinth
R1 3 24,000 3 24,000 3 3 stiffness in 3 3 3 YES YES
packing
fatigue
Wear,
erosion,
Steam labyrinth packing / Caulking damges
1 8,000 5 40,000 10 1 due to 5 YES YES
fins (HP & LP)
foreign
particle,
rubbing
Loss of
Leaf Springs - Steam labyrinth
1 8,000 3 24,000 10 3 stiffness in 3 3 3 YES YES
packing
fatigue
Bore
Steam labyrinth packing holders
R1 1 8,000 IA IA 10 1 expansion / IA IA IA IA IA IA IA IA IA YES YES
(HP & LP)
distortion
Loss of
Leaf Springs - Oil seal labyrinth
1 8,000 3 24,000 10 3 stiffness in 3 3 3 YES YES
packing
fatigue
Oil seal labyrinth packing 1 8,000 5 40,000 10 1 5 YES YES
Loss of
Rubber Diaphragm 1 8,000 3 24,000 10 3 stiffness in 3 3 3 YES YES
fatigue
Assembly - Rotor Shaft
Scaling,
stress
Full assembly 3 24,000 - - 3 corrosion, - - - - - - - - - YES YES
surface
cracks
DP and
clearance
check,
Bearings R1 1 8,000 IA IA 10 1 Scoring, IA IA IA IA IA IA IA IA IA YES YES
white
metal peel
off
Bend, stick
Rotor Shaft 3 24,000 IA IA 3 1 IA IA IA IA IA IA IA IA IA YES YES
/ scoring
Scoring,
rubbing,
Thrust Bearing Pads R1 1 8,000 8 64,000 10 1 white 8 YES YES
metsal peel
off
Scaling,
erosion,
corrosion,
surface
cracks,
looseness,
HP blades 3 24,000 IA IA 3 1 stress IA IA IA IA IA IA IA IA IA YES YES
corrosion,
condition
based
replaceme
nt if
applicable
 Scaling,
erosion,
corrosion,
surface
cracks,
looseness,
LP Blades R1 3 24,000 IA IA 3 1 stress IA IA IA IA IA IA IA IA IA YES YES
corrosion,
condition
based
replaceme
nt if
applicable
Looseness,
damage
due to
Foreign
particle,
Lacing wires 3 24,000 IA IA 3 1 IA IA IA IA IA IA IA IA IA YES YES
condition
based
replaceme
nt if
applicable
Looseness,
damage
due to
Foreign
particle,
Blade shrouds 3 24,000 IA IA 3 1 IA IA IA IA IA IA IA IA IA YES YES
condition
based
replaceme
nt if
applicable
Looseness,
Tip sealing rings, open inspection 3 24,000 5 40,000 3 1 5 YES YES
wear
Unbalance,
9 72,000 5 40,000 1 1 blade 5 YES YES
Shaft balancing
looseness,
laby rub
Assembly - Overspeed Trip
Reliability
Full assembly (Internal) 1 8,000 9 72,000 10 1 9 YES YES
check
Loss of
Springs 1 8,000 3 24,000 10 3 stiffness in 3 3 3 YES YES
fatigue
Assembly - Trip Shaft & Lay Shaft
Bearings 1 8,000 3 24,000 10 3 Scoring 3 3 3 YES YES
Wear,
Blue contact between Gears 1 8,000 - - 10 1 alignment - - - - - - - - - YES YES
issues
Bend, stick
Shaft End 1 8,000 5 40,000 10 1 5 YES YES
/ scoring
Wear,
Spur Gears tooth & backlash 1 8,000 5 40,000 10 1 alignment 5 YES YES
issues
Assembly - Actuator Drive Shaft
Bearings 1 8,000 3 24,000 10 3 Scoring 3 3 3 YES YES
Alignment
Coupling 1 8,000 5 40,000 10 1 5 YES YES
issues
Bend, stick
Shaft & key 1 8,000 6 48,000 10 1 6 YES YES
/ scoring
Wear,
Worm wheel (Run-out & Backlash) 1 8,000 6 48,000 10 1 alignment 6 YES YES
issues
Actuator
Oil level & Calibration 1 8,000 - - 10 1 - - - - - - - - - YES YES
Servo
1 8,000 IA IA 10 1 response IA IA IA IA IA IA IA IA IA YES YES
Full assembly
degradatio
n
Assembly - Hand Trip / Manual Trip
Wear,
Oil inlet fitting 1 8,000 3 24,000 10 3 alignment 3 3 3 YES YES
issues
Gaskets, O-Rings R1 1 8,000 3 24,000 10 3 Wear, tear 3 3 3 YES YES
Assembly - Low Lube Oil Pressure Trip
Reliability
Full assembly 1 8,000 8 64,000 10 1 8 YES YES
check
Wear,
Plungers 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
sticking
Loss of
Springs 1 8,000 3 24,000 10 3 stiffness in 3 3 3 YES YES
fatigue
Reliability
Trip oil pressure 1 8,000 - - 10 - - - - - - - - - YES YES
check
Assembly - Relay Cylinder (HP)
 Reliability
Full assembly (Internal) 1 8,000 8 64,000 10 1 8 YES YES
check
Bushes 1 8,000 3 24,000 10 3 3 3 3 YES YES
Cylinder Body 1 8,000 - - 10 - - - - - - - - - YES YES
Gaskets, O-Rings & Seals R1 1 8,000 3 24,000 10 3 Wear, tear 3 3 3 YES YES
Cylinder - Liner 1 8,000 3 24,000 10 3 Scoring 3 3 3 YES YES
Response
1 8,000 IA IA 10 1 speed, IA IA IA IA IA IA IA IA IA YES YES
Linkages
Alignment
issues
Pilot Valve 1 8,000 3 24,000 10 3 Scoring 3 3 3 YES YES
Piston 1 8,000 3 24,000 10 3 Scoring 3 3 3 YES YES
Bend, stick
Spindles 1 8,000 3 24,000 10 3 3 3 3 YES YES
/ scoring
Assembly - Relay Cylinder (LP)
Reliability
Full assembly (Internal) 1 8,000 8 64,000 10 1 8 YES YES
check
Bushes 1 8,000 3 24,000 10 3 3 3 3 YES YES
Cylinder Body 1 8,000 - - 10 - - - - - - - - - YES YES
Gaskets, O-Rings & Seals R1 1 8,000 3 24,000 10 3 Wear, tear 3 3 3 YES YES
Cylinder - Liner 1 8,000 3 24,000 10 3 Scoring 3 3 3 YES YES
Response,
Linkages 1 8,000 IA IA 10 1 Alignment IA IA IA IA IA IA IA IA IA YES YES
issues
Pilot Valve 1 8,000 3 24,000 10 3 Scoring 3 3 3 YES YES
Piston 1 8,000 3 24,000 10 3 Scoring 3 3 3 YES YES
Bend, stick
Spindles 1 8,000 3 24,000 10 3 3 3 3 YES YES
/ scoring
Assembly - Pass In Valve & Linkage
Bearings 1 8,000 3 24,000 10 3 Scoring 3 3 3 NO YES
Steam
Blue contact between Valve & passing/
3 24,000 - - 3 - - - - - - - - - NO YES
Seat seat &
Cone wear
SW Gaskets R1 1 8,000 3 24,000 10 3 Wear, tear 3 3 3 NO YES
Wear,
Pivot Pins & Lock Pins 1 8,000 3 24,000 10 3 3 3 3 NO YES
stick/slip
Sealing ring / Carbon gland Wear,
R1 1 8,000 3 24,000 10 3 3 3 3 NO YES
packing ring stick/slip
Loss of
Spring stiffnes (Functional check) $ 1 8,000 3 24,000 10 3 stiffness in 3 3 3 NO YES
fatigue
Alignment
1 8,000 IA IA 10 1 issues, IA IA IA IA IA IA IA IA IA NO YES
Connection road
wear out,
bend
Alignment
1 8,000 5 40,000 10 1 issues, 5 NO YES
Guide bush
wear out,
bend
Alignment
1 8,000 5 40,000 10 1 issues, 5 NO YES
Pass-in Valve
wear out,
bend
Lift measurement & Valve freeness 1 8,000 - - 10 - - - - - - - - - NO YES

Tighteness of Lock Nuts & fastener 1 8,000 9 72,000 10 1 9 NO YES

Assembly - Pressure Control Valve (PCV)
Loss of
Springs 1 8,000 3 24,000 10 3 stiffness in 3 3 3 NO YES
fatigue
Main Oil tank / Oil Console
Inspection & Cleaning 3 24,000 - - 3 - - - - - - - - - YES YES
Tank's rust preventive coating 3 24,000 3 24,000 3 3 3 3 3 YES YES
Suction strainers & Foot valves 1 8,000 6 48,000 10 1 6 YES YES
Flexible hoses 1 8,000 5 40,000 10 1 5 YES YES
Lubricating Oil Analysis 1 8,000 3 24,000 10 3 3 3 3 YES YES
Overhead Oil tank
Inspection & Cleaning 3 24,000 - - 3 - - - - - - - - - YES YES
Steam & Oil System
Gaskets, O-Rings & Seals R1 1 8,000 3 24,000 10 3 Wear, tear 3 3 3 YES YES
All duties valves (Gate, Globe, Check, Control, Relief)
Full assembly 1 8,000 8 64,000 10 1 8 YES YES
Valve and seat contact 3 24,000 - - 3 1 - - - - - - - - - YES YES
Oil Cooler
 Tube
chocking,
leakages,
Full assembly R1 1 8,000 IA IA 10 1 cracks in IA IA IA IA IA IA IA IA IA YES YES
tubes/ tube
to tube
sheet joints
Tube
Delta T, temperature difference 1 8,000 - - 10 - - - - - - - - - YES YES
chocking
Gaskets, O-Rings & Seals R1 1 8,000 3 24,000 10 3 Wear, tear 3 3 3 YES YES

Tube cracks
Hydro test 1 8,000 - - 10 - - - - - - - - - YES YES
/ leakage
Chocking,
Plates / Baffles (for plate type
1 8,000 IA IA 10 1 oil water IA IA IA IA IA IA IA IA IA YES YES
model)
mixing
Plugging /
repair wrt
Wear,
Tubes 1 8,000 IA IA 10 1 crack IA IA IA IA IA IA IA IA IA YES YES
initiation
wrt water
quality
Oil Filters
Clogging,
Filter Elements R1 1 8,000 3 24,000 10 3 3 3 3 YES YES
DP increase

Damage to
Full assembly 1 8,000 - - 10 - - - - - - - - - YES YES
cartridge

Gaskets, O-Rings & Seals R1 1 8,000 3 24,000 10 3 Wear, tear 3 3 3 YES YES
Accumulators
Fatigue
1 8,000 8 64,000 10 1 damage, 8 YES YES
Nitrogen - Pre charge presure
slow
response
Vapour Extractor
Impeller 1 8,000 6 48,000 10 1 6 YES YES
Motor 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Oil mist separator
Clogging,
Filter Element 1 8,000 3 24,000 10 3 3 3 3 YES YES
DP increase
Motor 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Pump (BO)
Full assembly R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Bearings 1 8,000 3 24,000 10 3 Scoring 3 3 3 YES YES
Gaskets, O-Rings & Seals R1 1 8,000 3 24,000 10 3 Wear, tear 3 3 3 YES YES
Crack
Coupling 1 8,000 3 24,000 10 3 3 3 3 YES YES
initiation
Alignment 3 24,000 - - 3 - - - - - - - - - YES YES
Couplings (HS & LS)
Damage
R1 1 8,000 IA IA 10 1 due to IA IA IA IA IA IA IA IA IA YES YES
Transmission Unit / Elements
misalignme
nt
Fatigue
Shear pins 1 8,000 3 24,000 10 3 3 3 3 YES YES
cracks
Coupling bolt tightness check 1 8,000 - - 10 Looseness - - - - - - - - - YES YES
Free length check w.r.t DBSE R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Gear Box
Alignment between Gear box &
3 24,000 - - 3 - - - - - - - - - YES YES
Driven Equipment
Alignment between Turbine &
3 24,000 - - 3 - - - - - - - - - YES YES
Gear box
DP and
clearance
check,
Bearings R1 1 8,000 IA IA 10 1 Scoring, IA IA IA IA IA IA IA IA IA YES YES
white
metal
bondage
Elongation,
Casing fasteners 1 8,000 9 72,000 10 1 thread 9 YES YES
damages
Casing joint line (Compound
R1 1 8,000 3 24,000 10 3 3 3 3 YES YES
replacement)
Gaskets, O-Rings & Seals R1 1 8,000 3 24,000 10 3 Wear, tear 3 3 3 YES YES
 Back lash
and
meshing,
inspection
Gear & Gear wheel 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
for crack
initiation,
alignment
issues
Crack
initiation,
alignment
issues,
Pinion R1 1 8,000 IA IA 10 1 condition IA IA IA IA IA IA IA IA IA YES YES
based
replaceme
nt if
applicable

Greasing barring gear bearings 1 8,000 IA IA 10 1 Scoring IA IA IA IA IA IA IA IA IA YES YES

Oil Seals 1 8,000 6 48,000 10 1 6 YES YES
Wear,
SSS Clutch R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
stick/slip
Damages
while
opening
Thermal Insulation 3 24,000 6 48,000 3 1 6 YES YES
and closing
for
overhaul
Alternator
cleaning
Oil sump 3 24,000 - - 3 and - - - - - - - - - YES YES
inspection
Alternator - Rotor Shaft
Full assembly 3 24,000 IA IA 3 1 IA IA IA IA IA IA IA IA IA YES YES
Shaft balancing 3 24,000 IA IA 3 1 IA IA IA IA IA IA IA IA IA YES YES
DP and
clearance
Bearings R1 1 8,000 IA IA 10 1 check, IA IA IA IA IA IA IA IA IA YES YES
check for
Scoring
Bend, stick
Shaft 3 24,000 IA IA 3 1 IA IA IA IA IA IA IA IA IA YES YES
/ scoring

Thrust bearing float measurement 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES

Alternator - Cooler
Delta T, temperature difference 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Full assembly 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Gaskets, O-Rings & Seals R1 1 8,000 3 24,000 10 3 Wear, tear 3 3 3 YES YES

Tube cracks
Hydro test 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
/ leakage
Operation of Valves R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Wear,
crack
Tubes R1 1 8,000 IA IA 10 1 initiation IA IA IA IA IA IA IA IA IA YES YES
wrt water
quality
Alternator - Exciter
Full assembly 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Shaft balancing 3 24,000 IA IA 3 1 IA IA IA IA IA IA IA IA IA YES YES
Bend, stick
Shaft 3 24,000 IA IA 3 1 IA IA IA IA IA IA IA IA IA YES YES
/ scoring
Alignment 3 24,000 - - 3 - - - - - - - - - YES YES
Slip ring 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Air gap 1 8,000 - - 10 - - - - - - - - - YES YES
Surface Condenser
Atomspheric Relief Valve R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Expansion bellow R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Full assembly 1 8,000 - - 10 - - - - - - - - - YES YES
Gaskets R1 1 8,000 3 24,000 10 3 Wear, tear 3 3 3 YES YES
Hot well & Water box 1 8,000 - - 10 - - - - - - - - - YES YES
Tube cracks
Hydro test 1 8,000 - - 10 - - - - - - - - - YES YES
/ leakage
Instruments R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Operation of Valves R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Ruptur disc 1 8,000 5 40,000 10 1 5 YES YES
Protection
Sacrifical Anode R1 1 8,000 3 24,000 10 3 against 3 3 3 YES YES
Corrosion
 Wear,
crack
Tubes 1 8,000 IA IA 10 1 initiation IA IA IA IA IA IA IA IA IA YES YES
wrt water
quality
Condensate Extraction Pump
Scoring,
Bearings 1 8,000 3 24,000 10 3 3 3 3 YES YES
wear
Full assembly 1 8,000 - - 10 - - - - - - - - - YES YES
Gaskets, Mechanical seals 1 8,000 3 24,000 10 3 Wear, tear 3 3 3 YES YES
Impeller 1 8,000 9 72,000 10 1 9 YES YES
Alignment 3 24,000 - - 3 - - - - - - - - - YES YES
Ejector (Vacuum System)
Full assembly 1 8,000 - - 10 - - - - - - - - - YES YES
Nozzles 1 8,000 5 40,000 10 1 erosion 5 YES YES
Steam strainer 1 8,000 5 40,000 10 1 erosion 5 YES YES
Condensate Traps & Strainers
clogging,
Full assembly 1 8,000 5 40,000 10 1 damage to 5 YES YES
internals
Gland Vent Condenser
Blower impeller - Balancing 3 24,000 9 72,000 3 1 9 YES YES
Delta T, temperature difference 1 8,000 - - 10 - - - - - - - - - YES YES
Tube
Full assembly 1 8,000 - - 10 - - - - - - - - - YES YES
clogging
Gaskets, O-Rings R1 1 8,000 3 24,000 10 3 Wear, tear 3 3 3 YES YES

Tube cracks
Hydro test 1 8,000 - - 10 - - - - - - - - - YES YES
/ leakage
Tube
leakage,
crack
Tubes 1 8,000 IA IA 10 1 initiation, IA IA IA IA IA IA IA IA IA YES YES
damage to
tube to
tube sheet
joint
Level Control valve
Diaphragm 1 8,000 5 40,000 10 1 5 YES YES
Loss of
Spring 1 8,000 5 40,000 10 1 stiffness in 5 YES YES
fatigue
Valve and seat contact 3 24,000 IA IA 3 1 IA IA IA IA IA IA IA IA IA YES YES
calibration 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Full assembly R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Reliability
QCNRV
check
Loss of
Spring 1 8,000 5 40,000 10 1 stiffness in 5 YES YES
fatigue
Steam
3 24,000 IA IA 3 1 passing, IA IA IA IA IA IA IA IA IA YES YES
Valve and seat contact
reliability
check
Piston 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Gaskets, O-Rings & Seals R1 1 8,000 3 24,000 10 3 Wear, tear 3 3 3 YES YES
Bend,
Linkage 1 8,000 - - 10 misalignme - - - - - - - - - YES YES
nts
Full assembly R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Oil Centrifuge
Oil level 1 8,000 - - 10 - - - - - - - - - YES YES
Bowl 1 8,000 - - 10 - - - - - - - - - YES YES
Alignment 3 24,000 - - 3 - - - - - - - - - YES YES
Pump working R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Motor working R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Inefficiency
1 8,000 IA IA 10 1 due to IA IA IA IA IA IA IA IA IA YES YES
Heat exchanger
fouling /
corrosion
Gaskets, O-Rings & Seals R1 1 8,000 3 24,000 10 3 Wear, tear 3 3 3 YES YES
Heaters - HP & LP
Wear,
crack
Tubes 1 8,000 IA IA 10 1 initiation IA IA IA IA IA IA IA IA IA YES YES
wrt water
quality
Operating of Valves 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Operating of Instruments R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
PRDS (Pressure Reducing & De-superheater System)
Strainer 1 8,000 9 72,000 10 1 Damages 9 YES YES
Spray nozzle 1 8,000 9 72,000 10 1 Clogging 9 YES YES
Instrumentation Damages due to switching surges, fatigue, grid / generation power fluctions, circulating current / improper earthing, external damages. Condition based
Thermocouple, head mounted R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Thermocouple, stem wire type R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES NO
Pr gauge, 0 to 4kg range, btm
R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
entry
Pr gauge, 0 to 10kg range, btm
R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
entry
Pr gauge, -1 to 1.5kg range, btm
R1 1 8,000 6 48,000 10 1 6 YES YES
entry
Pr gauge, 0 to 16kg range, btm
R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES NO
entry
Pr gauge, 0 to 40kg range, btm
R1 1 8,000 6 48,000 10 1 6 YES NO
entry
Pr gauge, 0 to 100kg range, btm
R1 1 8,000 6 48,000 10 1 6 YES YES
entry
Pr gauge, 0 to 4kg range, back
R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
entry
Pr gauge, 0 to 10kg range, back
R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
entry
Pr gauge, -1 to 1.5kg range, back
R1 1 8,000 6 48,000 10 1 6 YES YES
entry
Pr gauge, 0 to 16kg range, back
R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES NO
entry
Pr gauge, 0 to 40kg range, back
R1 1 8,000 6 48,000 10 1 6 YES NO
entry
Pr gauge, 0 to 100kg range, back
R1 1 8,000 6 48,000 10 1 6 YES NO
entry
Pr Transmitters R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
Temp Transmitters R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
DP Transmitters R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES NO
Speed indicator 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Temp indicator 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Temp Control Valve R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES NO
Solenoid for TCV R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES NO
AFR R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
I/P converter R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
Level transmitter R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
Level gauge R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
DPIS R1 1 8,000 6 48,000 10 1 6 YES YES
DPT R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
Temp gauge, 0 to 120degC, 225 IL R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Level Switches, MOT R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Level Switches, hotwell R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Level Switches, OHT R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Pressure switches, 04 to 4kg R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Pressure switches, 1.6 to 16kg R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Pressure switches, 2 to 20kg R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA NO YES
Pressure switches, 6 to 32kg R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES NO
Pressure switches, 16 to 75kg R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Limit switches R1 1 8,000 6 48,000 10 1 6 YES YES
Oil Heaters R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
RTD, stem type, 225 mm il R1 1 8,000 IA IA 10 3 IA IA IA IA IA IA IA IA IA YES YES
RTD, embedded type 1 8,000 3 24,000 10 3 3 3 3 YES YES
RTD, stem wire type R1 1 8,000 IA IA 10 3 IA IA IA IA IA IA IA IA IA YES NO
Solenoid Valve, 2 way R1 1 8,000 IA IA 10 3 IA IA IA IA IA IA IA IA IA YES YES
Solenoid Valve, 3 way R1 1 8,000 IA IA 10 3 IA IA IA IA IA IA IA IA IA YES YES
Solenoid Valve, 5 way R1 1 8,000 IA IA 10 3 IA IA IA IA IA IA IA IA IA YES NO
Governor 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Actuator 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Actuator , Solenoid valve R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Motor, AOP R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Motor, Barring gear R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Motor, CEP 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Motor, Actuator motor R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Motor, GVC R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Motor, frenki 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Motor, ACOP R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Motor, CEP R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Actuator connector R1 1 8,000 6 48,000 10 1 6 YES YES
Magnetic pick-up R1 1 8,000 6 48,000 10 1 6 YES YES
MPU connector R1 1 8,000 6 48,000 10 1 6 YES YES
Control valves, air to close R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Control valves, air to open R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Positioner R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Position transmitter R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
Vibration probe R1 1 8,000 IA IA 10 3 IA IA IA IA IA IA IA IA IA YES YES
Vibration probe extn cable R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
Vibration probe driver R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Vibration monitor module 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Vibration display unit (in case of
1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Bently)
Vibration monitor display interface
1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
module
Vibration monitor communication
1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
module
Vibration monitor PS unit 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Relay, composite one 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Relay, lock out relay R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Relay, supervision relay R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Relay, vector surge relay R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Relay, df/dt relay 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
MCB, 4 amps R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
MCB, 16 amps R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
MCB, 24 amps R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
MCCB, 63 amps R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
Meters, TVM 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Meters, Ammeter 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Meters, Voltmeter 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Meters, power meter 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Test terminal block 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Selector Switches, brk SS R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
Selector Switches, COF R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
Selector Switches, Auto-Manual R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
Signal isolator R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
TCP Annunciator 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
TCP Scanner R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Indication lamps, LED type, RED 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES

Indication lamps, LED type, Green 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES

Indication lamps, LED type, Amber 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES

Indication lamps, LED type, white 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES

Selector sw, Panel/DCS/Auto 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Push buttons, 22mm dia, red R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
Push buttons, 22mm dia, green R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
Push buttons, 22mm dia, black R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
Push buttons, 22mm dia, yellow R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
Controller 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Recorder 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
TNC switch R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
KW transducer R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
Auto syn R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Check syn relay R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Syn guard relay R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Syn aux relay R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Contactor, DC R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
MCSP Annunciator 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
MCSP Scanner R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Syn-dark lamps 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
DC/DC converter R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Contactor, AC R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Charger control card R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Charger protection card R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Charger thrister R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
DC motor power contactor R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
DC motor starter_timer R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
AVR module 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
AVR_diode R1 1 8,000 IA IA 10 2 IA IA IA IA IA IA IA IA IA YES YES
AVR protection card 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
AVR_excitation voltage transducer 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES

AVR_excitation current transducer 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES

CT_metering class 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
CT_prot class 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
CT_differentail PS class 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
PT_metering class, prot class 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Excitation transformer 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Breaker spring charging motor R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Breaker 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Lighting arrester R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Surge capacitor R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES
Discharge resister R1 1 8,000 IA IA 10 1 IA IA IA IA IA IA IA IA IA YES YES

Note : For part replacement points, a statistical average is indicated for 10 years cycle